Sunteți pe pagina 1din 2

Harness And Wire Electrical Schematic Symbols

RENR9648-03
June 2011

Symbols

5
17
2
11
12 4
1
16

Pressure
Symbol

6
10 8
7

15

Temperature
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Component Location

13

Schematic
Location

Component

Machine
Location

Schematic
Location

Component

Machine
Location

Actuator, Engine Governor

E-8

Sender, Fuel

E-1

17

Alarm, Travel, ATCH

E-8

11

Solenoid, A/C Clutch - ATCH

C-8

12

Alternator

B-8

12

Solenoid, Auxiliary #1 - ATCH

C-3

16
14

Battery

F-3

Solenoid, Auxiliary #2

B-1

Control, Governor - ATCH

E-4

Solenoid, Boom Swing - ATCH

C-3

16

Control, Monitor

B-5

Solenoid, Engine Shutdown

D-8

11

Diode, A/C

C-8

11

Solenoid, Hydraulic Locking

B-1

13

Horn

C-1

12

Solenoid, Speed Select

C-1

13

Meter, Service

E-5

Switch, A/C Thermostat - ATCH

C-8

11

Motor, Fan - ATCH

B-8

Switch, AEC

B-6

Motor, Fuel Priming Pump

B-1

14

Switch, Auto Deceleration Pressure

C-1

11

Motor, Starter

C-8

11

Switch, Auxiliary

A-6

Motor, Washer Tank

E-8

Switch, Boom Swing

E-4

Motor, Wiper

B-2

Switch, Engine Pressure

D-8

11

Plugs, Glow

D-8

11

Switch, Horn

A-6

Relay, ACC

D-6

Switch, Hydraulic Change

A-7

Relay, Glow

D-6

Switch, Hydraulic Lock Limit

F-4

Relay, Horn

D-7

Switch, Key

B-6

Relay, Main

D-6

Switch, Light

A-7

Relay, Neutral Start

D-7

Switch, Travel Alarm Cancel - ATCH

A-7

Relay, Shutoff

D-6

Switch, Travel Pressure

C-6

16

Relay, Start

F-1

Switch, Travel Speed

B-7

Relay, Travel Alarm Cancel #1 - ATCH

D-7

Switch, Wiper Washer - ATCH

B-2

Relay, Travel Alarm Cancel #2 - ATCH

D-7

Timer, Engine Shutoff

E-6

15

Sender, Coolant Temperature

C-8

11

Timer, Glow

D-6

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

305C CR Mini Hydraulic Excavator


Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

HWJ1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Machine locations are repeated for components located close together.

A = Located under left joystick.

16

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

B = Located under right joystick.

C = Located around circuit breaker panel.

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

11 12

14
15 13

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions

14

Level
Symbol

10

Part Number: for Connector Plug

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

17
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Machine Component & Connector Locations


Printed in U.S.A.

2011 Caterpillar, All Rights Reserved

Wire Description
Wire
Number

Wire Color

Battery (+) (Not Application Specific)

405

GY

Operator Mon Oil Pressure

RD

Key Switch

439

YL

Lamp Indicator

107

RD

Engine Shutdown Fire Suppressor

441

OR

Engine Coolant Temp Gage

RD

105

Power Circuits

A
Connector Location
Schematic
Location

Machine
Location

CONN 1

A-8

CONN 2

A-8

CONN 3

E-8

Connector Number

CONN 4

E-8

CONN 5

B-7

CONN 6

B-7

CONN 7

A-6

CONN 8

E-6

CONN 9

E-5

CONN 10

F-5

CONN 11

B-2

Sender and Solenoid Specifications

Part No.
266-6934
274-4203

Component Description
Sender:
Solenoid:

Fuel
Auxiliary #2

At room temperature unless otherwise noted.

Empty: 83.5 5
Full: 8 2
47

Part No.
286-2317
286-2318

Function
Travel Pressure
Auto Deceleration Pressure

Actuate

Deactuate

Contact Position

1520 98 kPa
220 14 psi

1127 kPa MIN


163 psi MIN

Normally Open

392 98 kPa
57 14 psi

196 kPa MIN


28.4 psi MIN

Monitoring Circuits (Continued)

109

RD

Alternator Output (+) Terminal

447

PK

Fuel Level Gage

112

PU

Main Power Relay Output

C444

YL

Alternator Indicator Lamp

114

RD

Warning Horn (Forward)

H466

BU

117

YL

ACC Relay

122

RD

Dome Lamp

506

PU

Washer - Front

124

GN

A/C Unit

522

WH

A/C Clutch To Thermostat Switch

125

RD

Start Relay

E554

PK

129

BU

Cigar Lighter

130

GN

Governor Control

603

PK

616

BU

AEC Mode Indicator


Accessory Circuits

A/C Controller To A/C Compressor Clutch


Lighting Circuits
Rotary Beacon

149

PU

Light Switch

150

RD

Battery (+)

158

BR

Aux Ckt

H740

OR

Hex Governor Motor (+)

170

BU

A/C Unit

H741

WH

Hex Governor Motor (-)

180

GN

Auxiliary Switch

H742

PU

Hex Governor Acceleration Input

194

GN

AEC Switch

M729

PU

Governor Motor Sensor Power

Ground Circuits

M730

YL

Governor Motor Sensor Signal

Main Chassis

M731

BU

Governor Motor Sensor Return


Travel Alarm Cancel

Off Machine Switch Specification


Resistance (Ohms)

Description

200

BK

Bucket Flood Lamp/Boom Flood Lamp


Control Circuits

201

BK

Operator Monitor Return

M741

GY

202

BK

XMSN Control

X781

GN

Boom Swing Left Solenoid from Controller

X782

WH

Boom Swing Right Solenoid from Controller

Normally Open

Basic Machine Circuits


304

WH

Starter Relay No. 1 Output

817

WH

Back-Up Alarm Relay

306

GN

Starter Relay Coil To Neutral Start Switch

877

YL

Glow Plug Magnetic Switch To Glow Plug

CONN 12

F-1

CONN 13

D-2

307

OR

Key Switch To Neutral Start Switch

H809

YL

Timer Output / Shutdown Timer Output

YL

Main Power Relay Coil

E953

GY

Track Travel Speed Switch To Solenoid

OR

Horn Relay Coil To Switch

L987

WH

Start Aid Switch

CONN 14

D-2

308

CONN 15

E-2

320

CONN 16

D-2

10

321

BR

Backup Alarm Lamp Travel Alarm

L998

OR

Auxiliary Hydraulic Solenoid B

322

GY

Warning Horn (Forward)

N933

PU

Low Idle Indicator

323

WH

Fuel Pump Power

P969

BR

Analog Return

327

PK

Shutdown Solenoid

P977

PK

Safety Switch To Safety Relay

331

OR

Backup Alarm Relay Coil

P978

GN

Solenoid Ctrl A

P979

YL

Solenoid Ctrl B

P997

OR

Proportional Switch - Sensor Return

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Monitoring Circuits
403

Console Component & Connector Locations

GN

Alternator (R) Terminal

(Dimensions: 39 inches x 28 inches)

101

Description

30 Page,

Wire Color

RENR9648-03

Wire
Number

1
M-C2
7Y3967
1
RD-18

200-M1BK-16

M-C19
7Y3967
1
RD-18

616-N28BU-16

101-CE1RD-10

327-E14PK-10
506-E18PU-14
H740-E25OR-16
H741-E26WH-16
321-E12BR-16
323-E9WH-16
403-E15GN-18
405-E16GY-18
441-E17OR-18
C444-E21YL-18
E554-E22PK-16
M729-E27PU-16
M731-E29BU-16
M730-E28YL-16

200-CF1BK-0
POS

NEG

12V BATTERY c0
1535656

OPERATOR STATION

1
2
3
4
5
6

ENG SHUTOFF TIMER


2666936
B+
GND
OUT
IN1
IN2

A-C6
2305010

150-F14RD-10
877-F51YL-10
323-F42WH-18
323-F43WH-18

ENGINE
NEUTRAL START RELAY
2502048
F-C1
7Y3957
1
3
4
2

327-E14PK-10
405-E16GY-18
877-E20YL-6
109-E1RD-6
200-E6BK-16
200-E7BK-16
304-E10WH-10
323-E9WH-16
403-E15GN-18
441-E17OR-18
C444-E21YL-18
E554-E22PK-16

HORN RELAY
2391182

MAIN RELAY
2666935

327-E14PK-10
ATCH TRAVEL ALARM CANCEL RELAY1
2391182
F-C7
7Y3957
1
3
4
2

109-E1RD-6
200-E6BK-16
200-E7BK-16
323-E9WH-16
403-E15GN-18
441-E17OR-18
C444-E21YL-18
E554-E24PK-16
E554-E22PK-16
E554-E23PK-16
304-E10WH-10

877-E20YL-6

E-C7
2434505

122-A4RD-18
122-A5RD-18
124-A8GN-14
150-A12RD-10
170-A15BU-16
194-A25GN-18
200-A47BK-18
201-A56BK-18
306-A61GN-18
321-A70BR-18
322-A71GY-18
323-A72WH-18
327-A78PK-10
331-A79OR-18
331-A81OR-18
403-A82GN-18
877-A102YL-10
H740-A109OR-18
H741-A110WH-18
M729-A114PU-18
M730-A115YL-18
M731-A116BU-18
P977-A120PK-18
P977-A121PK-18
X781-A126GN-18
X782-A127WH-18

403-E15GN-18

109-E1RD-6

E-C10
7Y3952

ATCH A/C UNIT


2731445

E-C9
7Y3995
L B
R
P 1
E
ALTERNATOR
2803787

1
2

1
2 CONN

N-C2
1698668

200-N16BK-18
603-N25PK-18

603-N24PK-16

170-N6PK-16

N-C12
7Y3952

200-N14BK-18
122-N3RD-18

200-N5BK-18

170-N5PK-16
200-N18BK-18
506-N23PU-16
616-N27BU-18

+
-

603-N24PK-16

1
2

ATCH SPEAKER RH
AAA

P-C1
2304009

616-P28PK-16

200-P29BK-18
1
2

1
2
3
4
5
6
7
8
9
10
11
12

TRAVEL SPEED SW
2843851

CONN 5 HYD

+
-

CHANGE SW
2843853
A
B

200-N17BK-18

GND-PLATFORM

LIGHT SW
2843850

N-C9
1306789

603-N26PK-18

CONN 2

CONN 2
P-C14
7X1041

P-C17
1306789

616-P28PK-16
200-P29BK-18
N-C10
1306789

306-A61GN-18

200-A46BK-18

403-A82GN-18
105-A3RD-18

122-A4RD-18
124-A8GN-14
149-A11PU-16
306-A60GN-18
308-A66YL-18
321-A70BR-18
331-A79OR-18
439-A86YL-18
603-A90PK-16
817-A101WH-18
M741-A117GY-18
130-A10GN-16
122-A4RD-18
308-A66YL-18
130-A10GN-16
306-A60GN-18
439-A86YL-18
M741-A117GY-18
124-A8GN-14
321-A70BR-18
603-A90PK-16
817-A101WH-18
149-A11PU-16
331-A79OR-18

327-A78PK-10

150-A14RD-10

877-A102YL-10

150-A13RD-10

1
2
3
4
5
6
7
8
9
10
11
12
122-F9RD-18
308-F35YL-18
130-F12GN-16
306-F31GN-18
439-F47YL-18
M741-F55GY-18
124-F10GN-14
321-F39BR-18
603-F48PK-16
817-F50WH-18
149-F13PU-16
331-F46OR-18

158-F21BR-18
158-F20BR-18
129-F11BU-16
124-F10GN-14
130-F12GN-16
149-F13PU-16
170-F22BU-16
180-F23GN-18
323-F41WH-18
323-F42WH-18
603-F48PK-16
439-F47YL-18
105-F1RD-18
122-F9RD-18

107-F2RD-10
122-F9RD-18

CONN 15
A-C28 C-C1
2304009 2434510 84RE01
1
194-C1GN-18
194-A25GN-18
2
322-C10GY-18
322-A71GY-18
3
323-C11WH-18
323-A74WH-18
4
447-C12PK-18
447-A88PK-18
5
6
7
616-C13BU-16
616-A92BU-16
8
9
E953-C14GY-18
E953-A107GY-18
10
L998-C15OR-18
L998-A113OR-18
11
P977-C16PK-18
P977-A122PK-18
12

122-F9RD-18
105-F1RD-18
439-F47YL-18
107-F2RD-10
114-F5RD-18

114-F5RD-18
105-F1RD-18
439-F47YL-18

141-2759
113-8490
113-8491
124-3548

15A
20A
15A
10A
10A
15A
10A
15A
10A

1
1
1
1
1
1
1
1
1

FUEL SENDER
2666934

C-C2
2304011
1
2

447-C12PK-18
200-C2BK-18

447-C12PK-18
200-C2BK-18
194-C1GN-18
322-C10GY-18
323-C11WH-18
616-C13BU-16
E953-C14GY-18
L998-C15OR-18
P977-C16PK-18

CONN 14

A-C27 E-C3
2681008 2676253
1
327-A78PK-10
327-E14PK-10

114-F5RD-18
107-F2RD-10

CONN 13

129-F11BU-16
124-F10GN-14
170-F22BU-16
603-F48PK-16
323-F41WH-18
323-F42WH-18
149-F13PU-16
180-F23GN-18
130-F12GN-16
158-F20BR-18
158-F21BR-18

A-C26 E-C2
2434506 2304013
1
H740-E25OR-16
H740-A109OR-18
2
H741-E26WH-16
H741-A110WH-18
3
506-E18PU-14
506-A89PU-16

129-F11BU-16
124-F10GN-14
170-F22BU-16
603-F48PK-16
323-F41WH-18
149-F13PU-16
180-F23GN-18
130-F12GN-16
158-F20BR-18
158-F21BR-18
323-F42WH-18

D
194-C1GN-18
322-C10GY-18
323-C11WH-18
616-C13BU-16
E953-C14GY-18
L998-C15OR-18
P977-C16PK-18
200-C2BK-18
200-C3BK-18
200-C4BK-16

308-F37YL-18
306-F33GN-18
306-F32GN-18
L987-F54WH-18

GND CHASSIS
L987-F54 WH-18
323-F43 WH-18
150-F14 RD-10
323-F42 WH-18
877-F51 YL-10

323-F43WH-18
323-F42WH-18
L987-F54WH-18
877-F51YL-10
150-F14RD-10

J-C1
2434505

C-C3
2304011

616-J2BU-16

1
2

616-C13BU-16
200-C3BK-18

BOOM LAMP
2330099

200-J1BK-18

331-A80OR-18

150-A12RD-10
194-A25GN-18
200-A53BK-18
306-A61GN-18
322-A71GY-18
321-A70BR-18
323-A73WH-18
323-A74WH-18
327-A78PK-10
403-A82GN-18
405-A77GY-18
441-A87OR-18
447-A88PK-18
506-A89PU-16
616-A92BU-16
877-A102YL-10
C444-A103YL-18
E554-A104PK-18
E953-A107GY-18
H740-A109OR-18
H741-A110WH-18
L998-A113OR-18
M729-A114PU-18
M730-A115YL-18
M731-A116BU-18
P977-A122PK-18
P979-A124YL-18
202-A58BK-18
202-A59BK-18
202-A57BK-18
201-A55BK-18
201-A54BK-18
P978-A123GN-18
X781-A126GN-18
X782-A127WH-18
200-A34BK-16
200-A32BK-16
200-A33BK-16
200-A49BK-16
200-A40BK-16
200-A41BK-16
200-A47BK-18
200-A48BK-18
200-A39BK-16

A-C24
1552269
P978-A123GN-18
202-A58BK-18
P979-A124YL-18
202-A57BK-18

X781-A126GN-18
201-A54BK-18
X782-A127WH-18
201-A55BK-18

C-C4
2434505

194-C1GN-18
200-C5BK-18

ATCH AUX SOL


2670424
1
2
1
2

A-C25
1552269

ATCH BOOM SWING SOL 1A


2670424
A-C22
1552269
1
2
1
2
A-C23
1552269

A-C11
1117898
6
5
4
7
8
1
2
3

A-C10
1117898
6
5
4
7
8
1
2
3

1
2

MANIFOLD VALVE
2744199
C-C5
2304011
1
SPEED SELECT SOL
2744201
2
C-C6
2434505
1
HYD LOC SOL
2744202
2

E953-C14GY-18
200-C8BK-18

C-C2
2304011

AEC SW
2843854

MONITOR
2663807
A-C21
1429117
9
6
5
4
7
8
1
2
3
10

8
3

2
5
9

200-A38BK-18
H466-A108BU-18
323-A77WH-18
323-A76WH-18
200-A38BK-18
200-A37BK-18
H466-A108BU-18
200-A36BK-18
200-A37BK-18
194-A24GN-18
616-A96BU-18
616-A97BU-18

A-C16
ATCH ACCEL DIAL 2304013
2680761
1
2
3
KNOB
150-0597

616-A97BU-18
616-A98BU-18
200-A28BK-18
200-A27BK-18
616-A98BU-18
616-A99BU-18
E953-A105GY-18
180-A19GN-18

KEY SW 1
9G7641
R
OFF C
ON S
ST
B

200-A27BK-18
200-A26BK-18
616-A99BU-18
616-A100BU-18
180-A20GN-18
L998-A113OR-18

AUX SW(OSJ)
2663216
+B
GND
PWM2
PWM1
RETURN

1
2
3
4

105-H1RD-18
308-H3YL-18
307-H2OR-18

P997-A125OR-18
H742-A111PU-18
P969-A119BR-18

105-A2RD-18
308-A63YL-18
307-A62OR-18

CONN 7

A-C13
1552273
1
2
3
4
5
6

180-A21GN-18
200-A31BK-18
P979-A124YL-18
P978-A123GN-18
202-A59BK-18

817-A101WH-18
M741-A117GY-18

320-A68RD-18

A-C15
7Y3967
HORN SW(OSJ)
2220225
BK-18
BK-18

1
2

A-C30
1552269

RESISTOR
2677076

1
2

A-C7 1
2304011

323-A75WH-18
405-A83GY-18

122-A6RD-18
405-A85GY-18
439-A86YL-18
441-A87OR-18
447-A88PK-18
616-A95BU-18
C444-A103YL-18
E953-A106GY-18
N933-A118PU-18
200-A29BK-18
200-A30BK-18
323-A77WH-18

200-A35BK-16
200-A36BK-18

200-A49BK-16
616-A96BU-18
616-A95BU-18
616-A91BU-16
105-A2RD-18
122-A6RD-18
149-A11PU-16
180-A19GN-18
180-A20GN-18
180-A21GN-18
194-A24GN-18
200-A32BK-16
200-A33BK-16
200-A50BK-18
200-A51BK-18
202-A59BK-18
307-A62OR-18
308-A63YL-18
320-A67OR-18
323-A75WH-18
323-A76WH-18
405-A83GY-18
405-A85GY-18
439-A86YL-18
441-A87OR-18
447-A88PK-18
817-A101WH-18
C444-A103YL-18
E953-A105GY-18
E953-A106GY-18
H742-A111PU-18
L998-A113OR-18
M741-A117GY-18
N933-A118PU-18
P969-A119BR-18
P978-A123GN-18
P979-A124YL-18
P997-A125OR-18

105-A2RD-18
149-A11PU-16
180-A19GN-18
180-A20GN-18
194-A24GN-18
200-A36BK-18
200-A32BK-16
200-A33BK-16
307-A62OR-18
308-A63YL-18
323-A76WH-18
616-A91BU-16
616-A96BU-18
817-A101WH-18
E953-A105GY-18
H742-A111PU-18
M741-A117GY-18
L998-A113OR-18
P969-A119BR-18
P997-A125OR-18
200-A31BK-18

320-A68RD-18
320-A69RD-18

200-A50BK-18

A-C14
7Y3967

200-A29BK-18
200-A30BK-18
N933-A118PU-18
405-A85GY-18
E953-A106GY-18
441-A87OR-18
616-A95BU-18
447-A88PK-18
C444-A103YL-18
439-A86YL-18
323-A77WH-18
122-A6RD-18

194-A24GN-18
200-A36BK-18
323-A77WH-18
323-A76WH-18
616-A96BU-18
616-A97BU-18
105-A2RD-18
307-A62OR-18
308-A63YL-18
H742-A111PU-18
P969-A119BR-18
P997-A125OR-18
149-A11PU-16
180-A19GN-18
180-A20GN-18
200-A33BK-16
200-A29BK-18
200-A30BK-18
200-A31BK-18
200-A28BK-18
200-A32BK-16
616-A91BU-16
616-A97BU-18
817-A101WH-18
E953-A105GY-18
M741-A117GY-18
L998-A113OR-18

H-C1 1 A-C17-1
2434507 2305008

200-A26BK-18
616-A100BU-18

200-A33BK-16

GND
FRONT CONT
GOV CONT
ENG OIL PRESS
TRAVEL SPEED
ENG COOLANT TEMP
BACK LIGHT
FUEL LEVEL
ALTERNATOR(L)
GLOW INDICATOR
+B
KEY ON SIG

A-C8
1114816
1
2
3
4
5
6
7
8
9
10
11
12
13

122-A7RD-18
129-A9BU-16
170-A17BU-16
200-A40BK-16
200-A41BK-16
200-A39BK-16
506-A89PU-16
603-A90PK-16
616-A92BU-16

180-A21GN-18
202-A59BK-18
P978-A123GN-18
P979-A124YL-18
200-A51BK-18
200-A50BK-18

WIPER MOTOR
2430820
105-A2RD-18
129-A9BU-16
149-A11PU-16
180-A19GN-18
180-A20GN-18
180-A21GN-18
194-A24GN-18
307-A62OR-18
308-A63YL-18
320-A67OR-18
439-A86YL-18
603-A90PK-16
817-A101WH-18
H742-A111PU-18
M741-A117GY-18
N933-A118PU-18
P969-A119BR-18
P997-A125OR-18
122-A6RD-18
122-A7RD-18
170-A17BU-16
200-A32BK-16
200-A33BK-16
200-A49BK-16
200-A40BK-16
200-A41BK-16
200-A50BK-18
200-A51BK-18
202-A59BK-18
200-A39BK-16
323-A75WH-18
323-A76WH-18
405-A83GY-18
405-A85GY-18
441-A87OR-18
447-A88PK-18
506-A89PU-16
616-A92BU-16
C444-A103YL-18
E953-A105GY-18
E953-A106GY-18
L998-A113OR-18
P978-A123GN-18
P979-A124YL-18

Q-C2
13001415

Q1 GN
Q2 BK
Q3 WH
Q4 RD

GND
1
2
3
4

2ND AUX
2744203
1
2

FUEL PRIME
C-C2 2110804
2304011
1
2 PUMP

323-C11WH-18
200-C6BK-18

4
10

A-C9
1117898
6
5
4
7
8
1
2
3

AUTO DECEL PRESS SW


2862317

GND-PLATFORM

L
MOTOR

WIRE GROUP COLOR DESCRIPTIONS

T
B+

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

CONN 11

STARTING CIRCUIT

ATCH WIPER WASHER SW


1587802

N-C6A
7Y3957

START AID CIRCUIT


ATCH GOV CONTROL CIRCUIT

N-C7
1552264
N27 BR-16
N26 GN-16
200-N20BK-16
506-N23PU-16
170-N8PK-16
616-N27BU-18

MONITOR CIRCUIT
ENGINE SHUTOFF CIRCUIT

1
2
3
4
5
6
7
8

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

COLOR ABBREVIATIONS
SYMBOL

320-A69RD-18
200-A51BK-18

CA
CC
CE
CF

149-A11PU-16
616-A91BU-16

OPERATOR STATION

CABLE AS.
267-4770
275-9685
267-4760
267-4761

B-9
B-9
E-12
E-3

IDENT
PART NO.
HARNESS AS.
A
284-8601
C
267-4766
E
281-9530
F
283-5313
G
283-5312
H
267-9952
J
281-5457
K
268-0794
L
268-2572
M
282-2217
N
280-8534
P
283-4461
Q
285-4408

LOC
B-6
D-2
E-11
F-8
H-6
B-8
E-1
H-12
H-11
H-6
B-10
B-11
B-2

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

THIS SCHEMATIC IS FOR THE 305C CR MINI HYDRAULIC EXCAVATOR


ELECTRICAL SYSTEM
MEDIA NUMBER: RENR9648-03
SCHEMATIC PART NUMBER: 264-8439, CHANGE: 03, VERSION: HE

170-N9PK-16
170-N8PK-16
170-N7PK-16
506-N23PU-16
616-N27BU-18
200-N18BK-18
200-N19BK-18

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

GROUND CIRCUIT

Q-1
71222445

320-A67OR-18

OPERATOR STATION

OPERATOR STATION

HORN
2459398

322-C10GY-18

P977-C16PK-18
200-C7BK-18

200-N22BK-16

CONN 1

CONN 1

A-C7
2304011

1
6

A-C12
ATCH ALARM CANCEL 1117898
2843852
6
5
4
7
8
1
2
3

200-N15BK-18

P-C16
1306789

A-C29 E-C1
2434510 2304009
1
200-A53BK-18
200-E5BK-14
2
3
321-E12BR-16
321-A70BR-18
4
323-E9WH-16
323-A73WH-18
403-E15GN-18
5
403-A82GN-18
6
405-E16GY-18
405-A77GY-18
7
441-E17OR-18
441-A87OR-18
C444-E21YL-18
8
C444-A103YL-18
9
E554-A104PK-18
E554-E22PK-16
10
M729-E27PU-16
M729-A114PU-18
11
M730-E28YL-16
M730-A115YL-18
12
M731-E29BU-16
M731-A116BU-18

231-7924
113-8490
113-8491
113-8492

GND RELAY PANEL

200-A52BK-18
200-A34BK-16
200-A50BK-18
200-A53BK-18
200-A51BK-18
150-A12RD-10
194-A25GN-18
200-A32BK-16
200-A33BK-16
200-A49BK-16
200-A40BK-16
200-A41BK-16
200-A47BK-18
200-A48BK-18
200-A39BK-16
201-A55BK-18
201-A56BK-18
201-A54BK-18
202-A59BK-18
306-A61GN-18
321-A70BR-18
322-A71GY-18
323-A73WH-18
323-A74WH-18
327-A78PK-10
403-A82GN-18
405-A77GY-18
441-A87OR-18
447-A88PK-18
506-A89PU-16
616-A92BU-16
877-A102YL-10
C444-A103YL-18
E554-A104PK-18
E953-A107GY-18
H740-A109OR-18
H741-A110WH-18
L998-A113OR-18
M729-A114PU-18
M730-A115YL-18
M731-A116BU-18
P977-A122PK-18
P978-A123GN-18
P979-A124YL-18
X781-A126GN-18
X782-A127WH-18

200-A41BK-16
200-A40BK-16

N-C5
7Y3967

N-C4
7Y3950

P-C13
7X1041

306-A61GN-18

200-A52BK-18

CONN 5

200-N12BK-18
200-N13BK-18
200-N14BK-18
200-N15BK-18
200-N16BK-18
200-N17BK-18
603-N25PK-18
603-N26PK-18
170-N6PK-16
170-N7PK-16

N-C11
7Y3952

200-N5BK-18
200-N18BK-18

506-A89PU-16
129-A9BU-16
616-A94BU-18
122-A7RD-18
170-A17BU-16
200-A39BK-16
603-A90PK-16

129-N4BU-16

ATCH BEACON
1286985

1
2

122-A7RD-18
129-A9BU-16
170-A17BU-16
200-A35BK-16
200-A40BK-16
200-A41BK-16
200-A39BK-16
506-A89PU-16
603-A90PK-16
616-A91BU-16
616-A94BU-18
616-A92BU-16
616-A93BU-16
616-A95BU-18
616-A96BU-18

616-A93BU-16
200-A35BK-16

1
2
3
4
5
6
7
8
9
10
11
12

506-N23PU-16
129-N4BU-16
616-N27BU-18
122-N1RD-18
170-N5PK-16

ATCH SPEAKER LH
BBB

1
2
1
2
1
2
1
2
3

1
1
1
1
1
1

150-CA2RD-10
150-A3RD-12

N-C1 A-C18
2304009 2434510

122-N1RD-18
129-N4BU-16

N28 BR-18
N29 GN-18

N30 PU-18
N31 WH-18

CIGAR LIGHTER
1396341

ATCH TRAVEL PRESS SW


2862318

170-A15BU-16
170-A17BU-16
170-A16BU-16
323-A72WH-18
323-A73WH-18
323-A75WH-18
323-A74WH-18
323-A76WH-18
200-A32BK-16
200-A33BK-16
200-A49BK-16
200-A40BK-16
200-A41BK-16
200-A50BK-18
200-A51BK-18
202-A59BK-18
200-A39BK-16
405-A83GY-18
405-A85GY-18
405-A77GY-18
441-A87OR-18
447-A88PK-18
506-A89PU-16
616-A92BU-16
C444-A103YL-18
E953-A105GY-18
E953-A107GY-18
E953-A106GY-18
L998-A113OR-18
P979-A124YL-18
P978-A123GN-18
170-A16BU-16
124-A8GN-14
200-A48BK-18
E554-A104PK-18

CONN 6

200-N13BK-18
122-A2RD-18
200-N12BK-18

122-A2RD-18
122-N3RD-18

OPERATOER STATION

1
2
3
4
5
6
7
8

150-A12RD-10

A-C19
2434505
1
2

616-M2BU-16
200-M1BK-16

+ MOTOR -

N-C8
7Y3968

877-A102YL-10

50A

L998-C15OR-18
200-C9BK-18

M-C1
2304011

N-C3A
6130-0330
1
2
3

1
2

M+
MG/A 5V
G/A GND
G/A SIG

50A

SLOWBLOW FUSE B
2759685

BLOCK AS2
7Y5499
101-CE1RD-10
101-CA1RD-10
101-CC1RD-10
109-CC2RD-10
109-E1RD-6
877-E20YL-6

200-N20BK-16

DOME LAMP
2811159

GN
BK

RD
BU
GN
YL
WH

SLOWBLOW FUSE-A
2674770

170-N8PK-16
506-N23PU-16
616-N27BU-18

OPERATOR STATION

FUSE BOX
FUSE(10A)
FUSE(15A)
FUSE(20A)

112-F3PU-10

+B
P SW.B
GND
DIAL.SW 5V
DIAL.SW SIG
DIAL.SW GND
L/I OUT
P SW.A

M-C18
2304011
616-N28BU-16
200-N29BK-16

A-C20
2305008
1
124-A8GN-14
2
200-A48BK-18
3
E554-A104PK-18
4
170-A16BU-16

+B
GND
CLUTCH
KEY SW

ENGINE

ATCH FAN MOTOR


2674377

A-C5
2434508
H740-A109OR-18
1
H741-A110WH-18
2
M729-A114PU-18
3
M731-A116BU-18
4
M730-A115YL-18
5
6

GN
YL
BK
RD
PK
BR
BU
WH

1
2
3
4

441-E17OR-18

124-A8GN-14
150-A12RD-10
194-A25GN-18
200-A47BK-18
201-A56BK-18
306-A61GN-18
321-A70BR-18
322-A71GY-18
327-A78PK-10
331-A79OR-18
331-A81OR-18
331-A80OR-18
403-A82GN-18
877-A102YL-10
H740-A109OR-18
H741-A110WH-18
M729-A114PU-18
M730-A115YL-18
M731-A116BU-18
X781-A126GN-18
X782-A127WH-18
P977-A122PK-18
P977-A120PK-18
P977-A121PK-18
122-A4RD-18
122-A6RD-18
122-A5RD-18
122-A7RD-18

E554-E24PK-16
522-E19WH-16

A-C2
2397357
F-C13
2397356

ATCH GOV CONT


2680254

200-F28BK-18

F-C8
7Y3952
1
3
4
2

M741-F55GY-18
200-F29BK-18
817-F49WH-18
817-F50WH-18
321-F39BR-18

A-C4
2312295
1
130-A10GN-16
331-A81OR-18
2
3
200-A43BK-16
P997-A125OR-18
4
H742-A111PU-18
5
P969-A119BR-18
6
N933-A118PU-18
7
8
194-A23GN-18

322-C10GY-18
323-C11WH-18
616-C13BU-16
E953-C14GY-18
L998-C15OR-18
P977-C16PK-18

522-E19WH-16
200-E7BK-16

COOLANT TEMP SENDER


2803754

GLOW RELAY
1199895

30A
5A
15A
5A
10A
5A

FUSE(5A)
FUSE(10A)
FUSE(15A)
FUSE(30A)

117-F8YL-10

180-G1GN-18
200-G2BK-18
X782-G7WH-18
X781-G6GN-18
201-G3BK-18

200-C4BK-16

MOTOR

1
2

ON (KEY)
ST (KEY)
GLOW RELAY

F-C11 1
7Y3958
1
2
3
4
5
6

1
2
1
2
3
1

150-F17RD-10

117-F7YL-10

SIG

1
2
3
4
5
6

158-F21BR-18

877-F52YL-10

306-F33GN-18
306-F32GN-18
308-F37YL-18
200-F28BK-18

+B
GND
PWM2
PWM1
RETURN

N26 GN-16
200-N21BK-16
170-N9PK-16
N27 BR-16

ATCH A/C THRMOSTAT SW


2727875

MTR BAT

ATCH A/C CLUTCH SOL


2727875
E-C8
1552269
1
2

GLOW TIMER
1199896
GND

HYD LOCK LIMIT SW


2677058

158-F20BR-18

150-F16RD-10

112-F4PU-10

308-36YL-18
308-F37YL-18
200-F24BK-18
200-F25BK-18
150-F19RD-10
117-F7YL-10
117-F8YL-10
200-F29BK-18
321-F39BR-18
323-F43WH-18
331-F46OR-18
817-F50WH-18
M741-F55GY-18

CONN 12

194-C1GN-18
200-C3BK-18

F-C5
7Y3958
M741-F56GY-18

F-C2
2679973
1
3
4
2

BLOCK AS.
7Y5499

150-F15RD-10

306-F33GN-18
306-F32GN-18
308-F37YL-18
200-F30BK-16
200-F27BK-18
200-F26ABK-18
200-F29BK-18

308-F35YL-18
308-36YL-18
200-F24BK-18
150-F18RD-10
112-F4PU-10
112-F3PU-10

OPERATOR STATION

200-C6BK-18
200-C7BK-18
200-C8BK-18
200-C9BK-18
200-C5BK-18

STARTER
2803784

A/C DIODE
1893158

ACC RELAY
2666935

F-C4
2679973
1
3
4
2

H809-F53YL-18
200-F26ABK-18
200-F25BK-18
107-F2RD-10
327-F45PK-10

1
3
4
2

A-C32 E-C12
7Y3967 2726279
1
306-E11GN-16

125-E2RD-12

30A

306-E11GN-16
START RELAY
2666935

CONN 16

OPERATOR STATION

E554-E23PK-16
200-E6BK-16

304-E10WH-10

E-C6
1552269

323-E9WH-16
C444-E21YL-18

1
2

200-E6BK-16
200-E7BK-16
441-E17OR-18
E554-E23PK-16
E554-E24PK-16
109-E1RD-6
323-E9WH-16
403-E15GN-18
C444-E21YL-18

ENGINE

(Dimensions: 39 inches x 28 inches)

30 Page,

RENR9648-03

405-E16GY-18

ENGINE

ENG PRESS SW
1958453

1
5
3
6
2
4

101-CE2RD-0

GLOW PLUG
1992356

ATCH TRAVEL ALARM CANCEL RELAY2


2391183

323-F43WH-18
323-F44WH-18
331-F46OR-18
817-F49WH-18

F-C3
2679973
1
3
4
2

150-A3RD-12

200-N21BK-16

SHUTDOWN SOL
3154628

E-C11
205-7460

SHUTOFF RELAY
2666935

304-E10WH-10

FUSE
8T9636

200-N19BK-18
170-N9PK-16

114-F5 RD-18
114-F6 RD-18
320-F38OR-18
322-F40GY-18

200-E9BK-18

200-E5BK-14
200-E9BK-18

OPERATOR STATION

F-C6
7Y3957
1
3
4
2

P977-F57PK-18
200-F27BK-18
306-F31GN-18
306-F32GN-18
307-F34OR-18

105-F1RD-18
129-F11BU-16
170-F22BU-16
180-F23GN-18
323-F41WH-18
122-F9RD-18
124-F10GN-14
130-F12GN-16
149-F13PU-16
439-F47YL-18
603-F48PK-16
323-F42WH-18

107-F2RD-10
114-F5RD-18
150-F18RD-10
150-F19RD-10
200-F30BK-16
306-F31GN-18
307-F34OR-18
308-F35YL-18
320-F38OR-18
321-F39BR-18
322-F40GY-18
327-F45PK-10
331-F46OR-18
817-F50WH-18
H809-F53YL-18
M741-F55GY-18
P977-F57PK-18
112-F3PU-10
112-F4PU-10
117-F8YL-10
117-F7YL-10

114-F5RD-18
200-F27BK-18
306-F31GN-18
306-F32GN-18
307-F34OR-18
320-F38OR-18
322-F40GY-18
P977-F57PK-18

A-C31
267-9973

308-G4YL-18
P977-G5PK-18
G-C3
2304011
BOOM SWING SW(OSJ)
2663217
G-C1A
1552273

SERVICE METER
1978832

105-F1RD-18
129-F11BU-16
170-F22BU-16
180-F23GN-18
323-F41WH-18

122-A5RD-18
200-A42BK-18
H809-A112YL-18
308-A64YL-18
306-A60GN-18

CONN 9
150-F14RD-10
150-F15RD-10
150-F19RD-10
150-F18RD-10
877-F52YL-10
877-F51YL-10
327-F45PK-10

200-A42BK-18
306-A60GN-18
H809-A112YL-18
122-A5RD-18
308-A64YL-18

A-C1
2434510
F-C12
2304009

323-F42WH-18
122-F9RD-18
124-F10GN-14
130-F12GN-16
149-F13PU-16
439-F47YL-18
603-F48PK-16

200-K1BK-16
506-K2PU-14

CONN 8

304-E10WH-10
877-E20YL-6
109-E1RD-6

1
2

877-F52YL-10
150-F15RD-10

WASHER TANK
2753969 K-C3
7Y3952
1
PUMP 2

CONN 10

320-A67OR-18
322-A71GY-18
105-A1RD-18
307-A62OR-18
129-A9BU-16
200-A44BK-16
170-A15BU-16
H809-A112YL-18
323-A72WH-18
P977-A121PK-18
180-A18GN-18
306-A61GN-18

CONN 3

180-A22GN-18
200-A45BK-18
201-A56BK-18
308-A65YL-18
P977-A120PK-18
X781-A126GN-18
X782-A127WH-18
105-A3RD-18
200-A46BK-18
403-A82GN-18
194-A23GN-18
200-A43BK-16
331-A81OR-18
N933-A118PU-18
H740-A109OR-18
H741-A110WH-18
H742-A111PU-18
M729-A114PU-18
M730-A115YL-18
M731-A116BU-18
P969-A119BR-18
P997-A125OR-18

1
2
3
4
5
6
7
8
9
10
11
12

K-C1 E-C5
2434509 2312295
1
H740-K3OR-16
H740-E25OR-16
2
H741-K4WH-16
H741-E26WH-16
3
M729-K5PU-16
M729-E27PU-16
4
M730-K6YL-16
M730-E28YL-16
5
M731-E29BU-16
M731-K7BU-16
6
200-E8BK-16
200-K1BK-16
7
506-E18PU-14
506-K2PU-14
8

K-C2
2305010
1
M729-K5PU-16
2
M730-K6YL-16
3
M731-K7BU-16
4
5
H740-K3OR-16
6
H741-K4WH-16

POT VCC
POT OUT
POT GND
SPACE
+M
-M

200-E8BK-16
506-E18PU-14
M729-E27PU-16
H740-E25OR-16
M731-E29BU-16
H741-E26WH-16
M730-E28YL-16
109-E1RD-6
200-E6BK-16
200-E7BK-16
304-E10WH-10
323-E9WH-16
327-E14PK-10
403-E15GN-18
405-E16GY-18
441-E17OR-18
877-E20YL-6
C444-E21YL-18
E554-E22PK-16

CONN 4

ATCH TRAVEL ALARM


1612539

A-C3 G-C2
2312295 2434509
1
308-G4YL-18
308-A65YL-18
2
P977-A120PK-18
P977-G5PK-18
3
180-A22GN-18
180-G1GN-18
4
X781-A126GN-18
X781-G6GN-18
5
200-G2BK-18
200-A45BK-18
6
X782-G7WH-18
X782-A127WH-18
7
201-G3BK-18
201-A56BK-18
8

320-F38OR-18
322-F40GY-18
105-F1RD-18
307-F34OR-18
129-F11BU-16
200-F30BK-16
170-F22BU-16
H809-F53YL-18
323-F41WH-18
P977-F57PK-18
180-F23GN-18
306-F33GN-18

200-L1BK-18
321-L2BR-16

ENG GOV ACTUATOR


2712029

200-E4BK-18
321-E12BR-16

L-C1 E-C4
2434505 2304011
1
2

105-A3RD-18
180-A22GN-18
194-A23GN-18
200-A42BK-18
200-A43BK-16
200-A44BK-16
200-A45BK-18
200-A47BK-18
200-A46BK-18
201-A56BK-18
308-A65YL-18
331-A81OR-18
403-A82GN-18
H740-A109OR-18
H741-A110WH-18
H742-A111PU-18
M729-A114PU-18
M731-A116BU-18
M730-A115YL-18
N933-A118PU-18
P969-A119BR-18
P977-A120PK-18
P997-A125OR-18
X781-A126GN-18
X782-A127WH-18
122-A4RD-18
124-A8GN-14
149-A11PU-16
306-A60GN-18
308-A66YL-18
321-A70BR-18
331-A79OR-18
439-A86YL-18
603-A90PK-16
817-A101WH-18
M741-A117GY-18
105-A1RD-18
129-A9BU-16
150-A13RD-10
150-A14RD-10
170-A15BU-16
180-A18GN-18
200-A44BK-16
306-A61GN-18
307-A62OR-18
320-A67OR-18
322-A71GY-18
323-A72WH-18
327-A78PK-10
877-A102YL-10
H809-A112YL-18
P977-A121PK-18

150-F18RD-10
150-F19RD-10
200-F30BK-16
306-F31GN-18
306-F33GN-18
307-F34OR-18
308-F35YL-18
320-F38OR-18
321-F39BR-18
322-F40GY-18
327-F45PK-10
331-F46OR-18
817-F50WH-18
H809-F53YL-18
M741-F55GY-18
P977-F57PK-18

105-A3RD-18
105-A1RD-18
308-A64YL-18
308-A66YL-18
308-A63YL-18
308-A65YL-18
129-A9BU-16
149-A11PU-16
180-A19GN-18
180-A20GN-18
180-A21GN-18
307-A62OR-18
439-A86YL-18
603-A90PK-16
817-A101WH-18
H742-A111PU-18
M741-A117GY-18
N933-A118PU-18
P969-A119BR-18
P997-A125OR-18
320-A67OR-18
194-A24GN-18
194-A23GN-18
194-A25GN-18
122-A4RD-18
122-A5RD-18
124-A8GN-14
150-A13RD-10
150-A12RD-10
150-A14RD-10
170-A15BU-16
200-A47BK-18
201-A56BK-18
306-A61GN-18
321-A70BR-18
322-A71GY-18
323-A72WH-18
327-A78PK-10
331-A79OR-18
331-A81OR-18
403-A82GN-18
877-A102YL-10
H740-A109OR-18
H741-A110WH-18
M729-A114PU-18
M730-A115YL-18
M731-A116BU-18
P977-A120PK-18
P977-A121PK-18
X781-A126GN-18
X782-A127WH-18
105-A2RD-18

200-E4BK-18
200-E6BK-16
200-E7BK-16
200-E8BK-16

OPERATOR STATION

150-F14RD-10
877-F51YL-10
323-F42WH-18

105-A1RD-18
105-A3RD-18
122-A4RD-18
124-A8GN-14
129-A9BU-16
149-A11PU-16
150-A13RD-10
150-A14RD-10
170-A15BU-16
180-A20GN-18
180-A22GN-18
180-A21GN-18
180-A18GN-18
180-A19GN-18
194-A23GN-18
200-A47BK-18
201-A56BK-18
306-A61GN-18
307-A62OR-18
308-A65YL-18
308-A66YL-18
320-A67OR-18
322-A71GY-18
321-A70BR-18
323-A72WH-18
327-A78PK-10
331-A79OR-18
331-A81OR-18
403-A82GN-18
439-A86YL-18
603-A90PK-16
817-A101WH-18
877-A102YL-10
H740-A109OR-18
H741-A110WH-18
H742-A111PU-18
M729-A114PU-18
M730-A115YL-18
M731-A116BU-18
M741-A117GY-18
N933-A118PU-18
P969-A119BR-18
P977-A120PK-18
P977-A121PK-18
P997-A125OR-18
X781-A126GN-18
X782-A127WH-18

FRONT FRAME GND

ATCH CANOPY LAMP


1980852

1 WH-18
M-20
7Y3966

200-N29BK-16

101-CE2RD-0

ATCH CAB LAMP


1980852

1 WH-18
M-C3
7Y3966

616-M2BU-16

S-ar putea să vă placă și