Epex

EPEX
Modular Single Shaft Extruder Gear Units
Contents
Page
General description
Selection of thrust bearing
Diagrams of life duration
3-4
Dimension sheets Thrust Bearing
5-7
Selection of Gear unit
Combination Gear Unit-Thrust Bearing Housing, Example
Exact Ratio
Output Torques / Power Ratings
Thermal capacities
10
11-12
13
Dimension sheets Gear Units
14-18
Dimension sheet Cooling Coil
19
Check-list
20
ELECON
Modular Single Shaft Extruder Gear Units
General Points
According to their functions both

these assemblies are to be
Continuously working single-screw
designed independently of each
extruder presses or single screw
other.
extruders, on account of their materials
Selection :
processing technology and construction
Gearbox : page 8
make two - to certain extent unconnected
Axial bearing page 2
demands on the drive assembly :
To be capable of transmitting
the high torques for pressurising
and plasticising
moulding
materials and synthetics required
for fibre line production and
secondly
Capability of absorbing the high
thrust load induced by the
process.
While the first point determines

gearbox size and ratio, the axial
forces and desired bearing life
govern the axial bearing and its
housing
In order to obtain an economical
drive assembly which is adapted
in the best possible way to the
materials processing technical
demands, Elecon has developed an
Extruder Gear Modular-Series
EPEX
The Elecon extruder gear modular
consists of a combination of Gear
units ( of different size and ratios
of the Elecon EP Series) and flanged
axial bearing housing for the
take-up of axial self-aligning roller
bearings
of different
load
capacities.
From the combination of both

assemblies the Elecon single shaft
extruder gear is produced.
Combination possibilities : Page 9
Assembly :
Gearboxes : Elecon EP-Series
(as per leaflet no.264) The Standard gear range of the Elecon EP
Series includes single to 4 stage
helical and bevel helical gearboxes
in 19 sizes with ratios from 1.25:1
to 710:1
Gears : Helical gears, low noise,
casehardened and ground. Profile
correction for optimum load
response. Spiral bevel gears Klingelnberg, case hardened and
ground.
Casing : casing of great robustness in grey cast iron, designed
according to the latest acoustic
and heat transfer technologies.
Lubrication
: Gears
and
antifriction bearings are splash
lubricated as standard. Force feed
lubrication systems are available
as standard options.
Gearbox system Elecon EP Series (two to three-stage)
Cooling : as standard option builtin cooling coil. Combined cooling

and lubricating system are also
available on request.
The Elecon quality assurance
system in accordance with ISO
9001 registration no.041004756 Rw
TUV CERT guarantees a uniformly
high standard.
Assembly :
Axial bearing housing with
self-aligning roller bearings
Axial bearing housing: Spheroidal
graphite cast iron
Extruder flange may be customized
to suit clients requirements
Versions of the output shafts
according to the screw shaft
requirements. Axial screw forces
are contained in the axial bearing
casing.
Axial self-aligning roller bearings
of 293...E and 294...E series.
Further axial bearing versions are
possible upon consultation with our
design office.
Axial bearing housing with self-aligning roller bearings.
Gear Function of :
Input power
Reduction Ratio
Axial bearings Function of :

Screw diameter
Screw thrust load
Screw speed
Bearing life
Selection of the thrust bearing
The thrust pressure Fax [kN]

of the extruder screw (has to
be specified by the extruder
manufacturer)
For an approximative calculation
by neglecting possible supplementary forces of tecnological
nature for specifical to extruders,
it is sufficient to suppose that :
Fax = .
D2s
. Pa
4 . 10000
The necessary dynamical bearing

capacity of the thrust bearing
Crequ [kN]
Crequ = fd. Fax .
(Lh.60.ns
)
10
3
10
Crequ < Cselection table
Rating example
Screw diameter : Ds = 80 mm
Working pressure : Pa = 500 bar
Speed of the extruder screw : ns = 100 min1
Thrust bearing life duration : Lh = 20 000 h
Determination of the axial force of the extruder screw :
Fax =
D2s
. Pa [kN]
4 . 10000
Fax =
802
. 500 = 251 kN
4 . 10000
Selection
Choice from the dimension sheet Thrust bearing
Frame size 424 Fax permissible = 262 kN > Fax actual = 251 kN
or rating by calculation using the dynamic bearing capacity of the thrust
bearing :
Crequ = 1.06 . 251 . 20000 . 60 .
100
1000000
3
10
= 1119 kN
Choice of the thrust bearing from the table (page 3) size 29424 E
Crequ = 1119 kN < C actual = 1170 kN
ns
fd
[min1] Speed of the extruder screw

Factor for sense of rotation
(max=1.06)
Ds
[mm]
Extruder screw diameter
Pa
[bar]
Working pressure
Fax
[kN]
Thrust pressure from

the extruder screw
Lh
[h]
Bearing life duration
for a smaller thrust bearing use the smallest bearing housing

relative to the chosen reducer size.
Crequ
[kN]
Required dynamic
bearing capacity of the
thrust beaning
for a larger thrust bearing please contact your local engineer at

the Elecon sales office.
Cselection table
[kN]
If the required gearbox / thrust bearing combination cannot be found in

the selection table "Combination Gear Unit - Thrust Bearing" (page 9)
please proceed as follows :
Dynamic bearing
capacity of the thrust
bearing according to the
selection table
20 000 h
Permissible axial force

Fax allow. [kN]
Requested thrust bearing life duration
Speed of the extruder screw

[min1]

Fax allow. [kN]
30 000 h

[min1]
Requested thrust bearing life duration

Fax allow. [kN]
40 000 h

[min1]

Fax allow. [kN]
50 000 h

[min1]
Dimensions
900-6000-MB 1/1
Thrust bearing and Hollow shaft Elecon Standard
8 Screws
= 45 2 = 22.5
12 Screws
= 30
2 = 15
Dimensions
900-6001-MB 1/1
Thrust bearing and Hollow shaft - acc. to client's requirements
Dimensions see overleaf
Gear box rating
Selection of type and size of

the reducer
n1
Required ratio irequ =
n2
Choice of the corresponding
nominal ratio iN
(for the actual ratio iN see the page 10)
Selection of reducer size
Check of the nominal power
rating of the reducer
PN Pe . f1
f1 = application factor (between
1.5 and 2.0 in accord.with
ELECON)
Determine the required torque
PN
Trequ = 9550
. f1
n2
Selection of cooling system
Pt Pe
Pt = Pt . fw . fA . fL
Rating example
Working machine : Profile extruding machine
Actual extruder power : Pe = 50 kW
Speed : n2 =100 min1
Ambient temperature : u = 30 C
Application factor : f1 = 1.6
Driving machine : three phase A.C. motor (squirrel-cage motor)
Motor power : PM = 55 kW, motor speed: n1 = 1450 min1
Selection
1.
2.
Demanded : extruder drive for horizontal installation, disposition R11

with hollow shaft (see the ordering example)
Ratio :
irequ = n1 / n2 = 1450/100 = 14.5
iN = 14
n1
[min1] input speed of the reducer
Pe
Required output torque of the gear box : Trequ = 9550
. f1
n2
50
Trequ = 9550
1.6 = 7650 Nm
100
In the torque table (Page 11) may be found the design XC 18 with
8360 Nm
n2
[min1] output speed of the reducer
The actual ratio of this reducer is : iactual = 14.2 (page 10)
irequ.
required ratio
iN
nominal ratio
iactual
actual ratio
PM
[kW]
motor power
PN
[kW]
nominal reducer power
Pe
[kW]
effective machine power
f1
application factor
fA
utilisation factor
fw
thermal factor
fL
thrust bearing factor
Trequ [Nm]
required reducer output

torque
Pt
[kW]
thermal limit power of the

reducer
Pto
[kW]

reducer without special
cooling measures
Pt3
[kW]

reducer with cooling coil
[C]
ambient temperature
3.
4.
Thermal limit verification : Pe Pt in which Pt = Pt . fA. fW. fL

(thermal limit power and factors see page 13)
Pt : Pt3 thermal limit power with cooling coil
Pt3 = 133 kW
with the utillisation factor fA from the table 2 :
50
fA = 0.91
for Pe =
. 100% = 53%
94
PN
with the thrust bearing factor fL from the table 3 :
fL = 0.89
With the temperature factor fW from the table 1 :
fW = 0.86 for u = 30 C
Reducer with cooling coil: Pt = 133. 0.91 . 0.86 . 0.89 = 92.6 kW
Pe = 50 kW < Pt = 92.6 kW
Complete designation for the reducer and the thrust bearing housing :
XC 18
R1 1
11
14
424
Input drive using belt pulleys:

Because of the different loads and because of the dependence of the bearing life duration on
the belt radial force working angle, please ask for precisions if this occurs.
If, after the verification of the standard bearing configuration, the bearing life duration results
as insufficient, optionnaly reinforced bearing configuration may be offered.
Combination
Combination : Gear Unit Thrust Bearing Case
Size
318 415
XC/XD 14
417 418 420 422 424 428 430 436 440 448 452 456 460 464 468 472
XC/XD 16
XC/XD 18
XC/XD 20
XC/XD 22
XC/XD 25
XC/XD 28
XC/XD 31
XC/XD 35
XC/XD 40
XC/XD 42
XC/XD 45
XC/XD 47
Example
K XD 22 R1 1 H 11 25 Z 3 420
[z]
[3]
[6]
[7]
Thrust bearing housing
Add. cooling
Cooling coil
Inbuilt cooling + Greasing system
External cooling + Greasing system
Nominal ratio
Location of shafts
Permissible direction of rotation
Output shaft
[V] Solid shaft
[H] Hollow shaft
Mounting arrangement
[1] Foot mounted (R1)
[5] Foot mounted (S5)
[6] Foot mounted (T6)
[R1] Horizontal gear unit
[S5] Vertical mounting gear unit with horizontal parallel shafts, high speed shaft above.
[T6] Vertical mounting gear unit with horizontal parallel shafts, high speed shaft below.
Size
[D] Helical gear unit, 3 stage
[C] Helical gear unit, 2 stage
Motor attachment
[K] Motor bell housing
[M] Adjustable motor base
[J] Motor bracket, base plate
Exact ratios
Helical Gear Units, two-stage
Type
XC
Size
14
16
18
20
22
25
iN
4
4.5
5
5.6
6.3
7.1
8
9
10
11.2
12.5
14
16
18
20
22.4
25
28
28
31
35
40
42
45
47
Exact ratios
3.98
4.46
5.01
5.64
6.38
7.24
7.89
8.89
10.1
11.2
13.0
14.5
16.2
17.8
6.48
7.26
8.15
9.18
10.4
11.8
12.9
14.5
16.5
18.2
21.1
23.5
26.3
28.9
4.00
4.49
5.06
5.72
6.35
7.26
7.94
9.00
9.90
11.4
12.7
14.2
16.1
17.8
5.77
6.49
7.31
8.26
9.18
10.5
11.5
13.0
14.3
16.5
18.4
20.5
23.2
25.7
3.95
4.44
5.01
5.66
6.29
7.18
7.86
8.91
9.80
11.3
12.6
14.0
15.7
17.3
5.39
6.06
6.83
7.71
8.57
9.80
10.7
12.1
13.4
15.4
17.1
19.1
21.4
23.6
4.03
4.52
5.10
5.76
6.40
7.31
8.00
9.07
9.98
11.5
12.8
14.3
16.2
18.2
5.45
6.13
6.90
7.80
8.67
9.90
10.8
12.3
13.5
15.6
17.3
19.3
22.0
24.7
3.97
4.48
5.06
5.74
6.27
7.16
7.68
8.70
9.99
10.9
12.8
14.4
15.9
17.8
5.24
5.90
6.68
7.58
8.27
9.45
10.1
11.5
13.2
14.3
16.9
18.9
21.0
23.5
3.92
4.39
4.92
5.54
6.27
7.12
7.76
8.74
9.95
11.0
12.8
14.2
15.5
17.6
4.83
5.41
6.08
6.84
7.73
8.79
9.58
10.8
12.3
13.5
15.7
17.6
19.1
21.8
6.00
6.72
7.54
8.49
9.60
10.9
11.9
13.4
15.3
16.8
19.5
21.8
23.7
27.0
Helical Gear Units, three-stage

Type
XD
Size
14
16
18
20
22
iN
16
18
20
22.4
25
28
31.5
35.5
40
45
50
56
63
71
80
90
100
112
125
140
160
25
28
31
35
40
42
45
47
Exact ratios
20.8
23.2
25.8
28.4
32.1
35.8
40.0
43.9
51.9
57.9
64.6
71.0
33.8
37.7
42.1
46.2
52.3
58.2
65.0
71.5
84.5
94.2
105
116
15.9
17.7
20.1
22.5
25.1
28.5
31.5
35.1
39.8
44.0
51.7
57.7
65.5
72.4
79.0
89.6
99.1
22.9
25.6
29.0
32.5
36.2
41.1
45.5
50.7
57.5
63.6
74.7
83.3
94.6
105
114
129
143
19.6
21.9
24.5
27.0
31.4
35.1
39.3
43.2
49.3
55.0
61.7
67.8
26.7
29.8
33.4
36.8
42.9
47.8
53.6
58.9
67.3
75.0
84.1
92.5
iN = Nominal Ratio
10
16.1
18.0
20.4
23.0
25.7
29.2
32.8
35.7
40.6
45.5
51.2
57.1
64.9
72.9
80.0
90.9
102
21.8
24.3
27.7
31.2
34.8
39.6
44.4
48.3
54.9
61.7
69.3
77.3
87.9
98.7
108
123
138
16.1
18.1
20.0
23.0
25.9
28.6
32.1
35.9
39.7
44.6
51.1
57.4
63.6
71.3
79.0
87.4
98.1
21.2
23.8
26.4
30.3
34.1
37.7
42.4
47.4
52.4
58.8
67.4
75.8
83.9
94.1
104
115
129
16.1
17.9
19.5
23.0
25.6
27.9
31.7
35.6
38.7
44.1
51.0
56.9
62.0
70.5
80.9
88.2
100
19.8
22.1
24.1
28.3
31.6
34.4
39.2
43.9
47.8
54.4
63.0
70.2
76.5
87.0
99.9
109
124
24.6
27.4
29.9
35.2
39.2
42.7
48.6
54.5
59.3
67.5
78.2
87.1
94.9
108
124
135
154
Nominal Output Torques

Type
Size
14
XC
16
18
20
22
25
28
31
35
40
42
45
47
Nominal Output Torques T2N [kNm]
iN
4
4.5
5
5.6
6.3
7.1
8
9
10
11.2
12.5
14
16
18
20
22.4
25
28
3.10
3.12
4.61
5.10
5.86
6.59
7.32
8.20
8.48
8.85
13.8
14.3
14.6
15.3
16.0
16.6
8.20
9.23
10.4
3.26
8.86
16.8
5.41
8.36
3.10
3.16
19.3
20.1
20.8
20.9
21.4
22.8
23.2
24.2
11.8
8.20
16.5
24.6
21.4
24.1
24.5
25.3
26.5
27.1
29.0
30.8
32.2
33.9
33.2
32.0
23.3
21.4
22.8
5.10
29.9
33.7
34.8
36.2
37.8
38.2
45.8
50.1
50.9
53.5
57.3
62.4
64.2
67.8
71.8
57.0
63.7
71.6
79.6
89.1
92.3
101
76
42.0
43.5
44.9
46.4
43.7
42.8
79.6
89.1
100
113
117
126
59.3
60.4
105
57.0
100
113
127
143
146
104
101
79
76
155
131
134
129
126
161
164
160
155
Power ratings
Size
Type
14
XC
Helical Gear Units, two-stage
iN
4
4.5
5
5.6
6.3
7.1
8
9
10
11.2
12.5
14
16
18
20
22.4
25
28
16
18
20
n1
n2
[min1]
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
375
250
335
220
300
200
270
180
240
160
211
141
188
125
167
111
150
100
134
89
120
80
107
71
94
63
83
56
75
50
67
44.5
60
40
54
35.5
22
25
28
Nominal Power
121
81
108
72
98
65
91
58
81
52
72
46
64
41
57
36
51
33
46
29
41
26
37
23
30
20
28
18
115
85
112
75
106
71
94
63
85
57
76
51
68
45
61
41
53
35
47
31
42
28
38
25
32
21
29
19
230
153
230
153
230
153
230
153
211
141
196
131
174
116
155
103
139
93
124
83
111
74
94
63
81
54
71
48
230
153
230
153
230
153
232
155
206
137
185
123
165
110
148
99
132
88
116
77
103
69
93
62
82
55
74
49
542
360
500
360
460
350
430
310
400
270
367
245
330
220
294
196
264
176
236
157
211
141
189
126
160
110
145
96
11
540
360
500
360
460
350
410
310
374
249
358
239
326
217
304
203
276
184
242
161
215
143
183
122
160
105
143
95
840
560
840
560
770
513
710
473
661
441
600
400
570
380
538
358
483
322
452
301
426
284
373
249
314
209
280
187
31
35
40
42
45
47
PN [kW]
840
560
840
560
770
513
711
474
660
440
600
400
589
391
527
351
470
312
427
285
392
261
364
243
306
204
269
179
1800
1200
1750
1170
1600
1070
1500
1000
1430
955
1260
840
1120
746
995
663
895
600
800
533
745
500
680
452
560
370
500
330
1800
1200
1750
1170
1600
1070
1500
1000
1490
990
1320
880
1200
800
1070
710
955
640
853
570
775
520
690
460
596
398
533
355
2500
1670
2500
1670
2500
1670
2500
1670
2300
1535
2230
1490
1985
1325
1763
1175
1590
1058
1420
945
1320
880
1180
786
1020
680
878
590
2500
1670
2500
1670
2500
1660
2500
1670
2300
1530
2200
1470
1980
1320
1770
1180
1585
1055
1415
945
1290
860
1170
780
1010
675
884
587
2500
1660
2500
1670
2500
1660
2500
1665
2300
1530
2175
1450
1950
1300
1740
1160
1520
1015
1355
900
1270
845
1150
770
1005
670
875
575
Nominal Output Torques

Type
Size
14
XD
16
18
20
iN
22
25
28
31
35
40
42
45
79.0
105
131
134
47
Nominal Output Torques T2N [kNm]
16
18
20
22.4
25
28
31.5
35.5
40
45
50
56
63
71
80
90
100
112
125
140
160
8.86
8.36
8.20
8.86
8.36
3.26
3.01
3.16
3.26
8.36
3.10
3.16
5.10
8.20
3.26
5.41
8.86
8.36
3.10
3.16
16.8
16.5
24.6
23.3
16.8
22.8
8.20
5.41
5.10
5.41
27.6
30.8
32.0
11.8
8.20
33.9
32.0
33.9
16.5
24.6
23.3
32.0
16.8
22.8
33.9
16.5
24.6
23.3
32.0
8.36
22.8
30.8
32.0
8.20
5.10
37.5
42.0
45.7
47.0
43.7
42.8
47.0
43.7
42.8
47.0
43.7
42.8
42.0
43.7
42.8
59.3
60.4
57.0
59.3
60.4
76.0
57.0
79.0
60.4
131
101
76.0
105
79.0
101
57.0
59.3
60.4
76.0
57.0
79.0
101
76.0
105
79.0
101
60.4
57.0
105
76.0
134
129
126
134
129
126
131
134
129
126
134
129
126
161
164
161
164
160
155
164
160
155
161
164
160
155
164
160
155
Power ratings
Size
Type
14
XD
Helical Gear Units, three-stage
iN
16
18
20
22.4
25
28
31.5
35.5
40
45
50
56
63
71
80
90
100
112
125
140
160
16
18
20
n1
n2
[min1]
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
1500
1000
94
63
83
56
75
50
67
44.5
60
40
54
35.5
47.5
31.5
42.5
28
37.5
25
33.5
22.2
30
20
27
17.9
23.8
16
21
14
18.8
12.5
16.7
11.1
15
10
13.4
8.9
12
8
10.7
7.1
9.4
6.3
22
25
28
Nominal Power
26
17
23
15.2
19.5
13
18
12
16
11
14
9.3
12.2
8.1
11
7.3
10
6.7
9.1
6.1
7.7
5.2
7.0
4.7
27
18
24
16
20
13.3
18
12
17
11
15
10
12.7
8.5
11
7.3
11
7.3
9.4
6.3
7.7
5.1
7.2
4.8
87
58
73
49
64
43
62
41
53
35
46
29
41
27
37
25
32
21
29
19
28
19
23
15
20
13
18
12
16
11
14.3
9.5
12.9
8.6
83
55
74
49
66
39
59
39
52
35
46
31
41
27
37
25
32
21
29
19
26
17
23
15
21
13
18
12
17
11
15
9.9
13
8.8
132
88
118
79
103
69
93
62
84
56
74
49
65
43
58
39
53
35
47
31
41
27
37
24
12
155
103
130
87
113
75
101
67
97
65
81
54
71
47
64
43
61
41
51
34
45
30
40
27
300
200
267
178
252
168
238
159
213
142
180
120
160
107
150
100
126
84
112
75
106
71
95
63
80
53
71
47
60
40
56
37
50
33
31
35
40
42
45
47
PN [kW]
294
195
264
176
256
171
235
157
208
139
172
115
150
100
148
99
123
82
107
71
104
69
92
61
76
51
67
45
59
39
55
37
48
32
582
388
527
351
447
298
416
277
380
253
322
209
284
189
267
178
224
149
200
133
186
124
169
113
142
95
126
84
119
79
99
66
90
60
621
414
554
369
477
318
443
295
394
263
338
223
300
200
276
184
234
156
215
142
197
131
175
117
149
99
133
89
124
83
106
71
96
64
1031
687
917
611
817
545
737
491
660
440
584
389
502
333
465
310
409
273
354
235
330
220
295
197
259
173
222
148
206
137
182
121
158
105
1029
686
937
625
808
539
735
490
666
444
569
379
495
330
466
311
404
269
356
236
327
218
295
197
252
168
220
146
210
140
180
120
158
105
1013
675
922
615
796
531
713
475
645
430
557
371
487
324
461
307
398
265
340
227
317
211
284
191
251
167
217
144
206
137
179
119
152
102
Thermal capacities
Type XC..-R1
Average air
speed
Vw=0.5 m/s 1)
Vw=1.2 m/s 2)
Vw=4.0 m/s 3)
Vw = 0.5 m/s 1)
Vw = 1.2 m/s 2)
Vw = 4.0 m/s 3)
Vw = 0.5 m/s
Vw = 1.2 m/s
Vw = 4.0 m/s
Vw = 0.5 m/s 1)
Vw = 1.2 m/s 2)
Vw = 4.0 m/s 3)
Vw = 0.5 m/s 1)
Vw = 1.2 m/s 2)
Vw = 4.0 m/s 3)
Vw = 0.5 m/s
Vw = 1.2 m/s
Vw = 4.0 m/s
1)
2)
3)
Size
14
16
18
20
22
25
28
31
Pt0 [kw] without add. cooling

30
40
50
64
78
94
111
132
42
55
70
89
108
130
154
184
54
71
90
114
138
166
197
236
Pt3 [kw] with cooling coil
85
163
113
232
201
414
347
576
97
178
133
257
231
450
390
628
109
193
153
282
261
486
433
680
8
8
8
8
Values of Pt0 and Pt3 meant for
(For smaller ratios consult
gearbox sizes 22-47 are applicable
ELECON)
from ratios as indicated.
Type XD..-R1
Pt0 [kw] without add. cooling
20
27
34
42
52
62
73
89
28
37
47
59
72
86
102
123
36
47
60
76
92
110
131
157
Pt3 [kw] with cooling coil
57
109
76
154
134
276
231
385
65
119
89
171
154
300
260
419
73
129
102
188
174
324
289
453
Values of Pto and Pt3 meant for gearbox sizes 35-47
are applicable from ratios as indicated.
(For smaller ratios consult ELECON)
35
40
42
45
47
149
207
265
191
265
339
216
300
384
260
361
462
315
437
559
469
527
585
12.5
7.1
5
876
950
1024
12.5
7.1
5
728
812
896
12.5
9
6.3
945
1046
1147
12.5
9
6.3
1000
1122
1244
12.5
9
6.3
111
154
197
127
177
227
144
200
256
174
241
308
210
291
372
325
368
411
20
16
16
584
634
684
20
20
20
485
541
597
22.4
16
16
631
698
765
22.4
20
20
667
748
829
22.4
25
25
Small closed room, little air movement

Large hall with free air movement
Constantly strong air movement
Table 1 :
Thermal Factor fw
[C]
10
20
30
40
50
ED 100%
1.14
1.00
0.86
0.71
0.57
Thermal capacities of types XC / XD-S5 and - T6 on request

Table 2 :
20
0.7
30
0.8
fA - Utilization Factor
Utilization Pe / PN [%]
40
0.86
50
0.9
60
0.93
70
0.96
80
0.98
90
0.99
100
1
Table 3 : Thrust bearing Factor fL for Pt0

Thrust Bearing Case
Size
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
ED 80%
1.21
1.06
0.91
0.76
0.61
318 415 417 418 420

14
16
18
20
22
25
28
31
35
40
42
45
47
1.06
1.05
1.05
1.03
1.02
1.02
1.01
1.01
422 424 428 430 436 440 448 452

1.00
1.00
0.97
0.98
0.98
0.94
0.96
0.96
0.93
0.94
0.86
0.88
0.90
0.81
0.84
0.87
0.94
0.79
0.82
0.90
0.92
0.76
0.85
0.88
0.90
456 460 464
0.78
0.82
0.84
0.87
468 472
0.82
0.84
0.87
0.88
0.81
0.84
0.85
0.80
0.82
0.85
0.83
0.81
0.85
0.85
0.77
0.82
0.83
0.77
0.78
0.80
fL for Pt3 (with cooling coil)
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
14
16
18
20
22
25
28
31
35
40
42
45
47
1.00
0.98
0.97
0.96
0.98
0.93
0.96
0.95
0.94
0.92
0.92
0.89
0.94
0.84
0.92
0.92
0.89
0.90
13
0.81
0.89
0.87
0.84
0.81
0.88
0.88
0.76
0.85
0.85
0.91
0.81
0.80
0.89
0.87
0.72
0.84
0.82
0.86
Dimensions
900-6021-MB 1/1
12.99
Type
XC 14-R1 XC 31-R1
XD 14-R1 XD 31-R1
(two-stage)
(three-stage)
Location of input and output shaft - Directions of rotation
Location of shafts on the same side on request
Filling Plug
Oil Level
Oil Drain
Breather
Input shaft
Oil filling
Input shaft
a3
d1
iN
a2
d1
k1
l1
*)[l]
XC 14 216
XC 16 272
35k6
35k6
218
218
100
100
8
11
XD 14 285 20...71
25
XD 16 341 31.5...112
XC 18 293
45k6
275
120
17
XD 18 387 50...100
22.4...63
71...140
20...45
50...71
25...56
63...90
16...45
50...100
22.4...63
71...140
45k6
275
120
23
XD 20 441
XC 22 376
60m6
337
140
31
XD 22 492
XC 25 434
60m6
337
140
40
XD 25 550
XC 28 464
70m6
369
140
51
XD 28 591
XC 31 532
70m6
369
140
70
XD 31 659
Type
1)
14
16
18
20
22
25
28
31
b
226
226
294
294
358
358
420
420
c
15
15
18
18
24
24
28
28
f
216
216
284
284
346
346
408
408
h
-0.2
150
180
190
225
235
265
280
315
n
500
605
654
764
826
940
1000
1137
n6
134
183
171
227
215
271
256
325
k6
16...45
XC 20 347
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
XC/XD
Oil filling
Type
Type
p
333
393
419
489
513
573
610
680
l1
*)[l]
203
82
8
11
283
100
17
283
100
23
347
120
31
347
120
40
25...30 35
M10 M12
d1
40...50 65...85
M16 M 20
t
348
453
486
596
622
736
752
889
t1
58
107
87
143
113
169
132
201
t2
125
217
175
285
226
340
265
402
Type of protection as per IP 55

*)
362
120
51
362
120
70
Standard value only, oil filling acc. to

dip stick or oil level glass
u 318 415 417 418 420 422 424 428 430 436 440 448
k2
192
192
248
248
306
306
360
360
Weight
452
208 221 233 238 253

238 253 258 263
287 292 297 317
297 317 322
349 354 384
384 404
415 435 440
435 440 455
Combination with bearing of medium size
14
>85
M24
Keys to DIN 6885/1 supplied by ELECON
Thrust bearing
s
12
12
14.5
14.5
18.5
18.5
24
24
35
30
35
30
50
40
50
40
50
40
50
40
k1
Tapped centre holes in shaft ends

DIN 332 Form DS
kg 1)
150
215
300
400
530
730
920
1260
Dimensions
900-6021-MB 2
12.99
Type
XC 35-R1 XC 47-R1
(two-stage)
Filling Plug
Oil Level
Oil Drain
Breather
Tapped centre hole in shaft ends

DIN 332 Form DS
Input shaft
d1
90
M24
Oil filling
Type
d1
k1
l1
XC 35
570
90m6
446
180
60
Keys to DIN 6885/1 supplied by ELECON. Type of protection as per IP 55
XC 40
XC 42
647
693
90m6
100m6
446
537
180
215
81
98
*)
XC 45
XC 47
759
845
100m6
100m6
537
537
215
215
140
187
n6
Type
1)
h
-0.2
nc
*)[l]
t1
Standerd value only, oil filling acc. to dip stick or oil level glass
t2
t3
Thrust bearing
456 460 464
440
448
452
468
560
565
550
585
580
620
610
635
620
650
650
675
675
710
710
765
635
670
735
472
kg 1)
k2
XC 35
450
32
438
300 1346
345
610
24
1005
190
325
695
396
XC 40
XC 42
450
530
32
40
438
514
375 1501
355 1652
423
422
760
720
24
28
1157
1230
265
225
477
390
847
820
396
460
XC 45
XC 47
530
530
40
40
514
514
425 1786
500 1957
490 860
575 1010
28
28
1356
1527
285
370
516 946
687 1117
460
460
15
Weight
2150
2605
3185
4095
755
4860
Dimensions
900-6031-MB 2
12.99
Type
XD 35-R1 XD 47-R1
(three-stage)
Filling Plug
Oil Level
Oil Drain
Breather
Keys to DIN 6885/1 supplied by ELECON. Type of protection as per IP 55

*)
Standard Value only, oil filling acc. to dip stick or oil level glass
Input shaft
d1
1)
iN
m6
k1
l1
d1
iN
m6
k1
l1
*)[l]
d1
XD 35
734
16...45
70
435
145
50...100
50k6
415
125
65
XD 40
XD 42
811
894
20...56
16...45
70
80
435
508
145
170
63...125
50...100
50k6
65
415
483
125
145
86
108
XD 45
XD 47
960
1046
20...56
25...71
80
80
508
508
170
170
63...125
80...160
65
65
483
483
145
145
150
202
n6
Type

DIN 332 Form DS
Oil filling
Type
h
-0.2
t1
t2
t3
50
M16
440
448
452
60...80
M 20
Thrust bearing
456 460 464
468
472
kg 1)
k2
XD 35
450
32
438
300 1315
345
610
24
1005
190
325
695
396
XD 40
XD 42
450
530
32
40
438
514
375 1470
355 1615
423
422
760
720
24
28
1157
1230
265
225
477
390
847
820
396
460
XD 45
XD 47
530
530
40
40
514
514
425 1749
500 1920
490 860
575 1010
28
28
1356
1527
285
370
516 946
687 1117
460
460
16
560
565
550
Weight
585
580
620
610
635
2200
2655
620
650
650
675
675
710
710
765
635
670
735
3255
4165
755
4920
Dimensions
900-6025-MB 1/1
12.99
Type
XC 14-S5 XC 31-S5
XD 14-S5 XD 31-S5
(two-stage)
(three-stage)
Sizes 35 -47 on request
XD
XC
Filling Plug
Oil Level
Oil Drain
Breather
Oil filling
Input shaft
Type
*)[l]
a2
d1
k1
l1
XC 14
216
35k6
218
100
13
XC 16
272
35k6
218
100
XC 18
293
45K6
275
XC 20
347
45K6
XC 22
376
XC 25
Oil filling
Input shaft
Type
d1
a3
iN
XD 14
285
20
XD 16
341
120
29
XD 18
387
275
120
38
XD 20
441
60m6
337
140
50
XD 22
492
434
60m6
337
140
65
XD 25
550
XC 28
464
70m6
369
140
82
XD 28
591
XC 31
532
70m6
369
140
120
XD 31
659
20...71
31.5...112
16...45
50...100
22.4..63
71...140
20...45
50...71
25...56
63...90
16...45
50...100
22.4...63
71...140
k6
k1
l1
*)[l]
15
25
35
30
35
30
50
40
50
40
50
40
50
40

DIN 332 Form DS
203
82
283
100
35
283
100
45
347
120
60
347
120
80
362
120
102
362
120
140
23
25...30 35
M10 M12
d1
40...50 65...85
M16 M 20

*)

Thrust bearing
Type
b c7
XC/XD 14 226
XC/XD 16 226
XC/XD 18 294
XC/XD 20 294
51
51
62
62
XC/XD 22 358 76
XC/XD 25 358 77
XC/XD 28 420 86
XC/XD 31 420 95
1)
f7
h2
-0.2 -0.2
>85
M24
Weight
Fitting
h7 n2 p2 p7 s7 dsx Imax t7 u7 x2 318 415 417 418 420 422 424 428 430 436 440 448 452
kg 1)
k2
216 150 134 195 500 130 535 14.5 M12x90 206 194 165 208 221 233 238 253
238 253 258 263
216 180 183 225 605 133 640 14.5 M12x90 266 194 195
284 190 171 245 654 167 690 16.5 M14x100 260 258 220
284 225 227 280 764 172 795 16.5 M14x100 330 258 250
346 235 215 305 826 - 865 24 M20x130 326 312
346 265 271 335 940 207 980 24 M20x130 384 312 310
408 280 256 360 1000 240 1030 28 M24x150 386 366 335
408 315 325 395 1137 242 1165 28 M24x160 456 366 375
17
150
215
287 292 297 317

297 317 322
300
400
349 354 384

384 404
415 435 440
435 440 455
530
730
920
1260
Dimensions
900-6026-MB 1/1
12.99
Type
XC 14-T6 XC 31-T6
XD 14-T6 XD 31-T6
(two-stage)
(three-stage)
Sizes 35 -47 on request
XD
XC
Filling Plug
Oil Level
Oil Drain
Breather
Oil filling
Input shaft
Type
a2
h1
-0.2
*)[l]
d1
k1
l1
a3
35k6
218
100
13
XD 14
285
h1
-0.2
XC 14
216
XC 16
272
35k6
218
100
21
XD 16
341
XC 18
293 190 45K6
275
120
30
XD 18
387
96
XC 20
347 190 45K6
275
120
38
XD 20
441
96
XC 22
376 235 60m6
337
140
52
XD 22
492
119
XC 25
434 235 60m6
337
140
65
XD 25
550
119
XC 28
464 280 70m6
369
140
90
XD 28
591
153
XC 31
532 280 70m6
369
140
135
XD 31
659
153
150
Oil filling
Input shaft
Type
81
iN
20...71
31.5...112
16...45
50...100
22.4..63
71...140
20...45
50...71
25...56
63...90
16...45
50...100
22.4...63
71...140
d1
k6
k1
l1
*)[l]
12
25
35
30
35
30
50
40
50
40
50
40
50
40
203
82
283
100
29
283
100
35
347
120
51
347
120
65
362
120
90
362
120
125
18

DIN 332 Form DS
25...30 35
M10 M12
d1
40...50 65...85
M16 M 20

*)

Thrust bearing
Type
b c8
XC/XD 14 226
XC/XD 16 226
XC/XD 18 294
XC/XD 20 294
57
57
64
64
XC/XD 22 358 76
XC/XD 25 358 77
XC/XD 28 420 92
XC/XD 31 420 95
1)
f7
h
-0.2
>85
M24
Weight
Fitting
h7 h8 n2 p2 p7 s7 dsx Imax t7 u7 x2 318 415 417 418 420 422 424 428 430 436 440 448 452
kg 1)
k2
216 150 195 183 500 130 535 14.5 M12x90 206 194 165 208 221 233 238 253
238 253 258 263
216 180 225 213 605 133 640 14.5 M12x90 266 194 195
284 190 245 229 654 167 690 16.5 M14x100 260 258 220
284 225 280 264 764 172 795 16.5 M14x100 330 258 250
346 235 305 278 826 - 865 24 M20x130 326 312 346 265 335 308 940 207 980 24 M20x130 384 312 310
408 280 360 330 1000 240 1030 28 M24x150 386 366 335
408 315 395 365 1137 242 1165 28 M24x160 456 366 375
18
150
215
287 292 297 317

297 317 322
300
400
349 354 384

384 404
415 435 440
435 440 455
530
730
920
1260
Dimensions
900-6002-MB 1
12.99
Cooling coil for horizontal position of gear case R1
XC / XD 14
Water connection for cooling coil without cooling water controler
Water connection for cooling coil with cooling water controler
FROM
XC / XD 16
Water connection for cooling coil without cooling water controler
Water connection for cooling coil with cooling water controler
Cooling coil placed adjacent to the final gear wheel. For the gear wheel position see the dimension sheets
Size
14
36
34
16
38
34
38
18
44
42
77
20
44
42
74
22
53
48
25
55
48
28
55
63
31
58
35
water
pw
I/min
bar
e1
131
294
R 3/8A
74
192
346
R 3/8A
65
170
323
R 3/8A
69
225
378
R 3/8A
88
67
200
353
R 3/8A
0.75
76
115
263
399
R 1/2A
0.75
114
101
240
376
R 1/2A
0.55
60
111
106
300
436
R 1/2A
1.1
45
87
115
87
300
436
R 1/2A
0.75
40
35
97
125
97
375
511
R 1/2A
42
40
100
130
100
336
472
R 1/2A
0.4
45
40
100
130
100
404
540
R 1/2A
0.5
47
40
105
130
105
484
620
R 1/2A
0.5
19
0.3
0.55
0.3
12
0.75
0.5
Check-list for ELECON Single shaft Extruder Gearboxes, Series Epex

Client
Data specifications of the extruder
Type of machine
Nominal power
Nominal output torque
Maximal output torque
Nominal speed
Thrust pressure of the extruder screw
Extruder screw diameter
Processing pressure
Pull-back force of the extruder screw
Effective duration of the pull back force
Radial force on the output shaft
Junction extruder screw - hollow shaft
Eccentricity and run-out deviation of the hollow shaft
End play of the output hollow shaft
Fitting dimensions of the screw guide tube
Eccentricity and run out deviation on the thrust bearing housing
Clients rating specification
Application service factor
Gear rating acc. to DIN 3990
Tooth flank security SH resp. SH 2
Root security of the gear tooth SF
Life duration of the radial bearings
Life duration of the thrust bearing
Type of the thrust bearing
Technical specification of the gearbox

Type of the driving motor
Nominal motor power
Nominal torque of the motor
Nominal speed of the motor
Gearbox ratio
Disposition of the thrust bearing
Type of the gearbox : horizontal m
-upright input above
m
upright input below
m
Shaft disposition: "z" (input opposed to output)
m "U" (input and output on the same side)
m
Drive details: flange mounted motor
Coupling (type)
Belt transmission: (iR, d02)
Lubrication mode
Cooling measures: cooling coil
m
separate cooling and press. lubrication device m
mounted on cooling and lubrication device m
Maximal oil temperature
Temperature of the cooling water
Operating and ambient conditions
Operating time
Special ambient conditions
Sound pressure level
Ambient temperature
Clients requirements
Acceptance terms and specification
Test certificates
Proof of calculation
Documentation (languages)
Commercial specifications
Order quantity
Annual requirement
Outline agreement - lot size on call

Delivery time (first order and former orders)
Idea of the price
20
Further special Reducers for Extruder Applications
CORPORATE OFFICE
Elecon Engineering Company Ltd.
Anand Sojitra Road, Vallabh Vidyanagar - 388120, Gujarat, India.
Phone : 91-2692-31170, 31070, 31120, Fax : 91-2692-36559
E-mail: Gear division : bjbabaria@mhe.elecon.com
MHE division : jnshah@gear.elecon.com
SINGAPORE OFFICE
AUSTRALIA OFFICE
Elecon Singapore Pte. Ltd.

10 Anson Road, #19-13 International Plaza,
Singapore - 079903.
Phone : 65-227-8258, 65-227-8425, Fax : 65-227-8942
E-mail: elecon_sing@eleconsingapore.elecon.com
Elecon Australia Pty Ltd.

16, Dunwell Avenue,
Loftus NSW 2232, Australia.
Phone: +61 2 9521 3511 Fax: +61 2 9521 3522
E-mail: thall@aus.elecon.com
MARKETING AGENT
EMTICI Engineering Ltd.,
Phone : +91-2692-30168, 31082, 31419, 31125
Fax : +91-2692-36508
E-Mail : sales_emtici@emtici.elecon.com
EAST ZONE
WEST ZONE
SOUTH ZONE
CALCUTTA
Phone : +91-33-4761861, 4760876,
4760904, 4760926
Fax :
+91-33-4761831
E-Mail : sales@calemtici.elecon.com
AHMEDABAD
Ph. No. : +91-79-6406683,84,85,86
Fax No. : +91-79-6401363
E-mail : sales@ahdemtici.elecon.com
CHENNAI
Phone : +91-44-4349237, 4349497,
4349643, 4322455
Fax :
+91-44-4349643
E-mail : sales@cheemtici.elecon.com
ASANSOL
Phone : +91-341-205901, 202038, 211726
Fax :
+91-341-202038
E-Mail : sales@asnemtici.elecon.com
MUMBAI
Phone : +91-22-2821315, 2820725,
2821365, 2870792, 2815693
BANGALORE
Phone : +91-80-2260219, 2281834, 2250082
Fax :
+91-80-2281834
E-Mail : sales@blremtici.elecon.com
DHANBAD
Phone : +91-326-306283, 302320
Fax :
+91-326-302320
E-Mail : sales@dhnemtici.elecon.com
JAMSHEDPUR
Phone : +91-657-428138, 435382
Fax :
+91-657-428015
E-Mail : sales@jsremtici.elecon.com
CENTRAL ZONE
NAGPUR
Phone : +91-712-540771, 531601
Fax :
+91-712-531450
E-Mail : sales@ngpemtici.elecon.com
Fax :
E-Mail :
+91-22-2870791
sales@bomemtici.elecon.com
PUNE
Phone :
Fax:
Email :
+91-20-4330646
+91-20-4330646
sales@puneemtici.elecon.com
SECUNDERABAD
Phone : +91-40-7844748, 7845250, 7846984
Fax :
+91-40-7848317
E-Mail : sales@secemtici.elecon.com
NORTH ZONE
VALLABH VIDYANAGAR
Phone : +91-2692-30168, 31082,
31419, 31125
Fax :
+91-2692-36508
E-Mail : sales_emtici@emtici.elecon.com
NEW DELHI
Phone : +91-11-3414339,
3414341, 3414069, 3414634
Fax :
+91-11-3709046
E-Mail : sales@delemtici.elecon.com
VADODARA
Phone : +91-265-750739,750740,
Fax :
+91-265-750739
E-Mail : bmjoshi@brd.emtici.elecon.com
BILASPUR
Phone : +91-7752-47347, 28922, 24122
Fax :
+91-7752-23188
E-Mail : sales@bspemtici.elecon.com

Epex

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Modular Single Shaft Extruder Gear Units

Selection of thrust bearing

Diagrams of life duration

Dimension sheets Thrust Bearing

Selection of Gear unit

Combination Gear Unit-Thrust Bearing Housing, Example

Output Torques / Power Ratings

Dimension sheets Gear Units

Dimension sheet Cooling Coil

According to their functions both

While the first point determines

From the combination of both

Gearbox system Elecon EP Series (two to three-stage)

Cooling : as standard option builtin cooling coil. Combined cooling

Axial bearing housing with self-aligning roller bearings.

Axial bearings Function of :

Selection of the thrust bearing

The thrust pressure Fax [kN]

The necessary dynamical bearing

Crequ = fd. Fax .

Crequ < Cselection table

Crequ = 1.06 . 251 . 20000 . 60 .

Crequ = 1119 kN < C actual = 1170 kN

[min1] Speed of the extruder screw

Extruder screw diameter

Thrust pressure from

Bearing life duration

for a smaller thrust bearing use the smallest bearing housing

for a larger thrust bearing please contact your local engineer at

If the required gearbox / thrust bearing combination cannot be found in

Permissible axial force

Requested thrust bearing life duration

Speed of the extruder screw

Permissible axial force

Speed of the extruder screw

Requested thrust bearing life duration

Permissible axial force

Speed of the extruder screw

Permissible axial force

Speed of the extruder screw

Thrust bearing and Hollow shaft Elecon Standard

Thrust bearing and Hollow shaft - acc. to client's requirements

Dimensions see overleaf

Gear box rating

Selection of type and size of

Demanded : extruder drive for horizontal installation, disposition R11

[min1] input speed of the reducer

[min1] output speed of the reducer

The actual ratio of this reducer is : iactual = 14.2 (page 10)

nominal reducer power

effective machine power

thrust bearing factor

required reducer output

thermal limit power of the

thermal limit power of the

thermal limit power of the

Thermal limit verification : Pe Pt in which Pt = Pt . fA. fW. fL

Input drive using belt pulleys:

Thrust bearing housing

Helical Gear Units, three-stage

Nominal Output Torques