How to repair M2K profile I with Pcb main board failture

(Ver 2.0)

Introduction
The M2k profile I are discontinued for several years. Many user of them face pcb main board failure with them. The failture pcb main board are difficult to repair now. Our experience prove that the pcb main board of M2K profile II can replace the main pcb of M2K profile I. You need to install a SMPS to replace the magnetic transformer to supply power for new main pcb. This document explains how to finish the replacement step by step. Any question about the replacement, please contact lihuibin@colorslighting.com.

Overview
To finish the replacement, You need the following items:

Figure 1

Parts list
A Pcb main board for m2k profile II B SMPS Upgrade for m2k Series C Wireset PSU, SMPS output D Wireset, SMPS Input, 2x0.75, 400mm E brace for SMPS F M6x16mm. allen bolt low black (x1) G M4x8 Torx screw black (x2) H cable tie (x20)

Key of the replacement

The figure 2 show what is the same function connector in the two main pcb. Please plug the circuit lead to the same number connector.

The connectors function list: number function

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 EFFECT WHEEL ROT.EFFECT ZOOM ROT. GOBO 1 GOBO 1 COLOR IRIS GOBO 2 FOCUS ROT. GOBO 2 DIMMER YELLOW MAGENTA CTC CYAN CMY SWITCH

number
19 20 21 22 23 24 25 26 D HT DIS F1 F2 F3 F4 F5 F6 F7

function
EFFECT, ROT. EFFECT SENSOR GOBO SENSOR P/T SWITCH OPTO 1, Pan feedback OPTO 2 Tilt feedback LIGHT SENSOR Pan Tilt DOOR SWITCH HEAD TEMP. SENSOR DISPLAY FAN HEAD SMALL FAN HEAD SMALL FAN HEAD LARGE FAN HEAD LARGE FAN BASE FAN BASE E. BALLAST FAN

Replacement step:
1. Disconnect the fixture from power, allow to cool, and place on a workbench. Take precautions against ESD (electro-static discharge). 2. Remove the covers. Use the pan lock and tilt lock to immobilize the head. 3. Swing the main PCB side base cover and the ballast side base cover open. 4. Please mark all the circuit leads and record the the function of every circuit lead. 5. Disconnect all the circuit lead from failure main pcb ,remove the failure main pcb. 6. Remove magnetic transformer, see figure 3

Figure 3 7. Use M6x16mm. allen bolt low black (F in the part list) to fix brace for SMPS((E in the part list) in the position of magnetic transformer. See figure 4.

Figure 4 8. Use M4x8 Torx screw black (G in the part list) to fix SMPS Upgrade for m2k Series (B in the part list). See figure 5

Figure 5

9. Install Pcb main board for m2k profile II (A in the part list) to replace of failure main pcb. 10.Use Wireset, SMPS Input, 2x0.75,400mm (D in the part list) to connect main filter to SMPS Upgrade for m2k Series (B in the part list). It will supply AC power to SMPS. See figure 6.

11.Use Wireset PSU, SMPS output (C in the part list) to connect SMPS to main board. It will supply DC power to main board. 12.Please refer to the figure 2, plug all circuit lead to the same functions connector. See figure 7.

Figure 6 13.Check that all wiring is secure, and Use cable tie to fasten the wiring. 14.Replace all covers

15.Power on and test your moving head lighting. Attention: This document is only a technical document about repairing moving head lighting. Not for any commercial purpose. The writer of this document cannot be held responsible for any injury, damage, direct or indirect loss, consequential or economic loss or any other loss resulting from failure to follow the instructions, respect the safety precautions. Any question about the document, please contact lihuibin@colorslighting.com in no hesitate.