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Control Components and Systems Engineering

SIPLUS extreme SIPLUS RIC Products for the Water & Wastewater Industry

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SIPLUS extreme
Refined Solutions

- For requirements that call for more than just the standard

Siemens AG 2010. All Rights Reserved.

SIPLUS extreme Industrial conditions can be tough! The Problems

High or low temperatures Corrosive Gases Condensation / Humidity Dust / Salt Mist

The Solution
SIPLUS extreme offers long-term reliable operation
Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

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2010-07-19

SIPLUS extreme What is SIPLUS extreme? Standard Product

LOGO! SIMATIC S7 SIMATIC HMI SITOP SCALANCE MICROMASTER MM4

Refining

SIPLUS extreme
Extended temperature ranges (Typical -40/-25C to +60/+70C) Protection against condensation

Change of components Conformal coating Extension of mechanical load Additional certification/ approbation

Protection against corrosive gases (chlorine, sulfur, dioxides, H2S, etc.) Increased mechanical strength Certified (NEMA, ATEX, cULus, ISA S71.04 G1-GX)

Due to customizing, SIPLUS extreme opens up additional customer segments.

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SIPLUS extreme General technical requirements

General Product Features Temperature Relative Humidity Medial load Chemical active substances Mechanic active substances Biologic active substances Salt mist Liquid (for components housings) Degree of protection Mech. requirements Vibration Shock Approvals Other Voltage ranges EMV
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Feasibility (after technical clarification) -40/-25C to +70C (temporary ice formation) to 100 % RH, Bedewing / Condensation allowed SO2, H2S, Cl, NOx (EN60721-3-3 3C4 and ISA S71.04 G1 - GX) dust incl. conductive sand/dust (EN60721-3-3 3S4) Mould growth, fungus except fauna (EN60721-3-3 3B2) Salt mist test (EN 60068-2-52) z. B. oils, lubricants IP20 to IP67, NEMA xx In acc. with IEC 68 T2-6 In acc. with IEC 68 T2-27 CE, cULus, ATEX, FM, C-Tick, Shipbuilding, ISA-71.04 G3, TV, EN50155 (European Rail Standard) 12/24 V DC,120/230 V AC, Other voltages Increased EMV-requirements (transient emissions/-influences)
Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS extreme Comparison - Standard Products & SIPLUS extreme

Environmental Conditions SIMATIC Climatic Relative humidity
from 0 to 60C1) from 10 to 95% no condensation

SIPLUS extreme
from -40/-25C to +70C1) 100% temporary bedewing, condensation and icing are allowed EN60721-3-3 3C4 und ISA S71.04 G1, G2, G3, GX constant load boundary value2) SO2 4,8 ppm 17,8 ppm 9,9 ppm 49,7 ppm H2S Cl HCl HF NH O3 NOX 0,2 ppm 0,66 ppm 0,12 ppm 49 ppm 0,1 ppm 5,2 ppm 1,0 ppm 3,3 ppm 2,4 ppm 247 ppm 1,0 ppm 10,4 ppm

Chemical active substances ISA S71.04 G3

SO2 H2S 0,5 ppm 0,1 ppm

at RH < 60%, no condensation Salt fog test: dust (suspended load) dust (deposition) Not allowed 0,2 mg/m 1,5 mg/m except sand

at RH < 75%, condensation allowed tested (EN 60068-2-52) EN60721-3-3 3S4 4,0 mg/m 40 mg/m incl. conductive sand/dust (Arizona-dust) EN60721-3-3 3B2 Mould growth, fungus except fauna

Mechanic active substances EN60721-3-3 3S2

Biologic active substances

1) 2)

Not tested

for defined product families 30 min/day

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Extreme environmental and test conditions "ISA GX" Mechanical active substances Arizona dust
Standard:
EN60721-3S4

Innovation!

Test:
5 hrs with 20 cycles of 6 secs of disturbing the air/dust mix, incl. electrically conductive sand/dust ("Arizona dust")

Effect:
formation of electronic bridges by electrically conductive sand/dust between circuit board conductors or pins

Location of use:
e. g. production sites where sand or dust occurs; geographical areas with high proportions of sand or dust in the air

Industrial application:
e. g. raw materials industry, use in desert states, processing of fossil fuels (oil & gas)
SIPLUS HMI Panel fully functional following "Arizona dust test"

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Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS extreme Customer benefits

SIPLUS extremes financial benefits for the customer are:
Improved profitability through reduced downtime Reduced running costs because: Air-conditioning is not required - energy is saved Air-conditioning maintenance is not required Air over-pressure against corrosive gases is not required Reduced cabling costs (IO can be located in the field)

SIPLUS extremes engineering benefits for the customer are:

Option of a decentralized / peripheral layout up to -40C / +70C Familiar software/hardware engineering (standard configurations) Standard documentation and software (e.g. SIMATIC Manager, PCS7, WinCC flexible) Integrated automation based on TIA Warranties and spares as for standard SIEMENS products
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SIPLUS extreme Cost Calculation Example

Customers benefit: SIPLUS
Invest (initial equipment) components air conditioning unit heating unit Expense additional energy demand 2kW for 0,15EUR/kWh, (365 days / 15%) additional maintenance 2x per year inspection, (1x change of filter pad) savings air conditioning unit (6years x 250 EUR = 1.500EUR) 6.500 EUR 6.500 EUR

SIMATIC
6.900 EUR 5.000 EUR 1.500 EUR 400 EUR 850 EUR 400 EUR p. a. 200 EUR p. a. 250 EUR p. a

Customers benefit:

Investment Expense

- 400 EUR - 850 EUR p. a.

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SIPLUS extreme Wastewater Treatment Systems

External Pump Stations Medium Intake pump station Screen
Grit/Grease Trap Prel. Sed. Tank Aeration Tank

Precipitation Agent Dosing

Secondary Settlement Tank

High Water Pump Station

River
External Pump Stations Small Screen Building Turbo compressor
Air

Mechanical Treatment

Return Sludge Pump Station

Return Sludge

Excess Sludge Pump Station

Excess Sludge
GP RS

Storm Water Overflow Basin

Biological Treatment

GP

RS

External Metering Stations Excess Sludge Dewatering

Digester

Gas Reservoir

CHP/ Backup Power System

Sludge Treatment

Dewatering

Sludge Disposal

Sewer System Sludge Treatment

Outside Areas ET200S, ET200M, HMI Panels -40/-25C to +70C

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Digesters / Gas Reservoirs CPUs, I/O, HMI Panels H2S, Cl2, SO2, -40/-25C to +70C

Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS extreme S7-300/ET 200M for Wastewater treatment SYSTEM

Application with SIMATIC S7-300/ET 200M
Coating and -25C to +70C Project: Location: Sector: Customer: Project goal: Solution: Waste Water Treatment United Kingdom W&WW United Utilities Refurbishment of control system SIPLUS extreme (SIMATIC S7-300/ ET200M based) with extended temperature range and protection during bedewing and aggressive atmosphere

Savings in project : Use of industrial standard products, higher reliability of components, reduced downtime
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SIPLUS extreme Water Treatment Systems / Swimming Pools

Outside Areas / Non-chemical Areas ET200S, ET200M, HMI Panels -40/-25C to +70C
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Chemical Areas CPUs, I/O, HMI Panels H2S, Cl2, SO2, -40/-25C to +70C

Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS extreme Irrigation Projects / Pump Stations

Outside Areas ET200S, ET200M, HMI Panels -40/-25C to +70C

Pump Stations

Metering Stations
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SIPLUS extreme Desalination Plants

Plant Areas CPUs, I/O, HMI Panels Cl2,Salt Mist, -40/-25C to +70C
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SIPLUS extreme Internet Website www.siemens.com/siplus-extreme

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Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS RIC
Remote Interface Control
Scalable telecontrol and automation with SIMATIC S7

Siemens AG 2010. All Rights Reserved.

SIPLUS RIC Typical example with SIPLUS RIC

Serial communication (IEC 60870-5-101) Ethernet (TCP/IP) communication (IEC 60870-5-104) Protection relays (e.g. Siprotec) (IEC 60870-5-103)
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Large communication distances Data must be buffered Time stamps are required

Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS RIC What is SIPLUS RIC? SIPLUS RIC Bundle Standard Simatic HW
(ET200S, S7-300, S7-400)

SIPLUS RIC Library

SIPLUS RIC library (provided with S7 HW in bundles) Standard programming tools (Step7, Simatic Manager or PCS7) (LAD, FBD, STL or CFC)

SIPLUS RIC
Remote communication with: Data time stamping Data buffering Internationally standardized communication platform: Open communication with third parties

Using an international communication standard, SIPLUS RIC opens up additional customer segments.
Page 18 2010-07-19 Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS RIC System advantages at a glance

SIPLUS RIC is an ideal remote communication platform because: It is based on an open, standardized communication protocol (IEC 60870-5-xxx), therefore it can communicate with third party products It provides a cost effective solution, where the hardware can be scaled to the application requirements (ET200S, S7-300, S7-400 or S7-400H) It is configured with standard Siemens software (Step7, PCS7, Simatic Manager) Redundant communication can be configured if required Bundles are available based on SIPLUS extreme hardware

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Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS RIC Typical customers

Typical SIPLUS RIC customers: Require an manufacturer independent communication platform Are modernizing control centers that already communicate with IEC 60870 Are installing SIMATIC PSC 7 Telecontrol or PVSS (ETM) Require cost effective Remote Terminal Units (RTUs)

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Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS RIC Typical applications

Typical SIPLUS RIC applications in W&WW are: Water networks with pumping stations, reservoirs, etc, Remote measurement stations (intakes, outlets, etc.) De-centralized or remote equipment Modernizations of plants that already have IEC 60870-5-xxx control centers Irrigation systems
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SIPLUS RIC A low cost option based on existing infrastructure

Classical WAN
Modems Fiber optics Radio networks

TCP/IP WAN
Ethernet networks Wireless networks GPRS or WLAN (Wifi) Fibre optics (Scalance) Public networks (Internet e.g. DSL) Satellite
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2010-07-19

SIPLUS RIC SIPLUS RIC in Water & Wastewater

IEC 60870-5-104 (Ethernet) with GPRS Project: Location: Sector: Customer: Project goal: Old solution: Water distribution Innsbruck, Austria Water & Wastewater Siemens I IA AS Supervision of water distribution Limited networking Proprietary communication protocols
Station MD741 IEC 60870-5-104 ET 200S IM151-8 CPU SIPLUS RIC GPRS Radio Network Station MD741 IEC 60870-5-104 Central Controller Ethernet IEC 60870-5-104 GPRS INTERNET Scalance S613 DSLRouter Station MD741 IEC 60870-5-104 ET 200S IM151-8 CPU SIPLUS RIC 6AG6003-5BB01-0BA0 GPRS Verbindungen

New solution:

Protocol IEC 60870-5-104 (open) IP based WAN with GPRS wireless

ET 200S IM151-8 6AG6003-5BB01-0BA0 CPU SIPLUS RIC 6AG6003-5BB01-0BA0

Savings in project: integrated SIMATIC solution, standard programming tools, no additional training, reduction in maintenance and spare parts costs
Page 23 2010-07-19 Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

SIPLUS RIC Internet Website www.siemens.com/siplus-ric

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Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector

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SIPLUS extreme SIPLUS RIC Products for the Water & Wastewater Industry
Jeremy Wiles I IA CE S IN Fuerth, Germany Phone: E-mail: +49 911 750 2017 jeremy-ralph.wiles@siemens.com

Siemens AG 2010. All Rights Reserved.