MEDICAL CLASS II 160W AC-DC POWER SUPPLY MFA160-USR-2 SERIES - 100W TO 160W

DS_MFA160-USR-2_REV02 NOVEMBER 2012

DESCRIPTION
The MFA160-USr-2 is a series of high efficiency, small form factor AC-DC power supplies for use in medical applications. Offering 160 W of regulated DC power from a 2 x 4 footprint and 1 high open-frame, the series offers designers of medical electronic equipment an extremely compact device approved for Class II applications. The MFA160-USr-2 complies with the 3rd edition of the IEC 60601-1 safety standard and meets EN55022 level B conducted emission with an extremely low leakage current. Thanks to its enhanced creepage and clearance of >8 mm, it can be operated over 4000 m of altitude without de-rating. The MFA160 Class II series is available in four different high power output voltages at 5, 12, 24 or 48 V and is equipped with an auxiliary low power 12 V output, which can be used as the supply voltage for an external fan.

2 YEAR WARRANTY

KEY FEATURES
Universal input voltage range 160 W rated power Active PFC, EN 61000-3-2 compliant Extremely low leakage current (<100 A) Very small form factor (2 x 4 x 1) in High efficiency >90% 5 V, 12 V, 24 V and 48 V standard output variants Class II isolation Over-temperature, Over-Voltage, Over-Load and Short-Circuit protections Medical Approvals Auxiliary fan +12 V Output No de-rating at 4000 m altitude operation RoHS-6 Compliant (Directive 2002/95/EC)

TARGET APPLICATIONS
Medical Electronics Dental Electronics Laboratory Equipment Healthcare Diagnostics

MODELS AND OUTPUT RATINGS

Model MFA160-US05-2 MFA160-US12-2 MFA160-US24-2 MFA160-US48-2 V1 5 12 24 48 V V V V I1 Current 1 Convection 14.0 A 8.3 A 4.2 A 2.1 A I1 Current 2 Fan Cooled 20.00 A 13.3 A 6.7 A 3.4 A V1 Ripple Pk-Pk 50 mV 120 mV 240 mV 480 mV
3

V2 12 12 12 12 V V V V

I2 Rated Current1,2 0.5 A 0.5 A 0.5 A 0.5 A

1 2 3

The combined output power of V1 and V2 must not exceed 70W for 5V model or 100W for 12, 24 and 48V models when convection cooled. The combined output power of V1 and V2 must not exceed 100W for 5V model or 160W for 12, 24 and 48V at 500 LFM. Peak-to-peak measured at 20 MHz bandwidth.

INPUT SPECIFICATIONS
Specification AC Input Voltage DC Input Voltage Input Frequency Input Current Inrush Current Efficiency 5 V Unit Power Factor Harmonic Current Limit No Load Power Consumption Leakage Current Test Conditions / Notes Minimum Nominal 90 115/230 170 47 Maximum 264 370 63 2.5/1.25 Units VAC VDC Hz A

100/200 VAC 230 VAC, Cold start, No Damage Rated at full load, nominal VIN 5 V Unit 12, 24, 48 V Units 90 VAC

85 90 0.98

Complies with EN-61000-3-2, Class D 115 VAC 230 VAC 264 VAC, 60 Hz 2.5 2.3 250 W W A

OUTPUT SPECIFICATIONS
Specification Output voltage V1 Test Conditions / Notes 5V 12 V 24 V 48 V 5 V unit 12 V, 24 V, 48 V units 5 V unit 12 V, 24 V, 48 V units All models All models, from convection to 500 LFM cooling Main output (V1) Main output (V1) 90 264 VAC (V1) V1 V2 at 50% load V1: test at 50% full load on V1 and 0-100% load swing on V2 V2: test at 50% full load on V2 and 0-100% load swing on V1 50% load changes at 0.1 A/ s 5 V at 2000 F load / IOUT >1 A 12 V at 1000 F load / IOUT > 1 A 24 V at 470 F load / IOUT >0.5 A 48 V at 220 F load / IOUT >0.5 A Peak-to-peak, 20 MHz bandwidth 230 VAC at minimum load Percentage of V1 Percentage of V2 5 V unit at full load 12, 24, 48 V units at full load Minimum 4.95 11.88 23.76 47.52 Nominal 5 12 24 48 Maximum 5.05 12.12 24.24 48.48 70 100 100 160 12 0.5 1 5 0,1 1 20 1 15 Units V V V V W W W W V A %V1 %V1 %V1 %V %V1 %V2

Output power V1 convection rating Output power V1 500 LFM fan rating Output voltage V2 Output current V2 Voltage set point accuracy Voltage adjustment range Line regulation Load regulation Cross regulation Cross regulation Transient response (Voltage deviation)

%V1

Ripple and noise Rise time Start-up delay Turn-on overshoot Hold-up time Minimum load Temperature drift

0,2 10 30 22 16 0

1 20 500

0,25

%V1 ms ms %V1 %V2 ms ms A mV/C

PROTECTION FEATURES, SAFETY APPROVALS

Specification Input fuse Over-current protection Over-voltage protection Short-circuit protection Over-temperature Protection Isolation input-output Isolation input-ground Isolation V1-V2 Isolation output-ground Creepage and clearance Safety approvals Safety standards Test Conditions / Notes Live and neutral Auto recovery, hiccup mode Under fault conditions, the maximum voltage Auto recovery, hiccup mode Shutdown with auto recovery Minimum 110 Nominal 2.5 Maximum 130 130 Units A %IRATED %V1NOM

4000 Class II electrical appliance 100 500 8

CCSAUS,

VAC VDC VAC mm

Agency file numbers

Nemko, CB Certificate IEC 60601-1 3rd Edition EN 60601-1:2006 CSA C22.2 No. 601-1 3rd Edition CSA File No: Nemko CB Test Report: Nemko Certificate: CB test certificate:

Soon to be issued No. 209199 No. P12215594 NO69561

ELECTROMAGNETIC COMPATIBILITY EMC

Specification Conducted EMI Radiated EMI Harmonic current emission Line voltage fluctuation and flicker ESD Radiated field Test conditions / Notes Class B Class A at 10 m distance All load conditions At 20%, 50% and 100%, maximum load. Standard EN55022 EN60601-1-2 EN55022 EN61000-3-2 EN61000-3-3 Performance criteria

D A

EFT Surge

Conducted RF immunity Magnetic field 50 and 60 Hz, 3 A/m immunity Dips and interruptions Dip to 40% for 5 cycles (100 ms) Dip to 70% for 25 cycles (500 ms) Drop-out to 5% for 10 ms Interrupts > 95% for 5 s

15 kV air discharge, 8 kV contact at any point of system, level 4. 3 V/m, 80-2500 MHz, 1 KHz/2 Hz 80% AM. Dwell time is 3 sec for 2 Hz modulation Dwell time is 1 sec for 1 KHz modulation 2 KV on AC and DC 5 KHz repetition 1 KV on I/O 2 KV CM, 1 KV DM (5 min surges at each phase angle) 3Vrms, 0.15-80 MHz, 1 KHz/2 Hz 80% AM

EN61000-4-2 EN61000-4-3

A A

EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 EN61000-4-11 EN61000-4-11 EN61000-4-11 EN61000-4-11

A A A A B B B C

ENVIRONMENTAL SPECIFICATIONS
Specification Operating temperature range De-rated operating temperature range Storage temperature range Humidity Operating altitude Shock Test Conditions / Notes No de-rating up to 50 C Refer to the de-rating curves shown herein below -40 RH, Non-condensing operating non-operating Operating: Half-sine 11ms, 2 shock on each axis Non-operating: Half-sine 2ms, 2 shock on each axis Operating: 5-500Hz, 3 axis 75% full load, nominal VIN, 25 C, MIL-HDBK-217-E-1 See graphs below and application notes Min -20 Nominal Max 50 70 85 90 95 4000 10 140 2 235000 Convection 500 Units C C C % % m g g g Hours LFM

Vibration MTBF Cooling

COOLING AND POWER DE-RATING CURVES

Model: 5V Units at Vin =90V to 264V

Models: 12V, 24V & 48V Units at Vin =90V

Models: 12V, 24V & 48V Units at Vin =100V to 264V

MECHANICAL SPECIFICATION

Connector Input connector J1 J1 mating connector Output connector J2 J2 mating connector Output connector J3 J3 mating connector

Manufacturer and Part Number Molex 26-60-4030 or equivalent Molex 09-91-0300 (Crimp Terminal Housing) Molex 08-50-0105 (Crimp Terminal, 18-24 AWG) Molex 26-60-4080 or equivalent Molex 09-91-0800 (Crimp Terminal Housing) Molex 08-50-0105 (Crimp Terminal, 18-24 AWG) Molex 22-23-2041 or equivalent Molex 22-01-2047 (Crimp Terminal Housing) Molex 08-50-0113 (Crimp Terminal, 22-30 AWG)

Input Connector J1 Pin Number Pin Function 1 AC Neutral 2 AC Live

Output Connector J2 Pin Number Pin Function 1 DC Return 2 DC Return 3 DC Return 4 DC Return 5 V1 6 V1 7 V1 8 V1

Output Connector J3 Pin Number Pin Function 1 Ground 2 Ground 3 12V (Fan) 4 12V (Fan)

Recommended air flow direction

Weight: 160 g, 0.35 lb

Roal Electronics, S.p.A. may change product specifications and accordingly the information presented in this document. Customers are responsible for their products and applications using Roal Electronics, S.p.A. products. Roal Electronics, S.p.A. assumes no liability from the use of its products outside of specifications. No license is granted to any intellectual property rights by this document. ROAL ELECTRONICS, S.P.A. DISCLAIMS ALL REPRESENTATIONS AND WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OF NONINFRINGEMENT, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

Europe, Middle East and Africa ROAL Electronics S.p.A Via Jesina 56/A 60022 Castelfidardo (AN) - Italy Tel:+39 071 721461 Fax:+ 39 071 72146 480

North America ROAL Electronics USA, Inc. 701, Main St. Suite 405 Stroudsburg, PA18360 Phone: + 1 570 421 5750 Fax: +1 570 421 5687 Rev 02 _ November 27, 2012

www.roallivingenergy.com