REPORT ON FLY ASH GENERATION AT COAL/LIGNITE BASED THERMAL POWER STATIONS AND ITS UTILIZATION IN THE COUNTRY FOR

1st HALF OF THE YEAR 2011-12 (April,11 to Sep.,11)

CENTRAL ELECTRICITY AUTHORITY

NEW DELHI APRIL, 2012

CENTRAL ELECTRICITY AUTHORITY THERMAL CIVIL DESIGN DIVISION REPORT ON FLY ASH GENERATION AT COAL/LIGNITE BASED THERMAL POWER STATIONS AND ITS UTILIZATION IN THE COUNTRY FOR 1st HALF OF THE YEAR 2011-12 (APRIL, 2011 TO SEPTEMBER, 2011)

1.0

BACKGROUND Central Electricity Authority is monitoring fly ash generation and its utilization at coal/ lignite based thermal power stations in the country since 1996 on behalf of Ministry of Power. Data on fly ash generation and utilization including modes of utilization is obtained from thermal power stations on half yearly and yearly basis. The data obtained is analyzed and a report bringing out the status of fly ash generation and its utilization is prepared on yearly/half yearly basis.

2.0 2.1

ASH GENERATION & UTILIZATION DURING 1st HALF OF THE YEAR 2011-12 A Brief Summary Fly ash generation & utilization data for 1st half of the year 2010-11 has been received from 90 (Ninety) coal/ lignite based thermal power stations of various power utilities in the country with a total installed capacity of about 83797 MW. Data received has been analyzed to derive conclusions on present status of fly ash utilization and compliance of MoEF Notification of 3rd Nov.,2009. A brief summary of status is given below: Nos. of Coal/ Lignite based Thermal power Stations from which data has been received Installed capacity Total Ash generated Total Ash utilized Percentage Utilization : : : : 83797 MW 66.49 Million-tonne 36.26 Million-tonne 54.53% : 90 nos.

Power Station wise fly ash generation & utilization data including mode of utilization for all the 90 (Ninety) thermal power stations is given in the statement at Annex-I. 2.2 Power Utility wise Status of Fly Ash Generation & its Utilization for 1st half of the Year 2011-12 The ash generation & utilization data for various power utilities in the country for 1st half of the Year 2011-12 is given in Table-I below:

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TABLE-I POWER UTILITY WISE FLY ASH GENERATION AND UTILIZATION for 1st half of the Year 2011-12 Sl. No. Name of Power Utility Nos. of TPS
(3)

Installed Capacity (MW)

(4)

Fly Ash Generation (mt)*

(5)

Fly Ash Utilization (mt)*

(6)

Percentage Utilization

(1)

(2)

(7)

Andhra Pradesh Power Generation Corporation (A.P.GEN.CO) Torrent Power Ltd. Bihar State Electricity Board Reliance Infrastructure Limited (R.I.L) C.E.S.C. Ltd. Chhattisgarh State Power Generation Company Ltd. (C.S.P.G.C.L.) Damoadar Valley Corporation (D.V.C.) Durgapur Projects Ltd. (D.P.L.) Gujarat Industries Power Corporation Ltd. (G.I.P.C.L.) Gujarat Mineral Development Corporation Ltd. (G.M.D.C.L.) Gujarat State Electricity Corporation Ltd. (G.S.E.C.L.) Haryana Power Generation Corporation Ltd.(H.P.G.C.L.) Indraprastha Power Generation Company Ltd. (.I.P.G.C.L) Jharkhand State Electricity Board (J.S.E.B.) Karnataka Power Corporation Ltd. (K.P.C.L.)

4592.5

4.91

2.15

43.77

2 3 4 5 6

1 1 1 3 3

400 220 500 1125 1780

0.24 0.03 0.38 1.06 2.03

0.27 0.02 0.29 1.06 0.27

115.68 66.66 76.99 100.00 13.54

7 8 9

4 1 1

2730 641 500

2.87 0.29 0.22

1.93 0.27 0.22

67.24 90.70 100.00

10

250

0.10

0.10

99.40

11

3720

2.87

1.24

43.39

12

3167.8

2.93

0.76

26.00

13

135.5

0.12

0.08

66.32

14

770

0.06

0.01

11.69

15

2220

1.47

0.54

36.73

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Sl. No.

Name of Power Utility

Nos. of TPS
(3)

Installed Capacity (MW)

(4)

Fly Ash Generation (mt)*

(5)

Fly Ash Utilization (mt)*

(6)

Percentage Utilization

(1)

(2)

(7)

16

Madhya Pradesh Power Generation Corporation Ltd. (M.P.P.G.C.L.) Maharashtra State Power Generation Corporation Ltd. (M.SP.G.C.L) Neyvelli Lignite Corporation Ltd. (N.L.C.LTD) N.T.P.C.LTD. Orissa Power Generation Corporation Ltd. (O.P.G.C.L.) Punjab State Power Corporation Ltd. (P.S.P.C.L). Rajasthan Rajya Vidyut Utpadan Nigam Ltd. (R.R.V.U.N.L.)
ST-CMS Electric Company Pvt. Ltd.

2932.5

2.06

0.87

42.23

17

7055

5.65

2.36

41.76

18

2490

0.70

0.30

42.85

19 20

15 1

27535 420

23.76 0.52

11.59 0.08

48.78 15.72

21

2620

1.93

1.45

74.81

22

2740

1.93

1.72

89.37

23 24 25 26

1 2 1 4

250 1177.5 420 2970

0.08 0.47 0.28 2.64

0.07 0.33 0.36 3.66

88.79 70.21 127.87 138.57

Tata Power Company (T.P.CO.) Tenughat Vidyut Nigam Ltd.(T.V.N.L.) Tamil Nadu Generation & Distribution Corpn. Ltd. (T.N.G&D C.L.) Uttar Pradesh Rajya Vidyut Utpadan Nigam Ltd. (U.P.R.V.U.N.L.) West Bengal Power Development Corporation Ltd. (W.B.P.D.C. L) LANCO Kanti Bijlee Utpadan Nigam Ltd. (K.B.U.N.L) JSW Energy Ltd. GRAND TOTAL

27

3945

2.71

0.45

16.51

28

3610

3.33

2.89

86.78

29 30 31

1 1 2

600 220 2060 83796.8

0.57 0.07 0.19 66.49

0.16 0.58 0.17 36.26

28.41 821.43 89.17 54.53

* mt: million tonne (rounded off to two significant figures).

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It may be seen from above table that out of 31 power utilities, six utilities have achieved ash utilization level of 100% or more and seven power utilities have achieved ash utilization level in the range of 100 to 75%. The performance of these thirteen power utilities in ash utilization during 1st half of 2011-12 (April to September) has been excellent. 2.3 State wise Status of Fly Ash Generation & its Utilization during the 1st half of the Year 2011-12 The state wise status of fly ash generation & utilization is given in Table-II below: TABLE-II STATE WISE FLY ASH GENERATION AND ITS UTILIZATION FOR THE 1st half of THE YEAR 2011 -12 Sl. No. Name Of State Nos. of TPS Capacity (MW) (mt)*
(1) (2) (3) (4) (5)

Fly Ash Generation

Fly Ash Utilization (mt)*

(6)

Percentage Utilization

(7)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Andhra Pradesh BIHAR CHHATISGARH GUJARAT HARYANA JHARKHAND KARNATAKA Madhya Pradesh MAHARASHTRA ORISSA PUNJAB RAJASTHAN TAMILNADU UTTAR PRADESH WEST BENGAL Delhi

8 3 5 8 3 5 3 4 10 3 3 2 8 10 12 2

8692.5 2780 6640 4870 3167.8 2667.5 3080 6192.5 9505 3880 2620 2740 5710 11,255 9156 840.5 83796.8

8.25 1.92 6.25 3.43 2.93 1.88 1.58 4.98 6.15 4.10 1.94 1.93 3.42 9.52 7.42 0.79 66.49

4.00 1.21 1.69 1.85 0.76 1.69 0.64 2.06 2.74 1.14 1.45 1.72 4.02 4.73 5.87 0.65 36.26

48.48 62.81 26.97 53.78 26.01 90.32 40.87 41.49 44.62 27.96 74.81 89.37 117.86 49.75 79.11 82.28 54.53

GRAND TOTAL

* mt: million tonne (rounded off to two significant figures).

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It may be seen from above table that five states out of sixteen have generated more than 5 million tonne of fly ash during 1st half of the year 2011-12 and the maximum of more than 9 million tonne was generated in U.P. 3.0 PRESENT STATUS OF FLY ASH UTILIZATION AS PER MOEFS AMENDMENT NOTIFICATION DATED 3rd NOVEMBER, 2009. Fly ash generation and its utilization data received from various power utilities for 1ST half of the year 2011-12 has been analyzed to ascertain the number of power stations which have achieved the target of fly ash utilization as per MoEFs notification of 3rd November, 2009 i.e. (i) All thermal power stations in operation on the date of notification should have achieved the target of 60% fly ash utilization within two years from the date of notification i.e. by 3rd November, 2011; and All new thermal power stations which have come into operation after the date of notification should have achieved the target of 50% of fly ash utilization within one year of their commissioning.

(ii)

The following extension units of existing power plants were commissioned after 3rd November, 2009. Ash generation and utilization data for these units is not received separately. As such, their data is reflected in the existing Thermal Power Stations for the purpose of examining the compliance of MoEFs Notification. (a) (b) (c) (d) (e) (f) (g) (h) (i) Unit 3: 250MW of B.B.G.S TPS was commissioned on 28.2.2010. Unit 4: 75MW of Kutch Lignite TPS was commissioned on 19.12.2009. Unit 4: 250MW of Lehra Mohabbat TPS was commissioned on January 2010 Unit 5: 210MW of Rayalseema TPS was commissioned on 10.2.2011 and Unit 7: 250MW of Parli TPS was commissioned on 30.7.2010. Unit 2: 300MW of AMARKANTAK TPS was commissioned on 22.2.2010 Unit 8: 250MW of RAICHUR TPS was commissioned on 9.4.2010. Unit 4: 250MW of PARAS TPS was commissioned on 31.8.2010 and Unit 7: 500MW of VIJAYWADA TPS was commissioned on 28.1.2010.

The status of compliance of MoEFs amendment notification of 03.11.2009 based on fly ash generation and utilization data for 1st half of the year 2011-12 received from 90 coal/Lignite based Thermal Power Stations in CEA from power utilities is given in TableIII below. TABLE-III STATUS OF UTILIZATION OF FLY ASH AS PER MOEFS NOTIFICATION DATED 3rd NOVEMBER, 2009 FOR THE 1ST HALF OF THE YEAR 2011-12 Sl. No.
(1)

Description
(2)

Nos.
(3)

Nos. of TPS which have achieved the target of fly ash utilization as per MoEFs Amendment Notification of 03.11.2009 Nos. of TPS which have not been able to achieve the target of fly ash utilization as per MoEFs Amendment Notification of 03.11.2009

49

41

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It may be seen from above table that out of 90 thermal power stations for which data was received, 49 (forty nine) power stations have achieved the ash utilization level of 60% or more during 2011-12 as per target of utilization stipulated in MoEFs Amendment Notification of 03.11.2009. Out of 41 nos thermal power stations, which could not achieve Fly ash utilization target as per MoEFs Notification of 3rd November 2009, 39 nos thermal power stations were commissioned before 3.11.2009. 3.1 Range of Percentage Ash Utilization during the 1st half of the Year 2011-12 Based on the analysis of ash utilization data received from power utilities, range of percentage of ash utilization and number of stations in that range are given in Table-IV: TABLE-IV RANGE OF PERCENTAGE ASH UTILIZATION DURING THE 1st HALF OF THE YEAR 2011-12 Sl. No.
(1)

Level of ash utilization

(2)

Nos. of Power Stations

(3)

1 2 3 4

100% and more than 100% Less than 100% and up to 75% Less than 75% and up to 60% Less than 60% (for plants commissioned before 3rd Nov.2009) Less than 50% (for green field plants commissioned after 3rd Nov.2009).

16 19 14 39

3.2

Thermal Power Stations that have achieved 100% or more ash utilization during 1st half of the year 2011-12
16 (sixteen) thermal power stations have achieved the ash utilization level of 100% or more during first half of the year 2011-12. The names of these thermal power stations and utilities along with level of ash utilization achieved at each power station are given in Table-V below: TABLE V THERMAL POWER STATIONS WITH ASH UTILIZATION LEVEL OF 100% OR MORE DURING 1st HALF OF THE YEAR 2011-12 Sl. No Name of Thermal Power Stations
(2)

Name of Power utilities

Fly ash utilization in Percentage

(4)

(1)

(3)

1 2 3

SABERMATI METTUR B.B.G.S

TORRENT POWER LIMITED T.N.G.D.C.L C.E.S.C.

115.68 180.21 100.00

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Sl. No

Name of Thermal Power Stations

(2)

Name of Power utilities

Fly ash utilization in Percentage

(4)

(1)

(3)

4 5 6 7 8 9 10 11 12 13 14 15 16

S.G.S T.G.S North Chennai Surat Lignite Khaperkheda Kutch Lignite Muzaffarpur Bakreshwar Bandel Talchar TPS Harduaganj Panki Tenughat

C.E.S.C. C.E.S.C. T.N.E.B. G.I.P.C.L. M.S.P.G.C.L G.S.E.C.L. K.B.U.N.L W.B.P.D.C.L W.B.P.D.C.L N.T.P.C.LTD. U.P.R.V.U.N.L U.P.R.V.U.N.L T.V.N.L.

100.00 100.00 264.52 100.00 109.51 100.00 821.43 122.09 140.68 100.00 530.00 122.41 127.87

Power Stations which have achieved the level of ash utilization of more than 100% during 1st half of year 2011-12, have utilized ash stored in ash ponds during previous years. At Muzaffarpur Thermal Power Station, ash accumulated during last few years has been utilized within plant for land development work. 3.3 Power Stations in Ash Utilization Range of less than 100% and up to 75% during 1st half of the year 2011-12 19 (Nineteen) Power Stations have achieved ash utilization level in the range of 100% to 75%. The names of these thermal power stations and utilities along with level of ash utilization achieved at each power station are given in Table-VI below: TABLE-VI THERMAL POWER STATIONS WITH ASH UTILIZATION LEVEL OF LESS THAN 100% AND UP TO 75% DURING 1st HALF OF THE YEAR 2011-12 Sl. No.
(1)

Name of Thermal Power Stations

(2)

Name of Power utilities

Fly Ash utilization in Percentage

(4)

(3)

1 2 3 4

Ramagundam'B DAHANU BOKARO 'B' CHANDRAPURA

APGENCO (Andhra Pradesh) Reliance Infrastructure Ltd. (Maharashtra) D.V.C. (Jharkhand) D.V.C.(Jharkhand)

95.24 76.99 99.14 82.59

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Sl. No.
(1)

Name of Thermal Power Stations

(2)

Name of Power utilities

Fly Ash utilization in Percentage

(4)

(3)

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

D.P.L AKRIMOTA SANJAY GANDHI BADARPUR FARAKKA LEHRA MOHABAT ROPAR KOTA SURATGARH CUDDALORE TROMBAY ENNORE KOLAGHAT RATNAGIRI VIJAYANAGAR

D.P.L (West Bengal) G.M.D.C.L. (Gujarat) M.P.P.G.C.L. N.T.P.C.LTD (Delhi). N.T.P.C.LTD. (W.B.) P.S.P.C.L.(Punjab) P.S.P.C.L. (Punjab) R.R.V.U.N.L.(Rajasthan) R.R.V.U.N.L.(Rajasthan) ST-CMS(Tamil Nadu) T.P.CO.(Maharashtra) T.N.E.B.(Tamil Nadu) W.B.P.D.C.L.(West Bengal) JSW Energy Limited (Maharashtra) JSW Energy Limited (Karnataka)

90.70 99.40 91.85 85.07 78.08 76.90 79.57 95.86 83.30 88.79 79.83 99.04 99.80 78.59 97.40

3.4

Power Stations in Ash Utilization Range of less than 75% and up to 60% during 1st half of the Year 2011-12 14 (Fourteen) Power Stations have achieved ash utilization in the range of 75% to 60% during 1st half of year 2011-12. The names of these thermal power stations and utilities along with level of ash utilization achieved at each power station are given in Table-VII below: TABLE-VII THERMAL POWER STATIONS WITH ASH UTILIZATION LEVEL OF LESS THAN 75% AND UP TO 60% DURING 1st HALF OF THE YEAR 2011-12 Sl. No.
(1)

Name of Thermal Power Stations

(2)

Name of Power utilities

Fly ash utilization in Percentage

(4)

(3)

1 2 3 4

RAYALSEEMA GANDHINAGAR RAJGHAT BHUSAWAL

APGENCO(Andhra Pradesh) G.S.E.C.L. IPGCL(Delhi) M.S.P.G.C.L. (Maharashtra)

66.12 73.30 66.32 69.83

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Sl. No.
(1)

Name of Thermal Power Stations

(2)

Name of Power utilities

Fly ash utilization in Percentage

(4)

(3)

5 6 7 8 9 10 11 12 13 14

NASHIK PARLI NEYVELII NEYVELI -I EXPN RIHAND SINGRAULI UNCHAHAR DADRI JOJOBERA TUTICORIN

M.S.P.G.C.L. (Maharashtra) M.S.P.G.C.L. (Maharashtra) N.L.C.LTD(Tamil Nadu) N.L.C.LTD(Tamil Nadu) N.T.P.C.LTD.(U.P.) N.T.P.C.LTD.(U.P.) N.T.P.C.LTD.(U.P.) N.T.P.C.LTD.(U.P.) T.P.CO.(Jharkhand) T.N.E.B.(Tamil Nadu)

64.11 68.65 74.08 72.54 61.01 60.06 74.21 62.90 68.33 61.32

3.5

Power Stations with Ash Utilization Level of less than 60% during 1st half of the Year 2011- 12 39 (Thirty nine) Power Stations out of 90 have not been able to achieve target of fly ash utilization of 60% during 1st half of the year 2011-12 as per MoEFs notification of 3rd November, 2009. The names of these thermal power stations and utilities along with level of ash utilization achieved at each power station are given in Table-VIII below: TABLE-VIII POWER UTILITY WISE DETAILS OF THERMAL POWER STATIONS WHICH HAVE NOT BEEN ABLE TO ACHIEVE THE LEVEL OF FLY ASH UTILIZATION AS PER MOEFS AMENDMENT NOTIFICATION OF 3rd NOVEMBER, 2009 Sl. No.
(1) (2) (3)

Name of Thermal Power Stations

Name of Power utilities

Fly ash utilization in Percentage

(4)

1 2 3 4 5 6

KOTHAGUDEM KOTHAGUDEM-V AMARKANTAK TPS * KORBA (WEST) DSPM KORBA (EAST)

A.P.G.E.N.CO (Andhra Pradesh) Lanco Power Ltd. (Chattisgarh) C.S.P.G.C.L.(Chhattisgarh) C.S.P.G.C.L.(Chhattisgarh) C.S.P.G.C.L.(Chhattisgarh)

4.38 28.12 28.41 19.51 0.00 10.76

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Sl. No.
(1)

Name of Thermal Power Stations

Name of Power utilities

Fly ash utilization in Percentage

(4)

(2)

(3)

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

DURGAPUR SIKKA UKAI WANAKBORI YAMUNANAGAR PANIPAT PATRATU BELLARY RAICHUR SATPURA AMARKANTAK CHANDRAPUR KORADI KAHALGAON KORBA VINDHYACHAL SIPAT TALCHAR(KAN) IB VALLEY BATHINDA ANPARA 'A' & 'B' OBRA PARICHA SAGARDIGHI SANTALDIH NEYVELI - II VIJAYWADA

D.V.C. (West Bengal) G.S.E.C.L. (Gujarat) G.S.E.C.L. (Gujarat) G.S.E.C.L. (Gujarat) H.P.G.C.L. (Haryana) H.P.G.C.L. (Haryana) J.S.E.B. (Jharkhand) K.P.C.L (Karnataka) K.P.C.L(Karnataka) M.P.P.G.C.L. (Madhya Pradesh) M.P.P.G.C.L. (Madhya Pradesh) M.S.P.G.C.L. (Maharashtra) M.S.P.G.C.L. (Maharashtra) N.T.P.C.LTD.(Bihar) N.T.P.C.LTD.(Chhattisgarh) N.T.P.C.LTD. (Madhya Pradesh) N.T.P.C.LTD.(Chhattisgarh) N.T.P.C.LTD. (Orissa) O.P.G.C.L.(Orissa) P.S.P.C.L. (Punjab) U.P.R.V.U.N.L.(U.P.) U.P.R.V.U.N.L.(U.P.) U.P.R.V.U.N.L.(U.P.) W.B.P.D.C.L(W.B.) W.B.P.D.C.L(W.B.) N.L.C.LTD (Tamil Nadu) APGENCO (Andhra Pradesh)

22.47 30.36 30.76 32.60 35.80 33.49 11.69 25.56 39.38 13.40 0.57 25.77 25.67 33.85 37.79 40.99 24.69 15.64 15.72 47.44 0.36 7.90 46.74 9.38 0.12 29.08 56.44

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Sl. No.
(1)

Name of Thermal Power Stations

Name of Power utilities

Fly ash utilization in Percentage

(4)

(2)

(3)

34 35 36 37 38 39

BARAUNI MEJIA PARAS RAMAGUNDAM SIMHADRI TANDA

B.S.E.B. (Bihar) D.V.C. (Jharkhand) M.S.P.G.C.L. (Maharashtra) N.T.P.C. LTD. (Andhra Pradesh). N.T.P.C. LTD. (Andhra Pradesh). N.T.P.C. LTD. (U.P.)

50.95 55.83 55.20 53.41 58.85 54.45

3.6

Power Stations commissioned after 3rd November, 2009 2 nos. of green field Power Stations have been commissioned after 3rd Nov. 2009. These Power Stations have not been able to achieve target of fly ash utilization as per MoEFs notification of 3rd November, 2009. The names of these thermal power stations and utilities along with level of ash utilization achieved at each power station are given in Table-IX: TABLE-IX POWER UTILITY WISE DETAILS OF THERMAL POWER STATIONS WHICH HAVE NOT BEEN ABLE TO ACHIEVE THE LEVEL OF FLY ASH UTILIZATION AS PER MOEFS AMENDMENT NOTIFICATION OF 3rd NOVEMBER, 2009 Sl. No.
(1) (2) (3)

Name of Thermal Power Stations

Name of Power utilities

Fly ash utilization in Percentage

(4)

1 2

KAKATIA HISAR

A.P.G.E.N.CO (Andhra Pradesh) H.P.G.C.L. (Haryana)

23.88 0.01

4.0

MODES OF ASH UTILIZATION DURING 1ST HALF OF THE YEAR 2011-12 The major modes in which ash was utilized during 1st half of the year 2011-12 along with utilization in each mode are given in Table-X below.

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TABLE-X MAJOR MODES OF FLY ASH UTILIZATION DURING 1ST HALF OF THE YEAR 2011-12 Sl. No.
(1)

Mode of utilization

Utilization in (mt)
(3)

Percentage utilization
(4)

(2)

1 2 3 4 5 6 7

Cement Reclamation of low lying area Roads & Embankments Mine filling Bricks & Tiles Agriculture 0thers Total

17.45 3.16 4.72 2.45 2.36 0.37 5.74 36.26

48.13 8.72 13.02 6.76 6.51 1.02 15.83 100

A pie diagram showing the modes of utilization of ash during 1st half of the year 2011-12 is given in Figure-1 below:

Mode of Fly Ash Utilization during the period April'11 to Sept'11

OTHERS (15.83%)

AGRICULTURE (1.02%) MINEFILLING (6.76%)

CEMENT (48.13%)

RECLAIMATION (8.72%)

ROADS & BRICKS (6.51%) EMBANKMENTS (13.02%)

CEMENT ROADS & EMBANKMENTS MINEFILLING OTHERS

BRICKS RECLAIMATION AGRICULTURE

FIGURE - 1

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5.0

CONCLUSION Overall utilization of fly ash in the 1st half of the year 2011-12 has been about 55% in comparison to 56% during 2010-11. The maximum utilization of fly ash to the extent of 48.13% has been in Cement sector. 13.02% was utilized in roads & embankments, 8.72% in reclamation of low lying areas, 6.76% in mine filling, 6.51% in bricks etc. The utilization of fly ash in mine filling was 6.76% and in making fly ash based building products like bricks, tiles etc was only 6.51%. These two areas have large potential of ash utilization which needs to be explored for increasing overall ash utilization in the country. *****

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ANNEX

HALF YEARLY FLY ASH GENERATION AND ITS UTILIZATION AT COAL/LIGNITE BASED THERMAL POWER STATIONS IN THE COUNTRY DURING THE YEAR 2011-12 (APRIL-SEPTEMBER)
Sl. No. Name of TPS Power Utility & State Coal consumed FLY ASH GERNERATION AND ITS UTILIZATION Ash content Installed Capacity Fly Ash Generation Fly Ash Utilization % age Utilization Cement Bricks MODES OF UTILIZATION Roads, Reclamation Embankments, & Ash Dykes Minefilling Agriculture Others Total Utilization

Remarks

mtpa (1) (2) (3) (4)

% age (5)

(MW) (6)

mtpa (7)

mtpa (8)

% (9)

mtpa (10)

mtpa (11)

mtpa (12)

mtpa (13)

mtpa (14)

mtpa (15)

mtpa (16)

mtpa (17)

1 2 3 4 5 6 7 8 9

KOTHAGUDEM KOTHAGUDEM-V RAMAGUNDAM'B' RAYALSEEMA VIJAYWADA KAKATIA * SABARMATI BARAUNI DAHANU

A.P.GENCO (Andhrapradesh)

2.06 1.25 0.06 2.63 4.76 0.89

44.65 49.14 42.93 42.16 42.04 46.30 25.43 48.96 27.36

720.00 500.00 62.50 1050.00 1760.00 500.00 400.00 220.00 500.00

0.92 0.45 0.03 1.11 2.00 0.41 0.24 0.03 0.38

0.04 0.13 0.03 0.73 1.13 0.10 0.27 0.02 0.29

4.38 28.12 95.24 66.12 56.44 23.88 115.68 50.95 76.99 -

0.03 0.10 0.01 0.48 0.61

0.01 0.02 0.01 0.25 0.31 0.10

0.05 0.16

0.08 -

0.10 -

0.01

0.04 0.13 0.03

0.73 U-5:210MW,10.2.2011 0.07 1.13 U-7:500MW 28.1.2010 0.10 Com.on 31.03.2011, 500MW 0.27 0.02 0.13 0.29 -

Torrent Power Ltd. (Gujarat) B.S.E.B. (Bihar) Reliance Infrastructure Ltd. (Maharastra) C.E.S.C. (West Bengal)

0.92 0.07 1.39

0.17

0.00 0.02 0.00

10 11 12 13 14 15 16 17 18 19

B.B.G.S. S.G.S. T.G.S. Amarkantak TPS KORBA (WEST) DSPM KORBA (EAST) Muzaffarpur TPS BOKARO 'B' CHANDRAPURA

1.88 0.40 0.62

35.30 29.60 25.93 41.80

750.00 135.00 240.00 600.00

0.75 0.14 0.17 0.57

0.75 0.14 0.17 0.16

100.00 100.00 100.00 28.41

0.56 0.12 0.01 0.04 -

0.01

0.03 0.06 -

0.18 0.02 0.10 0.07

0.75 U-3:250MW,28.2.2010 0.14 0.17 -

0.03

Lanco Power Ltd. (Chhatishgarh) C.S.P.G.C.L. (Chhatishgarh)

1.36

0.16 U-2:300MW,22.2.2010

2.48 0.95 1.36

41.08 45.20 44.50 44.87 48.59 50.95

840.00 500.00 440.00 220.00 630.00 420.00

1.08 0.35 0.60 0.07 0.74 0.37

0.21 0.00 0.07 0.58 0.74 0.30

19.51 0.00 10.76 821.43 99.14 82.59

0.03 -

0.00 -

0.18 0.07 -

0.03

0.70 0.30

0.58 -

0.21 0.00 0.07 0.58 0.74 0.30

K.B.U.N.L (Bihar) D.V.C. (Jharkhand) D.V.C. (Jharkhand) D.V.C. (West Bengal)

0.16 1.53 0.72

20 21 22

DURGAPUR MEJIA D.P.L

0.64 3.27

44.43 45.20 41.33

340.00 1340.00 641.00

0.28 1.48 0.29

0.06 0.83 0.27

22.47 55.83 90.70

0.27 0.01

0.00 0.02 0.00

0.04

0.06 0.53

0.22

0.06 0.83 0.27

D.P.L Bengal).

(West

0.71

Page 1

ANNEX

HALF YEARLY FLY ASH GENERATION AND ITS UTILIZATION AT COAL/LIGNITE BASED THERMAL POWER STATIONS IN THE COUNTRY DURING THE YEAR 2011-12 (APRIL-SEPTEMBER)
Sl. No. Name of TPS Power Utility & State Coal consumed FLY ASH GERNERATION AND ITS UTILIZATION Ash content Installed Capacity Fly Ash Generation Fly Ash Utilization % age Utilization Cement Bricks MODES OF UTILIZATION Roads, Reclamation Embankments, & Ash Dykes Minefilling Agriculture Others Total Utilization

Remarks

mtpa (1) 23 24 25 26 27 28 29 30 (2) SURAT LIGNITE AKRIMOTA GANDHINAGAR KUTCH LIGNITE SIKKA UKAI WANAKBORI HISAR * H.P.G.C.L. (Haryana) G.I.P.C.L. (Gujarat) G.M.D.C.L. (Gujarat) G.S.E.C.L. (Gujarat) (3) (4) 1.29

% age (5) 17.30

(MW) (6) 500.00

mtpa (7) 0.22

mtpa (8) 0.22

% (9) 100.00

mtpa (10) 0.16

mtpa (11) -

mtpa (12) -

mtpa (13) -

mtpa (14) 0.04

mtpa (15) -

mtpa (16) 0.03

mtpa (17) 0.22 -

0.52 1.71 0.75 0.42 1.76 3.39 1.86

20.11 35.00 15.94 40.31 35.50 39.97 37.13

250.00 870.00 290.00 240.00 850.00 1470.00 1200.00

0.10 0.60 0.12 0.17 0.63 1.36 0.69

0.10 0.44 0.12 0.05 0.19 0.44 0.00

99.40 73.30 100.00 30.36 30.76 32.60 0.01 -

0.00 0.42

0.00 -

0.02 0.00 -

0.10

0.01

0.10 0.44

0.12

0.08 0.09

0.12 U-4:75MW,19.12.2009 0.05 0.19 0.44 -

0.03 0.11 0.35 -

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

YAMUNANAGAR PANIPAT RAJGHAT PATRATU BELLARY RAICHUR SANJAY GANDHI SATPURA AMARKANTAK BHUSAWAL CHANDRAPUR KHAPARKHEDA KORADI NASHIK PARAS PARLI M.S.P.G.C.L. (Maharastra) M.S.P.G.C.L. (Maharastra) M.P.P.G.C.L. (MadhyaPrasesh) IPGCL (Delhi) J.S.E.B. (Jarkhand) K.P.C.L (Karnataka)

1.32 4.06 0.35 0.16 0.93 3.40 2.66 2.56 0.66 1.08 5.24 2.37 1.55 1.71 0.95 1.97

40.01 42.09 33.81 37.34 30.51 34.98 39.33 40.33 35.72 33.72 38.92 30.13 39.33 40.71 39.74 40.93

600.00 1367.80 135.50 770.00 500.00 1720.00 1340.00 1142.50 450.00 475.00 2340.00 840.00 1100.00 630.00 500.00 1170.00

0.53 1.71 0.12 0.06 0.28 1.19 0.80 1.03 0.23 0.36 2.06 0.71 0.64 0.70 0.38 0.81

0.19 0.57 0.08 0.01 0.07 0.47 0.73 0.14 0.00 0.25 0.02 0.78 0.16 0.37 0.21 0.55

35.80 33.49 66.32 11.69 25.56 39.38 91.85 13.40 0.57 69.83 25.77 109.51 25.67 64.11 55.20 68.65

0.19 0.57 0.08 0.00 0.07 0.39 0.73

0.00 0.08 0.00 0.01

0.12 0.08 0.02 0.25 0.09 0.11 0.14 0.17 0.39 0.07

0.00

0.00

0.00 Com. On 1.4.10 & 1.10.2010 , 600X2MW 0.19 0.57 0.08 0.01 0.07 -

0.47 U-8:250MW,9.4.2010 0.73 0.00 0.14 0.00 0.02 0.25 0.02 0.02 0.78 0.16 0.37 -

0.00 0.15 0.00 0.12 0.01 0.23 0.07 0.37

0.00 0.03 0.01

0.21 U-4:250MW, 31.8.2010 0.55 U-7:250MW,30.7.2010

Page 2

ANNEX

HALF YEARLY FLY ASH GENERATION AND ITS UTILIZATION AT COAL/LIGNITE BASED THERMAL POWER STATIONS IN THE COUNTRY DURING THE YEAR 2011-12 (APRIL-SEPTEMBER)
Sl. No. Name of TPS Power Utility & State Coal consumed FLY ASH GERNERATION AND ITS UTILIZATION Ash content Installed Capacity Fly Ash Generation Fly Ash Utilization % age Utilization Cement Bricks MODES OF UTILIZATION Roads, Reclamation Embankments, & Ash Dykes Minefilling Agriculture Others Total Utilization

Remarks

mtpa (1) 47 48 49 50 51 52 (2) NEYVELI - I NEYVELI -I EXPN NEYVELI - II RAMAGUNDAM SIMHADRI KAHALGAON N.T.P.C.LTD. (Bihar) N.T.P.C.LTD (Chhatishgarh). N.T.P.C.LTD (Andhra Pradesh). N.L.C.LTD (Tamilnadu) (3) (4) 2.77 1.74 6.05

% age (5) 5.90 8.02 7.95 -

(MW) (6) 600.00 420.00 1470.00 2600.00

mtpa (7) 0.13 0.09 0.48 2.09

mtpa (8) 0.10 0.06 0.14 1.12

% (9) 74.08 72.54 29.08 53.41

mtpa (10) 0.09 0.06 0.06 0.63

mtpa (11) 0.01 0.00 0.01 0.00

mtpa (12) 0.11

mtpa (13) -

mtpa (14) -

mtpa (15) -

mtpa (16) 0.00 0.06 0.37

mtpa (17) 0.10 0.06 0.14 1.12 -

1500.00 2340.00

1.24 1.82

0.73 0.62

58.85 33.85

0.22 0.06 0.00

0.41 0.49

0.00 0.06

0.10 0.00

0.73 0.62

53

KORBA

2600.00

2.66

1.00

37.79

0.06

0.01

0.01

0.93

0.00

1.00

54 55

BADARPUR VINDHYACHAL)

N.T.P.C.LTD (Delhi). N.T.P.C.LTD. (Madhyapradesh) N.T.P.C.LTD. (Chhatishgarh)

705.00

0.67

0.57

85.07

0.27

0.00

0.30

0.01

0.57

3260.00

2.91

1.19

40.99

0.37

0.01

0.21

0.03

0.58

1.19

56

SIPAT

1660.00

1.00

0.25

24.69

0.24

0.00

0.00

0.00

0.25

57

TALCHAR(KAN)

N.T.P.C.LTD (Orissa).

3000.00

2.98

0.47

15.64

0.04

0.01

0.17

0.07

0.17

0.47

58 59 60 61 62 63 64 65 66

TALCHAR(TPS) RIHAND SINGRAULI UNCHAHAR TANDA DADRI FARAKKA IB VALLEY BATHINDA N.T.P.C.LTD. (W.B.) O.P.G.C.L. (Orissa) P.S.P.C.L. (Punjab) N.T.P.C.LTD. (U.P.)

460.00 2000.00

0.60 1.56

0.60 0.95

100.00 61.01

0.00 0.04

0.00 0.00

0.91 -

0.59

0.60 0.95

2000.00 1050.00 440.00 1820.00 2100.00

1.89 1.22 0.59 1.55 0.98

1.13 0.91 0.32 0.98 0.76

60.06 74.21 54.45 62.90 78.08

0.12 0.82 0.14 0.77 0.39

0.00 0.00 0.00 0.00 0.00

0.02 0.11 0.33

0.50 0.00 0.04 0.10 0.04

0.51 0.08 0.12

1.13 0.91 0.32 0.98 0.76

1.26 0.69

40.87 33.68

420.00 440.00

0.52 0.23

0.08 0.11

15.72 47.44

0.00 0.10

0.01 0.00

0.08

0.08 0.11

67 68

LEHRA MOHABAT ROPAR

2.12 3.11

31.58 33.31

920.00 1260.00

0.67 1.04

0.52 0.82

76.90 79.57

0.51 0.82 0.00

0.00

0.52 U-4:250MW, Jan. 2010 0.82 -

Page 3

ANNEX

HALF YEARLY FLY ASH GENERATION AND ITS UTILIZATION AT COAL/LIGNITE BASED THERMAL POWER STATIONS IN THE COUNTRY DURING THE YEAR 2011-12 (APRIL-SEPTEMBER)
Sl. No. Name of TPS Power Utility & State Coal consumed FLY ASH GERNERATION AND ITS UTILIZATION Ash content Installed Capacity Fly Ash Generation Fly Ash Utilization % age Utilization Cement Bricks MODES OF UTILIZATION Roads, Reclamation Embankments, & Ash Dykes Minefilling Agriculture Others Total Utilization

Remarks

mtpa (1) 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 KOTA SURATGARH CUDDALORE JOJOBERA TENUGHAT TROMBAY ENNORE METTUR NORTH CHENNAI TUTICORIN ANPARA 'A' & 'B' HARDUAGANJ OBRA PANKI PARICHA KOLAGHAT SAGARDIGHI BANDEL SANTALDIH BAKRESWAR RATNAGIRI VIJAYANAGAR JSW Energy Limited (Maharashtra) JSW Energy Limited(Karnataka) W.B.P.D.C.L (W.B.) U.P.R.V.U.N.L. (U.P.) ST-CMS (Tamil Nadu) T.P.CO. (Jarkhnad) T.V.N.L. (Jarkhnad) T.P.CO. (Maharashtra) T.N.G&D C.L. (Tamil Nadu) (2) R.R.V.U.N.L. (Rajasthan) (3) (4) 3.03 3.35 0.99 0.98

% age (5) 30.72 29.80 7.77 44.42 -

(MW) (6) 1240.00 1500.00 250.00 427.50 420.00

mtpa (7) 0.93 1.00 0.08 0.43 0.28

mtpa (8) 0.89 0.83 0.07 0.30 0.36

% (9) 95.86 83.30 88.79 68.33 127.87

mtpa (10) 0.82 0.76 0.07 0.18 -

mtpa (11) 0.05 0.06

mtpa (12) 0.01 0.00 0.12 -

mtpa (13) 0.36

mtpa (14) 0.00 -

mtpa (15) 0.00 -

mtpa (16) 0.02 -

mtpa (17) 0.89 0.83 0.07 0.30 0.36 -

1.32 0.63 2.34 1.61 3.00 3.84 0.05 1.76 0.38 1.40 3.10 1.76 0.78 0.63 2.51 1.29 0.97 -

2.70 43.30 32.66 31.40 36.47 35.00 39.90 43.45 31.51 33.79 40.13 42.16 38.12 35.57 38.39 6.55 11.15

750.00 450.00 840.00 630.00 1050.00 1630.00 165.00 1300.00 210.00 640.00 1260.00 600.00 450.00 250.00 1050.00 1200.00 860.00

0.04 0.27 0.76 0.51 1.10 1.34 0.00 0.77 0.12 0.48 1.24 0.60 0.30 0.22 0.96 0.08 0.11

0.03 0.27 1.38 1.34 0.67 0.00 0.01 0.06 0.15 0.22 1.24 0.06 0.42 0.00 1.18 0.07 0.10

79.83 99.04 180.21 264.52 61.32 0.36 530.00 7.90 122.41 46.74 99.80 9.38 140.68 0.12 122.09 78.59 97.40 -

0.03 0.05 1.28 0.22 0.58 0.00 0.06 0.04 0.21 0.23 0.04 -

0.00 0.02 0.10 0.04 0.09 0.01 0.11 0.01 0.08 0.01 0.01 0.00 0.00 1.08 0.00 0.06 -

0.00

0.00 0.00 -

0.14 0.93 0.00 0.40 0.75 -

0.03 0.27 1.38 1.34 0.67 0.00 0.01 0.06 0.15 0.22 1.24 0.06 0.42 0.00 1.18 0.07 0.10

0.41 0.03 0.10

0.01 0.04 0.01

GRAND TOTAL
Note : * New Thermal Power Stations i.e Sl.no.6 & 30

83796.80

66.49

36.26

54.53

17.45

2.36

4.72

3.16

2.45

0.37

5.74

36.26

Page 4