URL. http://www.kito.co.

jp

xxxxxxxxxxxxxxxxxxxx
 DA Manual No. ER2-0708-01

®
Kito Excel Series
ER2 type electric chain block (250kg to 5t)

Disassembly and Assembly Manual

Safety precaution
This Disassembly and Assembly Manual describes important information to prevent danger to persons
performing disassembly and assembly, users, and other persons as well as property damage for safe and
proper disassembly and assembly.
The information contained in ER2 Type Electric Chain Block Owner's Manual (separate document) also
applies. Use it along with this manual.
Disassembly and assembly of the electric chain block are required operations for regular inspection and
repair. Refer to the Owner's Manual (separate document) for proper operations.

Persons performing disassembly and assembly

Disassembly and assembly must be performed by maintenance personnel (persons with expert knowledge Note)).
Alternately, contact Kito.
Note: Those who have been recognized by the business unit as being familiar with the structure and mechanism of the
electric chain block and having expert knowledge.
1
 Safety precaution
Disassembly and assembly (general)
Danger
Safety precaution

• Disassembly and assembly of the electric chain block must be performed by maintenance personnel.
If they are performed by anyone other than maintenance personnel with specified skills, a major accident such as death
Prohibited or serious injury may occur.

• Do not use any part other than the genuine parts for the ER2 type electric chain block.
Some Kito genuine parts may not be used if the product code is different.
Use parts correctly according to this manual.
Prohibited
If it is not observed, a major accident such as death or serious injury may occur.

• Do not perform disassembly and assembly while the electric chain block is being suspended.
When performing disas sembly and assembly of the electric chain block, lower it and perform them on the workbench.
Disassembly and assembly (general)

If disassembly and assembly are performed while it is being suspended, a major accident such as death or serious
Prohibited
injury may occur.

• Do not perform disassembly and assembly during conduction.

If it is not observed, a major accident such as death or serious injury may occur due to an electric shock or
Prohibited unnecessary operation.

• Do not perform adjustment or disassembly of the friction clutch and friction clutch with mechanical brake.
If you do, a major accident such as death or serious injury may occur.
Prohibited If adjustment and disassembly are required, consult with Kito.

• When using oils such as gear oil and grease, avoid places with fire or sparks.
If it is not observed, a major accident such as fire may occur due to ignition.
Prohibited

• Do not cut, add, or weld the load chain.

If it is not observed, a major accident such as death or serious injury may occur.
Prohibited

• When installing or removing the electric chain block, secure a stable foothold.
If it is not observed, a major accident such as death or serious injury may occur due to falling or dropping.
Mandatory

• When installing or removing the electric chain block, shut down the distribution panel.
If it is not observed, a major accident such as death or serious injury may occur due to an electric shock.
Mandatory

• When assembly is complete, perform a function check (operation check) to make sure it operates normally.
If it is not observed, a major accident such as death or serious injury may occur.
Mandatory For details, refer to "Regular inspection" in Owner's Manual (separate document).

• Tighten the bolts and nuts with the specified tightening torques.
If it is not observed, a major accident such as death or serious injury may occur.
Mandatory

2
 Caution
• For assembly, observe the following.

Safety precaution
• After disassembly, wipe off stain or oil on the parts that will be used again.
• Insert snap rings completely into the slots.
Mandatory
• Install the load chain without twist.
• When closing the panel plate, be careful so that your finger won't get caught.
If it is not observed, physical damage may occur due to a damaged product or dropped parts.

• Upon re-assembly, replace the following parts with new ones.

• Gear oil (type and required amount of oil vary depending on the specification and main body size. Refer to page 47.)
• Packing
Mandatory
• Molybdenum disulfide lubricant Molytherm No.2: (specified brand: SUMICO LUBRICANT)
• Oil seal
• Snap ring

Before disassembly and assembly

• Split pin
• O ring
If they are not observed, an injury or physical damage may occur.

Before disassembly and assembly

Danger
• If disassembly and assembly are performed in a wrong way, a major accident such as death may occur.
Disassembly and assembly must be performed by dedicated maintenance personnel with expert knowledge.
Alternately, contact the nearest service shop or Kito.
Mandatory
(Refer to the end of this document.)
• Perform disassembly and assembly in correct procedures as described in the manual.
• Addition of a load chain cannot be done.
• Clean the parts of the disassembled gears to remove stain before re-assembly.
Especially when a plastic hammer is used, clean them thoroughly so that no chip of the hammer remains inside.
• Prepare anti-loosening (screw lock) for bolts. Apply it to the specified locations.
• Use Kito genuine parts as replacement parts.
If they are not observed, a major accident such as death or serious injury may occur.

Information
The disassembly and assembly procedures are described based on the representative model. Note that omponents may be slightly
different for diffe ent capacities.
The specifications may be changed without prior notice and may be different from the actual products.

3
 Table of Contents

Safety precaution...................................................................................2

Table of Contents ...................................................................................4

Disassembly and assembly tool ...........................................................5
Table of Contents

Name of parts.........................................................................................6
Disassembly procedure.........................................................................8

1 Removing the outer circumference parts ..................................8

2 Removing the controller cover ...................................................9

3 Removing the top hook ............................................................ 14

4 Disassembling the gear parts...................................................15

5 Disassembling the load chain circumference .........................18

6 Disassembling the motor and electromagnetic brake ...........19
7 Disassembling the body part....................................................22
Assembly procedure............................................................................24

1 Assembling the body.................................................................24

2 Assembling the motor and electromagnetic brake ................27
3 Connecting the motor and body...............................................31
4 Installing the load chain ............................................................32

5 Assembling the gear parts........................................................34

6 Installing the top hook...............................................................37

7 Assembling the controller cover...............................................39

8 Installing the bottom hook (if removed from the chain) ..........45

9 Oil filling......................................................................................46
10 Operation check, etc. ..............................................................47

Nationwide Kito service network ........................................................50

Kito/branch office/service ...................................................................51

4
 Disassembly and assembly tools
For disassembly and assembly, prepare the following tools.

No. Tool name Application Icon

Wrench
1 For bolts and nuts
10mm / 13mm / 17mm

Disassembly and assembly tools

Hexagon wrench
2 For socket bolts
4mm / 5mm / 6mm

3 Snap ring pliers S (Large) (Small) For snap rings (shaft)

4 Snap ring pliers R For snap rings (hole)

5 Socket wrench 10mm For bottom yokes

6 Combination pliers For split pins

7 Adjustable wrench

8 Plastic hammer

9 Screwdrivers (+)(-)

10 Puller Bearing, fan, brake, hub

11 Thickness gauge

12 Torque wrench/nut runner Torque

13 Plier set pin

$ Use the following types of grease.

• JIS K2220 General-purpose grease
• JIS K2246 Lubricant type rust preventing oil Type 2 No 1
• Molybdenum disulfide lubricant Molytherm No.2 (Specified brand: SUMICO LUBRICANT)
• Shell Alvania Grease

$ Helpful tools
• Remover: Prepare a remover for bearings (inner race & for outer race) and one for oil seal for precise operation.
• Preparing two wooden blocks (used as sleepers) and wire for guiding lead wires will be helpful.

5
 Name of parts

Controller cover
The structure and names of parts in the
controller cover are shown on the next
Top hook page for each model.

Packing G

Shaft check clip

Gear case
Friction clutch Load gear Oil seal

Load sheave
Name of parts

Body
Shaft check plate
Top pin
Chain Guide B
Chain Guide A
Lever pin
Pinion
Lever pin spring

Limit lever
Bearing bearer

Cushion rubber
Bottom yoke

Key
Bottom hook

Rotor

Motor shaft
V ring
Packing M

Stator

Hub

Electromagnetic brake

Packing B

Brake cover
Fan

Fan cover
6
Single speed type
Panel plate

Controller cover

Limit switch

Packing C

Dual speed inverter type (Basic main body B/C type)

Name of parts
Panel plate
Inverter

Controller cover

Damping resistor

Limit switch Resistor cover

Interface board

Packing C

Name plate

Dual speed inverter type (Basic main body D/E/F type)

Panel plate

Inverter
Controller cover

Damping resistor
Limit switch
Resistor cover

Interface board

Packing C

Name plate

(To be continued) 7
 Disassembly procedure

Danger
• Do not disassemble the electric chain block while it is being suspended.
If you do, a major accident such as death or serious injury may occur due to dropped parts.
Prohibited Lower it and perform operation on the workbench.

The overall disassembly procedure is shown below. Perform disassembly of only necessary parts.

Removing the outer circumference parts

1 (1) Remove the protection wire from
the main body, and remove the
Turn the coupling
pushbutton cord set with plug 8P. counter-clockwise
and pull out.
Disassembly procedure

Cable support

(2) Remove the feed cable set with Protection

cable
plug 4P from the main body with the
cable bearer arm.
1
Remove the pushbutton
cord before loosening it.
2
Coupling screw

(3) Remove the chain bucket from the main

body. Bucket spring
Removing the outer circumference parts

Socket
bolt
U nut
Chain bucket

(4) When disassembling the gear part, Oil plug B (for oilhole)
remove the oil plug (for waste oil hole) Body
and plug packing from the bottom of the
gear case, and then remove gear oil.
• Check stain and viscosity of the removed oil.
• If any metal powder is discovered, perform a
careful inspection suspecting abnormal wear Gear case
of the gear or clutch. Oil plug Oil plug
(for oil check window) (for waste oil hole)

8
 Removing the controller cover
2
Single speed type
Caution
• When opening the controller cover, support it with your hand and open it slowly and carefully.
Otherwise the controller cover may hit the internal electrical components, resulting in damage.
Mandatory

(1) Loosen the 4 socket bolts and open the

controller cover.
• If it is difficult to open, hammer the cover side
gently with a plastic hammer, as shown to the
right.

Disassembly procedure
Controller cover

Socket bolt

(2) Remove the socket bolt (gear case side) Controller cover
securing the cover belt, and remove the
Socket bolt
controller cover from the gear case. (gear case side)
• The controller cover can be removed with the
cover belt attached.

Removing the controller cover

Cover belt

(3) Remove the lead wire and connector Panel plate

Fulcrum pin
between the panel plate and main body,
Remove the lead
and remove the panel plate.
wire in advance.
• Loosen the 3 setscrews, and turn the panel
plate a little according to the shape of the
fulcrum pin to remove it.
• Make a note of the locations of the lead wire
connections that will be referred to upon
assembly. Setscrew

(To be continued) 9
 Disassembly procedure (continued)

(4) Remove the limit switch as required.

• Remove 4 lead wires (connectors) of the limit
switch first.
• Loosen the 3 socket bolts to remove the limit
switch (replace the O ring attached to the shaft
with a new part upon assembly).
Socket bolt
• Be careful when removing the limit switch
because it may be damaged if handled in a
wrong way.

O ring Limit switch

Danger
• Do not disassemble the limit switch.
Replace the limit switch as a whole set.
Prohibited Disassembly causes a defective operation,
and a major accident may occur.
Disassembly procedure

Dual speed inverter type (Basic main body B/C type)

Caution
• When opening the controller cover, support it with your hand and open it slowly and carefully.
Otherwise the controller cover may hit the internal electrical components, resulting in damage.
• The controller cover is very hot immediately after operation. Wait until about 30 minutes after
Mandatory
operation.

(1) Loosen the 4 socket bolts and open the

Removing the outer circumference parts

controller cover.
• If it is difficult to open, hit the cover side gently
with a plastic hammer, as shown to the right.

Controller cover

Toothed lock washer

Socket bolt

10
(2) Remove the connector and ground line
connected to the controller cover.
• To remove the ground line, loosen the pan- Damping resistor
head machine screw of the panel plate side. lead wire

Ground line

Pan-head
machine screw

Controller cover

Disassembly procedure
(3) Remove the socket bolt (gear case side) Controller cover
securing the cover belt, and remove the
controller cover from the gear case.
• The controller cover can be removed with the Socket bolt
cover belt attached. (gear case side)

Cover belt

Ground line

Removing the controller cover

(4) Remove the lead wire and connector Fulcrum pin Panel plate
between the panel plate, main body, and
inverter, and remove the panel plate.
• Loosen the 3 setscrews, and turn the panel
plate a little according to the shape of the
fulcrum pin to remove it.
• Make a note of the locations of the lead wire
connections that will be referred to upon
assembly.

Setscrew

(To be continued) 11
 Disassembly procedure (continued)

(5) Remove the limit switch as required.

• Remove the connector of the limit switch first.
• Remove it carefully by holding the connector of
the limit switch side.
• Loosen the 3 socket bolts to remove the limit
switch (replace the O ring attached to the shaft
Socket bolt
with a new part upon assembly).
• Be careful when removing the limit switch
because it may be damaged if handled in a
wrong way. O ring Limit switch

Danger
• Do not disassemble the limit switch.
Replace the limit switch as a whole set. Disassembly causes a defective operation, and a major
Prohibited accident may occur.
Disassembly procedure

Dual speed inverter type (Basic main body D/E/F type)

Caution
• When opening the controller cover, support it with your hand and open it slowly and carefully.
Otherwise the controller cover may hit the internal electrical components, resulting in damage.
• The controller cover is very hot immediately after operation. Wait until about 30 minutes after
Mandatory
operation.

(1) Loosen the 4 socket bolts and open the

controller cover.
• If it is difficult to open, hit the cover side gently
with a plastic hammer, as shown to the right.
Removing the outer circumference parts

Controller cover

Toothed lock washer

Socket bolt

(2) Remove the connector and ground line

connected to the controller cover.
• To remove the ground line, remove the Faston
terminal from the tab of the panel plate side. Ground line

Pan-head
machine screw

Damping resistor
lead wire

Controller cover

12
(3) Remove the socket bolt (gear case side) Controller cover
securing the cover belt, and remove the
controller cover from the gear case.
• The controller cover can be removed with the
cover belt attached.
Socket bolt
(gear case side)

Cover belt

Ground line

(4) Remove the lead wire and connector Remove the lead
between the panel plate, main body, and wire in advance

Disassembly procedure
inverter, and remove the panel plate and
inverter.
• Loosen the 3 setscrews to remove the panel
plate.
• Loosen the 4 pan-head machine screws of the Pan-head
inverter to remove it. machine screw
• Make a note of the locations of the lead wire
connections that will be referred to upon
assembly.

Setscrew
Panel plate

Inverter

Removing the controller cover

(5) Remove the limit switch as required.
Remove the connector of the limit switch first.
• Remove it carefully by holding the connector of
the limit switch side.
• Loosen the 3 socket bolts to remove the limit
switch (replace the O ring attached to the shaft
with a new part upon assembly). Socket bolt
• Be careful when removing the limit switch
because it may be damaged if handled in a
wrong way.
O ring Limit switch

Danger
• Do not disassemble the limit switch.
Replace the limit switch as a whole set. Disassembly causes a defective operation, and a major
Prohibited accident may occur.

(To be continued) 13
 Disassembly procedure (continued)

Removing the top hook

3 Remove the top hook first to make it easier to disassemble other parts.

# Removing the top hook (Basic main body

B/C/D/E)
Top hook or Shaft check clip
(1) Loosen the socket bolt to remove the Presser
lifting yoke part
shaft check plate.

Top pin
(2) Remove the shaft check clip in the
opposite side.
• Pull up the shaft check clip to remove. Shaft check plate
• If it is difficult to remove, use the longnose
pliers to open the presser part and slide it
upward.
Disassembly procedure

(3) Remove the top pin, and then top hook. Socket bolt

# Removing the top hook (Basic

specification F)
Top hook
• For the double chain type, remove Top hook
the load chain first. (for the double chain type)
1. Pull out the split pin securing the slot Slot nut
nut of the chain pin, and remove the Split pin Chain pin
slot nut.
Bracing
2. Loosen the chain pin to remove the
shaft plug
Removing the top hook

load chain.
Steady brace
shaft plug Load chain
1. Loosen the 2 socket bolts to remove the
Shaft Check Plate A.
2. Loosen the 2 pan-head machine screws to Top pin
remove the steady brace shaft check plate. O ring Shaft Check
3. Pull out the bracing shaft and steady Plate A
brace shaft.
Spring lock
• If it is difficult to remove, remove the
washer
stator of the opposite side, remove
the shaft plug and O ring, and Stator Socket bolt
hammer the top pin with a plastic
O ring
hammer using a proper jig.
• For disassembly of the stator, refer Steady brace shaft
to page 19. Steady brace shaft check plate
4. Remove the 2 O rings each from the top
pin and steady brace shaft.
5. Remove the hook or bracing yoke.
Pan-head machine screw

14
 Disassembling the gear parts
4 (1) Remove the friction plug from the gear Friction plug
case as required.
Slot for removal
• For the friction clutch with mechanical brake
("friction clutch with mechanical brake"
hereafter) specification, this operation is not
required.

Disassembly procedure
(2) Loosen the 4 socket bolts. Hammer the
gear case gently with a plastic hammer to
remove it.
• Remove it carefully not to pull the lead wire
from the motor or brake.
Socket bolt
• Note that the gear case may come off with the
friction clutch attached to it.

Disassembling the gear parts

(3) Remove Packing G and set pin.

• Be careful not to scratch the gear case junction
Packing G
face.

Body

Set pin
Another one
exists in the
opposite side,
on the diagonal line.

(To be continued) 15
 Disassembly procedure (continued)

Danger
• Do not disassemble the friction clutch or friction clutch with mechanical brake.
If it is not observed, a major accident such as death or serious injury may occur due to a falling load.
Prohibited

# Double reduction
• The gear configuration as shown to the right
is the double reduction specification. Perform
disassembly in the following steps.
Disassembly procedure

(4) Remove the set spring and friction clutch Friction clutch with
Release mechanical brake
from the body.
• For the friction clutch with mechanical brake
specification, release the pawl from the
ratchet disc to remove the friction clutch with
mechanical brake. Set spring
(There is no set spring.)
Snap ring
Friction clutch

(5) Remove the snap ring, and remove the

load gear. Load gear
Disassembling the gear parts

# Friction clutch with mechanical brake specification (option)

(6) Remove the snap ring, and remove the pawl spring and pawl from the pawl shaft.

Pawl shaft
Danger
• The pawl shaft is fixed to the body with Pawl spring
the screw lock. Do not remove it.
Pawl
Prohibited If you do, the pawl shaft will come off, and
a major accident such as death or serious
injury may occur due to a dropped load.
Snap ring

16
# Triple reduction
• The gear configuration with Gear B built in Gear B
as shown to the right is the triple reduction
specification. Perform disassembly in the
following steps.

(4) Remove Gear B from the bearing of the Friction clutch with Release
gear plate. mechanical brake

Disassembly procedure
(5) Remove the set spring and friction clutch
Friction clutch Gear B
from the body.
• For the friction clutch with mechanical brake Set spring
specification, release the pawl from the
ratchet disc to remove the friction clutch with Gear
plate
mechanical brake.
(There is no set spring.) Snap ring

(6) Loosen the 3 socket bolts, and remove

the gear plate from the body.
Load gear

(7) Remove the snap ring, and remove the

Disassembling the gear parts

load gear.

# Friction clutch with mechanical brake specification (option)

(8) Remove the snap ring, and remove the pawl spring and pawl from the pawl shaft.

Pawl shaft
Danger
• The pawl shaft is fixed to the body with Pawl spring
the screw lock. Do not remove it.
Pawl
If you do, the pawl shaft will come off, and
Prohibited
a major accident such as death or serious
injury may occur due to a dropped load.

Snap ring

(To be continued) 17
 Disassembly procedure (continued)

Disassembling the load chain circumference

5 (1) Remove the stopper and cushion rubber
from the load chain (no load side). Cushion rubber
• For the double type, also remove the stopper
of the load side.
Socket bolt

Stopper

(2) Remove the load chain from the body to

the load side.
Disassembly procedure

• Remove the bottom hook as required.

Chain Guide A
Stopper
Cushion rubber
(Remove it in advance.)

(3) Remove the limit lever.

• Remove the lever pin, lever pin spring, and then
limit lever.
Disassembling the load chain circumference

Lever pin

Roller
pin Socket bolt

(4) Loosen the 4 socket bolts, and remove Lever pin

Chain Guide A from the body. spring
• Remove the guide roller and roller pin.
Guide roller
(There is no guide roller for 500kg or less.)
• Be careful not to lose the roller pin of the guide Chain Guide A Limit lever
roller during operation.

18
 Disassembling the motor and electromagnetic brake
6 (1) Loosen the 4 socket bolts, and remove Socket bolt
the fan cover. Fan cover

(2) Remove the snap ring. Snap ring

Disassembly procedure
Fan

(3) Insert the "pawl" part of the puller to the

Puller
outer circumference bottom of the fan to
remove the fan.
Blade
• Insert it as close to the blade as possible. Be
careful not to damage the fan. Fan

Disassembling the motor and electromagnetic brake

• Use a three-pawl puller for safer operation.
(Remove it
with the
puller.)

(4) Remove the set pin. Set pin

(To be continued) 19
 Disassembly procedure (continued)

(5) Remove the brake cover.

• If it is difficult to remove, hammer it gently with
a plastic hammer to remove.
• Be careful not to hammer it too much to cause
deformation.

(6) Remove the brake wiring.

• Hold the male and female bullet terminals to
remove it.
• Be careful not to pull the lead wire causing
damage in the connection with the bullet
terminal.
Disassembly procedure

(7) Remove the socket bolt (with spring Bolts (x3)

washer), and remove the brake.
• Make a note of the installation position (lead
Brake Remove the bullet
wire position) of the electromagnetic brake for
terminal in advance.
easy assembly.

Make a note of this position.

Disassembling the load chain circumference

Danger
• Do not disassemble the electromagnetic brake.
If disassembly is performed, a major accident such as death or serious injury may occur due to a
Prohibited falling load.

(8) Check the V ring for any abnormality.

• If the V ring is worn, check for dust entering to
the brake.

20
(9) Remove the V ring, snap ring, Packing B,
and hub.
• Be careful not to scratch the motor junction
face.
• Some models don't have the snap ring (for hub
bottom). V ring
• Remove the hub using a puller.
Springs (x2) For hub top

# Spline hub Motor shaft Hub

• First, remove the 3 hub springs installed to Hub spring
the spline hub and store them. Fan installation
Snap ring
area
Key
Hub installation
area
Key slot

Spline hub Snap ring for hub

bottom

Disassembly procedure
Packing B
Information
Some spline hubs do not require a hub spring. Check the
shape of the spline hub.
Spline hub with Spline hub without
hub spring hub spring

Disassembling the load chain circumference

Hub removal

Puller

Hub

(To be continued) 21
 Disassembly procedure (continued)

(10) Remove the 4 socket bolts. Hammer the

stator gently with a plastic hammer to Loosen socket
bolts (x4).
remove it from the body.
• Turn it over so that the stator is facing down
and the body is facing up.
• Use a wooden block for easier operation.
• Handle it carefully not to damage the motor
lead wire.
Hammer gently
with a plastic
hammer.

(11) Remove Packing M. Packing M

• Be careful not to scratch the motor junction Set pin
face.
• Remove the set pin.
Disassembly procedure

(12) Remove the rotor from the stator. Stator

• Be careful not to scratch the stator inner Rotor (Be careful so that the rotor
circumference and rotor outer circumference. (Remove it gently.) does not interfere with
internal winding.)
Disassembling the body part

Disassembling the body part

7 (1) Remove the 3 socket bolts from the body.
Socket Bearing bearer
Bolt

22
(2) Place the body sideways. Hammer the
pinion gently to remove the bearing
bearer (including the pinion).

Pinion
(Integrated with the bearing
and bearing bearer)

(3) Hammer the load sheave gently as shown

in the figure to remove it.
• Hold the load sheave with hands to prevent it
from falling.
• For 500kg or less, Chain Guide B is not fixed.
Be careful not to damage Chain Guide B.

Disassembly procedure
Load sheave

(4) Remove the 4 screws, and remove Chain

Guide B.
• There is no pan-head machine screw for 500kg
or less.

Chain
Guide B

Disassembling the body part

Pan-head
machine screw

500kg or less
Chain Guide B

(5) Remove the snap ring as required, and

Snap ring
remove the bearing and oil seal built into
the body.
• If the oil seal is removed, replace it with a new
one upon assembly.

Bearing

Oil seal

23
 Assembly procedure

Danger
• Do not perform re-assembly using parts exceeding application limits.
• For parts to be replaced with new parts upon re-assembly, refer to page 3.
• Tighten the bolts and nuts securely with the specified torques.
Mandatory
• Make sure to perform installation and retaining measure (i.e. opening legs) for the split pin.
• Apply oil, grease, and screw lock as instructed.
If they are not observed, a major accident such as death or serious injury may occur.

Assembling the body

1 (1) Mount the snap ring to Housing A of
Snap ring
the body, and press-fit the bearing and
then oil seal. (Apply oil to Housing A in
advance.)
• Make sure that the snap ring is fully inserted to
the slot.
• Turn over the body, and press-fit the bearing Housing A
Assembly procedure

until it reaches the snap ring.

• Insert a new oil seal.
• Apply machine oil on the oil seal, and install
Bearing
it so that the flat part faces the direction as
shown in the figure.
Oil seal
• After installation, apply additional oil on the lip
circumference. Cross-sectional shape

Snap ring Bearing

Oil

NEW

Housing A

Oil seal
Assembling the body

(2) Turn over the body, and press-fit the Housing B Bearing
Oil
bearing until it reaches the snap ring. Oil

• Apply oil on all bearings and insert them using Housing A

a proper jig.

24
(3) Install the oil seal with machine oil applied
to the load sheave securely.
• Install it fully so that the flat part faces the
direction as shown in the figure. Bearing
• After installation, apply additional oil on the lip Oil

circumference.
Oil seal
NEW
Oil

Oil

Bearing installation part

Load sheave
(4) Install the bearing to the load sheave.

Oil

(5) Install Chain Guide B to the body

securely.
• For 1t or more, install a pan-head machine
screw.

Assembly procedure
• For 500kg or less, it is fastened together with
Chain Guide A, so no pan-head machine screw
is required.
Chain
Guide B

Pan-head
machine screw
500kg or less
Chain Guide B

Assembling the body

(6) Insert the load sheave to the body.
• Place the body on a wooden block, and insert
the load sheave fully by using a proper jig not
to hit the bearing. Be careful not to scratch the
Bearing
oil seal during operation. Oil
• If it is difficult to insert the bearing, hammer it
gently with a plastic hammer.
• For 500kg or less, Chain Guide B is not fixed. Oil

Be careful not to damage the load sheave and

Chain Guide B.

(To be continued) 25
 Assembly procedure (continued)

(7) Insert the pinion (with the bearing) to the

bearing bearer.
• If it is difficult to insert the pinion, hammer it
gently with a plastic hammer. Pinion

Bearing Oil

Bearing bearer

(8) Insert the bearing bearer (integrated with Torque

Socket
the pinion) to the body. Lock
bolt
• Make sure there is no gap between the junction
faces of the bearing bearer and body. Spline part
• Be careful not to scratch the oil seal with the Grease

gear part of the pinion.

• Apply screw lock on the 3 socket bolts and Bearing
bearer
tighten them.
• Apply molybdenum disulfide grease Molytherm
No.2 lightly and evenly onto the spline part of
the pinion.

Molytherm No.2 : 2g
Assembly procedure

Tightening torque M5 : 8.4 N·m

M6 : 10.8 N·m

Danger
• Apply the specified grease on the spline part of the pinion.
If it is not observed, the load will drop due to worn or damaged parts, and a major accident such as
Mandatory death or serious injury may occur.

(9) Install the guide roller to Chain Guide A

Assembling the body

with the roller pin.

(10) Install Chain Guide A to the body with the

4 socket bolts.
Roller Torque
• Tighten the socket bolts at the following torque. pin Socket bolt
• For 500kg or less, Chain Guide B is fastened
together.

Tightening torque M6 : 10.8 N·m

M8 : 37.2 N·m
Guide roller Chain Guide A

26
 Assembling the motor and electromagnetic brake
2 (1) Press-fit the bearings at 2 locations on
the motor shaft. Snap ring NEW

Key
(For hub Bearing
(2) Install a snap ring between the key and (For rotor)
driving)
bearing of the basic main body (B/C/D).
• Install it so that the key slot and snap ring Rotor
opening are in the opposite sides.
• Some models don't require any snap ring.

Bearing
(3) Install the key to the motor shaft.
(For rotor)
• Install it fully into the key slot.

(4) Insert the rotor (including the motor shaft) Rotor Stator
to the stator. (Insert it gently.) (Be careful so that the rotor
• Insert it from the tip of the key installation side
does not interfere with intern
winding.)

Assembly procedure
of the motor shaft, and insert the bearing to the
housing inside the stator.
• When inserting the rotor, be careful not to
scratch the stator winding.

Assembling the motor and electromagnetic brake

(5) Mount the backing plate on the bottom of Brake lead wire
the motor shaft for supporting the rotor,
and make the motor frame upright.
• Draw the 2 lead wires for braking out from the
stator upper opening.

(To be continued) 27
 Assembly procedure (continued)

(6) Install the hub to the motor shaft. Hub installation cross-sectional view
• If it is difficult to insert, hammer it gently with a
Snap ring Motor Snap Motor
plastic hammer.
shaft ring shaft
• Press down until the slot to which a snap ring
Hub
is mounted is visible. Hub
Snap ring Key Key
(for hub
bottom)
With snap ring Without snap ring
for hub bottom for hub bottom

NEW
(7) Install a snap ring to the hub top. Snap ring
• Make sure that the snap ring rotates smoothly. Install after
positioning the hub.
Use a
cylindrical jig
Hammer it gently
Danger Hub with a plastic
hammer
• Install the key and snap ring securely.
A major accident such as death or serious
Mandatory injury may occur due to a falling load.
Assembly procedure

# Dual speed inverter type spline hub

Motor shaft Hub spring
# After installing the spline hub to the motor
shaft, install the 3 hub springs to the correct Snap ring
positions as shown to the right.

Caution Key slot

• Make sure that the hub spring is Spline hub

Assembling the motor and electromagnetic brake

installed to the spline hub correctly.

• Check the shape of the spline hub.
Mandatory Spline hub
Spline hub with Spline hub without
hub spring hub spring

Otherwise, abnormal sound, vibration, or

physical damage may occur.

28
(8) Install the electromagnetic brake with the       Tighten
Torque with
3 socket bolts. bolts (x3) N-m
Connect the bullet
• Check the orientation of the electromagnetic Brake terminal after
brake. Refer to the position data recorded upon (Disassembly installation is
disassembly. is prohibited.) complete.
• Check that the lead wire is not too long or too

short for connection.

• Perform wire connection properly by referring

to the figure.
Tightening torque M6 : 10.8 N·m
M8 : 37.2 N·m
Spring lock washer : Yes Align orientation to the position in the note.

(9) Install the V ring. Brake cover side

• Insert the V ring to the motor (pinion) shaft. V ring
• Insert the V ring in the orientation as shown in
the figure until it touches the stage of the motor
shaft. Brake Cross-sectional shape

Assembly procedure
(10) Install the set pin, and then install the Brake cover
brake cover.
• The center hole will slide against the V ring, so
make sure to apply Molytherm No.2.

Molytherm No.2 : Several grams Assembling the motor and electromagnetic brake
Set pin Packing B
NEW

Grease

Brake cover
(Apply Molytherm No.2
on the contact face
with the V ring before
installing.)

(To be continued) 29
 Assembly procedure (continued)

(11) Install the fan.

• If the fit is hard and it is difficult to install, set a
proper jig and hammer it gently with a plastic
hammer.
• Be careful not to hammer the motor shaft or
(Use the jig.)
fan.

Fan

Motor shaft

(12) Install a snap ring. Snap ring

NEW

Fan
Assembly procedure

(13) Install the fan cover to the stator with Bolts (x4) Torque

the socket bolt (toothed lock washer

Fan cover
required).
• Be careful of the orientation of the fan cover
Assembling the motor and electromagnetic brake

(align it with the set pin).

Tightening torque M5 : 4.7 N·m

M6 : 7.9 N·m

Align with
2 set pins.
Caution
• When installing the fan cover, observe
the tightening torque value to tighten
the socket bolt.
Mandatory
If it is not observed, damage or crack of the
fan cover may occur.

30
 Connecting the motor and body
3 (1) Install the 2 set pins and Packing M to the
Push in another one in
motor. the opposite side, on a
diagonal line.

Body
(2) Mount the body on the motor. Pass the
• Mount it so that the Chain Guide A side of the lead wire.
body is in the name plate side of the motor.
Packing M
• Be careful so that the lead wire won't get NEW
caught between the body and stator.
• Fit the spline hole at the pinion bottom to the
spline shaft at the motor shaft tip by rotating
the pinion. Stator
• Hammer the motor gently with a plastic
hammer to connect the motor without any gap.
• Apply screw lock on the 3 socket bolts, and Name plate
Socket bolts (x4)
install the motor and body. Torque Set pin
Lock (Pass through the
Tightening torque M6 : 10.8 N·m wiring hole of the body.)

Assembly procedure
M8 : 34.3 N·m
M10 : 39.2 N·m
M12 : 58.8 N·m

(3) Install the limit lever to Chain Guide A at

the body bottom. Lead wire
• Fit the limit lever to Chain Guide A, insert the
lever pin with the lever pin spring installed, and Lever pin
align it with the hole position of Chain Guide A
to install it.
Lever pin
Connecting the motor and body
spring

Limit lever

(To be continued) 31
 Assembly procedure (continued)

Installing the load chain

4 (1) Install the load chain so that the welded
Rotate with hand.

Load side
part comes outside of the load sheave. No load side
(insert from the
• Insert it to the main body from the horizontal horizontal link) Draw out chain
link (or vertical link for capacity over 3t) Insert chain.
Chain welded part

# Installation for the double chain type

# Insert the load chain from the no load side of Rotate
Chain Guide A, wind it up by rotating the load with hand.
sheave manually to guide it out to the load
chain outlet (load side). No load side
(1) Insert the no load side chain spring to the Load side (insert from the
load chain, and install a stopper, cushion Draw out vertical link)
rubber or chain spring to the 3rd link from chain Chain welded part
the end. Insert chain.
(2) Insert the chain spring before bottom hook.
(3) Lock the load side terminal to Bracing Yoke
D with a chain pin, slot nut, and split pin.
Check the load chain for any twist.
For double chain
Assembly procedure

(2) Insert the load chain from the load side

(bottom hook side) of Chain Guide A,
wind it up by rotating the load sheave
manually to guide it out to the load chain
outlet (no load side).
• When it engages with the load sheave, tilt the
body to the no load side, and rotate the load
sheave manually to guide the load chain out
without getting it entangled.
Installing the load chain

Danger
• Insert the load chain so that the welded part comes outside when it is engaged with the load
sheave.

Mandatory If it is not observed, defective operation or abnormal wear will occur, and a major accident may occur
due to a falling load.

32
(3) Re-check the orientation of the load
chain, and check for any twist.

(4) Install the stopper and cushion rubber or

chain spring to the 3rd link from the end
of the no load side load chain as they No load side chain
were before disassembly.
Cushion rubber

Stopper

Assembly procedure
Assembling the body

(To be continued) 33
 Assembly procedure (continued)

Assembling the gear parts

5
# Double reduction

# Mechanical brake specification (option) Pawl shaft

NEW

(1) Insert the pawl spring and pawl to the Pawl spring
pawl shaft, and lock them with a snap (Replace it with
a new part if worn.)
ring.
Pawl
• Check the orientation so that the pawl is in
engagement with the ratchet disc.

NEW
Snap ring

(1) Insert the load gear to the load sheave, Fig. A Orientation of the load gear
Spline Pinion Friction clutch with
and lock it with a new snap ring. Boss part mechanical brake
(Bearing side Load sheave
• Make sure that the snap ring is inserted fully. has indentation.) Snap ring
• For the orientation of the load gear to install it
correctly, refer to Figure A.
Load
gear

Set spring
Assembly procedure

Snap ring
NEW
Friction clutch

(2) Install the friction clutch, and mount the

set spring.
Load gear

Bearing

Pinion
Assembling the gear parts

# Friction clutch with mechanical brake

specification (option)
• Install the friction clutch with mechanical brake
while checking the engagement between the Rotational direction
ratchet disc and pawl. when hoisting

34
 Danger
• Do not adjust the friction clutch or friction clutch with mechanical brake.
If you do, a major accident such as death or serious injury may occur.
Prohibited

# Triple reduction
(1) Insert the load gear to the load sheave, Fig. A Orientation of the load gear
Spline Pinion Friction clutch with
and lock it with a new snap ring. Boss part mechanical brake
(Bearing side Load sheave
• Make sure that the snap ring is inserted fully. Snap ring
has indentation.)
• For the orientation of the load gear to install it
correctly, refer to Figure A.
Load
gear

Gear B Friction clutch

Gear plate Set
Socket bolt spring
(x3)
(2) Place the set pin to the body, and install Torque

the gear plate with the 3 socket bolts.

Snap ring

Assembly procedure
Tightening torque M6 : 10.8 N·m NEW

M8 : 37.2 N·m
Spring lock washer : Yes

Load gear

(3) Install the friction clutch, and mount the

set spring.

Pinion

Assembling the gear parts

(4) Insert Gear B to the bearing of the gear
plate.

# For the friction clutch with mechanical

brake specification (option), install
additional parts as in the case of the double
reduction specification.
(Refer to the previous page.)

(To be continued) 35
 Assembly procedure (continued)

(3) Press-fit the bearing for the pinion to the Bearing

gear case using a proper jig. Oil seal

Cross-sectional
shape
Bearing
(triple reduction
(4) Install the oil seal to the gear case using a specification
proper jig. only)

(5) Install the friction plug by hammering it Friction plug

with a plastic hammer.
Torque

Socket bolt (x4)

Install it while
hammering
around the pin
charging part
gently.
Lead wire
(6) Mount a new Packing G on the body, and Gear case
install the gear case by hammering it with
a plastic hammer.
Assembly procedure

• At the same time, install the 2 set pins.

• Be careful so that the lead wire won't get
caught.
• Temporarily install the gear case with the 4
NEW
socket bolts, and tighten them sequentially,
alternating diagonally. Packing G
Tightening torque M6 : 10.8 N·m
M8 : 37.2 N·m Set pin (x2)
Toothed lock washer : Yes (Another one exists in the
opposite side, on the
diagonal line.)
Body

(7) Install the limit switch from the gear

Assembling the gear parts

case side (inside of the panel plate) (if

removed).
• Replace the O ring of the switch shaft part with
a new one, and apply oil on it. Install it in advance.
• Align the shaft salient of the limit switch to the Torque

notch of the lever pin when inserting it.

• Insert it gently not to scratch the O ring.
Socket bolts
(x3)
• Perform wiring of the limit switch.

% After installation, move the limit lever manually Oil Limit

and check if it performs follow-up operation. Apply oil. switch NEW

Tightening torque M6 : 10.8 N·m

Spring lock washer : Yes

36
 Installing the top hook
6
# Assembling the top hook (Basic main body
B/C/D/E)
Shaft check clip
(1) Install the top hook by inserting the 2 top Hook or
lifting yoke
pins.

Top pin
(2) Install the shaft check plate with the
socket bolt.
• Fix and lock the top pin with the shaft check Shaft check plate
plate and shaft check clip.
• Push the shaft check clip fully until it clicks.

Tightening torque M6 : 10.8 N·m

Socket bolt
Torque

(3) When connecting to the electric trolley,

install the lifting yoke.

Assembly procedure
# Assembling the top hook (Basic main
body F)
(1) Install the 2 O rings to the top pin and Top hook
steady brace shaft. Top hook
(2) Install the top hook or bracing yoke
while inserting the bracing shaft.
(3) Install Shaft Check Plate A with the 2 Bracing
socket bolts. shaft plug
Tightening torque M6 : 10.8 N·m
Steady brace
Spring lock washer: Yes shaft plug
(4) Insert the steady brace shaft.
(5) Install the steady brace shaft check Top pin
Installing the top hook
plate with the 2 pan-head machine
screws. O ring Shaft Check
Tightening torque M5 : 8.4 N·m Plate A
(6) Insert the shaft plug and O ring, and Spring lock
steady brace shaft plug and O ring washer
to the hole of the top pin and steady Socket
brace shaft of the stator side. Stator bolt
• If they were removed during disassembly, O ring
insert them before connecting the motor
and body as described on page 26.
Steady brace shaft
Steady brace shaft check plate

Pan-head machine screw

(To be continued) 37
 Assembly procedure (continued)

# Double chain
When the assembly of the top hook of Top hook
Basic main body E/F is complete, install Slot nut
the load chain. Split pin Chain pin
(1) Install the load chain to the bracing
yoke while inserting the chain pin.
Load chain
(2) Tighten the slot nut to the split pin
slot of the chain pin, and insert the
split pin.
(3) Bend the split pin to lock.

Bracing yoke
Assembly procedure
Installing the top hook

38
 Assembling the controller cover
7
Single speed type
Caution
• Be careful so that your finger won't get caught by the panel plate.

Mandatory

(1) Fix the panel plate securely with the 3 Draw out from
setscrews. the notch of
• Align the elongate hole of the panel plate to the
the panel plate.
Fulcrum pin
fulcrum pin head of the gear case, and rotate it
slightly for position it.

Assembly procedure
Setscrew

(2) Reconnect the motor lead wire. Connect to

• Check the wire connection by looking at the each terminal. Wiring hole inside
connecting diagram. The connecting diagram the gear case
is attached on the inside of the controller cover.

Assembling the controller cover

From motor

(3) Install the cover belt to the controller Controller cover

cover (if removed).
• Be careful so that the cover yoke faces the
direction as shown in the figure.

Cover belt

Put the yoke in this orientation.

(To be continued) 39
 Assembly procedure (continued)

(4) Install the cover belt to the gear case. Socket bolt
(gear case side) Plain washer
• Pass the cover belt through Controller Cover
Packing C. Controller
• Tighten the socket bolt while holding the Cover Packing C
controller cover with hands. Cover belt
Controller
cover

(5) Install the controller cover with 4 socket

Controller cover
bolts (spring lock washer required). packing C
NEW
Tightening torque M5 : 8.4 N·m
M6 : 10.8 N·m
Spring lock washer : Yes

Controller cover

Spring lock washer

Assembly procedure

Socket bolt
Torque

(6) Insert the pushbutton cord plug to the

Socket
socket, and install the protection wire to
the body.
• Install Cable Support L with the protection Pushbutton Wire
wire attached to the body with the 2 pan-head cord support
machine screws.

Push in the
coupling and turn
clockwise. Protection
1 wire
Assembling the controller cover

2
(7) Insert the feed cable plug to the socket. Coupling screw

Cable bearer arm

Torque

(8) Install the cable bearer arm to the body Pan-head

with the 2 pan-head machine screws. machine
screws (x2)

Push in the coupling

and turn clockwise.

(9) Install the chain bucket to the main body.

• For information on how to install various types of buckets, refer to Owner's Manual (separate document).

40
Dual speed inverter type (Basic main body B/C type)
Caution
• Be careful so that your finger won't get caught by the panel plate.

Mandatory

(1) Fix the panel plate securely with the 3 Draw out from the notch
setscrews. of the panel plate.
• Align the elongate hole of the panel plate to the Panel plate
Fulcrum pin
fulcrum pin head of the gear case, and rotate it
slightly for position it.

Setscrew

Assembly procedure
(2) Reconnect the motor lead wire. Connect to
• Check the wire connection by looking at the each terminal. Wiring hole inside
the gear case
connecting diagram. The connecting diagram
is attached on the inside of the controller cover.

From motor
Assembling the controller cover

(3) Install the cover belt to the controller Controller cover

cover (if removed).
• Be careful so that the cover yoke faces the
direction as shown in the figure.

Cover belt

Pan-head Ground line

machine screw

(To be continued) 41
 Assembly procedure (continued)

(4) Install the cover belt to the gear case. Socket bolt Torque

• Pass the cover belt through Controller Cover (gear case side) Controller cover
Packing C. Spring lock packing C
• Tighten the socket bolt while holding the washer
controller cover with hands. Plain washer
Cover belt
Tightening torque M6 : 10.8 N·m
Spring lock washer : Yes
Plain washer : Yes Controller cover

(5) Connect the wiring to the controller cover

connector, and connect the ground line to
the ground terminal (Faston terminal) of Damping resistor
the panel plate. lead wire
Assembly procedure

Ground line

Pan-head
machine screw

Controller cover
Assembling the controller cover

(6) Install the controller cover with 4 socket Controller cover

bolts (toothed lock washer required). packing C
Toothed lock
Tightening torque M5 : 8.4 N·m washer
M6 : 10.8 N·m
Toothed lock washer : Yes

Controller cover

Socket bolt
Torque

42
Dual speed inverter type (Basic main body D/E/F type
Caution
• Be careful so that your finger won't get caught by the panel plate.

Mandatory

(1) Fix the panel plate securely with the 3 Remove the
setscrews and the inverter with the 2 pan- lead wire
in advance.
head machine screws.
• When installing the inverter, be careful so that
the lead wire won't get caught.
Pan-head
machine screw

Setscrew
Panel plate
Inverter

Assembly procedure
(2) Reconnect the motor lead wire. Connect to
• Check the wire connection by looking at the each terminal. Wiring hole inside
connecting diagram. The connecting diagram the gear case
is attached on the inside of the controller cover.

From motor Assembling the controller cover

(3) Install the cover belt to the controller Controller cover

cover (if removed).
• Be careful so that the cover yoke faces the
direction as shown in the figure.

Cover belt

Pan-head Ground line

machine screw

(To be continued) 43
 Assembly procedure (continued)

(4) Install the cover belt to the gear case. Socket bolt Torque
• Pass the cover belt through Controller Cover (gear case side)
Packing C. Spring lock
Controller cover
• Tighten the socket bolt while holding the washer
packing C
controller cover with hands.
Plain washer

Tightening torque M6 : 10.8 N·m Cover belt

Spring lock washer : Yes
Plain washer : Yes
Controller cover

(5) Connect the wiring to the controller cover

connector, and connect the ground line to
the ground terminal (Faston terminal) of
the panel plate.
Assembly procedure

Ground line
Pan-head
machine screw

Damping
resistor
lead wire

Controller cover
Assembling the controller cover

(6) Install the controller cover with 4 socket Controller cover

bolts (toothed lock washer required). packing C

Tightening torque M5 : 8.4 N·m

M6 : 10.8 N·m
Toothed lock washer : Yes

Controller cover

Toothed lock
washer
Socket bolt
Torque

44
 Installing the bottom hook (if removed from the chain)
8
Caution
• Check the load side of the load chain to install the bottom hook.

Mandatory

(1) For 2t or more, pass the limit backing

plate and chain spring through before
Grease
installing the bottom hook.
Apply grease
• The cushion rubber and stopper will be Nut
after cleaning the
attached to the load side. interior so that Torque

Tightening torque M6 : 19.6 N·m no dust exists. Lock

M8 : 34.3 N·m
M10 : 63.7 N·m Assemble after
M12 : 63.7 N·m applying Grease

grease.
Spring lock washer: Yes
Secure with
a double wrench

Assembly procedure
Installing the bottom hook

(To be continued) 45
 Assembly procedure (continued)

Oil filling
9
Danger
• Use genuine gear oil.
If you inject (or mix) any oil other than genuine oil, a major accident such as death or serious injury
Mandatory may occur due to a dropped load.

(1) Tighten the oil plug (for waste oil hole) OIL plug B
with a new packing securely. (for oilhole)

Oil plug
(for oil check window)
Oil plug
(for waste oil hole)
Assembly procedure

(2) Inject gear oil from the oil plug B Oil plug B
(for oilhole). oil (for oilhole)
ar
• Inject a proper quantity of oil by referring to the Main body Ge Packing
table on the next page.
• Inject oil up to the proximity of the oil plug (for
oil check window).
Packing

Oil plug Packing

(for oil check window)
Oil plug
(for waste oil hole)
Oil filling

(3) Place a new packing on the oil plug B (for

oilhole) and tighten it.

# Use Kito genuine gear oil. (Refer to the oil

quantity on the next page.)

+ The friction clutch with mechanical brake

specification has a sticker that indicates “With
mechanical brake" (orange letters on a black
background) to the right side seen from the main
body controller cover.

46
 Danger
• Use the gear oil that comply with the specifications.
If you use different oil, a major accident such as death or serious injury may occur due to a dropped load.
Mandatory The types of oil used are different for the friction clutch and friction clutch with mechanical brake.

Oil types and oil quantity for one unit of main body

Specification Product Code Amount of gear oil (ml) Oil manufacturer Oil type
ER2-003S, 003IS
ER2-004L, 004IL, 004S,
540
004IS, 005S, 005IS
ER2-010L, 010IL 620
Friction ER2-010S, 010IS 680
clutch ER2-015S, 015IS, 020L, 020IL 1300 Kito genuine Kito genuine
ER2-020S, 020IS, 028S,
1900
028IS, 030S, 030IS
ER2-025S, 025IS, 048S,
1900
048IS, 050S, 050IS
ER2-003S, 003IS

Assembly procedure
ER2-004L, 004IL 620
ER2-004S, 004IS, 005S, 005IS 700
ER2-010L, 010IL 800
Friction clutch
with mechanical ER2-010S, 010IS 860
brake ER2-015S, 015IS, 020L, 020IL 1600 Kito genuine Kito genuine

ER2-020S, 020IS, 028S,

2500
028IS, 030S, 030IS
ER2-025S, 025IS, 048S,
2700
048IS, 050S, 050IS

+ Do not top up on old oil. Use entirely new oil.

Operation check, etc.

Operation check, etc.
10 After disassembly and assembly, check the following items.
(1) Check for parts that are left unused in assembly.
• If any part is left, perform disassembly and assembly again for correct assembly.

(2) Perform daily inspection.

• For details, refer to "Daily inspection" in Owner's Manual (separate document).

(3) After checking that no error occurs with no load, perform an operation test with a
rated load.
• For details, refer to "Regular inspection" in Owner's Manual (separate document).

47
 < Memo >

48
< Memo >

49
 北海道 Nationwide Kito service network

東海
大栄電機㈱ 函館市海岸町 17-21 0138-42-1594 誠電機商会 沼津市玉江町 3-7 0559-32-4395
㈱伊藤機械製作所 札幌市東区東雁来５条 1-3-6 011-784-3633 望月電機工業㈱ 富士市伝法 1242-4 0545-52-2058
㈱セイデンサービス 札幌市白石区北郷六条 9-1-7 011-873-9766 ㈱田中工機 富士市依田橋字江堀 310-3 0545-32-2173
㈲水野電機 旭川市六条通 15- 左 6 0166-23-4562 駿河機工 静岡市清水区七ツ新屋 513-1 0543-45-2906
㈲竹内電機商会 旭川市永山町 8 条 1-1-11 0166-24-7799 ㈱ KDK 浜松市中区西丘町 1013 053-438-2330
㈱ T.S 電機工作所 帯広市東一条南 7-9 0155-23-4768 ㈲上当電機工業所 静岡県裾野市葛山 1104 055-997-1623
㈲エスティテクノス 釧路市春採 8-4-18 0154-92-3000 田中クレーンサービス 豊橋市飯村南 2-19-13 0532-61-6705
㈱坂野電機工業所 北見市北六条西６-4 0157-23-7561 ㈱エスディケイ 豊橋市花田町越水 6 0532-31-9325
東北

山内電機商会 会津若松市七日町 11-4 0242-22-5777 ㈲山田電設 岡崎市渡町大榎 108 0564-33-6250

㈲新栄電機工業 須賀川市大字森宿字安積田 177-17 0248-72-2195 神星電機㈱ 刈谷市丸田町 3-21 0566-21-1714
㈲須賀電機 仙台市宮城野区扇町 5-9-20 022-232-5404 東海ホイスト工業㈱ 大府市大府町原 48-2 0562-48-2191
㈱ムトー電機 石巻市山下町 2-5-1 0225-95-4433 ㈲名古屋ホイスト工業所 名古屋市南区菊住 2-6-17 052-822-1535
㈱佐々木電機本店 盛岡市津志田町 1-1-50 0196-36-3268 ㈱後藤電機製作所 一宮市大字光明寺字南方 11-1 0586-51-8861
㈱八戸鉄工所 八戸市大字河原木字北沼 15-7 0178-28-3830 シノブエンジニアリング㈱ 稲沢市附島町西浦 29-1 0587-35-2400
㈲佐々木電機商会 青森市港町 1-13-13 0177-41-0287 正栄電機㈱ 恵那市長島町中野 357-1 0573-26-2324
㈲穴山電機工業所 秋田市土崎港中央 2-9-28 0188-45-1434 ㈱ホクテック 四日市市平町 19-8 0593-65-6226
㈱朝倉電機 山形市北町 1-4-1 0236-81-7327 ㈲オザワ 津市久居明神町 1490-17 0592-56-4679

北陸
（合資）山形電機新庄工業所 新庄市上金沢町 4-7 0233-22-4127 ㈱森山電機製作所 富山市今木町 1-1 0764-41-2856
関東

㈲三幸製作所 日立市助川町 2824-35 日立中央流通団地内 0294-23-8553 ㈱金沢ホイスト 松任市平松町 329-22 0762-76-4646

東興機械工業㈱ 那珂郡東海村大字村松 263-6 029-282-1434 ㈲北陸ホイストサービス 福井市三ﾂ屋町 13 号 11-2 0776-22-5437
近畿
㈲三幸製作所（下妻工場） 結城市八千代町川尻 785-3 0296-48-1672 ㈱彦根電機製作所 彦根市大藪町 20-22 0749-22-1654
㈲エム・エム・ユーサービス 結城市大字結城 12170-7 0296-32-3120 ㈲明阪ホイストサービス 枚方市津田北町 2-34-12 072-858-2373
㈱シイネクレーンテクニカル 土浦市板谷 1-710-38 0298-31-2792 阪神重電サービス 寝屋川市豊里町 6-5 072-832-7650
㈲鈴木電気商会 宇都宮市清住 2-6-9 028-622-5952 ㈲白崎電工 門真市松生町 3-4 06-908-2812
㈲小林電機工業所 伊勢崎市宮前町 144 0270-25-1914 安治川電機工業㈱ 大阪市西区九条南 2-28-13 06-582-5173
中山電機㈱ 高崎市江木町 1019-1 0273-22-6156 ㈲共立電機製作所 東大阪市菱江 3-11-31 0729-61-4690
Nationwide Kito service network

㈱笠井電機（高崎事業所） 高崎市新保町 198 0273-52-7117 ㈲共栄エンジニアリング 交野市倉治 3-27-6 072-892-8660

㈲光電気 沼田市高橋場町 4640-5 0278-23-3912 ㈲浜田電機工 泉南市信達市場 396-2 0724-82-5773
㈱奈良電器 熊谷市問屋町 3-4-19 0485-24-5566 ㈲前田電機工業所 和歌山市東紺屋町 21 0734-24-4404
㈱笠井電機 鴻巣市大字宮前 599-2 0485-96-1771 ㈲ハマヤエンジニアリング 宝塚市安倉西 4-553-1 0797-85-1588
㈱笠井電機（館林出張所） 館林市富士原町富士西 1182-1 0276-74-5417 ㈱長田電機工業所 神戸市長田区５番町 2-6-40 078-576-3252
㈲三幸クレーン 川越市下広谷 959-2 0492-32-2771 ㈲阿江電機 西脇市小坂町 37-72 0795-22-7394
㈱根本電機工業（埼玉サービス） 草加市清門町 15 0489-42-1250 ㈲大畑電機 宍粟郡山崎町庄能 406 0790-62-2049
中国

㈲三幸ホイスト 板橋区四葉 2-28-14 03-5383-3251 東洋電動工事㈱ 岡山市浦安南町 565-1 086-263-0114

㈱根本電機工業 墨田区亀沢 4-20-8 03-3623-5512 ㈱福栄エンジニアリング 岡山市平野 569-9 086-293-6645
㈲伊藤電機工業所 江戸川区篠崎町 7-23-17 03-3679-2235 ㈲門永鉄工所 境港市昭和町 5-23 0859-44-6200
㈲福田電機工業 大田区大森東 1-15-8 03-3762-6871 ㈲ハマ電機 出雲市天神町 188-1 0853-22-7226
㈲森電機製作所 大田区大森東 5-27-2 03-3766-7700 橘高工業㈱ 福山市津之郷町大字津之郷 62-1 0849-51-2828
富士サービス工業㈱ 小平市小川東町 5-16-8 0423-45-1800 ㈲呉港電機工業所 呉市海岸 1-1-3 0823-25-5555
㈲裕エンジニアリングサービス 府中市天神町 3-16-2 パレススメール A-305 0423-69-8086 中松電機工業㈱ 広島市南区宇品神田 4-9-19 082-254-1222
㈲藤原電機製作所 八王子市中野上町 4-24-6 0426-25-5390 中平電機工業㈱ 豊田郡安芸津町大字風早 3164-4 0846-45-2832
㈲西東京クレーンワタナベ 八王子市元八王子町 3-2972-8 0426-63-4579 前田物産 岩国市昭和町 1-14-5 0827-22-4579
小松電機工業㈱ 千葉市花見川区千種町 49-13 043-259-4559 二葉電工㈱ 周南市大字栗屋 766 0834-25-1065
㈲伊藤電機工業所（千葉工場） 千葉市花見川区三角町 116 043-259-9041 三島工業㈱ 宇部市大字妻崎関作 719-3 0836-41-7358
㈱天昌機電社 君津市人見 1181 0439-55-5512 ㈱クレーンメンテック（下関営業所） 下関市彦島角倉町 1-9-7 0832-67-8831
四国

㈱天昌機電社（市原出張所） 市原市出津西 1-2-44 0436-23-1088 ㈲制御設計 高松市中野町 13-3 0878-35-1171

㈱長誠クレーンサービス 富津市篠部 1519-1 0439-87-5311 ㈲丸昌 高松市多肥上町 2048-8 0878-88-0880
㈱日興工機 川崎市川崎区小川町 19-1 044-211-0331 ㈲橋本利電業社 徳島市南島田町 2-68-2 088-631-9203
㈲フチベ電機工業 川崎市中原区北谷町 95-43 044-542-5595 ㈲細川電機商会 高知市比島町 3-20-2 0888-73-3910
浪速産業㈱ 横浜市磯子区峰町 520 045-832-6511 佐藤電機工業所 新居浜市荻生 443-1 0897-41-5025
㈲コバメンテナンス 横浜市港北区新吉田町 5630-8 045-592-7275 ㈲近藤電機 松山市土居田町 330 089-973-2888
九州

渋川クレーンサービス 大和市大和南 2-8-32 0462-64-2210 ㈱クレーンメンテック 北九州市小倉北区西港町 63-3 093-561-1454

㈲斉藤エンジニアリング 厚木市長谷 1391-7 0462-50-3787 ㈲田中電機製作所 福岡市博多区吉塚 8-7-35 092-621-8614
信越

㈲大和電機工業 新潟市東区豊 2-3-30 025-273-7177 共栄電機 多久市北多久町大字小侍 2010-3 0952-75-6602

㈲機器新潟サービス 新潟市西区新田 516-2 025-262-0050 大機工業㈱ 長崎市元船町 11-6 0958-26-5385
㈱イートラスト 長岡市北陽 1-53-54 0258-21-2539 ㈲竹崎電機工業所 熊本市麻生田 3-11-7 096-338-8254
柏崎電工㈱ 柏崎市田塚 3-1-32 0257-23-1331 野田電機工業㈱ 大分市三佐 6-2-68 0975-21-6190
㈱サトーメック 上越市春日新田 1-6-18 0255-43-2469 ㈲知花機械工業 宮崎市下北方町台木 719 0985-24-2020
㈱竹村電機 長野市南長池 449 026-241-4112 ㈱協立電機製作所 鹿児島市七ツ島 1-3-5 099-262-1661
中村ジャッキ 松本市神林 3939-1 0263-26-8863 ㈲日昇エンジニアサービス 浦添市勢理客 4-9-17 098-879-1035
㈲芝野電機 岡谷市本町 4-1-16 0266-22-2086 ㈲エレテク長崎 佐世保市柚木元町 2673-10 0956-41-6717
遠山電機サービス 甲府市住吉 2-6-16 055-235-0032
高橋電設 甲府市住吉 1-17-1 055-222-8986
㈲小山田モートル 富士吉田市下吉田 5143-5 0555-22-1255

50
 Kito/branch office/service

本   社  
山 梨 本 社   〒 409-3853 山梨県中巨摩郡昭和町築地新居 2000 番地
東 京 本 社   〒 163-1416 東京都新宿区西新宿 3 丁目 20 番 2 号
東京オペラシティビル 16 階
東京営業グループ TEL (03)5371-7320 FAX (03)5371-7318

営業第 2 グループ TEL (03)5371-7340 FAX (03)5371-7318

営   業   所  
札 幌 営 業 所   〒 003-0022 札幌市白石区南郷通 8 丁目南 1-8 TEL (011)864-3264 FAX (011)864-3265
仙 台 営 業 所   〒 983-0045 仙台市宮城野区宮城野 2-10-36 TEL (022)291-8145 FAX (022)297-1976
新 潟 営 業 所   〒 950-0912 新潟市中央区南笹口 1-1-13 TEL (025)247-1381 FAX (025)243-0798
（笹出マンション 1F）
小 山 営 業 所   〒 323-0822 小山市駅南町 2-18-3（ウェルストン小山Ⅱ） TEL (0285)28-1141 FAX (0285)28-1155
熊 谷 営 業 所   〒 360-0012 熊谷市上之 852（大沢ビル 1F） TEL (048)527-8050 FAX (048)527-7370
千 葉 営 業 所   〒 260-0044 千葉市中央区松波 1-11-3 TEL (043)206-0611 FAX (043)206-0614
横 浜 営 業 所   〒 223-0057 横浜市港北区新羽町 776（KM ビル 102） TEL (045)546-3551 FAX (045)546-3558
甲 信 営 業 所   〒 409-3853 山梨県中巨摩郡昭和町築地新居 2000 TEL (055)275-7608 FAX (055)275-7598
（山梨本社テクノセンター 1F）
静 岡 営 業 所   〒 436-0029 掛川市南 1-6-15（キヨミズキャンパス 1C） TEL (0537)61-1177 FAX (0537)61-1178
名 古 屋 営 業 部  〒 465-0013 名古屋市名東区社口 1-1004 TEL (052)726-8686 FAX (052)726-8689
北 陸 営 業 所   〒 920-0022 金沢市北安江 1-1-1（坂口第 2 ビル 1F-D） TEL (076)262-3611 FAX (076)262-3880
大 阪 営 業 部   〒 570-0003 大阪府守口市大日町 2-10-3 TEL (06)6907-0601 FAX (06)6907-0614
岡 山 営 業 所   〒 700-0975 岡山市今 5-13-36 TEL (086)243-0882 FAX (086)241-0926
広 島 営 業 所   〒 734-0015 広島市南区宇品御幸 3-2-2 TEL (082)251-8800 FAX (082)251-8816
（安井マンション 1F）

Kito/branch office/service
福 岡 営 業 所   〒 812-0007 福岡市博多区東比恵 3-27-10 TEL (092)483-6861 FAX (092)483-6869

サ ー ビ ス
東部サービスエンジニアリング G 〒 163-1416 新宿区西新宿 3-20-2 TEL （03）5371-7307 FAX (03)5271-7309
東京オペラシティビル 16 階
東部サービスエンジニアリング事務所 〒 224-0057 横浜市都筑区川和町 277-1 TEL (045)929-5481 FAX (045)929-5482
西部サービスエンジニアリング G 〒 570-0003 大阪府守口市大日町 2-10-3 TEL (06)6907-0611 FAX (06)6907-0616
西部サービスエンジニアリング事務所 〒 570-0003 大阪府守口市大日町 2-10-3 TEL (06)6907-0610 FAX (06)6907-0616
福 岡 部 品 セ ン タ ー 〒 812-0007 福岡市博多区東比恵 3-27-10 TEL (092)483-6864 FAX (092)483-6869

お客様相談センター 受付時間 9:00 ∼ 17:00（土・日祝日を除く）

TEL：0120-988-558
FAX：0120-988-228 E-mail：callcenter@kito.co.jp

もし、この分解組立マニュアルの内容に不明な点や、さらに詳細な情報をお知りになりたい方は、最寄りの
弊社営業所までお問合せください。
キトーはお客様が末永く、電気チェーンブロックを安全にご愛用いただけますこと、心より願っております。

※この商品は、日本国内用に設計・販売しています。
 海外での修理や部品販売などのアフターサービスは、対応できませんのでご了承ください。

無断転載禁止 ※この分解組立マニュアルは、事前の予告なく一部内容を変更することがあります。

51