Turbine Blade Machining

TURBINE BLADE MACHINING
ATI Stellram tooling systems for

all your tooling requirements.
Turbine Blade Machining

ATI Stellrams tooling systems are designed and manufactured for machining high performance
materials used in the power industry. These difficult-to-machine materials are easily machined with our
productive milling cutters.
This brochure introduces the portfolio of ATI Stellram products specific to the machining of gas and
steam turbines, compressor blades and jet engine blades.
The most common materials for turbine blades are stainless steels and high temperature alloys. This
Turbine Blade Machining Catalogue contains specific cutting information based on our experience and
knowledge of this industry.
All ATI Stellrams products are supported by a highly technical sales team backed by an extensive
customer care policy.
Please contact us for additional information on any of the products illustrated in this catalogue or any
other part of ATI Stellrams comprehensive tooling programme.
Contents
Page
NEW X700
Grade & Geometry Information
7700 VR08
NEW 7710 VR10
13
7710 VR12
17
7745 VSE09
21
7745 VOD04
25
7690 VA12
29
5315 VA12
33
Test Reports
FREEPHONE
CUSTOMER SERVICE
TEL: 0800 731 6660

FAX: 0800 731 6662
TECHNICAL HELPLINE
TEL: 0800 731 6664
NEW X700
The X Grades range is further complimented by X700, a newly designed PVD coating suitable for
difficult materials and most suited to machining titanium alloys.
Coated with TiAIN by PVD
Test Reports
Part: Airfoil - Blade Size - Length 600mm x Width 300mm
Performance
7710VR12-A052R
RPHT1204MOE-421-X4 X700
Vc 80m/min
Fz 0.22 mm/Z
Material applications
for machining titanium
(alpha and beta
titanium alloys) and
stainless steels at high
cutting speed and low
cutting feed.
Ap 2.0 - 2.5mm
Ae 20 - 35mm
Toolife: 110 minutes
Material: Titanium Alloys
Cutting Conditions
Rm and Hardness
Family Material
High Temperature
Alloys
Titanium Based
ISO Application
CODE
Heavy machining
material: Heat
resistant special
alloys based iron,
nickel & cobalt,
titanium &
titanium alloys.
81
28
fz, min
fz, max
0.10
0.25
Insert Listing
Milling
MATERIALS
TO BE
MACHINED
X700
vcm/min
ISO
PVD coat
X700
S01
EDP#
030330
029700
029699
030331
Part Number
ODMT040408EN-41
RPHT1204MOE-421-X4
RPHT1204MOT-X4
SDHT09T3AEEN-421
S05
S10
P20
S15
S20
S25
X700
S30
Grade
X700
X700
X700
X700
Grades
X500
High performance grade with exceptional resistance to shock and the effects of large
metal removal rates. First choice for stainless steel and high temperature alloys or
where conditions are unstable. ISO applications: M20 - M40, S20 S30.
SP6564
High performance grade with wear and heat resistance properties associated with
higher cutting speeds and stable conditions when machining stainless steels.
ISO applications: M30 - M40.
Geometries
-41
A positive cutting action and reinforced cutting edge for roughing applications.
-421
A positive geometry with high accuracy periphery grinding. For use on roughing and
finishing applications. Precise control of the cutting edge makes this geometry the first
choice for high temperature alloys.
-422 NEW
A positive geometry with a 11 chip angle and an E edge preparation for roughing
and semi finishing applications in stainless steels and high temperature alloys.
-44
A positive geometry with high accuracy periphery grinding. For finishing applications
on stainless steel and high temperature alloys.
-46
A positive geometry with high accuracy periphery grinding. The positive cutting action
and precise treatment of the cutting edge ensures effective machining in 90-degree
approach (square shoulder) applications.
-701
A high positive geometry with a full precision grind of periphery and chip groove. For
finish machining of high temperature alloys and difficult to machine stainless steels,
where work hardening or highly ductile materials are problematic.
Stainless Steels
High Temperature Alloys
7700VR08
Contour Milling Cutter
Positive cutting action for
semi-finish profiling.
Low cutting forces.

Tough grade for less stable applications.
Wear resistant grade for longer tool life.
Round button inserts for
maximum strength.
7700 VR 08
Contour
Milling Cutter
7700 VR 08 Weldon Shank

Dimensions (mm)
d1
EDP # Part Number
D1 D2 L/H l2
021732 7700VR 08 WA025R070-M3

021733 7700VR 08 WA025R124-M3
021734 7700VR 08 WA025R154-M3
25
25
25
d1 ap max.
17 126 70 25
17 180 124 25
17 210 154 25
4
4
4
Spares
No. of
Inserts EDP#
EDP#
3
015062 F3006T 013214
3
015062 F3006T 013214
3
015062 F3006T 013214
T9
T9
T9
Screw
tightening
Nm
1,4
1,4
1,4
T9
1,4
7700 VR 08 Cylindrical Shank

029684 7700VR 08 CA20/025RZ04
25
17
88
40
20
I2
D2
D1
Application
Weldon Shank
Semi-finishing and finishing of the blade form (aerofoil).
Key:
Tip end section
Aerofoil
Cylindrical Shank
Blade holding section
ap
Depth of Cut (ap)
015062 F3006T 013214
Inserts for 7700 VR 08

Application & Material
EDP#
Part Number
Grade
015220
027728
RPMT 08 03M3E-41 X500

RPMT 08 03M3E-41 SP6564
Roughing
Semi-Finishing
Finishing
CHNS030603 RPEX 08 03M3E-701 X500
Dimensions (mm)
hm min
8,0
8,0
3,18
3,18
0,06
0,06
RPMT 08_
-41
8,0
3,18
0,04
RPEX 08_
-701
Chip Thickness
With round inserts, the thickness of the chip varies depending on the depth of cut.
For best tool-life it is important to maintain the proper chip thickness as shown below.
Insert
RPMT08-41
RPMT08-41
RPMT08-41
RPMT08-41
RPMT08-41
RPEX08-701
RPEX08-701
RPEX08-701
ap
D.O.C mm
0.5
1.0
1.5
2.0
2.5
0.5
1.0
1.5
fz mm/tooth
min.
0.22
0.16
0.13
0.11
0.10
0.17
0.11
0.09
Average Chip Thickness

hm (mm)
0.06
0.06
0.06
0.06
0.06
0.04
0.04
0.04
The feed per tooth recommended is the minimum value to be used for an optimum result.
Star Guide
Formulae:
hm =
ap = Depth of cut
fz
= feed per tooth
= inserts diameter
Material Designations
Unalloyed Steels
Stainless Steels
Cast Irons
Alloyed Steels
PH Stainless
Aluminium & Alloys H
* fz
hm = Average chip thickness
Key to Recommended Tools
ap/d
High Temp. Alloys

Hard Materials
RP_08 Recommended Cutting Conditions

Roughing/
Semi-Finishing
RPMT08-41
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
1.4021
1.4923
1.4418
1.4938
1.4913
1.4939
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
Vc (m/min)
X500
SP6564
200 - 280 220 - 300
200 - 280 220 - 300
180 - 220 200 - 240
180 - 220 200 - 240
160 - 180 160 - 200
160 - 180 160 - 200
160 - 180 160 - 200
140 - 180 160 - 200
140 - 180 160 - 200
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4962
1.4507
1.4980
2.4668
2.4654
-
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
100
65
40
10.
20
30
40
20
25
25
50
Number
Material
140
75
70
12.
25
40
55
30
40
50
75
Feed
(mm/tooth)
X500
0,06 - 0,12
0,06 - 0,12
0,06 - 0,12
0,06 - 0,12
0,06 - 0,12
0,06 - 0,12
0,06 - 0,12
0,06 - 0,12
0,06 - 0,10
0,06
0,06
0,06
0,06
0,10
0,10
0,10
0,08
0,06 0,08
0,06 0,08
0,06 0,08
0,06 0,08
SP6564
0,06 - 0,10
0,06 - 0,10
0,06 - 0,10
0,06 - 0,10
0,06 - 0,10
0,06 - 0,10
0,06 - 0,10
0,06 - 0,10
0,06 - 0,10
-
RPEX08-701
D.O.C
ap (mm)
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,0
0,5
0,5
0,5
0,5
2,0
2,0
2,0
1,5
0,5 1,5
0,5 1,5
0,5 1,5
0,5 1,5
Feed
(mm/tooth)
D.O.C
ap (mm)
X500
0,04 - 0,08
0,04 - 0,08
0,04 - 0,08
0,04 - 0,08
0,04 - 0,08
0,04 - 0,08
0,04 - 0,08
0,04 - 0,08
0,04 - 0,08
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
1,5
1,5
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
0,08
0,08
0,08
0,06
0,06
0,06
0,06
0,06
0,06
0,06
0,06
Stainless Steels
7710VR10 New
Insert Location Design
for RP 10 Inserts
Anti-rotation system for maximum
stability at high feed rates.
Positive cutting action for
semi-finish profiling.
Low cutting forces.
Tough grade for less stable applications.
Wear resistant grade for longer tool life.
Round button inserts for
maximum strength.
7710 VR 10
Contour
Milling Cutter
7710 VR 10 Cylindrical Shank

Dimensions (mm)
EDP # Part Number

NEW 030332 7710VR10CA25/032Z4R
32
Spares
No. of
D2 d1 h6 L ap max. Inserts EDP#
EDP#
22
25 128 4
015260 D4008T 015240
40
50
30
40
16
22
40
40
32
22
M16
29
D1
T15
Screw
tightening
Nm
3,10
7710 VR 10 Shell Mill

NEW 030333 7710VR10-A040Z05R
NEW 030334 7710VR10-A050Z07R
5
7
015260 D4008T 015240 T15

015260 D4008T 015240 T15
3,10
3,10
015260 D4008T 015240
3,10
7710 VR 10 Modular
NEW 030375 7710VR10SA32R43
Note for inserts: all RP..10 -X4 inserts can be used on 7700VR10.. cutters.
For 7710VR10.. cutters RP..10 -X4 inserts only can be used.
Cylindrical Shank
Application
Semi-finishing and finishing of the blade form (aerofoil).
Shell Mill Fixation
Key:
Tip end section
Aerofoil
Modular
ap
Depth of Cut (ap)
10
T15

Roughing
Semi-Finishing
Finishing
Dimensions (mm)
EDP# Part Number
Grade
hm min
NEW 030329 RPHT 10 T3M0T-X4

NEW 030448 RPHT 10 T3M0T-X4
X500
SP6564
10,0
10,0
3,97
3,97
0,08
0,08
RPHT 10_
NEW 030449 RPHT 10 T3M0E-421-X4 X500

NEW 030450 RPHT 10 T3M0E-421-X4 SP6564
10,0
10,0
3,97
3,97
0,06
0,06
RPHT 10_
-421
NEW 030452 RPMT 10 T3M0E-41-X4

NEW 030453 RPMT 10 T3M0E-41-X4
10,0
10,0
3,97
3,97
0,04
0,04
RPMT 10_
-41
X500
SP6564
Chip Thickness
Insert
RPHT10-T
RPHT10-T
RPHT10-T
RPHT10-T
RPHT10-T
RPHT10-41
RPHT10-41
RPHT10-41
RPMT10-421
RPMT10-421
RPMT10-421
RPMT10-421
RPMT10-421
ap
D.O.C mm
0.5
1.0
1.5
2.0
2.5
0.5
1.0
1.5
0.5
1.0
1.5
2.0
2.5
fz mm/tooth
min.
0.36
0.25
0.20
0.17
0.15
0.20
0.15
0.10
0.28
0.20
0.16
0.13
0.11
Formulae:

hm (mm)
0.08
0.08
0.08
0.08
0.08
0.04
0.04
0.04
0.06
0.06
0.06
0.06
0.06
hm =
ap = Depth of cut
fz
= feed per tooth
= inserts diameter

Unalloyed Steels
Stainless Steels
Cast Irons
Alloyed Steels
PH Stainless
* fz
The feed per tooth recommended is the minimum value to be used for an optimum result.
Star Guide
ap/d
High Temp. Alloys

Hard Materials
11

Roughing/
Semi-Finishing
RPHT10-T
Vc
Number
Material
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
1.4021
1.4923
1.4418
1.4938
1.4913
1.4939
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
X500
200 - 280
200 - 280
180 - 220
180 - 220
160 - 180
160 - 180
160 - 180
140 - 180
140 - 180
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4962
1.4507
1.4980
2.4668
2.4654
-
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
100
65
40
10.
20
30
40
20
25
25
50
Feed
(m/min)
(mm/tooth)
SP6564
220 - 300
220 - 300
200 - 240
200 - 240
160 - 200
160 - 200
160 - 200
160 - 200
140 - 200
X500
0,08 - 0,35
0,08 - 0,35
0,08 - 0,30
0,08 - 0,30
0,08 - 0,30
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
SP6564
0,08 - 0,28
0,08 - 0,28
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
0,08 - 0,22
0,08 - 0,22
0,08 - 0,22
0,08 - 0,22
0,08 - 0,26
-
140
75
70
12.
25
40
55
30
40
50
75
Roughing/
Number
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4021
1.4923
1.4418
1.4938
1.4913
1.4939
1.4962
1.4507
1.4980
2.4668
2.4654
Material
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
12
X500
0,06 - 0,22
0,06 - 0,22
0,06 - 0,20
0,06 - 0,20
0,06 - 0,20
0,06 - 0,18
0,06 - 0,18
0,06 - 0,18
0,06 - 0,18
0,06 - 0,18
0,06 - 0,18
0,06 - 0,18
0,06 - 0,12
0,06 - 0,12
(mm/tooth)
SP6564
0,06 - 0,18
0,06 - 0,18
0,06 - 0,16
0,06 - 0,16
0,06 - 0,16
0,06 - 0,14
0,06 - 0,14
0,06 - 0,14
0,06 - 0,14
-
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
0,5 - 2,5
-
Semi-Finishing
RPHT10-41
Feed
D.O.C
ap (mm)
RPMT10-421
D.O.C
ap (mm)
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
2,5
2,5
2,5
2,5
2,5
2,0
2,0
2,0
2,0
2,0
2,0
2,0
1,5
0,5 1,5
0,5 1,5
0,5 1,5
0,5 1,5
Feed
(mm/tooth)
X500
0,04 - 0,20
0,04 - 0,20
0,04 - 0,18
0,04 - 0,18
0,04 - 0,18
0,04 - 0,16
0,04 - 0,16
0,04 - 0,16
0,04 - 0,16
0,04 - 0,16
0,04 - 0,16
0,04 - 0,16
0,04 - 0,12
0,04 - 0,12
0,04 - 0,12
0,04 - 0,12
0,04 - 0,12
0,04 - 0,12
D.O.C
ap (mm)
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
2,0
2,0
2,0
2,0
2,0
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
Stainless Steels
7710VR12 New
Insert Location Design
for RP 12 Inserts
Anti-rotation system for maximum
stability at high feed rates.
Maximum number of teeth for heavy
feed operations.
Flute design maximises swarf
evacuation.
New insert indexation (insert locking)
for exact positioning.
Medium and close pitch
cutters available.
13
7710 VR 12
Milling Cutter
7710VR12 Shell Mill Fixation

Dimensions (mm)
EDP # Part Number

029051
029635
029052
029636
029053
NEW 030401
7710VR12-A040R
7710VR12-A040Z05R
7710VR12-A052R
7710VR12-A052Z06R
7710VR12-A066R
7710VR12-A66Z07R
D1
D2 L/H
40
28
40
40
28
40
52
40
40
52
40
40
66
54
50
66
54
50
No. of
d1 ap max. Inserts EDP#
16
6
4
015262
16
6
5
015262
22
6
5
015262
22
6
6
015262
27
6
6
015262
27
6
7
015262
Spares
EDP#
D4010T 015240
T15
3,10
D4010T 015240
T15
3,10
D4010T 015240
T15
3,10
D4010T 015240
T15
3,10
D4010T 015240
T15
3,10
D4010T 015240
T15
3,10
Shell Mill Fixation
Application
Roughing of the rhomboid (blank) and aerofoil in stable and marginal conditions
with high chip volume high feed rate.
Close pitch cutters should be used when conditions are stable for high volume of
metal removal and as the 1st choice for high temperature alloys applications.
Key:
Tip end section
Aerofoil
ap
Depth of Cut (ap)
14
Screw
tightening
Nm

d

Roughing
Semi-Finishing
Finishing
Dimensions (mm)
d
hm min
X500
12,0
4,76
0,04
RPEX 12_
-701
X500
SP6564
12,0
12,0
4,76
4,76
0,15
0,15
RPHT 12_
029286 RPHT1204M0E-421-X4
X500
12,0
4,76
0,06
RPHT 12_
-421
NEW 030399 RPHT1204MOE-422-X4
X500
12,0
4,76
0,09
RPHT 12_
-422
EDP# Part Number
Grade
029282 RPEX1204M0E-701-X4
029034 RPHT1204M0T-X4
029290 RPHT1204M0T-X4
Chip Thickness
Insert
ap
D.O.C mm
fz mm/tooth
min.

hm (mm)
RPEX12-701
RPEX12-701
RPEX12-701
RPHT12-T
RPHT12-T
RPHT12-T
RPHT12-T
RPHT12-T
RPHT12-T
RPHT12-T
RPHT12-T
RPHT12-421
RPHT12-421
RPHT12-421
RPHT12-421
RPHT12-421
RPHT12-422
RPHT12-422
RPHT12-422
RPHT12-422
RPHT12-422
RPHT12-422
RPHT12-422
0.5
1.0
1.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
1.0
1.5
2.0
2.5
3.0
1.0
1.5
2.0
2.5
3.0
3.5
4.0
0.22
0.16
0.12
0.52
0.45
0.38
0.33
0.29
0.27
0.25
0.23
0.22
0.18
0.15
0.13
0.11
0.38
0.30
0.24
0.21
0.18
0.16
0.14
0.04
0.04
0.04
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.06
0.06
0.06
0.06
0.06
0.09
0.09
0.09
0.09
0.09
0.09
0.09
Star Guide
Formulae:
hm =
ap/d
* fz

ap = Depth of cut
fz
= feed per tooth
= inserts diameter
The feed per tooth recommended is

the minimum value to be used for an
optimum result.

Unalloyed Steels
Stainless Steels
Cast Irons
Alloyed Steels
PH Stainless
High Temp. Alloys

Hard Materials
15

Roughing/
Semi-Finishing
RPHT12-422
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
1.4021
1.4923
1.4418
1.4938
1.4913
1.4939
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
Vc (m/min)
X500
SP6564
200 - 280 220 - 300
200 - 280 220 - 300
180 - 220 200 - 240
180 - 220 200 - 240
160 - 180 160 - 200
160 - 180 160 - 200
160 - 180 160 - 200
140 - 180 160 - 200
140 - 180 160 - 200
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4962
1.4507
1.4980
2.4668
2.4654
-
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
100
65
40
10.
20
30
40
20
25
25
50
Number
Material
140
75
70
12.
25
40
55
30
40
50
75
Feed
X500
0,10 - 0,55
0,10 - 0,55
0,10 - 0,55
0,10 - 0,55
0,10 - 0,35
0,10 - 0,35
0,10 - 0,35
0,10 - 0,35
0,08 - 0,25
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
(mm/tooth)
RPHT12-T
D.O.C
ap (mm)
Feed
4,0
4,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
X500
0,15 - 0,58
0,15 - 0,58
0,15 - 0,58
0,15 - 0,58
0,15 - 0,35
0,15 - 0,35
0,15 - 0,35
0,15 - 0,35
0,15 - 0,25
SP6564
0,12 - 048
0,12 - 048
0,12 - 048
0,12 - 048
0,12 - 030
0,12 - 030
0,12 - 030
0,12 - 030
-
1,0 - 3,0
1,0 - 3,0
1,0 - 3,0
1,0 - 3,0
1,0 - 3,0
1,0 - 3,0
1,0 - 3,0
1,0 - 3,0
0,15 - 0,25
0,15 - 0,25
-
Roughing/
Number
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4021
1.4923
1.4418
1.4938
1.4913
1.4939
1.4962
1.4507
1.4980
2.4668
2.4654
-
Material
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
16
(mm/tooth)
X500
0,10 - 0,25
0,10 - 0,25
0,10 - 0,25
0,10 - 0,25
0,10 - 0,25
0,10 - 0,25
0,10 - 0,25
0,10 - 0,25
0,10 - 0,18
0,10 - 0,18
0,10 - 0,18
0,10 - 0,18
0,10 - 0,18
0,06 - 0,25
0,06 - 0,25
0,06 - 0,25
0,06 - 0,25
0,06 - 0,25
D.O.C
ap (mm)
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
RPEX12-701
D.O.C
ap (mm)
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
0,5 3,0
0,5 3,0
0,5 3,0
0,5 3,0
0,5 3,0
Feed
(mm/tooth)
X500
0,04 - 0,18
0,04 - 0,18
0,04 - 0,18
0,04 - 0,18
0,04 - 0,18
0,04 - 0,18
0,04 - 0,18
0,04 - 0,18
0,04 - 0,18
0,04 - 0,14
0,04 - 0,14
0,04 - 0,14
0,04 - 0,14
0,04 - 0,14
0,04 - 0,14
0,04 - 0,14
0,04 - 0,14
0,04 - 0,14
0,04 - 0,14
0,04 - 0,14
4,5
4,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
1,0 - 3,5
1,0 - 3,5
-
Semi-Finishing
RPHT12-421
Feed
(mm/tooth) Feed (mm/tooth)
D.O.C
ap (mm)
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
Stainless Steels
7745VSE09
Milling Cutter
High positive cutting action
for smooth cut.
Close pitch cutters for high
volume metal removal.
45 approach cutter reduces the
effect of impact at cutting depth.
High positive insert geometry
for stainless steel and high
temperature alloys.
17
7745 VSE 09
Milling Cutter
7745 VSE 09 Weldon Shank

d1
EDP # Part Number

021783
021784
021785
021786
021787
7745VSE 09 WA016Z02R
7745VSE 09 WA020Z02R
7745VSE 09 WA025Z03R
7745VSE 09 WA032Z03R
7745VSE 09 WA040Z04R
Dimensions (mm)
Plunge No. of
D L/H l1 d1 ap max. max. Inserts
16 75 22 16 5
4
2
20 82 28 20 5
4
2
25 96 35 25 5
4
3
32 100 35 32 5
4
3
40 110 45 32 5
4
4
Spares
015269
015269
015269
015269
015064
F3508T
F3508T
F3508T
F3508T
F3510T
015240
015240
015240
015240
015240
T15
T15
T15
T15
T15
Screw
tightening
Nm
2,10
2,10
2,10
2,10
2,10
015064
015064
015064
015064
015064
015064
F3510T
F3510T
F3510T
F3510T
F3510T
F3510T
015240
015240
015240
015240
015240
015240
T15
T15
T15
T15
T15
T15
2,10
2,10
2,10
2,10
2,10
2,10
EDP#
EDP#
7745 VSE 09 Shell Mill Fixation
021771
021772
021773
021774
021775
45 021776
I1
7745VSE 09 -A032Z04R
7745VSE 09 -A040Z05R
7745VSE 09 -A050Z05R
7745VSE 09 -A050Z06R
7745VSE 09 -A063Z05R
7745VSE 09 -A063Z07R
32
40
50
50
63
63
30
40
40
40
40
40
13
16
22
22
22
22
5
5
5
5
5
5
4
4
4
4
4
4
4
5
5
6
5
7
Weldon Shank
Application
Roughing of the blade rhomboid and finishing of the blade holding section and
tip end section in poor or marginal conditions. Very positive cutting action.
d1
Close pitch cutters should be used for high volume of metal removal and as the
1st choice for high temperature alloys applications.
H
45
Shell Mill Fixation
Key:
Tip end section
Aerofoil
ap
Depth of Cut (ap)
18
Inserts for 7745 VSE 09

EDP# Part Number
Grade
015186 SDHT 09 T3AEEN-421

027733 SDHT 09 T3AEEN-421
X500
SP6564
Star Guide
Roughing
Semi-Finishing
Finishing
Dimensions (mm)
hm min
9,52
9,52
9,52
9,52
3,97
3,97
0,03
0,03

Unalloyed Steels
Stainless Steels
Cast Irons
Alloyed Steels
PH Stainless
High Temp. Alloys

Hard Materials
19
SDHT 09_
-421
SD_09 Recommended Cutting Conditions

Roughing
SDHT09-421
Vc
Number
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
1.4021
1.4923
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4962
1.4507
1.4980
1.4418
1.4938
1.4913
1.4939
2.4668
2.4654
Material
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
X500
200 - 280
200 - 280
180 - 220
180 - 220
160 - 180
160 - 180
160 - 180
140 - 180
140 - 180
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
100
65
40
10.
20
30
40
20
25
25
50
Feed
(m/min)
140
75
70
12.
25
40
55
30
40
50
75
SP6564
220 - 300
220 - 300
200 - 240
200 - 240
160 - 200
160 - 200
160 - 200
140 - 200
140 - 200
-
X500
0,10 - 0,30
0,10 - 0,30
0,10 - 0,30
0,10 - 0,30
0,10 - 0,30
0,10 - 0,30
0,10 - 0,30
0,10 - 0,30
0,10 - 0,25
0,10
0,10
0,10
0,08
0,08
0,08
0,08
0,08
0,08
0,25
0,25
0,25
0,12
0,12
0,12
0,12
0,15
0,15
D.O.C
ap (mm)
(mm/tooth)
SP6564
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
0,08 - 0,26
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
3,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
2,5
2,5
2,5
2,0
2,0
2,0
2,0
2,0
2,0
2,0
2,0
Finishing
SDHT09-421
Feed
Number
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4021
1.4923
1.4418
1.4938
1.4913
1.4939
1.4962
1.4507
1.4980
2.4668
2.4654
Material
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
20
X500
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,05 - 0,08
0,05 - 0,12
0,05 - 0,12
0,05 - 0,12
0,05 - 0,12
0,05 - 0,12
0,05 - 0,15
0,05 - 0,15
(mm/tooth)
SP6564
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
0,08 - 0,25
-
D.O.C
ap (mm)
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
0,25
Stainless Steels
7745VOD04
Milling Cutter
1 tool, multiple operations: face milling,
ramp milling, pocket milling and
chamfering.
8 economical cutting edges per insert.
Thick and strong inserts for greater
machining security.
Standard and close pitch cutter range
from 50mm up to 125mm diameter.
Close pitch cutters allow high feed
rates with improved finish in
stable conditions.
21
7745 VOD 04
Milling Cutter
7745 VOD 04 Weldon Shank

Dimensions (mm)
EDP # Part Number
D L/H
021758 7745VOD 04 WA025R

021759 7745VOD 04 WA032R
021760 7745VOD 04 WA040R
25 90 40
32 96 40
40 110 50
l1
d1 a1 max. ap max.
20
25
32
8
8
8
3,5
3,5
3,5
16
22
22
22
22
27
27
32
32
40
40
8
8
8
8
8
8
8
8
8
8
8
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
Spares
No. of
Inserts EDP#
EDP#
2
015270 F4011T 015241
3
015270 F4011T 015241
4
015270 F4011T 015241
T20
T20
T20
Screw
tightening
Nm
3,10
3,10
3,10
T20
T20
T20
T20
T20
T20
T20
T20
T20
T20
T20
3,10
3,10
3,10
3,10
3,10
3,10
3,10
3,10
3,10
3,10
3,10
d1
7745 VOD 04 Shell Mill Fixation

021754
021755
023058
021756
023059
017907
023060
021757
023061
023062
90
023063
l2
7745VOD 04 -A040R
7745VOD 04 -A050R
7745VOD 04 -A050Z06R
7745VOD 04 -A063R
7745VOD 04 -A063Z07R
7745VOD 04 -A080R
7745VOD 04 -A080Z09R
7745VOD 04 -A100R
7745VOD 04 -A100Z11R
7745VOD 04 -A125R
7745VOD 04 -A125Z12R
40
50
50
63
63
80
80
100
100
125
125
35
40
40
40
40
50
50
55
55
63
63
4
4
6
5
7
6
9
7
11
8
12
015270
015270
015270
015270
015270
015270
015270
015270
015270
015270
015270
F4011T
F4011T
F4011T
F4011T
F4011T
F4011T
F4011T
F4011T
F4011T
F4011T
F4011T
45
Application
Weldon Shank
Roughing and finishing of the blade rhomboid in stable conditions and

finishing of the blade holding section and tip end section.
d1
Close pitch cutters should be used for high volume of metal removal and as
the 1st choice for high temperature alloys applications.
87
H
42
Shell Mill Fixation

Key:
Tip end section
Aerofoil
a1 max.
ap
Depth of Cut (ap)
22
015241
015241
015241
015241
015241
015241
015241
015241
015241
015241
015241

Roughing
Semi-Finishing
Finishing
Dimensions (mm)
X500
SP6564
12,7
12,7
4,0
4,0
4,76
4,76
015143 ODMT 04 0408EN-41

027723 ODMT 04 0408EN-41
X500
SP6564
12,7
12,7
4,0
4,0
4,76
4,76
0,8
0,8
0,04
0,04
ODMT 04_
-41
017672 ODMW 04 0408SN

027197 ODMW 04 0408SN
X500
SP6564
12,7
12,7
4,0
4,0
4,76
4,76
0,8
0,8
0,27
0,27
ODMW 04_
-SN
EDP# Part Number
Grade
022198 ODET 04 04APEN-44

027722 ODET 04 04APEN-44
Star Guide
135
Inserts for 7745 VOD 04
Facet 0,04
Facet 0,04

Unalloyed Steels
Stainless Steels
Cast Irons
Alloyed Steels
PH Stainless
hm min
High Temp. Alloys

Hard Materials
23
ODET 04_
-44
OD_04 Recommended Cutting Conditions

Roughing
ODMW04
Vc
Number
Material
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
1.4021
1.4923
1.4418
1.4938
1.4913
1.4939
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
X500
200 - 280
200 - 280
180 - 220
180 - 220
160 - 180
160 - 180
160 - 180
140 - 180
140 - 180
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4962
1.4507
1.4980
2.4668
2.4654
-
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
100
65
40
10.
20
30
40
20
25
25
50
Feed
(m/min)
140
75
70
12.
25
40
55
30
40
50
75
(mm/tooth)
X500
0,35 - 045
0,35 - 045
0,35 - 045
-
SP6564
0,30 - 0,40
0,30 - 0,40
0,30 - 0,40
-
1,0 - 3,5
1,0 - 3,5
1,0 - 3,5
-
Roughing/
Finishing
ODMT04-41
Feed
Number
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4021
1.4923
1.4418
1.4938
1.4913
1.4939
1.4962
1.4507
1.4980
2.4668
2.4654
-
Material
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
24
X500
0,16 - 0,32
0,16 - 0,32
0,16 - 0,32
0,16 - 0,32
0,16 - 0,32
0,16 - 0,32
0,16 - 0,32
0,16 - 0,32
0,16 - 0,32
0,16 - 0,32
0,12 - 0,28
0,12 - 0,28
0,12 - 0,28
-
D.O.C
ap (mm)
SP6564
220 - 300
220 - 300
200 - 240
200 - 240
160 - 200
160 - 200
160 - 200
160 - 200
160 - 200
(mm/tooth)
SP6564
0,12 - 0,30
0,12 - 0,30
0,12 - 0,30
0,12 - 0,30
0,12 - 0,30
0,12 - 0,30
0,12 - 0,30
0,12 - 0,30
0,12 - 0,30
-
ODET04-44
D.O.C
ap (mm)
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
3,5
2,5
Feed
X500
0,1 - 0,22
0,1 - 0,22
0,1 - 0,22
0,1 - 0,22
0,1 - 0,22
0,1 - 0,22
0,1 - 0,22
0,1 - 0,22
0,1 - 0,22
0,1 - 0,22
0,08 - 0,20
0,06 - 0,12
0,06 - 0,12
0,06 - 0,12
(mm/tooth)
SP6564
0,08 - 0,20
0,08 - 0,20
0,08 - 0,20
0,08 - 0,20
0,08 - 0,20
0,08 - 0,20
0,08 - 0,20
0,08 - 0,20
0,08 - 0,20
-
D.O.C
ap (mm)
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
- 0,25
- 0,25
- 0,25
- 0,25
- 0,25
- 0,25
- 0,25
- 0,25
- 0,25
- 0,25
- 0,25
0,1 - 1,5
0,1 - 1,5
0,1 - 1,5
Stainless Steels
7690VA12 90 Milling
90 approach angle for accurate
shoulder, slot and pocket milling.
11mm cutting depth: high feed rate
with a compact design.
Choice of two body styles: coarse
and medium pitch.
High metal removal capability and
excellent surface finish.
4mm thick inserts for greater security
in difficult applications.
Through coolant for optimum
chip evacuation.
25
7690 VA 12
Milling Cutter
7690 VA 12 Weldon Shank Coarse Pitch

Dimensions (mm)
d1
EDP # Part Number
D L/H
l1
d1
027917
027918
027919
027920
20
25
32
40
32
40
40
50
20
25
32
32
7690VA12WA020Z02R032
7690VA12WA025Z02R040
7690VA12WA032Z03R040
7690VA12WA040Z04R050
82
96
100
110
Spares
022157
022157
022157
022157
T8
T8
T8
T8
Screw
tightening
Nm
1,4
1,4
1,4
1,4
3
4
5
027860 F3007T 022157

027860 F3007T 022157
027860 F3007T 022157
T8
T8
T8
1,4
1,4
1,4
2
2
3
3
4
027860
027860
027860
027860
027860
T8
T8
T8
T8
T8
1,4
1,4
1,4
1,4
1,4
No. of
ap max. Inserts
11
2
11
2
11
3
11
4
EDP#
027860
027860
027860
027860
EDP#
F3007T
F3007T
F3007T
F3007T
7690 VA 12 Weldon Shank Fine Pitch

I2
90
027921 7690VA12WA025Z03R040
027922 7690VA12WA032Z04R040
027923 7690VA12WA040Z05R050
25
32
40
96
100
110
40
40
50
25
32
32
11
11
11
Weldon Shank
7690 VA 12 Long Version Cylindrical Shank

*029453
027924
*029454
027925
027926
7690VA12CA020Z02R065-32
7690VA12CA020Z02R154
7690VA12CA025Z03R074-32
7690VA12CA025Z03R154
7690VA12CA032Z04R190
20
20
25
25
32
115
204
130
210
250
32
32
40
40
40
20
20
25
25
32
11
11
11
11
11
F3007T
F3007T
F3007T
F3007T
F3007T
022157
022157
022157
022157
022157
*Both cutters allow inserts radius up to 3.2mm.

All cutters will allow inserts radius up to 1.6mm, with the exception of 029453
and 029454. Cutters will have to be modified to accommodate higher radii.
The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement
of the cutter diameter.
Feed correcting for profiling
Coefficient
Cylindrical Shank
Engagement ae/diam (%)

Example: 7690VA12WA025Z02R040 using a 2,5mm radial engagement (ae) = 10% ofthe cutter diameter
At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the
feed for profiling.
Application
Semi-finishing of the blade form (aerofoil). Slotting and shoulder milling
operations on the blade holding section.
Key:
ap
Tip end section

Aerofoil
Depth of Cut (ap)
26
85
Inserts for 7690 VA 12

EDP# Part Number
Grade
029326
029327
029328
029329
029330
029331
029336
029337
029332
029333
029338
029339
029037
029036
029334
029335
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
SP6564
X500
ADHT12T3PDER-46
ADHT12T3PDER-46
ADHT12T308ER-46
ADHT12T308ER-46
ADHT12T316ER-46
ADHT12T316ER-46
ADHT12T320ER-46
ADHT12T320ER-46
ADHT12T324ER-46
ADHT12T324ER-46
ADHT12T330ER-46
ADHT12T330ER-46
ADHT12T332ER-46
ADHT12T332ER-46
ADHT12T340ER-46
ADHT12T340ER-46
Star Guide
Roughing
Semi-Finishing
Finishing
Dimensions (mm)
d
hm min
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
12,9
4,4
4,4
4,4
4,4
4,4
4,4
4,4
4,4
4,4
4,4
4,4
4,4
4,4
4,4
4,4
4,4
Facet
Facet
0,8
0,8
1,6
1,6
2,0
2,0
2,4
2,4
3,0
3,0
3,2
3,2
4,0
4,0
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05
0,05

Unalloyed Steels
Stainless Steels
Cast Irons
Alloyed Steels
PH Stainless
High Temp. Alloys

Hard Materials
27
d
l
ADHT 12_
-46
AD_12 Recommended Cutting Conditions

Roughing/
Semi-Finishing
ADHT12-46
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
1.4021
1.4923
1.4418
1.4938
1.4913
1.4939
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
Vc (m/min)
X500
SP6564
200 - 280 220 - 300
200 - 280 220 - 300
180 - 220 200 - 240
180 - 220 200 - -240
160 - 180 160 - 200
160 - 180 160 - 200
160 - 180 160 - 200
140 - 180 160 - 200
140 - 180 160 - 200
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4962
1.4507
1.4980
2.4668
2.4654
-
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
100
65
40
10.
20
30
40
20
25
25
50
Number
Material
28
140
75
70
12.
25
40
55
30
40
50
75
Feed
X500
0,10 - 0,18
0,10 - 0,18
0,10 - 0,18
0,10 - 0,18
0,10 - 0,18
0,10 - 0,18
0,10 - 0,18
0,10 - 0,18
0,08 - 0,16
0,08
0,08
0,08
0,06
0,06
0,06
0,06
0,06
0,06
0,06
0,16
0,16
0,16
0,10
0,10
0,12
0,12
0,12
0,12
0,12
(mm/tooth)
SP6564
0,08 - 0,16
0,08 - 0,16
0,08 - 0,16
0,08 - 0,16
0,08 - 0,16
0,08 - 0,16
0,08 - 0,16
0,08 - 0,16
0,08 - 0,16
-
D.O.C
ap (mm)
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
1,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
7,0
1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 -
5,0
5,0
5,0
5,0
5,0
5,0
5,0
6,0
6,0
Stainless Steels
5315VA12
Long edge milling cutter for profiling,
slotting and face milling.
Full effective flutes allowing higher
feed rates.
Through tool coolant for optimum
swarf evacuation.
29
5315VA12
Milling Cutter
5315VA12 Shell Mill Fixation

Dimensions (mm)
EDP # Part Number
029110 5315VA12-A040R34
l1
l1
D L/H Profiling Slotting l2

40 50
34
20
-
Spares
No. of
d1 inserts EDP #
EDP #
16
9
027860 F3007T 022157
T8
Screw
tightening
Nm
1,4
25
25
32
40
T8
T8
T8
T8
1,4
1,4
1,4
1,4
5315VA12 Weldon Shank

029106
029107
029108
029109
5315VA12WA025R23
5315VA12WA025R35
5315VA12WA032R35
5315VA12WA040R45
25 96
25 106
32 110
40 130
23
35
35
45
15
7
20
20
40
50
50
60
4
6
9
12
027860
027860
027860
027860
F3007T
F3007T
F3007T
F3007T
022157
022157
022157
022157
The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement
of the cutter diameter.
Coefficient
Feed correcting for profiling
Weldon Shank
d1
Engagement ae/diam (%)

Example: 5315VA12WA025R23 using a 2,5mm radial engagement (ae) = 10% ofthe cutter diameter
H
ap
At 10%, your coefficient is 1.6 (see chart); therefore you must multiply your feed rate by 1.6 for correcting the
feed for profiling.
Application
Roughing and semi-finishing of the aerofoil.
Shell Mill Fixation
Key:
Tip end section
Aerofoil
30
85
Inserts for 5315 VA 12

d
r

EDP# Part Number
Grade
029326
029327
029328
029309
SP6564
X500
SP6564
X500
ADHT12T3PDER-46
ADHT12T3PDER-46
ADHT12T308R-46
ADHT12T308R-46
Roughing
Semi-Finishing
Finishing
8,0
8,0
8,00
8,00
12,9 4,4
12,9 4,4
12,90 4,40
12,90 4,40
hm min
Facet
Facet
0,8
0,8
0,05
0,05
0,05
0,05
Please note that for the 5315 range, only a maximum 0,8mm radius is allowed.
Star Guide
Dimensions (mm)

Unalloyed Steels
Stainless Steels
Cast Irons
Alloyed Steels
PH Stainless
High Temp. Alloys

Hard Materials
31
ADHT 12_
-46
VA_12 Recommended Cutting Conditions

Roughing/
Semi-Finishing
ADHT12-46
Number
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
M Stainless
Stainless
Stainless
1.4021
1.4923
Stainless
Stainless
Stainless
Ni-Alloy
Ni-Alloy
Ni-Alloy
Hastelloy C
S Allvac 718
Waspaloy
Fe-Alloy S590
Alpha/Beta Ti
1.4962
1.4507
1.4980
1.4418
1.4938
1.4913
1.4939
2.4668
2.4654
X20Cr13
X22CrMoV12.1
1Cr12MoNb
X4CrNiMo 16-5-1
X12CrNiM0V 12.3
1Cr12Ni3Mo2VN-5
0Cr17Ni4Cu4Nb
X19CrMoVbN11-1
X12CrNiMo12
Vc (m/min)
X500
SP6564
200 - 280 220 - 300
200 - 280 220 - 300
180 - 220 200 - 240
180 - 220 200 - 240
160 - 180 160 - 200
160 - 180 160 - 200
160 - 180 160 - 200
140 - 180 160 - 200
140 - 180 160 - 200
X12CrNiWTi16-13
X2CrNiMoCuN25.6.3
X5NiCrTi2615
Rene 80
Udimet 710
Nickelvac 80A
NiCr17Mo17FeW
NiCr19Fe19NbMo
NiCr20Co14MoTi
X40CoCrNi2020
TiAl6V4
100
65
40
10.
20
30
40
20
25
25
50
Material
32
140
75
70
12.
25
40
55
30
40
50
75
Feed
X500
0.06 - 0,12
0.06 - 0,12
0.06 - 0,12
0.06 - 0,12
0.06 - 0,12
0.06 - 0,12
0.06 - 0,12
0.06 - 0,12
0.06 - 0,12
0,04
0,04
0,04
0,04
0,10
0,10
0,10
0,10
0,04 0,10
0,04 0,10
0,04 0,10
0,04 0,10
(mm/tooth)
SP6564
0,04 - 0,10
0,04 - 0,10
0,04 - 0,10
0,04 - 0,10
0,04 - 0,10
0,04 - 0,10
0,04 - 0,10
0,04 - 0,10
0,04 - 0,10
-
D.O.C
ap (mm)
see l1 & l2
see l1 & l2
see l1 & l2
see l1 & l2
see l1 & l2
see l1 & l2
see l1 & l2
see l1 & l2
see l1 profiling only
7710 Test Reports
Test reports
Tool:
7710VR10SA32R43
Insert:
RPHT10T3MOT-X4
Grade:
X500
Vc:
240 m/min
Fz:
0,35 mm/z
Ap:
2,5mm
ae:
10-32mm
Material:
X22CrMo12.1
Toolife:
45 minutes
Test reports
Tool:
7710VR12VR12-A66Z07R
Insert:
RPHT1204MOE-422-X4
Grade:
X500
Vc:
260 m/min
Fz:
0,54 mm/z
Ap:
3,0mm
ae:
25-66mm
Material:
X20Cr13 Stainless 300 series
Toolife:
60 minutes
33
Notes
34
www.atistellram.com
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Turbine Blade Machining

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TURBINE BLADE MACHINING

ATI Stellram tooling systems for

Turbine Blade Machining

Grade & Geometry Information

NEW 7710 VR10

TEL: 0800 731 6660

TEL: 0800 731 6664

Low cutting forces.

7700 VR 08 Weldon Shank

EDP # Part Number

021732 7700VR 08 WA025R070-M3

7700 VR 08 Cylindrical Shank

Semi-finishing and finishing of the blade form (aerofoil).

Blade holding section

Depth of Cut (ap)

015062 F3006T 013214

Inserts for 7700 VR 08

RPMT 08 03M3E-41 X500

CHNS030603 RPEX 08 03M3E-701 X500

Average Chip Thickness

= feed per tooth

Aluminium & Alloys H

hm = Average chip thickness

Key to Recommended Tools

High Temp. Alloys

RP_08 Recommended Cutting Conditions

7710 VR 10 Cylindrical Shank

EDP # Part Number

7710 VR 10 Shell Mill

015260 D4008T 015240 T15

015260 D4008T 015240

Shell Mill Fixation

Blade holding section

Depth of Cut (ap)

Inserts for 7710 VR 10

EDP# Part Number

NEW 030329 RPHT 10 T3M0T-X4

NEW 030449 RPHT 10 T3M0E-421-X4 X500

NEW 030452 RPMT 10 T3M0E-41-X4

Average Chip Thickness

= feed per tooth

Key to Recommended Tools

Aluminium & Alloys H

hm = Average chip thickness

High Temp. Alloys

RP_10 Recommended Cutting Conditions

7710VR12 Shell Mill Fixation

EDP # Part Number

Shell Mill Fixation

Blade holding section

Depth of Cut (ap)

Inserts for 7710 VR 12

Application & Material

NEW 030399 RPHT1204MOE-422-X4

EDP# Part Number

Average Chip Thickness

hm = Average chip thickness

= feed per tooth

The feed per tooth recommended is

Key to Recommended Tools

Aluminium & Alloys H

High Temp. Alloys

RP_12 Recommended Cutting Conditions