FLOW PROCESS CHART CHART NO.

1 SUBJECT CHARTED:

WORKER/ SHEET NO.1 OF 1

MATERIAL/ SUMMARY

EQUIPMENT TYPE PRESENT PROPOSED SAVINGS

ACTIVITY: SERVICING OF TWO WHEELER METHOD: PRESENT/PROPOSED LOCATION: AUTOMARK SERVICE CENTRE OPERATIVE(S): CHARTED BY: APPROVED BY: DESCRIPTION Collect keys and take the vehicle inside Load the vehicle on the platform and and lift it up Open the oil cork and collect oil in a container Open the air filter cabinet Wash the air filter Clean the cabinet Fit the air filter Close the air filter cabinet Open the battery cabinet Clean the cabinet Open 4 screws Take grease placed at a distance of 4 steps and apply grease Tightening of screws Close the battery cabinet Check the working of brake Check the oil level Check the slagness of chain Open the bottom case of chain Put kerosene on the chain Clean kerosene on the chain with a cloth Put grease on the chain Take bottom case outside for cleaning Wash the bottom case Fit the case properly Check the working of horn Close the oil cork Fill the oil container from the storage tank Fill the oil tank of vehicle from the container Do oiling of various parts of vehicle Supervise the vehicle and check whether everything is in the working condition Wash the vehicle and place it for drying DATE: DATE: QUANTITY(mL)

ACTIVITY OPERATION TRANSPORT DELAY INSPECTION STORAGE DISTANCE (ft) TIME (WORK- MIN) COST LABOUR MATERIAL TOTAL DISTANCE (steps) TIME (SEC) O 70 25 195 45 80 70 10 50 5 20 20 90 20 5 10 5 10 40 25 30 65 60 45 35 75 25 90 15 50 205 900

SYMBOL D

REMARK S 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour

800

800 800

DELAY REASONS: 1. Searching for vehicle after taking the keys 2. Tools not placed in the alloted location hence searching for tools 3. Lubricants like grease, oil etc. kept at a distance hence walk to take them

FLOW PROCESS CHART CHART NO.1 SUBJECT CHARTED:

SHEET NO.1

OF 1

ACTIVITY: SERVICING OF TWO WHEELER METHOD: PRESENT/PROPOSED LOCATION: AUTOMARK SERVICE CENTRE OPERATIVE(S): CHARTED BY: APPROVED BY: DESCRIPTION DATE: DATE: QUANTITY(m DISTANC L) E (steps)

Collect keys and take the vehicle inside Load the vehicle on the platform and and lift it up Open the oil cork and collect oil in a container Open the air filter cabinet Wash the air filter Clean the cabinet Fit the air filter Close the air filter cabinet Open the battery cabinet Clean the cabinet Open 4 screws

800

Take grease placed at a distance of 4 steps and apply grease Tightening of screws Close the battery cabinet Check the working of brake Check the oil level Check the slagness of chain

Open the bottom case of chain Put kerosene on the chain Clean kerosene on the chain with a cloth Put grease on the chain Take bottom case outside for cleaning Wash the bottom case Fit the case properly Check the working of horn Close the oil cork

Fill the oil container from the storage tank Fill the oil tank of vehicle from the container Do oiling of various parts of vehicle Supervise the vehicle and check whether everything is in the working condition Wash the vehicle and place it for drying

800 800

WORKER/ MATERIAL/ EQUIPMENT TYPE SUMMARY ACTIVITY PRESENT OPERATION TRANSPORT DELAY INSPECTION STORAGE DISTANCE (ft) TIME (WORK- MIN) 39.83 COST LABOUR MATERIAL TOTAL TIME (SEC) O SYMBOL D

PROPOSED

SAVINGS

37.83

REMARKS If the keys and parking area are given a number code then searching 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour Container of grease could be placed at each and every station 1 labour 1 labour 1 labour 1 labour 1 labour Tools to be placed at every station instead of searching at every station 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour 1 labour

45 25 200 45 80 70 10 50 5 20 20

75 20 5 10 5 10

10 25 30 65 60 45 30 75 25

40 15 50 205 900

Oil could be refilled by another employee time to time instead of the operator working refilling it 1 labour 1 labour 1 labour 1 labour