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Introduction
The BYD AUTO Technical Monthly is dedicated to providing better technical services and supports for BYD service centers and/ or service shops. This monthly contains TECHNOLOGY NOTICE TROUBLESHOOTING AND SPARE PARTS. It can help distributors, service centers and/or service shops settle technical problems and order spare parts rightly. All people should understand it clearly.
If any comments or suggestions about monthly, you can contact BYD AUTO by following ways: 1. Mailbox:BYDAUTOSERVICE@BYD.COM; 2. Tel: +86-755-89888888 ext.64555; 3. Service Engineers for your market.
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CATALOG
TECHNOLOGY NOTICE .......................................................................................... 4 BYD vehicles shock absorber oil leakage, abnormal sound determination ..............4 Judging handbook of shock absorber abnormal noise-For all vehicles of BYD .......7 TROUBLESHOOTING............................................................................................ 11 Troubleshooting False Over-heating in F3 AT....................................................................11 SPARE PARTS ...................................................................................................... 13 DistinguishSpare parts of F0 2012 Model Type .................................................................13
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TECHNOLOGY NOTICE
BYD vehicles shock absorber oil leakage, abnormal sound determination
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ii.
During the oil leakage criterion of shock absorber, please pay special attention to judge whether water stain or not, because the rain, snow and ice melt or after washing the car would affect your test results.
Seal cage
50 mm
ii.
The oil pollution stain leaking from oil cylinder seal does reach even over the spring tray place (reach or over 50 mm if no spring tray), hence define it as oil leakage, see illustrations below:
Seal cage
Spring tray
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iii.
The scope from the oil cylinder seal to the spring tray (50 mm from the seal downward if no spring tray), peak-shaped oil drip trace cant be existed, otherwise, define it as oil leakage,
50 mm Oil leakage, replace Oil leakage, replace
iv.
All welding and static sealing parts located on the edge of oil cylinder seal are not allowed to appear oil leakage, otherwise they must be replaced. Note: Regard rear shock absorber of series 3 auto models as no spring tray ones to determine.
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BYD AUTO Technical Monthly Replace the upper connecting bracket, if the shock absorber upper part sends out "click, click" sound, while shaking the connecting bracket assembly top of shock absorber.
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Ball pins of stabilizer bar and steering link loosen or damage Stabilizer bar bushings creak Steering with sudden abnormal noise, hub bearing with abnormal noise Continuous abnormal noise when steering, steering gear with noise
BYD AUTO Technical Monthly 1.whether the steering wheel vibrates when controlling it replace relative spare 2.remove the connecting nuts, parts shake the ball pin and check the ball head Press the engine hood heavily Replace rubber bushings Shake the car body when it is in Replace hub stationary state bearings Steering in situ in stationary state No abnormal noise with cold start. Tweets generates after 10 minutes driving. Steering in situ with abnormal noise after stopping Check if the heat insulation sheet has deformed and related with brake disc Clear metal clicking noise appears in low-speed driving and backing a car. No abnormal noise when pressing the car in vertical stationary state Harsh noise Full up the tank, and check if there is still abnormal noise
Fasten the steering connecting bolts. Other treatment if the bearings loosen
Heat insulation sheet with abnormal noise Main pin of brake loosens, its abnormal noise is similar to that of chassis torque loosen
Adjust the clearance between heat insulation sheet and brake disc Coat lubricating oil and then tighten the torque Polish the brake disc Normal sound
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Metal clicking noise generates Coat glue on the rivet because of the loosening of Check the rivet joint of fuel tank joint tank rivet Connecting bolts of shock Tighten the nuts absorber and steering Tighten it and check (bolts) knuckle loose Connecting bolts of shock Tighten it and check Tighten the nuts absorber and car body loose fault mounting place of helical Check the spring if it is mounted Adjust the spring spring on the spring seat or side frame Steering Shake the steering knuckle Replace knuckle with abnormal noise when driving with abnormal steering knuckle noise (F6 only)
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Stabilizer bar, rear side frame with abnormal noise Supporting cushion, buffer block and dust cover damage
BYD AUTO Technical Monthly Check the bolts of two sides of Tighten the nuts frame Remove the absorber, and Replace supporting check if the supporting cushion, cushion, buffer block buffer block and dust cover has and dust cover damaged Check if the connecting bolts of steering gear loose Adjust bolts of steering gear Reassemble it, tighten the nuts according to the standard torque
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Front (left or lower right) car body with abnormal noise when steering in stationary state Improper torque of tighten nuts of shock absorber causes abnormal noise
Abnormal noise of shock absorber-judgment of the vehicle: eliminate all the failures above, investigate the abnormal noise of shock absorber as following chart.
Noise Type
Phenomenon Description
Judging Method We can hear the sound in normal circumstance when the vehicle is driving on gentle slope at a low speed.
conclusion The sound similar to that of airflow is caused by the air working inside the shock absorber. Its normal. Continuous clear sound DongDong may be abnormal noise of the shock absorber. Abnormal noise still exists after 5-8 minutes driving.
Sound chichichi
We can hear the sound in Sound normal circumstance when the dongdongdong vehicle is driving on gentle slope at a low speed.(not impact sound) Abnormal We can hear the sound in noise in Sound jijiji normal circumstance when the driving vehicle is driving on gentle slope at a low speed. We can hear the sound in Sound sisisi normal circumstance when the vehicle is driving on large slope at a low speed. Check if the springs Replace the helical spring collide obviously
Normal sound caused by rapid flow of fluid inside the shock absorber. Running-on and collision of helical spring. The Sound is similar to that of the friction
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Creak
Scrape forms because of the friction between the plastic dust cover and the wall of oil reservoir
BYD AUTO Technical Monthly between metal and We can hear the sound when the rubber. Check all the vehicle is driving on large slope at rubber-metal hinged part a low speed, especially in cold on the chassis, especially day, more seriously so long as the the position of stabilizer vehicle knocks down, such as bar layering bushings. sudden brake. Metal crash wont exist except the shock absorber is destructively damaged. Remove the dust cover and observe it after it rotates at an angle if obvious noise forms by the friction of the dust Keep the car stationary on level cover and the wall of oil ground. Press the rear of the car reservoir. If friction places and observe if the dust cover are the same, it means collides with the oil reservoir bad tolerance of the car body and rear torque beam. If the friction places are change as the angle does, it means that we need to replace the dust cover.
Replace helical springs. Check if the springs collide (little More than 1.5 parallel possibility) circles means that the vehicle overloaded heavily
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TROUBLESHOOTING
Troubleshooting False Over-heating in F3 AT
Malfunction Description:
Dashboard water temperature gauge goes up abruptly, and up to the alert zone finally.
Malfunction Analysis:
Checking the whole cooling system, no problems found. Using BYD Diagnostic (ED300/ED400) to read the data when the malfunction appeared shows that its normal, it is not real over-heating. Then check the water temperature sensor its OK too.
At last, we analyzed and found that its the poor ground wire that finally leads the dashboard water temperature gauge in disorder.
Maintenance Process:
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1 Please kindly confirm that there is no additional electronics in this vehicle. 2 Please check the ground wiring between power train (Engine & Transmission) and Body. But the simplest way to solve this malfunction is connecting a new ground wiring between Engine and Car Body.
3 Check the dashboard ground wiring. 4 Replace the dashboard. 5 Replace the wire harness of dashboard.
Applicable Model: F3 AT
All rights reserved by BYD AUTO
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SPARE PARTS
DistinguishSpare parts of F0 2012 Model Type
No 1 2 SAP 10136857-00 10782063-00 Part Name TRANSMISSION ASSY TRANSMISSION ASSY Suitable Model Former Model 2012 Model
No 1 2
Part Name BRAKE CLUTCH PEDAL ASSY BRAKE CLUTCH PEDAL ASSY
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BYD AUTO Technical Monthly No 1 2 SAP 10150232-00 10756202-00 Part Name LOCK ASSY.,BACK DOOR LOCK ASSY.,BACK DOOR Suitable Model Former Model 2012 Model
No 1 2
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BYD AUTO Technical Monthly No 1 2 SAP 10007906-00 10763201-00 Part Name CENTRAL CONTROL MODULE WITH TELECONTROL BODY CONTROL MODULE ASSY Suitable Model Former Model 2012 Model
Former Model
2012 Model
No 1 2 3 4 5 6 7 8
Part Name CENTRAL DETECTING ANTENNA ASSY. INNER DETECTING ANTENNA ASSY OUTER DETECTING ANTENNA ASSY OUTER JIGGLE SWITCH ASSY REMOTE KEY CARD ELECTRONIC KEY KEY HIGH-FREQUENCY RECEIVER MODULE ELECTRIC STEERING COMULN LOCK ASSY.
Suitable Model 2012 Model 2012 Model 2012 Model 2012 Model 2012 Model 2012 Model 2012 Model 2012 Model
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REMOTE KEY
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BYD AUTO Technical Monthly No 1 2 SAP 10762066-00 10762063-00 Part Name REAR LOGO ASSY MOUNTING SEAT, LED REAR LOGO ASSY MOUNTING SEAT, LED Suitable Model 2012 Model 2012 Model
No 1 2
Former Model
2012 Model
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BYD AUTO Technical Monthly No 1 2 SAP 10402937-00 10782864-00 Part Name LOWER SHIELD ASSY.,COMBINATION SWITCH LOWER GUARD BOARD ASSY., COMBINATION SWITCH Suitable Model Former Model 2012 Model
No 1 2
Former Model
2012 Model
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BYD AUTO Technical Monthly No 1 2 SAP 10143840-00 10070157-00 Part Name UPPER SHIELD ASSY.,INSTRUMENT PANEL UPPER SHIELD ASSY.,INSTRUMENT PANEL Suitable Model Former Model 2012 Model
Former Model
2012 Model
No 1 2
Part Name CENTRAL CONTROL PANEL ASSY. MIDDLE COVER BOARD ASSY, INSTRUMENT PANEL
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BYD AUTO Technical Monthly No 1 2 SAP 10048003-00 10772865-00 Part Name DRIVER SEAT ASSY DRIVER SEAT ASSY Suitable Model Former Model 2012 Model
No 1 2
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No 1
SAP 10249838-00
10774237-00
BYD AUTO Technical Monthly Part Name Suitable Model GLASS,BACK DOOR Former Model (WITHOUT ELECTRICALLY HEATED WIRE AND WIPER HOLE) BACK DOOR GLASS 2012 Model
No 1
SAP 10249839-00
10774236-00
Part Name GLASS,BACK DOOR(WITH ELECTRICALLY HEATED WIRE AND WIPER HOLE) BACK DOOR GLASS
2012 Model
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BYD AUTO Technical Monthly No 1 2 SAP 10141832-00 10851763-00 Part Name FRONT DOOR ASSY.,L FRONT DOOR ASSY.,L Suitable Model Former Model 2012 Model
No 1 2
Part Name SPEEDOMETER AND INSTRUMENT PANEL JUNCTION BOX ASSY COMBINATION INSTRUMENT ASSY
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BYD AUTO Technical Monthly No 1 2 3 4 5 6 7 8 9 10 11 12 SAP 10781782-00 10781788-00 10782893-00 10782895-00 10782894-00 10781783-00 10781779-00 10781781-00 10781784-00 10781780-00 10775870-00 10775874-00 Part Name ENGINE WIRE FRONT DOOR WIRE, L INSTRUMENT PANEL WIRE INSTRUMENT PANEL WIRE INSTRUMENT PANEL WIRIE FLOOR WIRE FLOOR WIRE WIRING HARNESS, ENGINE CABIN WIRING HARNESS, ENGINE CABIN WIRING HARNESS, ENGINE CABIN REAR BACK DOOR WIRE, L REAR BACK DOOR WIRE, L Suitable Model 2012 Model/UAES 2012 Model 2012 Model/G-I 2012 Model/GL-I 2012 Model/GLX-I 2012 Model G-I/GL-I 2012 Model/GLX-I 2012 Model/G-I 2012 Model/GL-I 2012 Model/GLX-I 2012 Model/GLX-I 2012 Model G-I/GL-I
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