INDUSTRIAL AUTOMATION AND MONITORING SYSTEM

The mentioned project is based on the worlds most powerful intel controller 8051. most of the services provided in todays world are voice interactive, you call up your bank and computerized voice will speak to you, and guide you to enter a particular number from your phone to get the desired service .This service is only available through the fast speed computers and having huge amount of memory .We implemented interactive service for industrial applications. you can switch on/off devices using your mobile phone or land line phone five numbers loads can be connected to the five relay provided not only you can switch on /off devices it will also dial out a telephone number in case of security threat, or any safety or protection parameters goes beyond safety limit. In case of any of the above , for ex. temperature of the machinery has gone beyond safety limit ,the device will first switch off the plant and dials out the pre-stored telephone number and delivers the emergency message. It will dial out for five times at the interval of one minute and again monitor the parameters, and if the parameters are not within limit again it will dial out this cycle will repeat until the parameters becomes normal.

Application this project could be used for variety of purpose where you want to control something remotely. a) suppose you own a company and are three or more partners and are always travelling you have an office located somewhere and have a main server you do not want that somebody other than your partner should handle this server due to security reason. at the same time you do not want to keep your server all the time on so there this device comes to your help only requirement for this device is a parallel telephone connection and of course power supply you can switch on your server remotely from anywhere in the world. When you dial the number where this device is connected with the server, after five number of bell ringing you will hear please enter your password. When you enter the password if your password is correct then

device will further respond otherwise without giving any further response device will disconnect you. if you number is correct you will receive these message press one for normal on off, press two for password change press three for telephone number change, press star to listen this menu again. so if you press 1 and 1&1 you get message requested channel is on or 1&0 requested channel is off 1&2 to now the status of previously on or off channels similarly with all the five channels same combination are applied you can press star(*) to go back to previous menu. Now pressing two you can change the password and device will respond like this please enter your password and your password has been changed. Similarly by pressing three you can change telephone number and device will respond please enter new telephone number &your telephone number has been changed. b) This was one example of this device similarly this could be used to control or switch on any process control machinery where all functions are automatic. Electric grid could be controlled remotely or automatic production machinery could be controlled even during odd hours with your mobile phone. Security features of this device suppose there is fire at the machinery space this device will switch off the machinery first and the dial out the pre stored number to your phone and will deliver the emergency message and will keep dialling until you come and personally reset this device. This device has the following blocks 1. Ring detector circuit comprises of bridge rectifier d1-d4 and opto coupler u8 mct2e 2. Watch dog timer comprising of Ic 7400 and u7 Ic 4047 3. DTMF decoder Ic u6 8870 4. Dialler circuit relay rl2 transistor q1 5. Off hook circuit relay rl1 and transformer tr1 c5 and r8. 6. Microcontroller circuit the central processor 89c51 7. Speech circuit Ic uv1 1840 where all the messages are stored 8. Amplifier circuit Ic uv2 lm 386 9. Security storage Ic 93c46 10. Load controller where relay boards will be connected p1 11. Power supply circuit Ic u10 7805,bridge rectifiers d1-d4 12. Capacitor c1 and c2 13. Fire sensor is connected to connector p2 connector