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06.05.2012 Date
CQG Prepared
XYG Checked
HCN-PM Approved
Internal N DOC N
NBE-000-07-001
Table of content
1. 2. 3.
3.1. 3.2.
INTRODUCTION ....................................................................................................................3 QUALIFICATION OF ASSIGNED PERSONNEL ..................................................................3 SITE TEST AND COMMISSIONING PLAN...........................................................................4
Dry Test ................................................................................................................................................ 4 Flooding/Wet Test ............................................................................................................................. 14
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2.
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1
1.1
1.2
IEC 60308
2
2.1
2.2
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2.4
3
3.1
Generator system
Stator winding DC resistance measurement Insulation resistance test High voltage test Rotor winding DC resistance measurement Insulation resistance test High voltage test Cooling water system Inspect pipes and Installation (cleanliness, earth connection) Check sensors and signals Check proper function of cooling equipment Braking system Inspect pipes and Installation (cleanliness, earth connection) Check limit switches and signals Operation test Electrical braking system Visual inspection Operation test
LARAIB ENERGY LTD.
NEW BONG ESCAPE
3.2
3.3
3.4
3.5
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4.1
IEC 60076
4.2 4.2.1
4.2.2
4.2.3
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Task name
4.2.4
4.3 4.3.1
4.3.2
IEC 60255
4.4
IEEE 421
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IEC 60076
4.6
4.7
4.8
IEC 60076
4.9
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4.10
4.11
4.12
IEC 60502
4.13
4.14
4.15
Client Plant Project N
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4.16
4.17
4.18
4.19
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5.1
5.2
5.3
IEC 60044-1, -2
5.4
IEC 60099
6
6.1
Telecom equipment
Telecommunications-PLC Visual inspection Function test Operation test Signal checks with telephone system & remote control system & protection system Verification of the voice and data transfer with NPCC, Kharian and Mangla control centers Access control system
LARAIB ENERGY LTD.
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6.2
Client Plant Project N
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6.4
6.5
6.6
6.7
7
7.1
7.2
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Flooding/Wet Test
Task name Reference international standard
1
1.1
1.2
1.3
2
2.1
No load test
First roll on Before initial start up of the unit, all partners involved in this commissioning, must be aware of the actual condition of their system and must agree to continue with the program Their commissioning personal must be placed around the unit for visual and acoustical supervision The turbine opening / closing for the first roll on shall be manually controlled Mechanical brakes must be disengaged Maintenance seal released General procedure: Start up the unit by using the step by step automatic mode or manually up to turbine governor start signal
LARAIB ENERGY LTD.
NEW BONG ESCAPE
2.2
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2.3
2.4 2.5
2.6
2.7
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IEC 60034-4
2.10
IEC 60034-4
2.11
2.12
2.13
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3.1
Load test
General conditions Before proceeding with the tests as described in this section, all tests and adjustments as described in no-load test section must be completed and all conditions be fulfilled. Plant conditions To be fulfilled before starting the wet tests with load: All related systems must be fully tested and ready for load test Generator and Excitation must be ready for synchronizing tests Governor must be ready for synchronizing tests Start / Stop automatic must be ready for synchronizing All related auxiliaries ready and available Recording and data acquisition equipments installed and ready First synchronization Run unit up to 100% speed (excited) in automatic mode Synchronize unit with grid (synchronize in automatic mode) Go up to base load Check adjustments and power measurement Normal shut down ESD, Emergency shut down test at 25% load: Run unit up to 100% speed Synchronize unit with grid Load up unit step by step until 25% load ESD by push button Verify closing time of the servomotors, speed rise and pressure rise. Readjust the corresponding orifice if necessary QSD, Quick shut down test at 25% load: Run unit up to 100% speed Synchronize unit with grid Load up unit step by step until 25% load Vibration checks and recordings Initiated a QSD e.g. by simulating an over temperature of the guide bearing No over speed must occur during this test Rejection test at 25% load
LARAIB ENERGY LTD.
NEW BONG ESCAPE
3.2
3.3
3.4
3.5
3.6
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3.8
3.9
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3.11
3.12
3.13
3.14
IEC 60034-4
3.15 3.16
Client Plant Project N
IEC 60041
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