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Features
Ultra-fast 10 kHz switching frequency Red, green, and blue LEDs evaluated during TEACH to optimize application contrast, with the best color automatically selected by the sensor; sensing beam colors also may be individually disabled Outstanding color contrast sensitivity; detects 16 levels of gray scale Smart gain-control algorithm to maximize performance in low-contrast or high-gloss applications Easy-to-set, automatic Expert-style configuration options include Static and Dynamic TEACH, plus Manual Adjust for fine tuning Easy-to-read 8-segment bargraph display indicator for TEACH and signal strength readout, plus indicators for continuous readout of output status and setup Fixed-convergent sensing at 10 mm 3 mm (0.39" 0.12") Rectangular 1.2 mm x 3.8 mm (0.05" x 0.15") sensing image at 10 mm (0.39") from the lens Parallel or perpendicular sensing image, depending on model (see below) Rugged zinc alloy die-cast housing with high-quality acrylic lens suitable for food processing applications; rated IP67, NEMA 6 Perpendicular to sensor length
Easy selection of Light/Dark Operate (LO/DO), 30 ms pulse stretcher (OFF-delay), and 30 ms ON-delay, via push buttons or a remote input wire
Bipolar discrete outputs: one current sourcing (PNP) and one current sinking (NPN) Integral cable or Euro-style quick-disconnect pigtail, depending on model
Models
Models
R58ECRGB1 R58ECRGB1Q R58ECRGB2 R58ECRGB2Q
Cable*
5-wire 2 m (6.5') 5-pin Euro-style QD pigtail 5-wire 2 m (6.5') 5-pin Euro-style QD pigtail
Focus
Supply Voltage
Output Type
10 mm (0.39")
10 to 30V dc
Bipolar NPN/PNP
* 9 m cables are available by adding suffix W/30 to the model number of any cabled sensor (e.g., R58ECRGB1 W/30). A model with a QD connector requires a mating cable; see page 10.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Remote TEACH
The sensor may be configured either via its push buttons, or via a remote switch. Remote configuration also may be used to enter SETUP mode to set ON- and OFF-delay, and to disable the push buttons to prevent unauthorized adjustment of the configuration settings. To access this feature, connect the gray wire of the sensor to 0V dc, with a remote switch between the sensor and 0V dc. Configuration is accomplished by following the sequence of input pulses (see following procedures). The duration of each pulse (corresponding to a push button click), and the period between multiple pulses, are defined as T: 0.04 seconds T 0.8 seconds
Status Indicators
LED
Power Output Light Operate Dark Operate OFF-Delay ON-Delay
Indicates
ON Green: RUN mode OFF: TEACH or SETUP mode ON Yellow: Output is conducting, or TEACH Output ON condition OFF: Output is not conducting, or TEACH Output OFF condition ON Green: Light Operate (LO) operation ON Green: Dark Operate (DO) operation ON Green: 30 ms pulse stretcher (OFF-delay) is active OFF: No OFF-delay ON Green: 30 ms ON-delay is active OFF: No ON-delay ON Red: RUN mode Indicates signal strength with respect to the sensing threshold (switchpoint); higher segment number for higher sensing contrast TEACH mode Indicates relative contrast SETUP mode Displays sensing beam LED color (see Figure 5) OFF: TEACH or SETUP mode Sensor configuration active
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Output ON
Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the + and - buttons. Each click translates to 1/2 segment on the signal strength bargraph display. For best sensing reliability, both sensing conditions should register equally distant from the switchpoint on the signal strength bargraph display.
Output ON
Procedure
0.04 sec. click 0.8 sec.
Push Button
Remote Line
Result
Push and hold the Static push button for > 2 seconds.
(push button only) LO and DO: Alternately flash Green Output: ON Yellow (indicating ready to teach 1st sensing condition) Bargraph display: Goes OFF LO and DO: Alternately flash Green Output: OFF (indicating ready to teach 2nd sensing condition) Bargraph display: Remains OFF
Present the 1st sensing T condition. T T Click the Static push button.
T T T
Present the 1st sensing T T condition. T Single-pulse the remote line. Wait at least 0.8 seconds.
T 0.8 seconds
Present the 2nd sensingT T T condition. T T Click the Static push > 2 seconds button.
T T T T T T T
Teach Accepted Bargraph display flashes one segment for three seconds to indicate relative contrast (see contrast table on page 5). Sensor enters RUN mode. T T T Teach Unacceptable Pairs of bargraph display segments flash for three seconds to indicate T T low contrast. T Sensor returns to TEACH 0.8 seconds 1st sensing condition.
T T T T T T
T T
T T
T T T
T T
T T T T T T T T T T T T
> 2 seconds T T T T T T T T T T T T T T T T T T T T T T
T T
T T
T T
T T
T T
T T
T T
T T
T T
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com T T T T T T T T T
T T T T T T
Output ON
Output ON
Figure 3. Dynamic TEACH (Light or Dark Operate, depending on the sensing condition shown)
In order to optimize performance and ensure that all LED color and gain combinations are evaluated during Dynamic TEACH, the registration mark must encompass the 1.2 mm dimension of the 1.2 mm x 3.8 mm sensing image for at least 0.002 seconds. Therefore, the maximum feed rate can be determined with the following formula: Maximum Feed Rate in mm/sec. = (registration mark width in mm 1.2) / 0.002 Example with a 5 mm registration mark: Maximum Feed Rate = (5 mm 1.2) / 0.002 = 1900 mm/sec. NOTE: Registration marks narrower than the 1.2 mm sensing image width can be detected at feed rates less than 600 mm/sec, but the contrast will be reduced, due to averaging of the background and the registration mark. Sensitivity may be adjusted at any time when the sensor is in RUN mode by clicking the + and - buttons. Each click translates to 1/2 segment on the bargraph display. For best T T sensing reliability, the light and dark conditions should register equally distant from the T T T T switchpoint on the bargraph display. T
T T T T T 0.8 seconds TT TT TT LO TT T TT Tand DO: Alternately TT T T Output: OFF
*Following TEACH NOTE: High contrast relates directly to sensing reliability; high-contrast sensing applications are most tolerant of sensing variables (e.g., web flutter or variations in registration mark color and print density).
Remote Line
Hold the remote line low T for > 2 seconds.
TT > 2 seconds T TT
Result
flash Green
Bargraph TT TT TT
T T TT T TT T T T
Continue to hold Dynamic push button. Present sensing conditions (present registration mark at least twice). Release the Dynamic push button.
Continue to hold the remote TT line low. Present sensing conditions (present registration mark >>22seconds seconds at least twice). TT Release remote line/switch.
T T
LO and DO: Alternately flash Green TT Output: OFF T TT T T T T T T T Bargraph display: Remains TOFF
TT TT TT T TT T T T
TT TT
T T
T T
T T
TT TT TT TT T TeachTAccepted TT TT T T T BargraphTdisplay flashesTone Tsegment for three seconds to indicate T T T T T T relative contrast (see contrast table above). Sensor enters RUN mode. TT TT TT TT TT TT TT TT TT
TT
TT
TT T TeachT Unacceptable Pairs of bargraph display segments flash in unison for three seconds to warn of unacceptably low contrast. TT TT TT TT TT TT TT TT TT TT TT TT Sensor returns to RUN mode Twithout changing settings. T
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
LO No delay
DO No delay
LO OFF-delay
DO OFF-delay
LO ON-delay
DO ON-delay
LO OFF-delay ON-delay
DO OFF-delay ON-delay
Increment or decrement through the 8 possible setting combinations Figure 4. Output response configuration options
All Colors
Red
Green
Blue
Increment or decrement through the 7 possible setting combinations Figure 5. LED color configuration options
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Push Button
Remote Line
T T T
Result
8-Segment display turns OFF. Sensor is in SETUP mode. Sensor is ready to select a new setting combination. Sensor steps between LO/DO and Delay setting combinations, as shown in Figure 4.
T T T T T T T
T T
T 0.8 seconds
Click Static () or Dynamic (+) push button to toggle between choices: T Dynamic (+) increment T Static () decrement
> 2 seconds T
T T
Enter sequential pulses to toggle T between choices: T Single-pulse increment T Double-pulse decrement
T TT T T T TT T
or
T T T T
or
T TT
TT
push Tbuttons.
T
T T T TT From RUN T
remote
T T T T T T T T T T T 0.8 seconds toggles between LO/DO settings mode, three-pulse Tthe Sensor T T T T T T T T T 0.8 seconds 0.8 seconds on-the-fly, and continues in RUN mode. line. T
T T T T T T T 0.8 seconds T T T T T T T T T T T T T T T T T T T T T T T > 2 seconds T T T Sensor displays currently selected sensing From SETUP mode, press and hold From SETUP mode, four-pulse the T T T T > 2 seconds T > 2Tseconds Tremote line. TT T T T TT TT beam color combinations, as shown in Dynamic (+) push button > 2 Tseconds. T T T T T T T T T T T T T T T T T T T T T Figure 5. > 2 seconds T T T T T T T T T VisibleTsensing beam also provides T T T T T T T T ofTenabled sensing beam color(s). T T T T T T T T T T T T T T T T T T T T T T T T T T T T
indication
T Click Static () or Dynamic (+) push button to toggle between choices: T Dynamic (+) increment T Static () decrement T T
or
Press and hold Static () push button > 2 seconds to return to SETUP mode. Then press and hold both push buttons > 2 seconds to return to RUN mode. Or wait > 60 seconds.
T T T VisibleTsensing beam also provides indication T T T T ofT enabled sensing beam color(s). T T T T T T T T T T T T T T 0.8 seconds T T T T T T TT T T T T T T T or T T T TT T TT T T T T T TT T T T T T T T T T T T T T T T T T T T Four-pulse the remote line toT return to Sensor returns to RUN mode with new 0.8 seconds 0.8 seconds T T T T > 2 seconds SETUP mode. settings. T 0.8 seconds T T T T These steps will return to RUN mode from T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
T T T Enter sequential pulses to T T T T T toggle T T T T T T between choices: T T T T Single-click increment T T T T T T T T T T TT T T Double-click decrement T T T T
T T T T possible sensing beam T T T SensorTsteps between T T T T T T T T color combinations, T shown in Figure 5.* T T T as
> 2 seconds
Hold the remote line low > T secondsTT 2 TT T T T > seconds to return to 2RUN mode.
T T T T T T > 2 seconds T T T T T T T T T T T T T T T T T T T T T T
T T T
*If the new color setting has only one sensing beam color enabled, the sensor will switch to that color for sensing.T T T T T T T T T T If the new color setting has multiple sensing beamT colors enabled, the sensor T use theTcolorTthat was active T T to configuration;T following the next will T prior T T T T T TEACH procedure, it will select the enabled sensing beam color that has the greatest contrast. T
T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - TWeb: www.clrwtr.com - Email: info@clrwtr.com T T T T T T T T
T T T T T T
T T
T T
T T
NOTE: Push buttons can be disabled/enabled from the remote line only.
T T
T T
T T
Installation Notes
Lens
The R58E includes a total of eight size M5 threaded holes used for mounting (see T T dimension drawing on page 11). These threaded holes areT positioned to Tmatch T the T T T T T T mounting hole patterns common to other registration mark sensors. The R58E includes four M5 x 0.8 x 6 mm stainless steel cap screws and a hex key wrench. The R58E focus is 10 mm (0.39") from the lens surface. The R58E must be mounted T T T T T T T within 3Tmm (0.12") of this distance from the surface of the material for reliable T sensing T T T T T (Figure 6). Consider the following when mounting the R58E: T Whenever possible, it is a good idea to sense a web material at a location where it passes over a tension bar or roller, to minimize the adverse effects of web flutter or sag (Figure 7). When sensing a registration mark on a reflective (shiny) material, mount the R58E at an angle which places the lens centerline at approximately 15 off perpendicular to the materials surface (Figure 8). This skew angle will minimize strong direct reflections (which tend to overwhelm the sensor), and allow the sensor to discern the relatively small optical contrast offered by differences in colors. Clear materials are poor reflectors of light. When sensing a mark printed on a clear material (e.g., a clear poly web), position a reflective surface directly behind the clear material to return light to the R58E. The printed mark, regardless of its color, then becomes the dark condition, as it blocks the light from reaching the reflective surface. Most clear materials are also shiny; it is important to include a 15 skew angle when sensing clear materials (Figure 8).
Cap 10 3 mm
90
Roller or Tension Bar Mount the R58E Perpendicular to non-reflective (matte) materials
Approximately 15 R58E
Lens Location
The lens may be installed at either of two lens ports (see Figure 6). The lens and the lens port cap are both threaded and may be exchanged by hand; no tools are required. The lens and cap both include an o-ring seal. NOTE: The lens port cap must be installed on the unused port for reliable operation. Fully seat the lens cap to ensure a liquid-tight seal.
Roller or Tension Bar Mount the R58E at approximately 15 from perpendicular to transparent and opaque reflective materials
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Output Protection Circuitry Output Response Time Repeatability Tri-Color LED Sensing Image Adjustments
Construction
Operating Conditions
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
2 X 3.2 mm (0.12")
2 X 39.0 mm (1.54")
2 X 28.0 mm (1.10") 4 X M5 X 0.8 ISO-H 9.5 mm deep, max. torque 45 in./lbs. 21.0 mm ( 0.83")
58.9 mm (2.32") 2 X 40.0 mm (1.57") 15.0 mm (0.59") 4 X 0.4 mm (0.02") 30.0 mm (1.18")
15.0 mm (0.59")
15.0 mm (0.59")
21.0 mm (0.83")
Hookups
Cabled Models
bn bu wh bk gy Remote Teach
Load Load
Quick-Disconnect Models
+ 10-30V dc bn bu wh bk gy Remote Teach
Load Load
+ 10-30V dc
Model
MQDEC2-506 MQDEC2-515 MQDEC2-530
Length
2 m (6.5') 5 m (15') 9 m (30')
Dimensions
15 mm (0.6") 44 mm max. (1.7") M12 x 1 Brown
Pinout
White Blue Black Gray
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
SMB55F
31.8 mm (1.25")
15.2 mm (0.60")
15.2 mm (0.60")
8 x R 3.3 mm (0.13")
50.8 mm (2.00")
82.6 mm (3.25")
15.0
24.8 mm 2 x 12.4 mm (0.98") (0.49") 25.4mm (1.00") C L 27.9 mm (1.10") 50.8 mm (2.00")
4 x R 6.4 mm (0.25")
2 x 5.6 mm (0.22") 2 x 7.6 mm (0.30") C L 27.9 mm (1.10") 50.8 mm (2.00") 25.4mm (1.00")
SMB55RA
5.4 mm (0.21")
SMB55S
12 X R 2.6 mm (0.10")
25.4mm (1.00") C L 27.9 mm 50.8 mm (2.00") (1.10") 2.6 mm (0.10") 2 x 12.4 mm (0.49") 2 x 7.6 mm (0.30") 2 x 5.6 mm (0.22") 24.1 mm (0.95") 11.4 mm (0.45") 13.3 mm (0.53") 12.7 mm (0.50") 7.9 mm 3.8 mm (0.31") (0.15") 4 x R6.4 mm (0.25") 44.5 mm (1.75") 2x 10.2 mm (0.40") 8.1 mm (0.32") 30.5 mm (1.20")
24.8 mm (0.98")
25.4 mm (1.00")
10.2 mm (0.40")
2.6 mm (0.10")
34.3 mm (1.35")
15.2 mm (0.60")
15.0
8 x R 3.3 mm (0.13")
8.2 mm (0.32")
Replacement Lens
Model
UC-R55
Description
Replacement lens for R58E
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