Prices of components for EMW charger, firmware version 3.

x
All prices assume order of 1 unit from respective sources and include shipping (unless specified on the right)
ORDER YOUR KITS FROM EMW (eMotorWerks.com) to save the hassle of sourcing components - in the end, you will likely pay less or the same (we save on shipping and volume discounts)
but will spend 10 hours sourcing stuff Value your time!

Part name
PCB set
IGBT module
50A-80 Bridge
100A hall sensor
40mA hall sensor
100k thermistor
10000-12000uF 200V input cap (voltage
doubler
2000-3000uF 350V output elcap
10uF High-Freq HV caps
Varistor
output diode
LM211P comparator
breakers & holders - 50A AC in
optional - DC breaker 100A out
OR fuse (600VAC/300VDC 60A)
inductor
arduino pro mini 5V AtMega328
heatsink
36A in-rush current limiter
5-10k, 10W resistor for output voltage
sensing
5V voltage reg - LM7805
12V voltage reg - LM-2940
N2222 NPN transistors
4D LCD screen
0.1uF ceramic caps
5-10uF 16V elcaps
330uF 16V elcap
1nF ceramic
1k resistor
10k
82k 1-2W
100k
FTDI cable or Basic 5V breakout
PCB sockets
5-conductor shielded wire for current &
voltage sensors
5-conductor shielded wire for LCD
normally open control buttons

30-50A input connectors

Enclosure
8-pin IC socket
For Driver board
A3120 IGBT driver
DC/DC 2W 12V->+-15V
10-50uF 16V el caps
10-15R 1-2W gate resistor
1k 1/8w resistor
10k 1/8w resistor
TOTAL PARTS

Description
200A 600V IGBT half-bridge module
600V

Schematic
ID
Source
Q1
DB
H2
H1

U3

ebay
Digikey
Digikey
Digikey
Digikey

Source part # / link

EMW
Many options
641-1381-ND
480-3252-ND
480-3255-ND
495-2143-ND

Cost
units
$ 60.00
$ 50.00
$
4.00
$ 15.00
$ 17.00
$
3.00

Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
various
various
Digikey
ebay
sparkfun

565-3306-ND
$ 36.00
2 $ 72.00
565-3317-ND
$ 30.00
1 $ 30.00
495-4135-ND
$
7.00
2 $ 14.00
P7276-ND
$
1.50
1 $
1.50
DSEI60-06A-ND
$
7.00
2 $ 14.00
296-6617-5-ND
$
2.00
1 $
2.00
http://www.solar-electric.com/mnepv.html
$ 25.00
1 $ 25.00
http://www.onlinecomponents.com/airpax---sensata_209-1-1-52-2-8-30.html?p=10049950
$ 35.00
283-3193-ND or http://www.alans-sales.com/product_info.php?products_id=663
$ 30.00
$
http://cgi.ebay.com/Falco-T23037-Power-Factor-Correction-Inductors-/190515318629?pt=LH_DefaultDomain_0&hash=item2c5b990f65#ht_1680wt_1379
$ 25.00
1 $ 25.00
or search for Power Fa
http://www.sparkfun.com/products/9218
$ 25.00
1 $ 25.00

1
1
2
1
2
1

total cost
$ 60.00
$ 50.00
$
8.00
$ 15.00
$ 34.00
$
3.00

heatsinksusa.com http://www.heatsinkusa.com/products/10.080%22-Wide-x-10%22-Long-Heatsink.html
$ 60.00
1 $ 60.00
Digikey
570-1060-ND
$
2.50
2 $
5.00
Digikey
Digikey
Digikey
Digikey
4D systems
Digikey

needed if you want to program the board

male / female 0.1" pitch - 2 40-pin strips

sparkfun
ebay

as long as needed
as long as needed

radioshack
radioshack
radioshack

any combination of 2/3/5/7-pin through-hole

connectors for 110V and 220V inputs and battery
output. Have to be rated at >300V and your
desired target current

isolated opto-driver

U1
U2

$
2.90
1 $
2.90
$
1.00
1 $
1.00
$
2.50
1 $
2.50
$
0.30
4 $
1.20
http://www.4dsystems.com.au/prod.php?id=121
$ 40.00
1 $ 40.00
http://cgi.ebay.com/100-x-0-1uF-50V-Ceramic-Disc-Capacitors-4-Days-Delivery-/320655922251?pt=LH_DefaultDomain_0&hash=item4aa895144b#ht_1428wt_905
$
0.15
5 $
0.75
$
0.25
4 $
1.00
$
0.50
1 $
0.50
$
0.15
1 $
0.15
$
0.10
11 $
1.10
$
0.10
3 $
0.30
$
0.30
3 $
0.90
$
0.10
1 $
0.10
http://www.sparkfun.com/products/9716
$ 25.00
or http://www.sparkfun.com/products/9718
1 $ 25.00
http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&item=370457397236&ssPageName=STRK:MEWNX:IT
$
3.00
1 $
3.00
PF2203-5000-ND
LM7805ACT-ND
LM2940CT-12-ND

$
$
$

3.00
3.00
2.00

1 $
1 $
2 $

3.00
3.00
4.00

various
Digikey
ebay

http://cgi.ebay.com/Curtis-Terminal-Block-GFTQX-3-7-16-20A-300V-NEW-/310311957668?pt=LH_DefaultDomain_0&hash=item484008b4a4#ht_657wt_1139
$ 10.00
2 $ 20.00
or similar
$ 60.00
1 $ 60.00
$
2.00
2 $
4.00

Digikey
Digikey
various
various
various
various

751-1475-1-ND
102-2096-ND

$
$
$
$
$
$

2.70
7.00
0.25
0.50
0.10
0.10

1
1
3
1
1
1
30

$
2.70
$
7.00
$
0.75
$
0.50
$
0.10
$
0.10
$ 569.05