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International Journal of Civil JOURNAL OF CIVIL ENGINEERING AND INTERNATIONAL Engineering and Technology (IJCIET), ISSN 0976 6308

8 (Print), ISSN 0976 6316(Online) Volume 3, Issue 2, July- December (2012), IAEME

TECHNOLOGY (IJCIET)

ISSN 0976 6308 (Print) ISSN 0976 6316(Online) Volume 3, Issue 2, July- December (2012), pp. 207-213 IAEME: www.iaeme.com/ijciet.html Journal Impact Factor (2012): 3.1861 (Calculated by GISI) www.jifactor.com

IJCIET
IAEME

APPLICATION OF HYDRATED LIMEAS OPTIONAL FILLER IN MICROSURFACING


Rajesh S. Gujar1 Research Scholar S.V.National Institute of Technology, Surat, Guajat1 E-mail : gujarrajesh00@gmail.com Dr.Krupesh A. Chauhan2 Associate Professor S.V. National Institute of Technology , Surat, Gujarat2 E-mail : kac@ced.svnit.ac.in

ABSTRACT Hydrated lime is an organic product that has many beneficial uses. The dominant construction-related use of lime is soil stabilization for roads, building foundations, and earthen dams. Lime is added to low quality soils to produce a usable base and sub base. In this research experimental investigation is carried out to analyze suitability of hydrated lime as alternative filler for an option of cement in microsurfacing. Microsurfacing is a one of the preventive maintenance technique extensively used, in India. The present paper describes results of experimental investigation of microsurfacing mix obtained by using alternative filler as hydrated lime as a substitute of OPC. In this experimental investigation breaking time of the emulsion, the cohesion and the abrasion resistance of microsurfacing material with hydrated lime as filler is examined. The outcomes show that hydrated lime can be suitable alternative filler for microsurfacing technology as compare to OPC. The use hydrated lime as alternative filler, make microsurfacing technology cost-effective and environmental friendly. Key Words: Microsurfacing, Hydrated Lime, Filler 1. INTRODUCTION Hydrated lime has long been acknowledged to be a superior anti-stripping additive for asphalt pavements. It also helps resist rutting and fracture growth at low temperatures, reduce age hardening, and improve the moisture resistance and durability. A recent study shows lime holds significant advantages over other additives for hot mix asphalt roads, including long term cost savings and increased durability. Microsurfacing is a mixture of a polymer modified asphalt emulsion, medium to fine graded

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print), ISSN 0976 6316(Online) Volume 3, Issue 2, July- December (2012), IAEME high quality aggregate, filler, additives, and water [TAC 97]. It is placed using special equipment in layers ranging in thickness from 8 to 10 mm. Microsurfacing can extend service life of the pavement up to 7 to 9 years at a high cost. However despite the price tag, microsurfacing is viewed as a cost effective maintenance treatment as long as the pavement deterioration (roughness and surface distress) are well above minimum thresholds. An additional benefit is that it can help with other pavement surface issues such as rutting or other deficiencies in addition to providing a new riding surface and increased friction. The components are proportioned and blended at the rear end of a microsurfacing paver and distributed on the paver with a heavy duty "spreader box" equipped with augers and adjustable strike-off. The use of microsurfacing is rapidly growing for maintenance of highways, high traffic streets and airports. Microsurfacing is normally specified and designed according toIRC:SP:81-2008 or ISSA recommendations. In present scenario cement is used as mineral filler in mix design of microsurfacing. It enhance the breaking time of the modified asphalt emulsion and also work as filler.In this paper out comes obtained by substituting OPC by hydrated limeis used to improve microsurfacing Technology. 2. MATERIALS 2.1 Aggregate The coarse and fine aggregate (Type-II) used in mix design of microsurfacing. The Source of aggregates was Rajeshree Stone Crusher,Sevaliya,Gujarat. The requiredphysical properties of the aggregate is in table 1. Table 1: physical properties of the aggregate

Test Name
Sample Type Water Absorption Sand Equivalent Value

Soundness (With sodium sulphate solution


*Not

Stone Aggregate Test Method Limit as per IRC: SP: 81:2008

1.4 IS 2386 Part 3 Max. 2

67.5 IS 2720 Part 37 Min. 50

Required

IS 2386 Part 5 Max. 12

The gradation of the aggregate mixture was within the specified limits as determined by IRC:SP:81-2008 for Type II mixture. The actual gradation of the aggregate mixture is as shown in Table 2.

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print), ISSN 0976 6316(Online) Volume 3, Issue 2, July- December (2012), IAEME 2.2 Bitumen emulsion The bitumen emulsion used was a cationic bitumen emulsion modified with latex. The Source of Polymer Modified Emulsion is Tiki Tar Industries (Baroda) Limited Its characteristics, which meet the requirements IRC:SP:81-2008 specification, are shown in Table 3. 2.3Mineral fillers The mineral fillers used were ordinary Portland cement (OPC) and Hydrated lime. The composition of The ordinary Portland cement andhydrated lime is as shown in Table 4. Table2: Gradation of Aggregates (Type II)

IS Sieve Size (mm)

6.3 4.75 2.36 1.18 0.600 0.300 0.150 0.075

IRC:SP:81-2008 Limits Percentage (%) passing Obtained Gradation Higher Limits 100 100 95.5 100 82.7 90 59.3 70 42.3 50 25.6 30 17.1 21 9.2 15

Type II (4-6 mm )

Lower Limits 100 90 65 45 30 18 10 5

Table 3:Characteristic properties of polymer modified bitumen emulsion

Test Name

Test Value

Test Method

Residue on 600micron IS Sieve (% by mass) Viscosity by Say Bolt Furol Viscometer, at 25o C , in second Coagulation of emulsion at low temperature Storage Ability after 24h , % Particle charge, +ve/-ve

0.039 22

IS:8887 IS:8887

Limit as perIRC:SP:81: 2008 Maximum 0.05 20 100 Second

Nil

IS:8887

NIL

1.5 Positive [+ve]

IS:8887 IS:8887

Maximum 2 Positive [+ve]

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print), ISSN 0976 6316(Online) Volume 3, Issue 2, July- December (2012), IAEME

Test on Residue:
Residue by evaporation, % Penetration at 25oC/100g/5s Ductility at 27oC, cm Softening Point, in oC Elastic Recovery Solubility in trichloroethylene, % 63.5 47 55 58.5 51.5 98.5 IS:8887 IS:1203 IS:1208 IS:1205 IS:15462 IS:1216 Minimum 60% 40 100 Minimum 50cm Minimum 57 o C Minimum 50% Minimum 97%

Table 4:a) Composition ofmineral fillers PARAMETER SiO2 Al2O3 Fe2O3 MgO CaO CaCO3 Fineness 300 mu UNIT % % % % % % % READING 1.05 0.35 0.17 1.45 0.98 92.3 99.8

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print), ISSN 0976 6316(Online) Volume 3, Issue 2, July- December (2012), IAEME Table 4: b) Chemical composition of ordinary Portland cement PARAMETER UNIT Test Method Standard Results Obtained 18.2 4.1 4.6

SiO2 Al2O3 Fe2O3 Reactive Slice MgO SO3 Cl2 Loss of Ing. CaO 2C3A+C4AF C3A C4AF INSOLUBLE RESIDUE Al2O3/ Fe2O3

% % % % % % % % % % % % % %

IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032 IS : 4032

2.9 1.9 0.04 2.9 54.2 22.6 4.2 14.2 2.1 0.89

4. MIX DESIGN The mix design was performed according to IRC: SP: 81-2008 specifications. Based on the sieve analysis result and others recommended criteria mentioned in IRC: SP: 81-2008 the material should be mixed in the proportions shown in table 5.

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print), ISSN 0976 6316(Online) Volume 3, Issue 2, July- December (2012), IAEME Table 5: mix design according to IRC: SP: 81-2008

Material Aggregates Cement Water Polymer Modified Emulsion Additive

Mix Proportions (%) 100 1.5 10-14 as required 13.0 (as required based on climate)

5. TESTING The different mixtures were tested for the determination of Mix Time, Consistency, Cohesion, Wet Stripping, Wet Track Abrasion loss, according to IRC: SP: 81-2008 specifications. The mixing is done at temperature of 350C. 6. RESULTS AND DISCUSSION The outcomes obtained from the use of optional fillers in microsurfacing are showed in Table 6. As it can be seen that hydrated lime gave acceptable results under IRC: SP: 81-2008. The results obtained from experimental investigation shows that hydrated lime gives relatively better results than OPC in some cases. Mixing time of hydrated lime is lower than as of OPC which leads to quick opening to traffic.use of hydrated lime as optional filler gave suitable results which show that it will make microsurfacing technology cost effective.

Requirement/Test names

Cement

Hydretd lime
130 2.5 15 23 99.1 342.7

Mix Time (seconds) Consistency (cm) Wet Cohesion, within 30min; (kg.cm) Wet Cohesion, within 60min; (kg.cm) Wet Stripping, Pass% Wet Track Abrasion loss,(one hour soak); g/m2
7. CONCLUSIONS

135 2.4 14 22 99.5 267.5

Limits as per IRC:SP:812008 120s Minimum 3cm, Max 12 kg.cm Min 20 kg.cm Min 90 Min 538 g/m2 Max

Test Methods [IRC:SP:812008] Appendix 1 Appendix 3 Appendix - 4 Appendix - 4 Appendix 5 Appendix 6

The use of Microsurfacing in India for road maintenance and surface improvement increased during the last few years. OPC is used in microsurfacing as filler for good mixing purposes and adhesion. In this paper hydrated lime is used as optional fillers in order to replace cement in the production of microsurfacing. The results showed that hydrated lime as optional fillers can be used in place of cement

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International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print), ISSN 0976 6316(Online) Volume 3, Issue 2, July- December (2012), IAEME for producing microsurfacing mix. The use of hydrated lime makes microsurfacing technology costeffective by providing better results 8. REFERENCES [1]. N. OIKONOMOU. (2007). ALTERNATIVE FILLERS FOR USE IN SLURRY SEAL. Global NEST Journal. 9 (2), 182-186. [2]. IRC: SP: 81-2008 Tentative Specification for SlurrySeal and Microsurfacing [3]. A. Nikolaides. (2000). The use of flyash as a substitute of cement in microsurfacing. WasteMaterials in Construction, p234-240. [4]. ASTM D3910-90, Design, Testing and Construction of Slurry Seal, Annual Book of ASTM Standards, Section 4, Construction, Vol. 04.03, Road and Paving Material (1996) [5]. International Slurry Surfacing Association, Recommended Performance Guidelines for Microsurfacing, ISSA, A143,, Washington D.C. (1991) [6]. AASHTO M 316-96, Polymer Modified Cationic Emulsified Asphalt, Standard [7]. Specifications for Transportation Materials and Methods of Sampling and Testing, Part I, Specifications (1998) [8]. The Uses of Hydrated Lime | eHow.comhttp://www.ehow.com/info_8214675_uses-hydratedlime.html#ixzz24UObCevn

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