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Fatigue - overview
3-Environment Waves Current 4,5-Load effects (cyclic stresses)
Probability
6, 7- Structural response
2-Resistance
S N
Strength
2-Design criteria
Slide 3
CROSS-FLOW
U/f0D
16.0
Slide 4
Reduced Velocity VR
Exercise
Calculate the fatigue life of a 40m long free span at 300m water depth.
0m
Slide 5
Basic data
Pipe dimensions Outside diameter Wall thickness Operational parameters Operational pressure Operational temperature Content density Residual lay tension Design life Environment Weibull parameter - Shape Weibull parameter - Scale Weibull parameter - Location Current reference height Current to pipe angle Incoming turbulence Water depth Seabed Medium sand Corrosion coating asphalt Thickness Density Concrete coating Thickness Density Structural damping SN curve F1 free corrosion Slope parameter Fatigue constant D t Pop Top cont Heff Tlife zr Ic d 500 13.2 100 ambient 153 200 25 1.718 0.133 0.005 3.0 90 5 300 m/s m/s m % m mm mm barg @ +30m kg/m3 kN years
mm kg/m3 mm kg/m3 %
Slide 6
Practical information
The presented information should be used for all exercises during day 1
Slide 7
Slide 8
IN-LINE
CROSS-FLOW
Slide 10
Slide 11
Response Models
U length per cycle VR = = f0D mod el width
CROSS-FLOW
U/f0D
16.0
Slide 12
Reduced Velocity VR
f0 = fs U U 1 = = f 0 D f s D St
Slide 13
Use Response Model to estimate vibration amplitude, A/D and fill value into spreadsheet
Slide 14
(Ay/D)
0.08 0.06 0.04 0.02 0.00 0.0 1.0 2.0 3.0 4.0 5.0
VR
Slide 15
Calculation sheet
p(UC)
VR,d
AY/D
SIL
Ni=a/Sm
ni=Tyearp(UC)f1
ni/Ni
Slide 16
Challenge
Break a wire by hand
Slide 17
Reflection
Fatigue failure Relation between Stress Range and Number of cycles to failure
Slide 18
Fatigue Calculation
Damage accumulation by Miner-Palmgren: Number of stress cycles: Number of cycles to failure by SN curve:
1000
D fat =
ni Ni
n i = P()f v T
N i = a Si m
(a1;m1)
Stress Range, S 100
SSW (a2;m2)
10
1 1.E+03
NSW
1.E+04 1.E+05 1.E+06 1.E+07 1.E+08 1.E+09 1.E+10
Slide 19
No of cycles, N
S (MPa)
100
10 1.E+04
1.E+05
1.E+06 N
1.E+07
1.E+08
Slide 20
Vibration mode
Slide 21
Modal stress
Curvature, , of free span vibrating with a given mode 2nd derivative of mode Modal stress found by curvature E(D-t)/2 Ain, modal stress for maximum mode amplitude = OD given by multiplying modal stress by OD Ain = 445 MPa (given value from FE analysis) Vibration stress range:
S = 2 Ain(Ay/D) Safety factor on stress range
S d = S s , s = 1.3
Slide 22
Slide 23
Calculation sheet
p(UC)
VR,d
AY/D
SIL,d
Ni=a/Sm
ni=Tyearp(UC)f1
ni/Ni
0,00
1,40
0,05
Slide 24
Slide 25
Calculation sheet
p(UC)
VR,d
AY/D
SIL
Ni=a/Sm
ni=Tyearp(UC)f1
ni/Ni
0,00
1,40
0,05
Slide 26
Reflection Current
Will the current be constant over time (years) or vary?
Slide 27
F(Ui)
0.00000 0.42517 0.85220 0.97972 0.99840 0.99992 1.00000 1.00000
f(Ui)= Pi
0 0.42517 0.42703 0.12752 0.01868 0.0015199 7.3066E-05 2.1580E-06
Slide 28
Slide 29
Calculation sheet
p(UC)
VR,d
AY/D
SIL
Ni=a/Sm
ni=Tyearp(UC)f1
ni/Ni
0,000073066
1,40
0,05
56,4
930793
1781
0,001913588
Slide 30
Summary
This exercise follows the principles of VIV fatigue calculation according to DNV RP-F105 Safety factors are included as specified Normal safety classification and Well defined span. In addition:
- Cross-flow VIV (in a similar way) - Cross-flow induced Inline VIV - Direct wave load
Slide 31
Slide 32
Fatigue - overview
3-Environment Waves Current 4,5-Load effects (cyclic stresses)
Probability
6, 7- Structural response
2-Resistance
S N
Strength
2-Design criteria
Slide 33
CROSS-FLOW
U/f0D
16.0
Slide 34
Reduced Velocity VR
Slide 35
Slide 36