Operating Instructions DZE 4 Module

Table of Contents
Preliminary Remark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating mode and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed data acquisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5 5 6 6 6 8 8

Configuration, Mounting and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pulling out the contact connector strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Inserting the contact connector strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Pulling the DZE 4 Module out of the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Inserting the DZE 4 Module into the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Speed setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Installation in the switch cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Speed data acquisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Installation in the switch cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Speed setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Speed data acquisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Measuring Points and Nominal Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Speed setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Speed data acquisition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Pin Configuration and Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Pin configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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Preliminary Remark
These instructions shall be of information and help for every person engaged in initial start--up, operation and maintenance of SCHOTTEL systems. This requires to read, understand and observe these documents. These instructions are to be made available to everybody carrying out works on the system. We do not accept any liability for damages and troubles in operation resulting from disregard of these instructions. It is taken for granted that every user is familiar with the systems and informed on all possible dangers. Only professional electricians are allowed to carry out any work on the system. References to illustrations in the text are written in brackets, e.g. (1/3). The first number indicates the illustration number in the manual, the second number is the position number in the illustration. All illustrations are diagrammatic projections without any claim for completeness. Any technical modification to SCHOTTEL systems not carried out by personnel appointed by SCHOTTEL does require written consent. This excludes modifications or control settings detailed in our instructions. Important instructions relevant to technical and operational safety are pointed out by the following symbols:

CAUTION

Indicates working and operating methods that are to be strictly observed to exclude any risk for persons.

ATTENTION

Refers to working and operating methods that are to be strictly observed to avoid damages to or destruction of the material.

NOTE
Indicates exceptional features in the working process that are to be observed.

INFORMATION

Application references and information. During any work carried out on SCHOTTEL systems it is required to observe the Safety and Environmental Protection Regulations SV 1 as well as the relevant laws in force in each country of utilisation. Given that SCHOTTEL systems are subject to further development we reserve the right of technical modifications.

These instructions were elaborated with utmost care. In case of further information required, please contact: SCHOTTEL GmbH Mainzer Strae 99 D--56322 Spay Phone +49 (0) 2628 / 61--0 Fax +49 (0) 2628 / 61--300 E--Mail info@schottel.de

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Technical Description

Application
The DZE 4 Module is used for speed setting or for speed data acquisition of SCHOTTEL systems. As speed setting module, it is used for the time--dependent speed setting of engines, see Figure 1. For this, the DZE 4 Module reads the digital approach signals of the push buttons of a control stand and transmits analog signals for further processing. As speed data acquisition module it is used for the following applications: D D D D Switching of couplings Switching of brakes Speed indication and speed monitoring Speed override

RPM

RPM

The DZE 4 Module reads and processes the signals of a pulse generator, then transmitting analog signals for further processing, see Figure 2. Figure 1

Structure
The DZE 4 Module is composed of: D Digital inputs for speed setting (2 units) Pulse generator/frequency input -- with adjustable sensitivity and -- adjustable measuring range for the speed data acquisition D D Analog outputs (2 units) Potentiometer, for adaptation of the module to the electric system (4 units) Relay outputs for evaluation LED for indication of operating conditions (4 units)

RPM

D D

Figure 2

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Operating mode and Function

Depending on the application, the operating mode of the DZE 4 Module is to be configured with the DIL--switch 3 (5/3). DIL--switch 3 in position ON: Speed setting DIL--switch 3 in position OFF: Speed data acquisition From the set operating mode the function results as speed setting module or speed data acquisition module. The DIL--switch 4 (5/4) must always be in position OFF. In ON--position it is allowed for test purposes only. The multifunction pins MF 1 (5/10) and MF 2 (5/11) are to be configurated with the jumpers J5 (5/8), J6 (5/9) and J8 (5/6) according to the desired operating mode. In operating mode speed setting, the multifunction pins are required for the application of the DZE 4--Module. The timed rise or the timed descent of the output signal can be set on the potentiometer SWP (5/17) for the range from 2 to 20 seconds. Speed data acquisition During the application as speed acquisition module, the pulses of one speed sensor are read into the 4 Module. For frequency evaluation, the measuring range is to be adjusted with DIL switch 1 (5/1) and 2 (5/2). The following measuring ranges can be adjusted: DIL 1 OFF OFF ON ON Speed setting With application of the speed setting module, the signals of key (3/1) and key (3/2) on the control stand, are read into the DZE 4 Module. By pressing the key (3/1) for increasing the speed of the driving motor, the DZE 4 Module transmits phase cyclic a rising output signal. Accordingly, by pressing the key (3/2) for reducing the speed, the DZE 4 Module transmits phase cyclic a descending output signal. 1 DIL 2 OFF ON OFF ON Measuring range 0 ... 127 Hz 0 ... 511 Hz 0 ... 255 Hz 0 ... 1023 Hz

The read--in measuring range, is converted in the DZE 4 Module into 2 output signals. As output signal, whether an adjustable voltage signal or an electric signal can be selected for further processing, depending on the configuration of jumper J7 (5/7). Optional, there is an analog output with a fixed voltage range UFIX 0 ... 10 V/DC available. The relay K1 (5/24) serves as limit value switch or as switching point with a set frequency. E.g. it is possible to connect the coupling at a set speed. The evaluation of the relay K1 results via the two--pole change--over contact, which can be optimally interconnected, see Figure ber 4.

RPM

RPM
K1

Figure 3 As output signal, whether an adjustable voltage signal or an electric signal can be selected for further processing, depending on the configuration of jumper J7 (5/7). Optional, there is an analog output with a fixed voltage range UFIX 0 ... 10 V/DC available.

J1

J2

Figure 4

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10

11

12

ON OFF

K2 13 J8 J7 J5 J6 1
1 1

14 15 16 17 K1 18 19 J1 J2 20

J4

25 Figure 5 1 DIL switch 1: Setting of measuring range in operating mode speed data acquisition 2 DIL switch 2: Setting of measuring range in operating mode speed data acquisition 3 DIL switch 3 for setting the operating mode 4 DIL switch 4 5 Relay K2: Functional check 6 Jumper J8 7 Jumper J7 8 Jumper J5 9 Jumper J6 10 Multifunction pin MF 1 11 Multifunction pin MF 2 12 Contact connector strip 1 -- 4 and contact connector strip 5 -- 8

24

23

22

21

13 LEDindication ERR 14 LED indicationLimit Value 15 LED indicationRUN 16 LEDindication Pulse 17 Potentiometer SWP 18 Potentiometer CURRENT fine 19 Potentiometer AMP 20 Potentiometer OFFSET 21 Contact connector strip 9 -- 12 and contact connector strip 13 -- 16 22 Jumper J2 23 Jumper J1 24 Relay K1 25 Jumper J4

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Potentiometer The potentiometers are used for line--up with the electric system. D The potentiometer SWP (6/1) in operating mode speed setting, is used for setting the timed rise or descent of the output signal, and in operating mode speed data acquisition for setting a switching point, e.g. engage coupling. The potentiometer CURRENT fine (6/2) is used in both operating modes for fine tuning of the output current, if the electric signal (0 ... 20 mA) is being selected as output signal. The potentiometer AMP (6/3) is used in both operating modes for setting the output voltage or the output current, depending on the configuration of jumper J7. The voltage signal can be adjusted within a range from 0 ... 14 V, the electric signal in a range from 0 ... 20 mA The potentiometer OFFSET (6/4) is used in both operating modes for setting the null--balance of the output voltage or the output current. Figure 6 LED indications The LEDs indicate the following operating conditions: LED RUN (7/1) Pulse (7/2) Limit value (7/3) ERR (7/4) flashing ERR (7/4) Operating condition Shines in both operating modes, if the DZE 4 Module is in proper operating condition. Operating mode speed data acquisition: Shines with each read--in pulse from the speed sensor Operating mode speed data acquisition: shines, if the input frequency is lower than the set switching point. Operating mode speed data acquisition: Wrong setting of measuring range. The measuring range is to be set higher with the DIL-switches 1 and 2. Shines in both operating modes, if the DZE 4 Module is defective. Figure 7 4 1

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Configuration, Mounting and Setting

NOTE

According to its use, the DZE 4 Module is to be first configured, then mounted and set for the application.

2 1

Mounting
Pulling out the contact connector strips D Pull the contact connector strips (8/1) out of the defective DZE 4 Module (8/2) using a screw driver.

Inserting the contact connector strips D After the configuration, push the contact connector strips (8/1) into the new DZE 4 Module (8/2).

ATTENTION

Figure 8

When inserting the contact connector strips (8/2) all contact connector numbers have to tie in. Wrong connection may cause the destruction of the DZE 4 Module. All contact connector strips must be tightly seated in the DZE 4 Module.

2 Pulling the DZE 4 Module out of the housing D Push the catches (9/1) down with a screw driver, and pull the DZE 4 Module (9/2) out.

Inserting the DZE 4 Module into the housing D Push the DZE 4 Module in until it engages in the housing. 1 Figure 9

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Speed setting
Configuration 1. Switch the electric system off and secure against unintended switch--on. Installation in the switch cabinet 1. Inserting the contact connector strips, see page 9. Connect the electric system. LED RUN (11/3) must shine. With illumination of the LED ERR (11/4) switch the electric system off and perform checks according to chapter Trouble shooting, page 18. 3. Perform resetting to 0 of the outputs UVAR and UFIX: By briefly approaching the contact connection 8 (11/8) with 24 V DC, the outputs UVAR and UFIX are reset to 0. For execution of settings, see page 12.

!
2.

ATTENTION

2.

The configuration of the DZE 4 Module is to be carried out prior to mounting and installation in the switch cabinet. Pull the contact connector strips out from the DZE 4 Module, and pull the DZE 4 Module out of the housing, see page 9.

ATTENTION

When replacing a defective DZE 4 Module, compare the positions of jumper and DIL--switch of the defective DZE 4 Module with the new one, and if required, transfer these to the new DZE 4 Module. 3. Setting the operating mode: Move DIL--switch 3 (10/1) to position ON. Move DIL--switch 4 (10/2) to position OFF. Configure multifunction pin MF 1 (10/7) and MF 2 (10/8) according the previewed operating mode: Put jumper J5 (10/5) onto pin 2 and 3. Put jumper J6 (10/6) onto pin 2 and 3. Pin J8 (10/3) is open. Put jumper J4 (10/11) onto pin 2 and 3. The multifunction pins MF 1 and MF 2 are available as digital inputs for key (11/2) and (11/1). 5. Configure the analog output UVAR (10/9): Put jumper J7 (10/4) onto pin 2 and 3, if the connection is to be used as current output of I = 0 ... 20 mA. Punt jumper J7 (10/4) onto pin 1 and 2, if the connection is to be used as voltage output of U = 0 ... 14 V . 6. Inserting the DZE 4 Module into the housing, see page 9.

4.

4.

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1
ON OFF

10 J8 J7 J5 J6 1
1 1

J4

11 Figure 10

MF 2

AGND UVAR

U UVAR I

RPM

RPM
MF 1 4 3

8 t < 1 sec. + 24 V GND Figure 11

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Settings

ATTENTION

2.

Configuration and installation in the switch cabinet have to be completely finished prior to executing the settings. Required aid: Universal measuring device (13/11) analog or digital, for measuring the: D Voltage range from 0 to 30 V DC D Current range from 0 to 25 mA 3.

When using the analog output UFIX (13/4) as analog output, no further settings are to be carried out. An output signal from UMIN = 0 V to UMAX = 10 V is available, and can be measured with the universal measuring device (13/11) at the contact connections AGND (13/2) and UFIX (13/4). When using the analog output UVAR (13/3) as analog output, the following settings are to be carried out. D Null--balance of the output signal with potentiometer OFFSET D Maximum value line--up of the output signal with potentiometer AMP

Required condition: D Electric system is connected and ready for operation D 1. LED RUN (13/11) shines Set the time range of the output signal UFIX (13/4) and UVAR (13/3) between 2 and 20 seconds on the potentiometer SWP (13/7). Examples: If the potentiometer SWP is at max. (right--hand turn), when pressing the speed increase key (13/12) results a time range of approx. 20 seconds, during which the minimum output signal will rise up to the maximum output signal. Accordingly, the output signal will descend when pressing the speed decrease key (13/13). If the potentiometer SWP is at min. (left--hand turn), when pressing the speed increase key (13/12) results a time margin of 2 seconds, during which the minimum output signal will rise up to the maximum output signal. Accordingly, the output signal will descend when pressing the speed decrease key (/13). The diagram in Figure 12 shows characteristic timerange lines for UFIX. min. max. the

4.

Connect the universal measuring device with the contact connections of the DZE 4 Module: If UVAR is selected as voltage output, connect the universal measuring device (13/11) with connection AGND (13/2) and UVAR (13/3). Set the measuring range on the universal measuring device to 20 V DC. If UVAR is selected as current output, connect the universal measuring device (13/11) in series of connection UVAR (13/3). Set the measuring range on the universal measuring device to 25 mA.

5.

Operate the key (13/13) for speed reduction until the output signal indicated on the measuring device is no longer descending. Turn the potentiometer OFFSET (13/10) until the desired value 0 V or 0 mA is indicated on the measuring device. Operate the key (13/12) for speed increase until the output signal indicated on the measuring device is no longer rising. Turn the potentiometer AMP (13/9) until the desired value (max. 14 V DC, or. max. 20 mA) is indicated on the universal measuring device. The potentiometer CURRENT fine (13/8) is used for fine tuning, if UVAR was selected as current output.

6.

10 U [V] 0 Figure 12

2s

20 s SWP / t [s]

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12 MF 1

13 MF 2 UVAR AGND UVAR U I

RPM

RPM

2 3 4

000.0
GND V DC

10

11

Figure 13

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Speed data acquisition

Configuration 1. Switch the electric system off and secure against unintended switch--on. DIL 1 OFF OFF ON ON The configuration of the DZE 4 Module is to be carried out prior to mounting and installation in the switch cabinet. 2. Pull the contact connector strips out from the DZE 4 Module, and pull the DZE 4 Module out of the housing, see page 9. 5. DIL 2 OFF ON OFF ON Measuring range 0 ... 127 Hz 0 ... 511 Hz 0 ... 255 Hz 0 ... 1023 Hz

NOTE

Configure multifunction pin MF 1 (14/13) and MF 2 (14/10) according to the operating mode: Put jumper J5 (14/8) onto pin 2 and 3. Put jumper J6 (14/9) onto pin 2 and 3. Put jumper J8 (14/6) when relay K2 (14/5) is applied. The contacts of relay K2 are available on the multifunction pin MF 1 and MF 2 as external outputs EXT SIGNAL, see Figure 15.

ATTENTION
6.

When replacing a defective DZE 4 Module, compare the positions of jumper and DIL--switch of the defective DZE 4 Module with the new one, and if required, transfer these to the new DZE 4 Module. 3. Setting the operating mode: Move DIL--switch 3 (14/3) to position OFF. Move DIL--switch 4 (14/4) to position OFF. 4. Setting the measuring range: Put the DIL--switches 1 (14/1) and 2 (14/2) according to the measuring range to position ON and/or OFF, see the following formula with example and table: Measuring range = Max. speed x number of screws 60 = [min --1] Max. speed Measuring range= [Hz] Example: 1000 min --1 x 8 screws 60 = 133 Hz

Configure the analog output UVAR: Put jumper J7(14/7) onto pin 2 and 3, if UVAR is to be used as current output of I = 0 ... 20 mA. Put jumper J7 (14/7) onto pin 1 and 2, if UVAR is to be used for the output voltage of U = 0 ... 14 V, as shown in Figure 14.

7.

Configuring the voltage supply at the change--over contact in relay K1 : Put jumper J1 (14/15) and J2 (14/14), if the voltage supply of relay K1 (14/16) shall result internally. Both jumpers must not be put, if the voltage supply shall result externally via the contact connections 15 and 16, see connection diagram (15/3).

8.

Insert the DZE 4 Module into the housing, see page 9.

Installation in the switch cabinet 1. Inserting the contact connector strips, see page 9. Connect the electric system. LED RUN (15/1) must shine. With illumination of the LED ERR (15/5) switch the electric system off and perform checks according to chapter Trouble shooting, page 18. 3. For execution of settings, see page 16.

2.

According to the result from the example (133 Hz), the measuring range is to be set to 255 Hz: Put DIL--switch 1 in position ON. Put DIL--switch 2 in position OFF.

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1
ON OFF

10

11

12

K2 J8 J7 J5 J6 1 J4 K1 J1 J2
1

13

17 Figure 14

16

15

14

K2

AGND

UVAR

RPM UVAR

EXT SIGNAL 5 + 24 V GND 1 4 3 2

K1

J1

J2

Figure 15

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Settings

ATTENTION

4.

Connect the universal measuring device with the contact connections of the DZE 4 Module: If UVAR is selected as voltage output, connect the universal measuring device (16/12) with connection AGND (16/2) and UVAR (16/3). Set the measuring range on the universal measuring device to 20 V DC. If UVAR is selected as current output, connect the universal measuring device (16/12) between connection UVAR (16/3) and line (in series). Set the measuring range on the universal measuring device to 25 mA.

Configuration and installation in the switch cabinet have to be completely finished prior to executing the settings. Required aid: Universal measuring device (16/12) analog or digital, for measuring the: D Voltage range from 0 to 30 V DC D Current range from 0 to 25 mA Required condition: D Electric system is connected and ready for operation D LED RUN (16/10) shines 1. LED Pulse (16/11) is shining or flashing with signal input of the speed sensor (16/9). If LED K1 (16/17) is shining, the input frequency is lower than the set switching point. At potentiometer SWP (16/16) the switching point can be adjusted. It is required to configure the measuring range new, if the LED K1 does not go out with maximum setting of the potentiometer SWP, see page 14, point 4. 2. When using the analog output UFIX (16/4) as output, no further settings are to be carried out. An output signal from UMIN = 0 V to UMAX = 10 V is available, and can be measured with the universal measuring device (16/12) (measuring range V/DC) at the contact connections AGND (16/2) and UFIX (16/4): D 0 V with 0 Hz D 10 V with maximum input signal value in the set measuring range, see page 14, point. 4. When using the analog output UVAR (16/3) as output, the following settings are to be carried out. D Null--balance of the output signal with potentiometer OFFSET D Maximum value line--up of the output signal with potentiometer AMP 5.

With minimum speed input signal, turn the potentiometer OFFSET (16/13) until the value 0 V or 0 ... 4 mA is indicated on theuniversal measuring device. With maximum speed signal, turn the potentiometer AMP (16/14), until the desired value (max. 14 V DC or max. 20 mA) is indicated on the universal measuring device. The potentiometer CURRENT fine (16/15) is used for fine tuning, if UVAR was selected as current output.

6.

3.

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K2

AGND UVAR UVAR

RPM

EXT SIGNAL

1 2 3

+ 24 V GND 8 7 6 9

000.0
GND V DC

18 17 16 15 14 13 10 11

12

Figure 16

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Trouble Shooting

NOTE
The following table does only include possible defects, which may generate because of wrong configuration, installation or settings of the DZE 4 Module. Errors of the ships electrical system (e.g. defective supply voltages, cable breakages and similar) are not touched. If it is not possible to remove the fault with these measures, it is required to inform the SCHOTTEL Service. The SCHOTTEL Service needs the following information: D SCHOTTEL password and order number D Denomination of the DZE 4 Module in the wiring diagram D Description of the error and how it affects the function of the system.

Speed setting
Malfunction/Error LED ERR shines Motor speed cannot be regulated Possible cause Internal error in the DZE 4 Module Wrong configuration of DZE 4 Module Check / Removal Replace the DZE 4 Module Check configuration for operating mode speed setting, and configure accordingly, if required

Wrong installation of DZE 4 Module

Check installation and install according to specifications, if required

Wrong setting of DZE 4 Module

Check setting and execute the according setting, if required. Replace the DZE 4 Module, if it is not possible to regulate the motor speed after proper configuration, installation and setting.

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Speed data acquisition

Malfunction/Error LED ERR shines LED ERR flashing Possible cause Internal error in the DZE 4 Module Input frequency of the speed sensor is higher than the set measuring range in the DZE 4 Module Wrong setting of the canning distance of the speed sensor or speed sensor defective Check / Removal Replace the DZE 4 Module Check set measuring range in the DZE 4 Module and set, if required Check scanning distance of the speed sensor: With the speed sensor operative and DZE 4 Module operative, the yellow LED IMPULS on the DZE 4 Module shines. Replace the speed sensor, if required

Speed data acquisition without function (no indication on control stand, no release signal and similar)

Wrong setting of DZE 4 Module

Check settings, perform new setting, if required Use of prescribed screws. Observe manufacturers specifications For scanning it is not allowed to use slotted screws. With hexagon socket screws, the speed sensor has to scan the side of screw head

Use of wrong screws for the scanning task of the speed sensor

Wrong configuration of DZE 4 Module

Check configuration for operating mode speed data acquisition, and configure accordingly, if required Check installation and install according to specifications, if required Replace the DZE 4 Module, if it is not possible to capture the speed after proper configuration, installation and setting.

Wrong installation of DZE 4 Module

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Measuring Points and Nominal Data

Speed setting
Supply D D Contact connection 13 (17/13) GND Contact connection 14 (17/14) 24 V DC Outputs D D Contact connection 2 (17/2) AGND Contact connection 3 (17/3) 0 ... 14 V 0 ... 20 mA (depending on configuration) Contact connection 4 (17/4) 0 ... 10 V

Inputs D D D D Contact connection 1 (17/1) 24 V DC (digital) Contact connection 5 (17/5) 24 V DC (digital) Contact connection 13 (17/13) GND Contact connection 8 (17/8) 24 V DC (pulse) Reset for outputs (17/3) and (17/4) D

0 ... 14 V 5 8 0 ... 20 mA 24 V 24 V 3

24 V

24 V 13 14

0 ... 10 V 4

Figure 17

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Speed data acquisition

Supply D D Contact connection 13 (18/13) GND Contact connection 14 (18/14) 24 V DC 8

Supply of speed sensor D D Contact connection 6 (18/6) GND Contact connection 7 (18/7) 24 V DC (digital) 24 V Inputs D Contact connection 8 (18/8) pulse input (depending on speed and speed sensor) 24 V

7 6

14 13

Figure 18 Outputs D D Contact connection 2 (19/2) GND Contact connection 3 (19/3) 0 ... 14 V 0 ... 20 mA (depending on configuration) Contact connection 4 (19/4) 0 ... 10 V 0 ... 20mA 3 0 ... 10 V 4 0 ... 14 V 2

24 V 14 13 Figure 19

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Pin Configuration and Technical Data

Pin configuration
Pin configuration Contact 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Designation Multifunction pin MF 2 For configuration, see page 10 and 14 Analog output AGND Analog output UVAR 0 ... 14 V / 0 ... 20 mA Analog output UFIX 0 ... 10 V Multifunction pin MF 1 For configuration, see page 10 and 14 Pulse generator, supply GND DZ / GND Pulse generator, supply 24 V / DC DZ / 24 Pulse generator/frequency input DZ / IN Relay K1 break contact 1 O1 Relay K1 make contact 1 S1 Relay K1 break contact 2 O2 Relay K1 make contact 2 S2 Voltage supply GND Voltage supply UB24V Relay K1 change--over contact 1 W1 Relay K1 change--over contact 2 W2 Figure 20 J1 J2 K1

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Technical Data
General Design inspection Power supply Admissible voltage variation incl. residual ripple Residual ripple Admissible ambient temperature Stabilised voltage (internal) Electric separation Internal voltage monitoring (Power Supply Monitor) Release time for integrated watchdog timer Frequency input Measuring ranges Frequenz resolution (internal) Input sensitivity (hysteresis switching threshold) Standardised voltage output UFIX Voltagerange Load factor Offset--balance with trimmer Amplification balance with trimmer Time for skip response on input skip 0 ... 500 Hz Adjustable current / voltage output UVAR Voltagerange Load factor Current output (alternative for voltage output) Offset--balance with trimmer (UVAR = 0 V) Amplification balance with trimmer Relay switching contact for exceeding frequency (K1) Resolution of switching threshold adjustable with trimmer (SWP) Switching hysteresis Frequency > limit value + hysteresis Frequency < limit value -- hysteresis Digital inputs for MF 1, MF 2, DZ/IN MF 1 / MF 2 / DZ/IN: Reset Input sensitivity MF 1 / MF 2 (hysteresis switching threshold) Rising and descending time (adjustable with trimmer SWP) 0 ... 14 V 10 mA, short--circuit proof 0 ... 20 mA 0 ... 45 / 90 / 180 / 360 Hz + 5.0 V ... + 14.0 V (fmax, UOffset = 0 V) 2 A @ 30 V DC (2xchange--over contact) 1 Hz 5 Hz Relay picks up Relay is being released 24 V DC 1 Hz ULH = 21.1 V / UHL = 7.4 V 2 ... 20 s (= ON) (= OFF) 0 ... 10 V 10 mA, short--circuit proof 0 V 200 mV (f = 0 Hz) 10V, 100 mV (fmax, UOffset = 0 V) 60ms ( 0 ... 10 V) min. max. 0 ... 127 / 255 / 511 / 1023 Hz 1 Hz ULH = 5.0 V / UHL = 3.0 V ULH = 13.9 V / UHL = 8.5 V GL 2003, VL -- Part 7 24 V DC / 100 mA -- 25 % . . . +30 % < 1.5 V AC 0 . . . 70 C +5 V DC and 15 V DC none < 4.63 V DC 2s

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