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30621127-000-3BD-EE-00100-AXS R002

002

22Jun 2011

ISSUED FOR APPROVAL

KB ANM PMK

PMK

003

THIS DOCUMENT HAS BEEN PREPARED, REVIEWED, AND APPROVED BY SARGENT & LUNDY LLC

Auxiliary Steam (AXS) System Description


SARGENT & LUNDY LLC 55 EAST MONROE STREET CHICAGO, ILLINOIS 60603-5780

1-0923053.01
3BD
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EE-00100-AXS

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30621127-000-3BD-EE-00100-AXS R002

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QURAYYAH COMBINED CYCLE PLANT SYSTEM DESCRIPTION DOCUMENT NO. EE-00100-AXS

Sargent & Lundy LLC

DOCUMENT NO. EE-00100-AXS QURAYYAH COMBINED CYCLE PLANT AUXILIARY STEAM (AXS) SYSTEM DESCRIPTION

Revision 000 001 002

Date 01/20/10 07/12/10 22June2011

Purpose SEC REVIEW Issued for Approval SEC Approval

Prepared PMK PSC ANM

Reviewed JEA KCH PMK

Approved PMK PMK PMK

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1. 1.1

AUXILIARY STEAM SYSTEM System Function

Auxiliary Steam will be used for the following purposes during plant operation: a. Steam Turbine Generator (STG) seal system during startup b. Process Steam for Multi-Stage Flash (MSF) Plant When the turbine is below its self-sealing point auxiliary steam from the HRSGs supply the steam seal header (SSH) for the steam turbine seals. During normal operation, auxiliary steam from the cold reheat (CR) steam system will be supplied to the desalination Plants for distilled water production. The auxiliary steam system is also tied to the high pressure (HP) system, in case the CR system cannot meet the required process conditions. Pressure reducing desuperheating stations (PRDS) are provided at each interface point between the respective steam system and the auxiliary steam system.

1.1.1

CR and HP Interface Connections

The Qurayyah Combined Cycle Plant consists of five (5) power generating blocks, each arranged in a 3x3x1 configuration where exhaust streams from three (3) Gas Turbines heat three (3) HRSGs which supply steam to one (1) steam turbine. Each of the five (5) power generating blocks is of the same configuration. Refer to Figure 1 of EE-00100-HP (HP Steam System Description) for a simplified schematic of the steam system configuration. Within each block, steam lines between three (3) HRSGs and one (1) STG cross from the GT/HRSG area to the STG area via a pipe bridge. The auxiliary steam manifold is tied to the HP and CR steam piping. The HP interface occurs near the HRSG side, while the CR interface occurs near the STG area. The common auxiliary steam manifold starts from these interface points, and extends north-south, across all power generating blocks. The auxiliary steam system is shown on Piping and Instrumentation Diagram (P&ID) EA-682802. Each HP steam line and the CR steam line features a manual isolation valve, a check valve. There is also a motor operated stop isolation valve upstream of the respective PRDS valve. Downstream of each PRDS valve, there is a manual valve, set in the lock-open position. Prior to the common interface point of the auxiliary steam manifold, there is a flow element and a check valve. The common auxiliary steam manifold shared between all five power generating blocks begins from the point where the piping downstream of the HP and CR PRDS valves tie together. The following tables show the HP and CR steam piping interfaces up to the common auxiliary steam manifold with associated valves, specialties, and instruments.

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Table 1 HP Piping Upstream of PRDS HP Piping Upstream of PRDS Item Description Unit 11 HP steam interface pipeline (ASME Sec I) Unit 11 HP steam interface pipeline (ASME B31.1) Unit 11 HP steam manual block valve Unit 11 HP steam check valve Unit 12 HP steam interface pipeline (ASME Sec I) Unit 12 HP steam interface pipeline (ASME B31.1) Unit 12 HP steam manual block valve Unit 12 HP steam check valve Unit 13 HP steam interface pipeline (ASME Sec I) Unit 13 HP steam interface pipeline (ASME B31.1) Unit 13 HP steam manual block valve Unit 13 HP steam check valve Unit 10 HP steam common header to PRDS Unit 10 HP steam common header stop isolation MOV Unit 10 HP steam common header stop isolation MOV position transmitter Unit 10 HP steam common header stop isolation MOV position switch open Unit 10 HP steam common header stop isolation MOV position switch closed Unit 10 HP pressure reducing valve Unit 10 HP pressure reducing valve position transmitter Unit 10 HP pressure reducing valve position switch open Unit 10 HP pressure reducing valve position switch closed Unit 10 HP pressure reducing valve signal converter Unit 10 HP desuperheating valve Tag Number* C11-150-LBA-021-Q2537 C11-150-LBA-020-Q2537 C11-LBA-30-AA-101 C11-LBA-30-AA-201 C12-150-LBA-021-Q2537 C12-150-LBA-020-Q2537 C12-LBA-30-AA-101 C12-LBA-30-AA-201 C13-150-LBA-021-Q2537 C13-150-LBA-020-Q2537 C13-LBA-30-AA-101 C13-LBA-30-AA-201 C10-150-LBA-010-Q2537 C10-LBA-30-AA-001 Wired with torque switch closed C10-LBA-30-CG-103 C10-LBA-30-CG-104 C10-LBA-30-AA-081 C10-LBA-30-CG-003 C10-LBA-30-CG-105 C10-LBA-30-CG-106 C10-LBA-30-AU-081 C10-LBA-30-AZ-001

Table 2 Aux Steam Piping Downstream of HP PRDS Aux Steam Piping Downstream of HP PRDS Item Description Unit 10 Aux steam downstream of HP PRDS pipeline (P91 transition) Unit 10 Aux steam downstream of HP PRDS pipeline (P22 transition) Unit 10 Aux steam downstream of HP PRDS pipeline Unit 10 Aux steam downstream of HP PRDS manual block valve Unit 10 Aux steam downstream of HP PRDS manual block valve position switch open Unit 10 Aux steam downstream of HP PRDS pressure indicator Unit 10 Aux steam downstream of HP PRDS thermowell Unit 10 Aux steam downstream of HP PRDS temperature transmitter Unit 10 Aux steam downstream of HP PRDS thermowell Unit 10 Aux steam downstream of HP PRDS temperature transmitter Unit 10 Aux steam downstream of HP PRDS flow element Unit 10 Aux steam downstream of HP PRDS flow transmitter Unit 10 Aux steam downstream of HP PRDS check valve Tag Number* C10-200-LBA-011-Q0636 C10-200-LBG-012-Q0326 C10-200-LBG-002-Q0305 C10-LBG-30-AA-110 C10-LBG-30-CG-101 C10-LBG-30-CP-501 C10-LBG-30-CT-001 C10-LBG-30-CT-002 C10-LBG-30-CT-003 C10-LBG-30-CT-004 C10-LBG-30-CF-001 C10-LBG-30-CF-002 C10-LBG-30-AA-201

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Table 3 CR Piping Upstream of PRDS CR Piping Upstream of PRDS Item Description Unit 10 CR steam interface pipeline Unit 10 CR steam manual block valve Unit 10 CR steam check valve Unit 10 CR steam stop isolation MOV Unit 10 CR steam stop isolation MOV position transmitter Unit 10 CR steam stop isolation MOV position switch open Unit 10 CR steam stop isolation MOV position switch closed Unit 10 CR pressure reducing valve Unit 10 CR pressure reducing valve position transmitter Unit 10 CR pressure reducing valve position switch open Unit 10 CR pressure reducing valve position switch closed Unit 10 CR pressure reducing valve signal converter Unit 10 CR desuperheating valve Tag Number* C10-150-LBC-006-Q0627 C10-LBC-30-AA-102 C10-LBC-30-AA-202 C10-LBC-30-AA-002 C10-LAB-30-CG-005 C10-LBC-30-CG-101 C10-LBC-30-CG-102 C10-LBC-30-AA-082 C10-LBC-30-CG-002 C10-LBC-30-CG-103 C10-LBC-30-CG-106 C10-LBC-30-AU-083 C10-LBC-30-AZ-002

Table 4 Aux Steam Piping Downstream of CR PRDS Aux Steam Piping Downstream of CR PRDS Item Description Unit 10 Aux steam downstream of CR PRDS pipeline (P22 transition) Unit 10 Aux steam downstream of CR PRDS pipeline Unit 10 Aux steam downstream of CR PRDS manual block valve Unit 10 Aux steam downstream of CR PRDS manual block valve position switch open Unit 10 Aux steam downstream of CR PRDS pressure indicator Unit 10 Aux steam downstream of CR PRDS thermowell Unit 10 Aux steam downstream of CR PRDS temperature transmitter Unit 10 Aux steam downstream of CR PRDS thermowell Unit 10 Aux steam downstream of CR PRDS temperature transmitter Unit 10 Aux steam downstream of CR PRDS flow element Unit 10 Aux steam downstream of CR PRDS flow transmitter Unit 10 Aux steam downstream of CR PRDS check valve Tag Number* C10-250-LBC-013-Q0326 C10-250-LBG-004-Q0305 C10-LBG-30-AA-113 C10-LBG-30-CG-102 C10-LBG-30-CP-502 C10-LBG-30-CT-005 C10-LBG-30-CT-006 C10-LBG-30-CT-007 C10-LBG-30-CT-008 C10-LBG-30-CF-003 C10-LBG-30-CF-004 C10-LBG-30-AA-202

*Tag numbers for the remaining power generating blocks increase vis--vis unit numbers, from Unit 11 up to Unit 53, in accordance with the project tagging procedures.

1.1.2

Common Auxiliary Steam Manifold and Branches

The auxiliary steam manifold begins from the point where the piping downstream of the HP and CR PRDS valves tie together. The common manifold runs north-south, along the STG areas. Branches from this header consist of the turbine seal lines, one per STG, and a single branch header to the MSF plant. The MSF branch header features smaller branches, distributed to the intermediate pressure (IP) and low pressure (LP) MSF plant interface points. As such, the branch header to MSF features additional PRDS to accommodate the LP steam requirement of the MSF plant.

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The following tables show the aforementioned piping interfaces with associated valves, specialties, and instruments.
Table 5 Auxiliary Steam Header Downstream of CR/HP Interface Auxiliary Steam Header Downstream of CR/HP Interface Item Description Tag Number Unit 10 auxiliary steam manifold pipeline C10-300-LBG-001-Q0305 Unit 10 auxiliary steam manifold branch upstream of PRV C10-50-LBG-105-Q0305 Unit 10 auxiliary steam manifold PRV C10-LBG-30-AA-191 Unit 10 auxiliary steam manifold branch downstream of PRV C10-50-LBG-105-Q0305 Unit 10 auxiliary steam manifold manual block isolation valve C10-LBG-30-AA-114 Unti 10 auxiliary steam manifold branch upstream of PRV C10-25-LBG-035-Q0305 Unit 10 auxiliary steam manifold PRV C10-LBG-30-AA-192 Unit 10 auxiliary steam manifold branch downstream of PRV C10-050-LBG-036-Q0305 Unit 10 auxiliary steam manifold manual block isolation valve C10-LBG-30-AA-115 Table 6 Auxiliary Steam Common Manifold Auxiliary Steam Common Manifold Item Description Unit 00 auxiliary steam manifold pressure transmitter Unit 00 auxiliary steam manifold pressure transmitter Unit 00 auxiliary steam manifold pressure transmitter Unit 00 auxiliary steam manifold thermowell Unit 00 auxiliary steam manifold temperature transmitter Table 7 Auxiliary Steam Gland Seal Steam Branch Auxiliary Steam Gland Seal Steam Branch Item Description Unit 10 auxiliary steam gland seal steam branch Unit 10 auxiliary steam gland seal steam branch stop isolation MOV Unit 10 auxiliary steam gland seal steam branch stop isolation MOV position transmitter Unit 10 auxiliary steam gland seal steam branch stop isolation MOV position switch open Unit 10 auxiliary steam gland seal steam branch stop isolation MOV position switch closed Tag Number* C10-150-LBG-008-Q0305 C10-LBG-48-AA-001 C10-LBG-48-CG-005 C10-LBG-48-CG-111 C10-LBG-48-CG-112 Tag Number C00-LBG-30-CP-005 C00-LBG-30-CP-006 C00-LBG-30-CP-007 C00-LBG-30-CT-001 C00-LBG-30-CT-002

*Tag numbers for the remaining power generating blocks increase vis--vis unit numbers, from Unit 11 up to Unit 53, in accordance with the project tagging procedures.

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Table 8 Auxiliary Steam MSF Branch Auxiliary Steam MSF Branch Item Description Unit 00 auxiliary steam branch header to MSF Unit 00 auxiliary steam branch header to MSF manual valve Unit 00 auxiliary steam branch header to MSF manual valve position switch open Unit 00 auxiliary steam branch header to MSF manual valve position switch closed Unit 00 MSF branch pipeline to IP MSF Unit 00 MSF branch pipeline to IP MSF pressure transmitter Unit 00 MSF branch pipeline to IP MSF pressure transmitter Unit 00 MSF branch pipeline to IP MSF thermowell Unit 00 MSF branch pipeline to IP MSF temperature transmitter Unit 00 MSF branch pipeline to IP MSF thermowell Unit 00 MSF branch pipeline to IP MSF temperature transmitter Unit 00 MSF branch pipeline to IP MSF (interface connection) Unit 00 MSF branch pipeline to IP MSF (interface connection) Unit 00 MSF branch pipeline to IP MSF (interface connection) Unit 00 MSF branch pipeline upstream of PRDS Unit 00 MSF branch pipeline upstream of PRDS manual valve Unit 00 MSF branch pipeline upstream of PRDS manual valve position transmitter open Unit 00 MSF branch pipeline upstream of PRDS manual valve position transmitter closed Unit 00 MSF branch pressure reducing valve Unit 00 MSF branch pressure reducing valve position transmitter Unit 00 MSF branch pressure reducing valve position switch open Unit 00 MSF branch pressure reducing valve position switch closed Unit 00 MSF branch pressure reducing valve signal converter Unit 00 MSF branch desuperheating valve Tag Number C00-250-LBG-002-Q0305 C00-LBG-40-AA-101 C00-LBG-40-CG-102 C00-LBG-40-CG-101 C00-100-LBG-003-Q0305 C00-LBG-40-CP-001 C00-LBG-40-CP-002 C00-LBG-40-CT-003 C00-LBG-40-CT-004 C00-LBG-40-CT-005 C00-LBG-40-CT-006 C00-50-LBG-004-Q0305 C00-50-LBG-005-Q0305 C00-50-LBG-006-Q0305 C00-200-LBG-016-Q0305 C00-LBG-40-AA-102 C00-LBG-40-CG-103 C00-LBG-40-CG-104 C00-LBG-40-AA-081 C00-LBG-40-CG-001 C00-LBG-40-CG-105 C00-LBG-40-CG-106 C00-LBG-40-AU-085 C00-LBG-40-AZ-001

Table 9 Auxiliary Steam Piping Downstream of MSF PRDS Auxiliary Steam Piping Downstream of MSF PRDS Item Description Tag Number Unit 00 MSF branch downstream of PRDS pipeline C00-400-LBG-007-Q0305 Unit 00 MSF branch downstream of PRDS pressure transmitter C00-LBG-40-CP-003 Unit 00 MSF branch downstream of PRDS pressure transmitter C00-LBG-40-CP-004 Unit 00 MSF branch downstream of PRDS branch upstream of PRV C00-150-LBG-014-Q0305 Unit 00 MSF branch downstream of PRDS PRV C00-LBG-30-AA-192 Unit 00 MSF branch downstream of PRDS branch downstream of PRV C00-200-LBG-015-Q0305 Unit 00 MSF branch downstream of PRDS thermowell C00-LBG-40-CT-007 Unit 00 MSF branch downstream of PRDS temperature transmitter C00-LBG-40-CT-008 Unit 00 MSF branch downstream of PRDS thermowell C00-LBG-40-CT-009 Unit 00 MSF branch downstream of PRDS temperature transmitter C00-LBG-40-CT-010 Unit 00 MSF branch pipeline to LP MSF (interface connection) C00-250-LBG-008-Q0305 Unit 00 MSF branch pipeline to LP MSF (interface connection) C00-250-LBG-009-Q0305 Unit 00 MSF branch pipeline to LP MSF (interface connection) C00-250-LBG-010-Q0305

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1.1.3

Drains

The auxiliary steam system is design with strategically placed drains, which expel any accumulated condensation within the piping. The low points of the auxiliary steam system feature condensate drain pots, each of which has a motor operated drain valve that opens with detection of liquid level with radar-type level transmitters. Drains are located in accordance with the pipe routing requirements. The common auxiliary steam manifold drains are routed to an atmospheric condensate receiver tank. The following tables show the aforementioned piping interfaces with associated valves, specialties, and instruments. Note that as the pipe routing is finalized, additional drain pots will be added and unnecessary drain pots will be removed.
Table 10 Condensate Drain from Unit 10 Auxiliary Steam Header Downstream of HP PRDS Condensate Drain from Unit 10 Auxiliary Steam Header Downstream of HP PRDS Item Description Tag Number* Unit 10 drain pipeline C10-150-LBG-021-Q0305 Unit 10 drain pipeline level transmitter C10-LBG-46-CL-001 Unit 10 drain pipeline level transmitter C10-LBG-46-CL-002 Unit 10 drain pipeline cleanout C10-025-LBG-022-Q0305 Unit 10 drain pipeline cleanout manual valve C10-LBG-46-AA-402 Unit 10 drain pipeline cleanout manual valve C10-LBG-46-AA-413 Unit 10 drain discharge pipeline C10-050-LBG-023-Q0305 Unit 10 drain discharge pipeline manual valve C10-LBG-46-AA-401 Unit 10 drain discharge pipeline stop isolation MOV C10-LBG-46-AA-023 Unit 10 drain discharge stop isolation MOV position transmitter C10-LBG-46-CG-001 Unit 10 drain discharge stop isolation MOV position switch open C10-LBG-46-CG-103 Unit 10 drain discharge stop isolation MOV position switch closed C10-LBG-46-CG-104 Unit 10 drain discharge to collection point C10-050-LBG-024-Q0305

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Table 11 Condensate Drain from Unit 10 Auxiliary Steam Header Downstream of CR PRDS Condensate Drain from Unit 10 Auxiliary Steam Header Downstream of CR PRDS Item Description Tag Number* Unit 10 drain pipeline C10-150-LBG-026-Q0305 Unit 10 drain pipeline level transmitter C10-LBG-46-CL-003 Unit 10 drain pipeline level transmitter C10-LBG-46-CL-004 Unit 10 drain pipeline cleanout C10-025-LBG-027-Q0305 Unit 10 drain pipeline cleanout manual valve C10-LBG-46-AA-404 Unit 10 drain pipeline cleanout manual valve C10-LBG-46-AA-414 Unit 10 drain discharge pipeline C10-050-LBG-025-Q0305 Unit 10 drain discharge pipeline manual valve C10-LBG-46-AA-403 Unit 10 drain discharge pipeline stop isolation MOV C10-LBG-46-AA-025 Unit 10 drain discharge stop isolation MOV position transmitter C10-LBG-46-CG-002 Unit 10 drain discharge stop isolation MOV position switch open C10-LBG-46-CG-105 Unit 10 drain discharge stop isolation MOV position switch closed C10-LBG-46-CG-106 Unit 10 drain discharge to collection point C10-050-LBG-028-Q0305 Table 12 Condensate Drain from Unit 10 Auxiliary Steam Manifold Condensate Drain from Unit 10 Auxiliary Steam Manifold Item Description Tag Number* Unit 10 drain pipeline C10-250-LBG-007-Q0305 Unit 10 drain pipeline level transmitter C10-LBG-46-CL-005 Unit 10 drain pipeline level transmitter C10-LBG-46-CL-006 Unit 10 drain pipeline cleanout C10-25-LBG-017-Q0305 Unit 10 drain pipeline cleanout manual valve C10-LBG-46-AA-406 Unit 10 drain pipeline cleanout manual valve C10-LBG-46-AA-411 Unit 10 drain discharge pipeline C10-50-LBG-016-Q0305 Unit 10 drain discharge pipeline manual valve C10-LBG-46-AA-405 Unit 10 drain discharge pipeline stop isolation MOV C10-LBG-46-AA-016 Unit 10 drain discharge stop isolation MOV position transmitter C10-LBG-46-CG-003 Unit 10 drain discharge stop isolation MOV position switch open C10-LBG-46-CG-107 Unit 10 drain discharge stop isolation MOV position switch closed C10-LBG-46-CG-108 Unit 10 drain discharge to atmospheric condensate receiver tank C10-050-LBG-033-Q0305

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Table 13 Condensate Drain from Unit 10 Auxiliary Steam Manifold Condensate Drain from Unit 10 Auxiliary Steam Manifold Item Description Tag Number* Unit 10 drain pipeline C10-250-LBG-011-Q0305 Unit 10 drain pipeline level transmitter C10-LBG-46-CL-007 Unit 10 drain pipeline level transmitter C10-LBG-46-CL-008 Unit 10 drain pipeline cleanout C10-025-LBG-019-Q0305 Unit 10 drain pipeline cleanout manual valve C10-LBG-46-AA-408 Unit 10 drain pipeline cleanout manual valve C10-LBG-46-AA-412 Unit 10 drain discharge pipeline C10-50-LBG-018-Q0305 Unit 10 drain discharge pipeline manual valve C10-LBG-46-AA-407 Unit 10 drain discharge pipeline stop isolation MOV C10-LBG-46-AA-018 Unit 10 drain discharge stop isolation MOV position transmitter C10-LBG-46-CG-004 Unit 10 drain discharge stop isolation MOV position switch open C10-LBG-46-CG-109 Unit 10 drain discharge stop isolation MOV position switch closed C10-LBG-46-CG-110 Unit 10 drain discharge to atmospheric condensate receiver tank C10-050-LBG-034-Q0305

*Tag numbers for the remaining power generating blocks increase vis--vis unit numbers, from Unit 11 up to Unit 53, in accordance with the project tagging procedures.

1.2

General Description

The auxiliary steam system shown on drawings EA-682802-001 to 003 is designed to the requirements of ASME B31.1 Power Piping.

1.2.1

Material Selection and Design Values

Piping material selection and pipe sizing was accomplished through calculation EE-00037-AU. The following table is a summary of the results from EE-00037-AU.
Table 14 Auxiliary Steam System Piping Design Specifications Process Parameter Code Value ASTM A106 Gr. B CS Material Selection ASME B31.1 Non Boiler External Piping PDT QCC 0305 D Design Pressure Ref. EE-00037-AU 25 barg Design Temperature Ref. EE-00037-AU 270C Design Flow Ref. EE-00037-AU 12.408 kg/s Maximum Allowable Velocity Value given by Owner in PTS 60 m/s Piping Specifications Ref. EE-00037-AU Auxiliary Steam Manifold 300 DN - Sch STD STG Gland Seal Steam Branch 100 DN - Sch 40 MSF Branch Header 250 DN - Sch 40 MSF Branch Header to IP 100 DN - Sch 40 MSF Branches to IP 50 DN - Sch 40 MSF Branch Header to LP 200 DN - Sch 40 MSF Branches to LP 400 DN - Sch STD

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1.2.2

Pipeline Sizing

Pipeline sizing for the auxiliary steam system was accomplished through calculation EE-00037AU. The pipelines were sized with allowable pressure drops and velocity limits. Steam velocity will be maintained per velocity limits for normal operating conditions. See the preceding table for pipeline sizing.

1.3 1.3.1

System Operation Normal Operation

During initial start-up of the steam turbine generator, the required seal steam is supplied by the auxiliary steam system. The steam source for the auxiliary steam system during start-up is only from the HP steam system. HP steam flow from the HRSGs to the auxiliary steam system is conditioned with the HP PRDS. When STG gland seals are established, condenser vacuum may be drawn. Thereby, the condenser would be ready to accept steam bypass operation during startup. Auxiliary steam is supplied to the steam turbine glands until the STG becomes self sealing. After start-up, the required MSF steam demand is supplied by the auxiliary steam system. This is the only demand of the auxiliary steam system during normal operating conditions. This supply is from either the HP or CR steam systems, which is conditioned with the respective PRDS to meet the required IP and LP MSF steam demands. During steam conditioning with the HP or CR PRDS, intermediate pressure (IP) feedwater is supplied to the desuperheaters. This controls the steam temperature of the respective source, which maintains the auxiliary steam system design temperature. During steam conditioning with the MSF PRDS, condensate from the extraction pumps is supplied to the desuperheaters. This controls the steam temperature prior to the LP MSF interface points. The auxiliary steam system is design with strategically placed drains, which expel any accumulated condensation within the piping. The design of this system includes provisions for an adequate number of drains at low points. Drains are designed to provide a continuous slope in the direction of flow for both the hot and cold positions of the piping. Manually-operated isolation valves are provided upstream of the motor operated drain valves. These manual valves are for maintenance purposes only and should be locked OPEN during unit operation. Radar-type level transmitters in the drain line for each drain pot monitor the presence of condensate. If high high condensate level is detected (setpoint = 380 mm), the motor operated drain valve which is normally closed is turned to the open position (open override) and the condensate is then drained. If high condensate level is detected (setpoint = 330 mm), the motor

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operated drain valve will auto open. If low condensate lvel is detected (setpoint = 50 mm), the motor operated drain valve will auto close. During start-up/shutdown, drains provided at the low points are to be opened to avoid any accumulation of water.

1.3.2

Abnormal Operation

Safety valves are provided on the auxiliary steam manifold to protect this system from over pressure. As indicated in the preceding tables, there are two safety valves located on each auxiliary steam header from the respective power generating block. There is an additional safety valve provided downstream of the MSF PRDS.

1.3.3 1.3.3.1

Start-Up/Shutdown Operation

Start-Up/Warming Up

The following warming procedure is achieved with steam supply from a single HRSG. The auxiliary steam supply isolation valve should be opened once the warm-up cycle is completed allowing warming steam to pre-heat the interconnecting and header piping up to the steam isolation valve located upstream of the CR and HP PRDS. Once drainage is complete and steam start-up conditions are stable, the auxiliary steam supply rate can be increased by adjusting the load demand by the DCS. Warming continues throughout the auxiliary steam manifold, up to the gland seal steam isolation valves, as well as the MSF isolation valves. During this period, all low point drain valves are opened to allow condensed steam to drain and subsequently obtain a forward flow of steam for pipeline warming up to the aforementioned isolation valves. Once the desired auxiliary steam conditions are met, these drain valves are closed. During plant startup, once desired auxiliary steam conditions are met, this steam is used to seal the turbine glands. After the glands are supplied with adequate steam pressure and the gland seal control parameters are satisfied, condenser vacuum is drawn by running the vacuum pumps. The auxiliary steam system is now primed to supply steam to the MSF plant.

1.3.3.2

Shutdown

During shutdown, no turbine seal or MSF steam demands, the auxiliary steam header low point drain valves will automatically operate to remove any condensate that may accumulate in the piping. This will prevent the accumulation of condensation, which could be carried into the superheated steam flow during the auxiliary system restart.

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1.4

Interlocks and Protections

The steam supply to the auxiliary steam header is controlled by CR and HP PRDS. The steam conditions that are required at the point of supply are 19 barg and 267C. The auxiliary steam system supplies steam to the MSF plant during normal operation, while it is also immediately available following a load run-back or during an unplanned shutdown for steam turbine sealing. The auxiliary steam system controls delivery pressure and temperature over the full range of steam demands. The HP steam system provides a reliable source of steam for pre-start operations, plant startup and hot standby until the HRSG is heated and pressurized. During STG operation, the CR steam system would thereby take over, while HP steam is available as a backup source. The drain valves will be automatically opened when the level transmitters in the drain pots sense a high condensate level. The valves are automatically closed after condensate has drained.

1.5 1.5.1

Major controls Auxiliary Steam Temperature & Pressure Control

The auxiliary steam system is connected to the CR header, the interface of which features PRDS. The auxiliary steam system is also connected to the HP headers in cases of low CR pressure, the interface of which also features a common PRDS. The MSF branch header features PRDS, which conditions the steam prior to the LP MSF plant interface points. The purpose of these PRDS is to control the steam conditions. This is to avoid high steam temperatures, which may cause reduction of lifetime or cause damage to the auxiliary steam system. Water is sprayed in small droplets into the steam flow by means of the desuperheater. By absorbing heat of the steam for evaporation of the water, the steam temperature is thereby controlled. Pressure is also regulated by means of the pressure reducing valves.

1.5.2

Low Point Drain Valve Controls

The low point drain system for the auxiliary steam system is designed to remove condensate buildup from the piping system. Provisions will be made for the operators in the control room to open the low point drain valves. These provisions are available at the operator console. The auxiliary steam controls are implemented in the DCS. The following table provides the valve positions.

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Valve Number* Motor Operated Drain Valves C10-LBG-46-AA-023 C10-LBG-46-AA-025 C10-LBG-46-AA-016 C10-LBG-46-AA-018 Motor Operated Gland Steam Block Valve C10-LBG-48-AA-001 Motor Operated PRDS Block Valve C10-LBA-30-AA-001 C10-LBC-30-AA-002 Manual Block Valves w/ Position Indicators C00-LBG-40-AA-101 C00-LBG-40-AA-102

Table 15 Drain Valve Positions Valve Position Start-Up Shutdown Normal Operation Open Open Closed

Valve Fail Position Last Position

Open after pipe warm up Open after pipe warm up

Closed

Open

Last Position Last Position

Closed

Open

Open

Open

Open

Last Position

*Tag numbers for the remaining power generating blocks increase vis--vis unit numbers, from Unit 11 up to Unit 53, in accordance with the project tagging procedures.

1.5.3 1.5.3.1

Instrumentation Description Instrumentation & Measurement Process

Pressure indicators are provided on the HP and CR PRDS discharge headers for local operator indication. Pressure transmitters on the common auxiliary steam manifold and the MSF branch header to IP MSF interface points are provided to a) monitor auxiliary steam pressure within the DCS; b) provide pressure compensation of auxiliary steam flow; and c) provide control input for the HP, or CR PRDS. Pressure transmitters on the MSF branch header to LP MSF interface points are provided to a) monitor auxiliary steam pressure within the DCS; b) provide pressure compensation of auxiliary steam flow; and c) provide control input for the MSF PRDS. Temperature transmitters are provided throughout the auxiliary steam system to a) monitor steam temperature downstream of the PRDS within the DCS; and b) provide control input for the respective PRDS. Radar level transmitters on each drain leg of the auxiliary steam system provide level indication into the DCS and an input for the logic to operate the motor operated drain valve.

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30621127-000-3BD-EE-00100-AXS R002

12620-001

QURAYYAH COMBINED CYCLE PLANT SYSTEM DESCRIPTION DOCUMENT NO. EE-00100-AXS

Sargent & Lundy LLC

Flow elements with flow transmitters on the HP and CR PRDS discharge headers are provided to a) monitor flow within the DCS; and b) provide an input for the respective PRDS.

1.6

Drawings
Piping and Instrumentation Diagram Auxiliary Steam System Piping and Instrumentation Diagram Steam Turbine Vents and Drains

EA-682802-001 to -003 EA-682831-001 to -002

1.7

References
Doosan HRSG Drawings and Documents EE-00001 Heat Balances EE-00037-HP High Pressure (HP) System Pipe Sizing Calculation EE-00037-CR Cold Reheat (CR) System Pipe Sizing Calculation EE-00037-AU Auxiliary Steam System Pipe Sizing Calculation PDT QCC 0305 D

Reference 1 Reference 2 Reference 3 Reference 4 Reference 5 Reference 6

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