PipePro 450 /Metalloy76 (6G) welding Parameters

Measurement Before Welding

Process

GMAW

Included Angle

60 degree

Mode(Root)

Root Face

1- 1.5mm

Mode(Hot,fill,Cap)

Root Cap Actual MM

3.2mm to 3.5mm

Date Welded

Wire Brand

Hobart Trimark - Metalloy 76

Location

AWS Class

AWS 5:18 E70C-6MH4

Coupon O.D

Inch

14

Wire Size

1.2 mm (0.45inch)

Coupon Thickess mm

inch

0.55118 mm

Wire Weight

0.214 gms/Inch

Preheat temp

Machine Used

Pipe Pro 450

Interpass Temp

NIL (Ambient ~30

Not Controlled

Feeder Used

Miller Pipe Pro wire feeder

Shielding Gas(%if Mixed)

85%Ar,15%Co2 ( By Smith Mixer)

Material

Carbon Steel A106 GradeB ( Sch 60)

GMAW Gas Cup Size I.Dmm

Root:9.5mm, 15.2Rest

Welding Position

6G(Root,Hot ,Filling,Capping)downhill

Welder

Rama Chandra

Weld

Layer

Root

Pass

Pass SI #

Feeder/ Power source PreSetting

Wire
Speed
Arc
Arc
Adjust Control
IPM
150

49

25

Machine Display (During Arc time)

Voltage

Current

Weld Length
(Pipe

Wire
Feed Rate

Min V

Max V

Min A

Max A

IPM

15.3

15.9

131

139

150

44

07-08-11

Travel Speed/Min
MM

MM

1117.6

Pulse Pro
13

Dammam ( Al Mojil Steel Yard )

IPM
inch

RMD Pro: regulated Metal Deposition

5.91

150

No of
Stops
(just for
Info)

mm

Max

355.6

0.88

Grinding Time for

Full Layer

Min:Sec Total Sec Min:Sec Total Sec

08:16

11

10

7
4

14

Wire
wieght

Wire
Burnoff
Rate

gms/inch gms/Hr
0.80

8
5

degree)

Heat Input KJ/mm Welding ARC Time

Min

12

9
6

490

03:13

193

02:35

155

Deposition
Efficiency

Weld Deposition
Rate
kg/Arc
Hour

lb/Arc
Hour

0.214

1926

95.00%

1.82970 4.03326

0.214

2876.16

95.00%

2.73235 6.02299

0.214

3890.52

95.00%

3.69599 8.14718

0.214

4185.84

95.00%

3.97655 8.76561

0.214

4185.84

95.00%

3.97655 8.76561

After Root Pass , top Surface of root pass was ground to

to make
make itit flat
flat and
and grinding
grinding at
atstarting
startingand
andending
endingpoint
point
1Hot Pass
2Hot pass

2
2

2
3

2
3

224
303

49.1
49.1

27
27

23.0
23.6

23.7
24.5

149
188

150
193

224
303

44
44

1117.6
1117.6

23.62
22.05

600
560

1
2

0.34
0.48

0.36
0.51

03:00
02:51

180
171

After First hot pass ,toe of the first pass was ground to get space for second hot pass. And minor grinding on Staring and end point
1Filling

326

49.1

27

24.3

24.7

194

207

326

44

1117.6

20.39

518

0.55

0.59

04:23

254

1Filling

326

49.1

27

24.5

24.9

198

210

326

44

1117.6

22.20

564

0.52

0.56

02:45

165

1Filling

326

49.1

27

24.4

24.9

194

205

326

44

1117.6

21.93

557

0.51

0.55

02:51

171

0.214

4185.84

95.00%

3.97655 8.76561

0.214

4185.84

95.00%

3.97655 8.76561

0.214

4185.84

95.00%

3.97655 8.76561

01:56

116

After 1st fill Layer, Minor grinding ( to attend hot spots,and remove spatter)done
2Filling

326

49.1

27

24.3

24.8

203

210

326

44

1117.6

23.62

600

0.49

0.52

01:36

96

2Filling

326

49.1

27

24.3

24.7

181

190

326

44

1117.6

23.23

590

0.45

0.48

01:45

105

2Filling

326

49.1

27

24.3

24.8

181

194

326

44

1117.6

23.23

590

0.45

0.49

01:45

105

0.214

4185.84

95.00%

3.97655 8.76561

0.214

2568

95.00%

2.43960 5.37767

0.214

2568

95.00%

2.43960 5.37767

03:05

185

After 2st fill Layer, Minor grinding ( to attend hot spots,and remove spatter)done
1Capping

10

10

200

48

27

22.1

22.6

140

146

200

44

1117.6

14.17

360

0.52

0.55

03:33

213

2Capping

11

11

200

48

27

22.6

22.9

139

142

200

44

1117.6

15.75

400

0.47

0.49

03:18

198
02:15

135

3Capping

12

12

200

48.1

27

22.3

22.9

131

139

200

44

1117.6

16.54

420

0.41733 0.45473

02:37

157

0.214

2568

95.00%

2.43960 5.37767

4Capping

13

13

200

48.1

27

22.1

23.1

139

142

200

44

1117.6

16.54

420

0.43884

02:57

177

0.214

2568

95.00%

2.43960 5.37767

0.4686

ReMarks