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Standard Model
Features
Easy-to-read 8-segment light bar indicator for teach and signal strength readout, plus indicators for continuous readout of operating status (user configuration) Easy-to-set automatic Expert-style configuration options include Static and Dynamic TEACH, and Window SET, plus manual adjustment for fine tuning Smart gain-control algorithm to maximize performance in low-contrast applications Fast 500-microsecond sensing response with improved crosstalk avoidance routine (for two sensors) in Normal mode Selectable high-speed (HS) mode option for 200-microsecond response
Extreme configuration flexibility via push buttons or a remote input wire Easy selection of Light/Dark Operate (LO/DO), 30 ms pulse stretcher (OFF-delay), and response speed, via push buttons or a remote input wire Visible red (660 nm) or visible green (525 nm) sensing beam, depending on model Sleek, ultra-slim 10 mm housing, mounts to standard 35 mm DIN rail Models with bussable power provide simplified wiring of up to 16 sensors and feature improved temperature compensation for side-by-side mounting
U.S. Patent(s) issued or pending
Models
Model Red Beam
D10BFP D10BFPQ
Green Beam
D10BFPG D10BFPGQ
Description
Cable*
2 m (6.5') Cable 6-pin Pico-style QD
Outputs
Standard sensor
Bipolar NPN/PNP
* 9 m (30') cables are available by adding suffix W/30 to the model number of any cabled sensor (e.g., D10BFP W/30). A model with a QD connector requires a mating cordset (see page 12). NOTE: See page 10 for performance curves.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Configuration Push Buttons Bussable Power Output Port (cap supplied for unused port)
Sensor Configuration
Sensor configuration is accomplished via TEACH, SET, and SETUP modes. After the sensing parameters are defined (using either TEACH or SET mode), SETUP mode may be used to enable the delay, to change the light/dark operate status, or to select the highspeed response option (HS). Manual Adjust may be used to fine-tune the thresholds (see page 8). Two push buttons, Dynamic (+) and Static (), or the remote wire, may be used to access and set the sensing parameters. Sensor sensitivity may be configured using any of three methods. A single switching threshold may be achieved using either Dynamic (on-the-fly) or Static TEACH; or Window SET may be used to define a sensing window, centered on a single sensing condition.
Figure 1. D10 Bargraph Model features
Remote Configuration
The remote configuration function may be used to configure the sensor remotely or to disable the push buttons for security. Connect the gray wire of the sensor to ground (0V dc), with a remote programming switch connected between them. Pulse the remote line according to the diagrams in the configuration procedures. The duration of the individual pulses is equal to the value T: 0.04 seconds T 0.8 seconds
Some TEACH, SET, and SETUP modes may be exited either after the 60-second timeout, or by exiting the process: In Static TEACH or Window SET mode, press and hold the Static () button (or hold the remote line) for 2 seconds. The sensor returns to RUN mode without saving any new settings. In SETUP mode, press and hold both the Static () and Dynamic (+) buttons (or hold the remote line) for 2 seconds. The sensor returns to RUN mode and saves the current setting.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Static TEACH is the traditional setup method, used when two conditions can be presented by the user. The sensor locates a single sensing threshold (the switchpoint) midway between the two taught conditions, with the Output ON condition on one side, and the Output OFF condition on the other (see Figure 2). The first condition taught is the ON condition. The Output ON and OFF conditions can be reversed by changing Light/Dark Operate status in SETUP mode (see page 8).
Figure 2. Static TEACH (Light Operate shown) Darkest Taught Lightest Taught
Condition Condition Sensor positions threshold midway Relative Signal Difference/ between taught conditions
Recommendation
Output ON
Using Manual Adjust with Static TEACH moves the switching threshold. The lighted LED on the bargraph will move to exhibit the received signal, relative to the switchpoint.
Output OFF
Excellent: Very stable operation. Good: Minor sensing variables will adjusted by (saturated not Manual sensing reliability. signal) affect Adjust Low: Minor sensing variables may affect sensing reliability. Unreliable: Consider an alternate Sensing window size sensing scheme. adjusted by
Manual Adjust Position Most Light
2 to 3 1
Output OFF seconds Click 0.8 seconds Output ON Output OFF 0.04
Push Button
Remote Line
Result
Power LED: OFF Output LED: ON Status LEDs: LO & DO alternately flashing Bargraph: OFF
static DO LO HS
Press and hold Static button > No action required; Single Most Light sensing (saturated sensor is ready for 1st 2 seconds. condition signal) TEACH condition.
dynamic
8 7 6 5 4 3 2 1
1x
Power LED: OFF Output LED: Flash, then OFF Status LEDs: LO & DO alternately flashing Bargraph: OFF
static
dynamic
static
DO LO
HS
dynamic
8 7 6 5 4 3 2 1
DO LO
HS
8 7 6 5 4 3 2 1
TEACH Accepted
3x 1x 4x 2x 5x 3x 6x 4x 7x
Power LED: ON Bargraph: One LED flashes to show relative contrast (good signal difference shown; see table above) Sensor returns to Run mode.
TEACH Unacceptable
static
DO LO
HS
dynamic
8 7 6 5 4 3 2 1
T T T
T T
or
T T T
T T
T T
T T T T > 2 seconds T T T T T T
T T
T T
T T
T T
T T
Power LED: OFF Bargraph: #1, 3, 5, 7 alternately flash to show failure Sensor returns to TEACH Output ON condition.
static
DO LO
HS
dynamic
8 7 6 5 4 3 2 1
T T
T T
T T
T T
T T
T T
T T
5x Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
T T T T T T T T
T T
T T
T T
T T
T T
Excellent: Very stable operation. sensing (saturated Good: Minor sensing variables will not affect sensing reliability. Low: Minor sensing variables may affect sensing reliability. Unreliable: Consider an alternate sensing scheme.
condition
4 to 5 2 to 3 1
The switchpoint may be adjusted (fine-tuned) whenever the sensor is in RUN mode by clicking the + and - buttons. However, when a manual adjustment is made, the adaptive threshold system is disabled (cancelled).
T T T T T T
Remote Line
Hold remote line low (to ground) > 2 seconds.
T T T T T T
Result
Power LED: OFF Output LED: OFF Bargraph: LO & DO alternately flashing
static
T T T T T T
DO LO
HS
dynamic
8 7 6 5 4 3 2 1
T T T T T T T T T T T T TPower T T Output T T
Continue to hold remote T line low (to ground). T Present Output ON and OFF conditions.
T T
DO LO
HS
dynamic
8 7 6 5 4 3 2 1
T T T
TEACH Accepted
T T
T T
Power LED: ON Bargraph: One LED flashes to show relative contrast (good signal difference shown; see table above)
static
DO LO
HS
or
dynamic dynamic
8 7 6 5 4 3 2 1
DO LO
HS
8 7 6 5 4 3 2 1
or or
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Sensor positions threshold between taught conditions Output OFF Darkest (no signal) Position adjusted by Manual Adjust Output ON
Sensing window size adjusted by Manual Adjust Sensor positions window thresholds 12.5% from the presented condition Output OFF Darkest (no signal) Output ON Condition Presented Output OFF Most Light (saturated signal)
Using Manual Adjust with Window SET expands or contracts the size of the window. The lighted LEDs on the light bar separate to a greater or lesser extent to exhibit the relative sensing window size.
Push Button
Remote Line
Result
Power LED: OFF Output LED: ON (Push Button) Output LED: OFF (Remote) Static LEDs: LO & DO alternately flashing
static static DO LO HS
dynamic
8 7 6 5 4 3 2 1
1x
or
DO LO HS
dynamic
8 7 6 5 4 3 2 1
Output OFF
T
Static push
PresentTsensing condition.
2x
Window Accepted
button.
DO LO
HS
dynamic
8 7 6 5 4 3 2 1
4x
2x
Window Unacceptable
5x
or
3x
DO LO
HS
dynamic
8 7 6 5 4 3 2 1
or
7x
5x
T T
T T
T T
T T
T T
6x
T T
T T
T T
T T
T T
T T
7x
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Output OFF
In Light Operate mode, Light SET teaches the Output ON condition. In Dark Operate mode, Light SET teaches the Output OFF condition.
Output OFF
Push Button
Remote Line
ResultCondition
Presented
DO LO
HS
dynamic
T 0.8 seconds
0.8 seconds
1x
1x
T T T
2x
Power LED: OFF Output LED: ON (push button) OFF (remote line) Static LEDs: LO & DO alternately flashing
static static
8 7 6 5 4 3 2 1
or
DO LO HS
dynamic
8 7 6 5 4 3 2 1
2x
3x
dynamic
T T T
T
T > 2 seconds
T
T T T T T T
3x
T
T T
T
T T
T T T
4x
> 2 seconds
T
T T T T T T
4x
T
Power LED: ON Output LED: ON (push button) OFF (remote line) Bargraph: 4 indicators flash together
static
static
8 7 6 5 4 3 2 1
or
DO LO HS
dynamic
8 7 6 5 4 3 2 1
or T
T
T T T
5x
or
T T
T T T
T
T T T
T
T T T
T
T T T T
5x
T
Sensor returns to RUN mode with new settings Threshold Condition Unacceptable
DO LO HS
T T
T
6x
dynamic
T
T T T T T
T
T T T
T
T T T T
6x
T
T T
T T
7x
7x
Power LED: ON Output LED: ON (push button) OFF (remote line) Bargraph: #1, 3, 5, 7 flash to show failure
static
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static
8 7 6 5 4 3 2 1
or
DO LO HS
dynamic
8 7 6 5 4 3 2 1
Output ON
A single sensing condition is presented, and the sensor positions a threshold 6.25% above the taught condition. When a condition lighter than the threshold is sensed, the output either turns ON or OFF, depending on the Light/Dark Operate setting (see SETUP mode, page 8).
In Light Operate mode, Dark SET teaches the Output OFF condition. In Dark Operate mode, Dark SET teaches the Output ON condition.
Push Button
T
Remote Line
Result
1x
DO LO HS
dynamic
1xT
2x
T T T
T T T T T T 2x T T T
3x
Power LED: OFF Output LED: ON (push button) OFF (remote line) Static LEDs: LO & DO alternately flashing Threshold Condition Accepted
static static
8 7 6 5 4 3 2 1
or
DO LO HS
dynamic
8 7 6 5 4 3 2 1
DO LO
HS
dynamic
T T
T T T
T
T
T T T
T
T T T T
3xT
4x
T T
T > 2 seconds
T
T T
T T T
5x
T
T T T
T
T T T T
4x
T
Power LED: ON Output LED: ON (push button) OFF (remote line) Bargraph: 4 indicators flash together
static
static
8 7 6 5 4 3 2 1
or
DO LO HS
dynamic
8 7 6 5 4 3 2 1
T T
6x
T T
or
T
T T T
T
T T
T
T T T
5x
T
Sensor returns to RUN mode with new settings Threshold Condition Unacceptable
DO LO HS
T T
or
T T
7x
dynamic
28256
6x
T T
T T
T T
T T
T T
T T
7x
Power LED: ON Output LED: ON (push button) OFF (remote line) Bargraph: #1, 3, 5, 7 flash to show failure
static
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static
8 7 6 5 4 3 2 1
or
DO LO HS 8 7 6 5 4 3 2 1
dynamic
HS DO LO
8 7 6 5 4 3 2 1
dynamic
Press and hold both push buttons > 2 seconds to access SETUP mode
Push Button
Remote Line
Result
Green Power LED turns OFF. Output LED remains active. Icons continue to display current setup. Bargraph turns OFF.
static
1x
DO LO
HS
dynamic
2x
8 7 6 5 4 3 2 1
T T T
T T T Pulse the remote line 3x T until LEDsTshow desired settings. T T T TT 0.8 seconds T T T T
4x
or
T T
5x NOTE: Double-pulsing the T T T remote line will cause the setting to back up one step.
T T T T Hold remote line low 6x T T > 2 seconds. T T T > T seconds 2 T T T T T
T T
T T
Normal TSpeed1x Normal Speed High Speed High Speed T T Normal Speed2x T Normal Speed High Speed High Speed T T 3x
T
1x
T T
2x
or
T T T
7x
Green TPower LED turns ON. T T T T T Sensor returnsTto RUN mode 4x T T with new settings.T
static
T > 2 seconds T T T T T T T T
T T
3x
DO LO
T T T
HS
dynamic
8 7 6 5 4 3 2 1
T T T T
4x
Manual Adjust
Switching Threshold:
T T B_028256 Sensing Window:
5x
T T
T T T T Manual Adjust is used during RUN mode and is accomplished via the push Tbuttons only. Its behavior depends on whether a switching T T T T T 6x threshold or a sensing window is used. T T T T T T T T T T T 0.8 seconds T T T T T T T T T T T T T T T T T T T T T
5x
6x
7x
T
T T T
T T
T T
T T
Adjusts sensing window size (tolerance) for the single-point target condition B_028256 Press + to increase; press - to decrease The lighted bargraph LEDs move to reflect the increase or decrease. T
T T T T
1x
7x
2x
T T In addition to its configuration function, the remote input may be used to disable the push buttons for security. Disabling the push buttons prevents undesired tampering with the configuration settings. Connect the gray wire of the sensor as described on page 2, and T T T T four-pulse to either enable or disable the push buttons: 4x > 2 seconds T T T
3x
T T T T T Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - 5x Web: www.clrwtr.com - Email: info@clrwtr.com T T T T
Output Configuration
Output Rating
150 mA max. load @ 25 C (derate 1 mA per C increase) OFF-state leakage current: < 5 A at 30V dc ON-state saturation voltage: NPN: < 200 mV @ 10 mA; 1V @ 150 mA load PNP: < 1V @ 10 mA; 1.5V @ 150 mA load
Protected against output short-circuit, continuous overload, transient over-voltages, and false pulse on power up 500 microseconds (normal mode) or 200 microseconds (high-speed mode) 100 microseconds (normal mode) or 66 microseconds (high-speed mode) 2 push buttons and remote wire Expert-style configuration (Static and Dynamic TEACH, and Window SET) Manually adjust (+/) sensitivity (from push buttons only) LO/DO, OFF-delay, and response speed configurable (from push buttons or remote wire) Push button lockout (from remote wire only) Factory Default Settings: Light Operate, Normal Speed, No Delay 8-segment red bargraph: Light-to-dark signal difference relative to taught condition (Window SET) Sensing contrast (Static or Dynamic TEACH) Green Status Indicators: LO, DO, High Speed (HS), and OFF-Delay Green LED: Power ON Yellow LED: Output conducting Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear polycarbonate cover IEC IP50, NEMA 1 PVC-jacketed 2 m or 9 m (6.5' or 30') 6-wire integral cable or integral 6-pin Pico-style quickdisconnect Temperature: -10 to +55 C (+14 to 131 F) Storage: -20 to +85 C (-4 to +185 F) Relative Humidity: 90% @ 55 C (non-condensing) Main units: PVC-jacketed 2 m or 9 m (6.5' or 30') 5-wire integral cable Sub-units: PVC-jacketed 2 m or 9 m (6.5' or 30') 2-wire integral cable
Adjustments
Indicators
Operating Conditions
Certifications
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Diffuse Mode
Performance based on 90% reflectance white test card
1000 10000
E X C E S S G A I N
100
E XE CX C E E SS SS
PIT26U PIT16U
D10BFP
Opposed Mode
100 100
PIT66U fibers
E X C E S S G A I N
100
PBT26U
E X C E S S G A I N
PBT66U 100
10
G G A A II N N
1000 mm (40.0")
10 10
PIT66U
PIT46U fibers PIT46U
10
10 PBT46U
1 1 mm (.04")
10 mm (0.4")
100 mm (4.0")
DISTANCE
DISTANCE DISTANCE
DISTANCE
DISTANCE
3.93" 2.95" 1.97" 0.98" 0 0.98" 1.97" 2.95" 3.93" 0 32 mm (1.26") 64 mm (2.52") 96 mm (3.78") 128 mm 160 mm (5.04") (6.30")
BEAM WIDTH
BEAM WIDTH
BEAM WIDTH
BEAM WIDTH
20 mm 10 mm 0 10 mm 20 mm 30 mm 0
0.78" 0.39"
PIT66U
25 mm 0 25 mm 50 mm 75 mm 100 mm
PIT16U
12 mm (0.47")
24 mm (0.94")
36 mm (1.42")
48 mm (1.90")
60 mm (2.36")
80 mm (3.15")
160 mm (6.30")
240 mm (9.45")
DISTANCE
DISTANCE
DISTANCE
DISTANCE
Diffuse Mode
Performance based on 90% reflectance white test card
1000
E X C E S S G A I N
100
E X C E S S
PIT26U
100
E X C E S S
PIT66U PIT46U
100
E X C E S S
PBT26U
100
PBT66U 10
10
PIT16U 1 1 mm (.04")
G A I N
100 mm (4.0") 1000 mm (40.0")
G A I N
1000 mm (40.0")
10
G A I N
100 mm (4.0")
10 PBT46U 1
10 mm (0.4")
1 1 mm (.04")
0.1 mm (.004")
1 mm (.04")
10 mm (0.4")
100 mm (4.0")
DISTANCE
8 mm 6 mm 4 mm PIT26U 0.31" 0.23" 0.16" 60 mm 45 mm 30 mm PIT66U
DISTANCE
2.36" 1.77" 1.18" 1.5 mm
DISTANCE
DISTANCE
0.06"
30 mm
1.18" PBT66U PBT46U 0.78" 0.39" 0 0.39" 0.78" 1.18" 0 10 mm (0.39") 20 mm (0.78") 30 mm (1.18") 40 mm (1.57") 50 mm (1.97")
BEAM WIDTH
BEAM WIDTH
BEAM WIDTH
0.5 mm 0 0.5 mm 1.0 mm 1.5 mm 0 1 mm (0.04") 2 mm (0.08") 3 mm (0.12") 4 mm (0.16") 5 mm (0.19") PBT26U
BEAM WIDTH
1.0 mm
0.04"
20 mm 10 mm 0 10 mm 20 mm 30 mm
DISTANCE
DISTANCE
DISTANCE
DISTANCE
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35.9 mm (1.41")
7.6 mm 0.30"
7.6 mm 0.30"
35.9 mm (1.41")
9.8 mm (0.39")
9.8 mm (0.39")
Plastic Fiber Emitter Port Plastic Fiber Plastic Fiber Emitter Port Receiver Port
35.1 mm (1.38")
15.2 mm (0.60")
16.0 mm (0.63")
25.4 mm (1.00")
2 x 3.3 mm (0.13") max. torque 6 in./lbs. 10.0 mm (0.39") 2x 3.2 mm (0.13") max. torque 6 in./lbs. 2x C'sink 8.0 mm (0.31") 3.2 mm (0.13") deep 4.4 mm (0.18") thru max. torque 10 in./lbs.
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Sub-Units NPN
+ 12-30V dc Connection From Main Unit Bus 4 5 Load Remote Teach 6-Pin Pico or 5-Pin Euro 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray 6 = Pink (not used)
Key
PNP
+ 12-30V dc Connection From Main Unit Bus 4 5 Load Remote Teach 6-Pin Pico or 5-Pin Euro 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray 6 = Pink (not used)
Not Used
Quick-Disconnect Cordsets
Style
6-pin Pico-style straight
Model
PKG6Z-2 PKG6Z-9
Length
2 m (6.5') 9 m (30')
Dimensions
10 mm max. (0.4")
Pinout
28 mm max. (1.1")
25 mm max. (1.0")
3 2 6
4 5 1
PKW6Z-2 PKW6Z-9
2 m (6.5') 9 m (30')
12 mm max. (0.5")
20 mm (0.8")
Accessories
SA-DIN-CLAMP Pair of metal DIN rail end stops; slide onto DIN rail at either side of D10B sensor stack; holds bussable power models together to maintain electrical connection Combination (#2 Phillips, #8 standard slotted) set screw SA-D10B-CAP Package of 5 each replacement terminal caps and plugs to cover beginning and end of stack of connected sensors
9.1 mm (0.63")
45.0 mm (1.77")
9.1 mm (0.36")
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.
P/N 117830 rev. E
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com