MPC03 User ManualRev1.

User Manual
MPC03LV/LH

Rev. 1.0

MPC03 User ManualRev1.0

Table of Contents

1 DUAL-AXIS STEPPING SYSTEM .................................................................................... 1

1.1System Description..................................................................................................................... 1 1.2Connection Diagram.................................................................................................................. 1

2 CONNECT MOTION CONTROLLER TO LASER POWER SUPPLIES .................................... 2

2.1 Connection Diagram.............................................................................................................. 2

3 CONNECTION OF MPC03 ............................................................................................... 3 4 CONNECTION OF ORIGIN AND LIMIT SIGNALS ................................................................ 5

4.1 Origin Switches ...................................................................................................................... 5 4.2 Limit Switches ........................................................................................................................ 7

5CONNECTION OF CONTROL PANEL FUNCTIONS ............................................................... 9

5.1 Connection of Jog Key Switches ............................................................................................... 9 5.2 Connection of Other Function Key Switches .......................................................................... 10

APPENDIX .........................................................................................12
PINS ARRAY .................................................................................................................... 12

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MPC03 User ManualRev1.0

Dual-axis Stepping System

1.1System Description
1. 2. 3. Hybrid 2-phase stepper motors+stepper motor drives; Upper control unit: MPC03 DC power supplies: 24DCV10A 5DCV1A.

1.2Connection Diagram

Remark: The connection of Z-axis is the same as the above

MPC03 User ManualRev1.0

Connect Motion Controller to Laser Power Supplies

2.1 Connection Diagram

2.1.1 PWM Laser Power

Remark1: Pins descriptions of different power supplies will differs. Please confirm with your supplier before connecting. Remark2:The diagram above describes the connection when signals are high-voltage effective. For low voltage effective signals, connect Pin15 of P68 to Pin2 of the power supply.

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2.1.2

Laser power supply controlled by voltage-power

Remark1: Pins descriptions of different power supplies will differs, please confirm with your supplier before connecting. Remark2: FV100 module is used to convert the pulse signals to analogue voltage signals; Remark3:The diagram above describes the connection when signals are high-voltage effective. For low voltage level, you should connect Pin15 to Pin2 of the power supply. Remark4: P18 is FRQ pin for MPC03-LV, if you are using MPC03-LH, the corresponding pin should be P17.

3 Connection of MPC03
The digital inputs (limit, deceleration, home, and external alarm) of MPC03 control card can be contact switches and NPN-output proximity sensor switches. Refer to Fig 3.1. Fig 3.2 describes the connection of pulse+direction signals. Fig 3.3 describes the connection of external encoder signals.

MPC03 User ManualRev1.0

24DCV

24DCV
Pull-up resistor

Opto-isolated power GND MPC03Control Card External signal MPC03Control Card

Opto-isolated power GND External signal

aContact Switches

bNPN-ouput proximity switches

Fig 3.1

Connection of Digital Inputs +5V

26LS32 Or Equivalent circuit + + GND

Drives

+ MPC03 Control Card Drives

MPC03 Control Card

a Connection of differential signal

bConnection of single-port signal

Fig3.2 Connection of Pul/Dir Outputs

Encoder Power +5V

GND MPC03 Control Card Encoder Signal MPC03 Control Card Encoder Signal

aConnection of single-port signal

bConnection of differential signal

Fig3.3

Connection of Encoder Feedback Inputs

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4 Connection of Origin and Limit Signals

4.1
4.1.1

Origin Switches
Origin Switch Connection (low-voltage effective)

Remark1: ORG Switch should be connected to 5V opto-isolated power GND Remark2: The diagram above describes the connection when digital signals are low-voltage effective. Remark3: If you dont want origin switches, connect these pins to +12-+24DCV opto-isolated power output from the controller OR disconnect these pins.

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4.1.2

Origin

Switch Connection (high-voltage effective)

Remarks1: ORG Switch should be connected to 5V opto-isolated

power GND

Remark2: The diagram above describes the connection when signals are high voltage effective (User can set signals low-voltage effective or high-voltage effective with LaserCut software). Remark3: If you dont want origin switch, connect these pins to 12~+24V opto-isolated power GND.

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4.2 Limit Switches

4.2.1 Limit Switch Connection (low-voltage effective)

Remarks1: Limit Switch should be connected to 5V opto-isolated power GND Remarks2: The diagram above describes the connection when signals are low-voltage effective. Remarks3: If you dont want limit switch, connect these pins to +12~+24DCV opto-isolated power OR disconnect these pins.

MPC03 User ManualRev1.0

4.2.2 Limit Switch Connection (high-voltage effective)

Remarks1: Limit Switch should be connected to 5V opto-isolated power GND Remarks2: The diagram above describes the connection when signals are high-voltage effective. Remarks3: If you dont want limit switch, connect these pins to 12~+24V opto-isolated power GND.

MPC03 User ManualRev1.0

5Connection of Control Panel Functions

5.1 Connection of Jog Key Switches
5.1.1 Negative Connection

Remarks1: Connect jog key switches to 5V GND, and then the corresponding positive inputs of encoder to +5V opto-isolated power.

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5.1.2

Positive Connection

Remarks1: Connect jog key switches to +5V opto-isolated power, and then the corresponding negative inputs of encoder to 5V GND.

5.2 Connection of Other Function Key Switches

5.2.1Negative Connection

Move along edges

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MPC03 User ManualRev1.0

Remarks1: Connect function key switches connect to 5V GND, and then the corresponding positive inputs of encoder to +5V opto-isolated power. 5.2.2Positive Connection

Move along edges

Remarks1: Connect function key switches to +5V opto-isolated power, and then the corresponding negative inputs of encoder to 5V GND.

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MPC03 User ManualRev1.0

Appendix
Pins Array
Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 PUL3DIR3PUL4DIR4DCV24 ORG3 Pulse 3Direction 3Pulse 4Direction 4+24DCV Origin 3 EA3+ EB3+ EZ3+ EA4+ EB4+ EZ4+ +5V +5V +5V +5V +5V +5V PUL2DIR2Pulse 2Direction 2LASER Laser output EA2+ EB2+ EZ2+ +5V +5V Name Description Pins 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 PUL3+ DIR3+ PUL4+ DIR4+ ALM ORG4 Pulse 3+ Direction 3+ Pulse 4+ Direction 4+ External alarm input Origin 4 FRQ/PWM PUL2+ DIR2+ DCV5 ORG2 EL2+ EL2SD2+ SD2EA3EB3EZ3EA4EB4EZ4Laser MPC03-LV) Pulse 2+ Direction 2+ +5DCV Origin 2 Forward limit 2 Reverse limit 2 Forward deceleration 2 Reverse deceleration 2 Move downward Move rightward Move upward Move along edges Start/Continue Move leftwardspower(for EA2EB2EZ2GND5 Pause Back (Homing) Emergency stop +5V GND to origin Name Description

+5V

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MPC03 User ManualRev1.0 61 63 65 67 EL3+ EL3SD3+ SD3Forward limit 3 Reverse limit 3 Forward deceleration 3 Reverse deceleration 3 62 64 66 68 EL4+ EL4SD4+ SD4Forward limit 4 Reverse limit 4 Forward deceleration 4 Reverse deceleration 4

Remark1: Connect FRQ/PWM to P17 if you are using MPC03-LH, and to P18 if you are using MPC03-LV.

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