Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information

Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Revisions
Version Revisions
Date 21 Sep, 2011 5 Sep, 2007 10 Apr, 2007 Page 6 6 Changed PWM frequency recommendation Maximum current specification corrected in table Rev. BA AB AA

2011 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1, What really matters is inside and Know-How in Motion are trademarks of the Sauer-Danfoss Group.

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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Contents
Product Overview Product Image ................................................................................................................................................. 4 Nomenclature .................................................................................................................................................. 4 Description/Theory of Operation ............................................................................................................. 5 Electrical Specifications................................................................................................................................ 6 Pinout ................................................................................................................................................................. 7 Pin Compatibility ............................................................................................................................................ 7 Input/ Output Matrix..................................................................................................................................... 7 Mating Connector .......................................................................................................................................... 8

Electrical Installation

Literature References

Refer to S90 Axial Pumps Technical Information 520L0603 for complete product electrical and mechanical specifications. Refer to S90 EDC Control Compliant Function Block User Manual 11022912 for compliant function block set-up information. Technical literature is available at: www.sauer-danfoss.com

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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Product Overview
Product Image

Nomenclature

Only certain control options for the Series 90 pump utilize the Electrical Displacement Control (EDC). Please refer to the pumps nomenclature to determine if the pump is equipped with the proper option. The nomenclature can be found on the pumps name tag.

Series 90 Pump Model Code

9 0

M Module - EDC Control Options

Option KA KP Description Electrical Displacement Control Electrical Displacement Control

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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Product Overview
Description/ Theory of Operation The electric displacement control uses an electrohydraulic Pressure Control Pilot (PCP) valve to control the pilot pressure. The PCP converts an electrical input signal to a hydraulic input signal to operate a 4-way servo valve, which ports hydraulic pressure to either side of a double acting servo piston. The servo piston tilts the cradle swashplate, thus varying the pumps displacement from full displacement in one direction to full displacement in the opposite direction. The control has a mechanical feedback mechanism which moves the servo valve in relation to the input signal and the angular position of the swashplate. The electrical displacement control is designed so the angular rotation of the swashplate (pump displacement) is proportional to the electrical input signal. Due to normal operating force changes, the swashplate tends to drift from the position preset by the machine operator. Drift, sensed by feedback linkage system connecting the swashplate to the control valve, will activate the valve and supply pressure to the servo piston, maintaining the swashplate in its preset position. EDC Proportional Actuation Pump Displacement Vs. Control Current
100 % Displacement

"0"

Current mA

WWarning Unintended vehicle or machine movement hazard. The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or reverse) may cause the system to lose hydrostatic braking capacity. You must provide a braking system, redundant to the hydrostatic transmission, sufficient to stop and hold the vehicle or machine in the event of hydrostatic drive power loss.

100 %

2423

Hydraulic Schematics Electric Displacement Control Schematic

X2 X1

Feedback from Swashplate

M5 M4

P102 024E

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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Product Overview
Electrical Specifications Pump Displacement Vs. Control Current
100 % Displacement

-b

-a

"0"

Current mA a b

100 %

P003479E

Specifications
Threshold current (-a, a) End current (-b, b) Maximum current Rated power A - B Coil resistance at 24C (75F) C - D Coil resistance at 24C (75F) Recommended PWM frequency* 14 mA 85 mA 100 mA 18 W 20 16 200 Hz

* Verify the PWM frequency is set correctly in the PLUS+1 controller. A PWM frequency of 200 Hz or higher is recommended, including the default frequency of 4000 Hz.

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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Electrical Installation
Pinout MS Connector Pinout
Pin A B C D Connector PWM signal Ground Ground PWM signal

Pin location
D C A B
P102 027E

Delphi Weather-Pack Connector Pinout

Pin A B C D Connector PWM signal Ground Ground PWM signal

Pin location
A B C D
P102 028E

Pin Compatibility

PLUS+1 Module Pin Type/ S90 EDC Pin Compatibility

PLUS+1 module pin type PWMOUT/DOUT/PVG Power supply* PWMOUT/DOUT/PVGOUT* Power ground * Use output pins with configurable PWM frequency. Acceptable use: S90 EDC pin A, D A, D B, C

WWarning Unintended vehicle or machine movement hazard. Verify the wiring harness to ensure the correct PLUS+1 pin is properly connected to each control pin.

Input/ Output Matrix

S90 EDC Input/ Output Matrix

Input shaft rotation Positive current to term Port A flow Port B flow Service cylinder Clockwise A Out In M5 D In Out M4 Counterclockwise A D In Out Out In M5 M4

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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Electrical Installation
Mating Connector MS Connector Parts List
Description MS connector Sauer-Danfoss mating connector kit Quantity 1 1 Ordering number SG3108E-14S-2S-SR K08106

Delphi Weather Pack Connector Parts List

Description 4 way black Weather Pack tower sealed female connector assembly Female terminals (18 to 20 AWG)* Cable seals (2.03 to 2.85 mm cable diameter)* Sauer-Danfoss mating connector kit Quantity 1 4 4 1 Ordering number 12015797 15408312 12015323 K03384

* Contact Delphi for proper components if using different wire size than listed.

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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Notes

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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Notes

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Series 90 Electrical Displacement Control (EDC) Product Electrical Installation Technical Information Notes

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 Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives

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