Field Service Ver2.0 Aug.

2005

14. PARTS LAYOUT DRAWING

14. PARTS LAYOUT DRAWING

14.1 Main body
14.1.1 Switch/sensor A. Main body rear side

[1]

57gaf5c001na

[1]

Dehumidification heater switch (SW3)

505

bizhub PRO 920

APPENDIX

14. PARTS LAYOUT DRAWING B. Main body upper surface

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[7]

[8] [9]

[6]

[5] [4] [3] [2]

[1]

57gaf5c002na

[1] [2] [3] [4] [5]

Power switch (SW2) Interlock switch /1 (MS1) Door open/close sensor /1 (PS24) Main power switch (SW1) Interlock switch /2 (MS2)

[6] [7] [8] [9]

Door open/close sensor /2 (PS25) Scanner home sensor (PS5) APS sensor /2 (PS63) APS sensor /1 (PS62)

506

Field Service Ver2.0 Aug.2005 C. Toner supply section

14. PARTS LAYOUT DRAWING

[1]

57gaf5c003na

[1]

Toner remaining sensor (PZS)

507

bizhub PRO 920

14. PARTS LAYOUT DRAWING D. Photo conductor section

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[1]

[2]

57gaf5c004na

[1]

Drum potential sensor (DPS)

[2]

Drum temperature sensor (TH5)

508

Field Service Ver2.0 Aug.2005 E. Charge section

14. PARTS LAYOUT DRAWING

[2]
[1] Charge cleaning home sensor (PS41) [2]

[1]

57gaf5c005na

Charge cleaning limit sensor (PS42)

F.

Cleaning section

[1]

[2]

57gaf5c006na

[1]

Blade sensor /1 (PS30)

[2]

Blade sensor /2 (PS31)

509

bizhub PRO 920

14. PARTS LAYOUT DRAWING G. Tray 1, 2, 3

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[1]

[2] [3] [4]

[8]

[7]

[5] [6]
[1] Pre-registration sensor /1 (PS48) Pre-registration sensor /2 (PS50) Pre-registration sensor /3 (PS52) [2] Paper empty sensor /1 (PS26) Paper empty sensor /2 (PS27) Paper empty sensor /3 (PS28) [3] Upper limit sensor /1 (PS20) Upper limit sensor /2 (PS21) Upper limit sensor /3 (PS22) [4] Paper feed sensor /1 (PS47) Paper feed sensor /2 (PS49) Paper feed sensor /3 (PS51) [8] [7] [6] [5] Handle release sensor /1 (PS14) Handle release sensor /2 (PS15) Handle release sensor /3 (PS16) Remaining paper sensor /1 (PS34) Remaining paper sensor /2 (PS37) Remaining paper sensor /3 (PS40) Paper size sensor /Rr1 (PS32) Paper size sensor /Rr2 (PS35) Paper size sensor /Rr3 (PS38) Paper size sensor /Fr1 (PS33) Paper size sensor /Fr2 (PS36) Paper size sensor /Fr3 (PS39)
57gaf5c007na

510

Field Service Ver2.0 Aug.2005 H. Vertical conveyance section

14. PARTS LAYOUT DRAWING

[5] [4]

[1] [2] [3]

[1] [2] [3] Vertical conveyance sensor /2 (PS53) Vertical conveyance sensor /3 (PS19) Door open /close sensor /3 (PS17) [4] [5]
57gaf5c008na

Vertical conveyance sensor /1 (PS18) Loop sensor (PS54)

511

bizhub PRO 920

14. PARTS LAYOUT DRAWING I. Bypass tray

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[5] [4]

[1] [2] [3]

[1] [2] [3] Lower limit sensor /Bypass (PS43) Paper size sensor /Rr4 (PS56) Paper size sensor /Fr4 (PS55) [4] [5]
57gaf5c009na

Paper empty sensor /Bypass (PS29) Upper limit sensor /Bypass (PS23)

J.

Registration section

[1]

[3] [2]
[1] [2] Registration sensor (PS44) Centering sensor (PS1) [3]
57gaf5c010na

Paper leading edge sensor (PS45)

512

Field Service Ver2.0 Aug.2005 K. ADU section

14. PARTS LAYOUT DRAWING

[11] [10] [9]

[1]

[2] [3] [4]

[8] [7] [6] [9] [10]

[5]

[8]

[3] [7]
[1] [2] [3] [4] [5] [6] ADU deceleration sensor (PS59) ADU pre-registration sensor (PS60) ADU exit sensor (PS46) Transfer/separation cleaning home sensor (PS11) ADU handle release sensor (PS10) ADU conveyance sensor (PS9)

[6]
[7] [8] [9] [10] [11]

[1]

[2]

57gaf5c011na

Reverse conveyance sensor (PS8) Reverse sensor (PS57) ADU reverse sensor /1 (PS58) ADU reverse sensor /2 (PS13) Transfer/separation cleaning limit sensor (PS12)

513

bizhub PRO 920

14. PARTS LAYOUT DRAWING L. Fusing section

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[7] [6]

[8]

[5]

[1]

[4] [3] [2]

57gaf5c012na

[1] [2] [3] [4]

Thermostat /2 (TS2) Fusing exit sensor (PS2) Thermistor /1 (TH1) Fusing jam sensor (PS3)

[5] [6] [7] [8]

Thermistor /2 (TH2) Thermistor /4 (TH4) Thermistor /3 (TH3) Thermostat /1 (TS1)

M. Paper exit section

[1]

57gaf5c013na

[1]

Paper exit sensor (PS61)

514

Field Service Ver2.0 Aug.2005 14.1.2 Load

14. PARTS LAYOUT DRAWING

[7]

[8]

[9]

[10]

[11]

[12]

[13]

[1]

[6]

[4]

[5]
[1] [2] [3] [4] [5] [6] [7] Paper exit motor (M10) Power supply cooling fan /1 (FM19) Power supply cooling fan /2 (FM20) Paper feed motor (M4) Conveyance suction fan (FM2) Loop motor (M6) Cooling fan /3 (FM6) [8] [9]

[3]

[2]
Developing motor (M3) Drum motor (M2) Scanner motor (M13) Fusing motor (M1) Cooling fan /2 (FM4) Cooling fan /1 (FM3)

57gaf5c014na

[10] [11] [12] [13]

515

bizhub PRO 920

A. Main body rear side

14. PARTS LAYOUT DRAWING B. Main body upper surface

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[1]

57gaf5c015na

[1]

Scanner cooling fan (FM7)

516

Field Service Ver2.0 Aug.2005 C. Main body left side

14. PARTS LAYOUT DRAWING

[4]

[5]

[1]

[2]

[3]

57gaf5c016na

[1] [2] [3]

Paper exit cooling fan /Lw1 (FM13) Paper exit cooling fan /Lw2 (FM14) Power supply cooling fan /3 (FM18)

[4] [5]

Paper exit cooling fan /Up2 (FM17) Paper exit cooling fan /Up1 (FM15)

517

bizhub PRO 920

14. PARTS LAYOUT DRAWING D. Write section

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[1]

[2]

57gaf5c017na

[1]

Polygon motor (M17)

[2]

Polygon cooling fan (FM9)

518

Field Service Ver2.0 Aug.2005 E. Toner supply section

14. PARTS LAYOUT DRAWING

[1]

[2]

57gaf5c018na

[1]

Toner supply motor (M11)

[2]

Toner bottle motor (M15)

519

bizhub PRO 920

14. PARTS LAYOUT DRAWING F. Photo conductor section

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[1]

57gaf5c019na

[1]

Drum claw solenoid (SD4)

G. Charger unit

[1]

57gaf5c020na

[1]

Charge cleaning motor (M23)

520

Field Service Ver2.0 Aug.2005 H. Cleaning section

14. PARTS LAYOUT DRAWING

[1]

57gaf5c021na

[1]

Blade motor (M14)

I.

Tray1, 2, 3

[5]

[6] [1] [2]

[4]

[3]
[1] Tray lock solenoid /1 (SD5) Tray lock solenoid /2 (SD6) Tray lock solenoid /3 (SD7) [2] Pick-up solenoid /1 (SD8) Pick-up solenoid /2 (SD9) Pick-up solenoid /3 (SD10) [3] Paper lift motor /1 (M19) Paper lift motor /2 (M20) Paper lift motor /3 (M21) [6] [5] [4] Paper size VR /1 (VR1) Paper size VR /2 (VR2) Paper size VR /3 (VR3) Paper feed clutch /1 (CL3) Paper feed clutch /2 (CL5) Paper feed clutch /3 (CL7) Pre-registration clutch /1 (CL4) Pre-registration clutch /2 (CL6) Pre-registration clutch /3 (CL8)

57gaf5c022na

521

bizhub PRO 920

14. PARTS LAYOUT DRAWING J. Vertical conveyance section

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[1]

[2]

57gaf5c023na

[1]

Vertical conveyance clutch /1 (CL9)

[2]

Vertical conveyance clutch /2 (CL10)

522

Field Service Ver2.0 Aug.2005 K. Bypass tray

14. PARTS LAYOUT DRAWING

[6] [5] [4] [1]

[2]

[3]
[1] [2] [3] Pick-up solenoid /Bypass (SD11) Bypass tray lift motor (M22) Paper size VR /BP (VR4) [4] [5] [6] Write unit cooling fan /1 (FM5) Write unit cooling fan /2 (FM8) Cooling fan /4 (FM12)

57gaf5c024na

L.

Registration section

[1]
[1] Registration clutch (CL1)

57gaf5c025na

523

bizhub PRO 920

14. PARTS LAYOUT DRAWING M. ADU section

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[14] [13] [12] [1] [2]

[3] [4] [5] [10] [9]

[1] [2] [3] [4] [5] [6] [7] Transfer motor (M9) Registration motor (M12) ADU pre-registration clutch (CL2) Transfer/separation cleaning motor (M18) ADU lock solenoid (SD1) ADU cooling fan /3 (FM22) Fusing solenoid (SD3) [8] [9] [10] [11] [12] [13] [14]

[11]

[6] [8] [7]

57gaf5c026na

ADU conveyance motor (M8) ADU cooling fan /1 (FM10) Reverse/exit motor (M5) Reverse/exit solenoid (SD2) Fusing fan (FM1) ADU reverse motor (M7) ADU cooling fan /2 (FM11)

524

Field Service Ver2.0 Aug.2005 N. Fusing section

14. PARTS LAYOUT DRAWING

[1]

57gaf5c027na

[1]

Web motor (M16)

525

bizhub PRO 920

14. PARTS LAYOUT DRAWING 14.1.3 Boards and others

Field Service Ver2.0 Aug.2005

bizhub PRO 920

A. Main body rear side

[15]

[16]

[14] [13] [12] [1] [2]

[3]

[11]

[4] [5] [6] [10] [9] [8] [7]

57gaf5c028na

[1] [2] [3] [4] [5] [6] [7] [8]

Triac /2 (TRC2) Triac /1 (TRC1) AC drive board (ACDB) Sub relay (RL2) Main relay (RL1) Noise filter /1 (NF1) Circuit breaker (CBR) Transformer /1 (T1)

[9] [10] [11] [12] [13] [14] [15] [16]

Transformer /2 (T2) DC power supply /1 (DCPS1) Printer control board (PRCB) Parameter board (PB) HDD /1 (HDD1) Overall control board (OACB) High voltage unit /1 (HV1) Scanner drive board (SDB)

526

Field Service Ver2.0 Aug.2005 B. Main body upper surface

14. PARTS LAYOUT DRAWING

[1]

[2]

[3]

57gaf5c029na

[1] [2]

CCD board (CCDB) L1 inverter (L1 INVB)

[3]

Exposure lamp (L1)

C. Main body front side

[1]

57gaf5c030na

[1]

Total counter (TCT)

527

bizhub PRO 920

14. PARTS LAYOUT DRAWING D. Main body left side

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[3]

[2]

[1]

57gaf5c031na

[1] [2]

DC power supply /2 (DCPS2) Coil (Coil)

[3]

Noise filter /2 (NF2)

E. Operation panel section

[4]

[1]

[3]

[2]
57gaf5c032na

[1] [2]

OB inverter (OB INVB) Operation board /1 (OB1)

[3] [4]

LCD board (LCDB) Operation board /2 (OB2)

528

Field Service Ver2.0 Aug.2005 F. Write section

14. PARTS LAYOUT DRAWING

[3]

[1]

[2]

57gaf5c033na

[1] [2]

Index board (INDEXB) Polygon motor drive board (PMDB)

[3]

Laser drive board (LDB)

G. Photo conductor section

[1]

[2]

57gaf5c034na

[1]

Drum potential sensor board (DPSB)

[2]

Toner control sensor board (TCSB)

529

bizhub PRO 920

14. PARTS LAYOUT DRAWING H. Charge section

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[1]
[1] Erase lamp (EL)

57gaf5c035na

I.

Tray 1, 2, 3

[1]

57gaf5c036na

[1]

Dehumidification heater /1 (HTR2) Dehumidification heater /2 (HTR3) Dehumidification heater /3 (HTR4)

530

Field Service Ver2.0 Aug.2005 J. ADU section

14. PARTS LAYOUT DRAWING

[4] [1]

[2]

[3]
[1] [2] Transfer exposure lamp (TSL) JAM indicator board (JAMIB) [3] [4] ADU drive board (ADUDB) High voltage unit /2 (HV2)

57gaf5c037na

531

bizhub PRO 920

14. PARTS LAYOUT DRAWING K. Fusing section

Field Service Ver2.0 Aug.2005

bizhub PRO 920

[3]

[2]

[1]
[1] [2] Fusing heater lamp /3 (L4) Fusing heater lamp /1 (L2) [3] Fusing heater lamp /2 (L3)

57gaf5c038na

532