Conbextra EP

Epoxy resin free flow grout

Uses

A range of free flow grouts for use in situations where heavy dynamic or mobile loads are encountered. The gap between a base plate and substrate will need to be filled and the structural load be uniformly distributed in such applications as reciprocating machinery, testing equipment, heavy crane and transporter rails, high speed turbines and centrifuges and drop forges. Also for use in conditions where chemical spillage may be encountered. Typical situations could be met in steelworks, refineries, electroplating works and chemical plants. Conbextra EP120 is especially suitable where long working time and/or low exotherm properties are required e.g. for large pours, large gaps or high ambient temperatures.
Advantages

Conbextra EP10 for grouting gaps ranging from 0.25 mm to 10 mm. It is an all liquid system consisting of a base and hardener. Conbextra EP40 for grouting gaps ranging from 10 mm to 40 mm. Conbextra EP65 for grouting gaps ranging from 35 mm to 65 mm. Conbextra EP120 is a low exotherm material which is particularly suitable where long working time is needed; for large gaps (up to 120 mm) or for grouting at high ambient temperatures (up to 55C).
Technical support

High compressive, tensile and flexural strengths Resistant to repetitive dynamic loads Fast, convenient installation with early strength gain Withstands a wide range of chemicals Non-shrink and hence ensures complete surface contact and bond Low creep characteristics under sustained loading

Parchem offers a comprehensive range of high performance, high quality construction products. In addition, Parchem offers a technical support package to specifiers and contractors as well as technical advice from staff experienced in the construction industry.
Properties

The following results are typical for the hardened grout at 20C. Test method for Typical result EP10 EP40 EP65 EP120 Density (kg/m3): 1060 1950 2050 1950 Compressive strength (MPa) BS 6319 part 2 1983 1 day: 57 3 days: 66 7 days: 83

79 86 91

77 89 90

5 90 100

Typical site results @ 23oC Compressive Strength (MPa) EP40 EP65 3 Hours 4 Hours 5 Hours Tensile strength (MPa) BS 6319 part 7 1985 7 days: Flexural strength (MPa) BS 6319 part 3 1990 7 days: Secant modulus (GPa) BS 6319 part 6 1984 : 30 45 55 20 35 50

Grouting of motor baseplate with Conbextra EP products

Conbextra EP : 5/2003

29

19

15

18

Description

Conbextra EP is a range of epoxy resin based products designed for free-flow grouting of gaps from approximately 0.25 mm to 120 mm. Four grades of product are available.

91

40 13.3

29 13.3

34 12.7

Chemical resistance All Conbextra EP products are resistant to oil, grease, fats, most chemicals, mild acids and alkalis, fresh and sea water. Consult Parchem Technical Services when exposure to solvents or concentrated chemicals is anticipated. Pot life Ambient temperature affects the time for which bulk material will remain fluid. Typical values in minutes are: 10C EP10 EP40 EP65 EP120 Exotherm All epoxy systems will develop a temperature rise on mixing. Its extent will be a function of the volume to surface ratio, the ambient temperature, as well as the mass and thermal conductivity of the surrounding materials. Contact Parchem for specific data on each product.
Specification clauses

Instructions for use

Preparation Foundation surface All contact surfaces must be free from oil, grease, free standing water or any loosely adherent material. Concrete surfaces should be cut back to a sound base. All dust must be removed and bolt holes or fixing pockets blown clean of any dirt or debris. Steel surfaces All steel surfaces should be shot blasted free of rust, paint and flaky mill scale. Formwork The formwork should be constructed to be leakproof as Conbextra EP products are free flowing grouts. Loss of grout once the material is placed, but not hardened, will result in incomplete filling of the gap. For free flow grout conditions it is essential to provide a hydrostatic head of grout. To achieve this a feeding hopper system should be used. Typical on-plate shutter system

20C 20 30 30 120

30C 10 15 15 90

40C 50

40 60 60 -

Supplier specification All epoxy resin grouting where shown on the drawings, must be carried out using the suitable grade of Conbextra EP product manufactured by Parchem and used in accordance with the manufacturer's data sheet. Performance specification All epoxy resin grouting where shown on the drawings must be carried out with a factory packed product. The hardened grout must have a compressive strength which exceeds 80 MPa at 7 days, a tensile strength which exceeds 15 MPa at 7 days and a flexural strength which exceeds 28 MPa at 7 days. The storage handling and placement of the grout must be in strict accordance with the manufacturer's instructions.

Mixing Pour all the contents of the hardener pack into the base container. Mix using a slow speed power mixer until homogeneous. In the case of EP120, pour all the resultant liquid into a container with a capacity of 20 - 25 litres then add all the filler. For all products, mix using a slow speed power mixer for two minutes or until a uniform colour is achieved in the grout. Placing The mixed grout should be poured steadily from one side only to eliminate the entrapment of air. Continuous grout flow is essential.

Limitations

Temperature During application For all products except EP120, grouting may be carried out without special precautions at ambient temperatures from 5 to 25C. For EP120, grouting should not be carried out at temperatures below 20C. In service The cured grouts, which are completely resistant to frost and sub-zero temperatures, are suitable for use up to 45C. EP120 is most suited for temperatures in the range 20 to 55C.
Estimating

Sufficient grout must be available prior to starting. The time taken to pour a batch should be regulated to the time taken to prepare the next batch. Flow characteristics The maximum distance of flow is governed by the gap thickness, the head of grout applied and the ambient temperature. The following table gives typical data for flow design. C Gap thickness (mm) Hydrostatic Maximum head flow (mm) (mm) Supply EP10: EP40: EP65: 300 ml and 1.5 litre 3 and 15 litre 3.5 and 14 litre 2 component packs 2 component packs 2 component packs 3 component packs

EP120: 14 litre

(3 component packs contain base resin, hardener and fillers.)

Storage

EP10: EP40: EP65: EP120: Cleaning

Flow determined by gap thickness and pressure applied. 5 20 5 20 12 12 35 35 100 100 100 100 450 900 900 2000

All Conbextra EP products have a shelf life of 12 months if kept in dry conditions at 20C.
Precautions

Health and safety Conbextra EP10,EP40, EP65, EP120 and Solvent 10 are classed hazardous under WorkSafe Australia guidelines. Conbextra EP: Contains resins which may cause sensitisation by skin contact. Avoid contact with skin and eyes and inhalation of vapour. Wear suitable protective clothing, gloves and eye/face protection. Barrier creams provide additional skin protection. Should accidental skin contact occur, remove immediately with a resin removing cream, followed by soap and water. Do not use solvent. In case of contact with eyes, rinse immediately with plenty of clean water and seek medical advice. If swallowed seek medical attention immediately - do not induce vomiting. If poisoning occurs, contact a Doctor or Poisons Information Centre - phone 13 11 26

Similar to Conbextra EP65

All tools and equipment should be cleaned immediately after use with Solvent 10. Spillages should be absorbed with sand or sawdust and disposed in accordance with local regulations.

Fire Solvent 10 is flammable. In the event of fire extinguish with CO2 or foam.Solvent 10 is flammable. Keep away from sources of ignition - no smoking. Wear suitable protective clothing, gloves and eye/face protection. Use only in well ventilated areas.

Flash point - Solvent 10: 27C. A product Material Safety Data Sheet is available from your local Parchem sales office. Read MSDS and product data sheet carefully before first use. In emergency, contact any Poisons Information Centre.

Manufactured and sold under license from Fosroc International Limited, England. Fosroc, the Fosroc logo and Conbextra are trade marks of Fosroc International Limited, used under license.

Parchem Construction Products Pty Ltd A.B.N. 80 069 961 968 7 Lucca Road WYONG, N.S.W. 2259 Tel (02) 4350 5000 Fax (02) 4351 2024

Sales Offices: St Peters, Sydney Canberra Archerfield, Brisbane Townsville Adelaide Perth Melbourne

(02) 8596 2555 (02) 6239 3772 (07) 3255 5666 (07) 4725 4394 (08) 8293 2222 (08) 9356 2533 (03) 9326 3100

Email: technical@parchem.com.au Internet: www.parchem.com.au

7 days a week Technical Support Hotline : 1800 812 864

Important note
Parchem Construction Products Pty Ltd products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and conditions of sale, copies of which may be obtained on request. Whilst the company endeavours to ensure that any advice, recommendation, specification or information it may give is accurate and correct, it cannot, because it has no direct or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or not in accordance with any advice, specification, recommendation or information given by it. AUS/13004/03/A