Ipbd

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT
CORE ENGG ELECTRICAL
STANDARD TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT
Document Number
REL-COENG-NEE-E21-P-00018 Rev A
For Review 30-03-2010
Revision No.
Description
Date
Binaya Ashok Bani Sahoo Technical Custodian lead Prepared by
Rabindran Sundersingh Reviewed By
Debabrata Guha Approved by
Document Number : REL-COENG-NEE-E21-P-00018
Sheet 1
INDEX
PART I SECTION 1 INFORMATION TO BIDDER (ITB) SPECIAL CONDITIONS OF CONTRACT (SCC) COMMERCIAL EVALUATION FORMAT SECTION 2 PART II SECTION A SECTION B SECTION C GENERAL CONDITIONS OF CONTRACT (GCC) TECHNICAL SPECIFICATION GENERAL TECHNICAL INFORMATION (Project-specific variable section) (Not Used) DETAILED TECHNICAL SPECIFICATION (Permanent section) PART III SECTION 1 SECTION 2 SECTION 3 PART IV SECTION 1 SECTION 2 SECTION 3 ERECTION CONDITIONS OF CONTRACT (ECC) ENCLOSURES FQP (FIELD QUALITY PLAN) DATA TO BE SUBMITTED BY THE BIDDER TECHNICAL DATA SHEETS SCHEDULES TENDER DRAWINGS
Sheet 2
PART I SECTION 1 INFORMATION TO BIDDER (ITB) (To be provided by the C&C Department) SPECIAL CONDITIONS OF CONTRACT (SCC) (To be provided by the C&C Department) COMMERCIAL EVALUATION FORMAT (To be provided by the C&C Department) SECTION 2 GENERAL CONDITIONS OF CONTRACT (GCC) (To be provided by the C&C Department)
Part I
Sheet 1
PART II TECHNICAL SPECIFICATION TABLE OF CONTENT

1.0 1.1 1.2 1.3 SECTION A - GENERAL TECHNICAL INFORMATION .......................................................................................... 6
PROJECT DATA .................................................................................................................................................................. 6 INTENT OF SPECIFICATION ................................................................................................................................................ 6 SCOPE OF WORK ............................................................................................................................................................... 6 1.3.1 Scope of supply.......................................................................................................................................................... 6 1.3.2 Scope of service......................................................................................................................................................... 7 1.4 TERMINAL POINTS AND EXCLUSIONS ............................................................................................................................... 7 1.4.1 Terminal points.......................................................................................................................................................... 7 1.4.2 Exclusion from scope of work.................................................................................................................................... 7 1.5 LAYOUT ........................................................................................................................................................................... 8 1.6 SERVICE CONDITION ........................................................................................................................................................ 8 1.7 QUALIFYING REQUIREMENT OF THE BIDDER.................................................................................................................... 8 1.8 TECHNICAL PARAMETERS ................................................................................................................................................ 8 1.9 LIST OF MANDATORY SPARES ......................................................................................................................................... 11 2.0 3.0 3.1 3.2 3.3 SECTION B NOT USED.............................................................................................................................................. 12 SECTION C - DETAILED TECHNICAL SPECIFICATION ..................................................................................... 12
CODES & STANDARDS .................................................................................................................................................... 12 DESIGN CRITERIA ........................................................................................................................................................... 13 CONSTRUCTION.............................................................................................................................................................. 14 3.3.1 Enclosure................................................................................................................................................................. 14 3.3.2 Bus Conductor......................................................................................................................................................... 17 3.3.3 Disconnect Link....................................................................................................................................................... 18 3.3.4 Insulators................................................................................................................................................................. 18 3.3.5 Connections and terminations................................................................................................................................. 19 3.3.6 Grounding ............................................................................................................................................................... 20 3.3.7 Supporting Structures.............................................................................................................................................. 21 3.3.8 Hot air blowing device ............................................................................................................................................ 22 3.3.9 Air pressurization Unit............................................................................................................................................ 22 3.3.10 Space heater, Illumination ...................................................................................................................................... 26 3.3.11 Control Panel .......................................................................................................................................................... 26 3.3.12 Current Transformer ............................................................................................................................................... 27 3.3.13 Wiring...................................................................................................................................................................... 27 3.3.14 Painting ................................................................................................................................................................... 28 3.3.15 Nameplate ............................................................................................................................................................... 28 3.3.16 ERECTION AND COMMISSIONING..................................................................................................................... 24 PACKING ........................................................................................................................................................................ 25 3.4 3.5 INSPECTION & TESTING ................................................................................................................................................. 26 3.5.1 GENERAL ............................................................................................................................................................... 26 3.6 GENERAL REQUIREMENTS.............................................................................................................................................. 28 3.6.1 Proposal Data ......................................................................................................................................................... 28 3.6.2 Drawings & Annexures ........................................................................................................................................... 28 3.6.3 Completeness of supply ........................................................................................................................................... 29 3.6.4 Guaranteed Performance & Liquidated Damages.................................................................................................. 29 3.6.5 Deviation ................................................................................................................................................................. 29 3.6.6 Training ................................................................................................................................................................... 29 3.6.7 Drawing Approval ................................................................................................................................................... 30 3.6.8 Documentation ........................................................................................................................................................ 30 3.7 ANNEXURES............................................................................................................................................................... 32
Part II Technical Specification
Sheet 1
3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7
Annexure A: Bill of Quantity ................................................................................................................................... 37 Annexure B: Single Line Diagram for IPB/ LAPT/NGT.............................................................................................. Annexure C: Mandatory Spares .............................................................................................................................. 40 Annexure D: Quality Assurance Requirement ............................................................................................................. Annexure E: IPBD LAYOUT ....................................................................................................................................... Annexure F: Specification on painting .................................................................................................................... 41 Annexure G: Air pressurization Scheme.................................................................................................................. 44
Sheet 1
1.0
SECTION A - GENERAL TECHNICAL INFORMATION

1.1 Project data
Insert the Project details here. 1.2 Intent of specification This specification is intended to cover the design, engineering, manufacture, fabrication, assembly, inspection, testing at manufacturer's works, shop painting, supply & delivery, properly packed, transportation & delivery F.O.R. project site, of Generator Isolated phase Busduct with supporting structure and all accessories (LAPT Cubicle & NGT Cubicle may be included if not covered elsewhere, i.e. BTG Package) for efficient and trouble-free operation and performance of site acceptance tests. It is not the intent to specify complete specification, material list and requirement, however any such equipment/system required for successful operation of the equipment that is observed anytime during execution of the contract shall be supplied by the bidder with no implication whatsoever to the purchaser. The scope of work shall also include the erection, site fabrication, testing, commissioning and putting into successful commercial operation of all equipment furnished under this specification. 1.3 1.3.1 Scope of work
Scope of supply 1. Design, engineering, manufacture, fabrication, assembly, inspection, testing at manufacturer's works, shop painting, supply & delivery, properly packed, transportation & delivery F.O.R. project site, of : Isolated phase Busduct consisting main run, (delta run for connecting three single phase transformers), neutral run and tap-off run including CTs in the tap off run with all accessories like terminal adaptor box, flexible conductor, bellows, seal off bushings, bends, matching flanges & hardware complete in nature, suitable for connection with Generator, PT/LA cubicle, NGT cubicle, Static Excitation Transformer where applicable, GCB where applicable, Unit Transformers and Generator Transformer. Please refer to Air Pressurizing unit CEA guidelines Portable Hot Air Blowing Unit May'1992 LAPT Panel (if not included in BTG) section -7 clause NGT Panel (if not included in BTG) 7.5 . It states Steel Structure supports that HOT AIR Mandatory Spares BLOWING is not One set of special tools and tackles required since Start-up and commissioning spares busduct is Recommended spare parts for five years of satisfactory operation pressurised All relevant drawings, data and instruction manuals
2.
3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
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Bidder to note here that any equipment/component not specified in this specification, but required for successful operation of the equipment/system being supplied by the bidder shall be supplied without any implication to the purchaser. 1.3.2 Scope of service The scope covers the services of a senior engineer on per diem basis for 1. Complete checking of materials at site and advising the Owner of any discrepancy thereof 2. Unloading, storage, transfer, site fabrication, field quality checks, Erection, Testing & Commissioning, trial operation and handover of complete system. 3. 1.4 1.4.1 Training of Purchaser / Owners engineers for two days shall be included in the basic rate Terminal points and Exclusions
Terminal points 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2. 3. 4. 5. Generator Bus Duct Generator Phase Lead terminal bushing & terminal flange(SP Adaptor box in bidders scope) GT Terminal Bushing & terminal flange UT Terminal Bushing & terminal flange GCB Both end terminal/flange (if applicable) Static excitation transformer terminal bushing (if applicable) LAPT Terminal bushing & terminal flange Generator Neutral Lead terminal bushing and terminal flange NGT Terminal bushing & terminal flange
In case of SEC supplied generator , the connection between generator neutral and NGT is by 20 KV cable
Air pressurizing System: Flange in compressed air pipe for tee-off connection with the Plant compressed air system. Power & Control Cable: At Terminal Blocks Support Structure: Concrete footings/inserts. (foundation bolts/anchor fasteners to be supplied by bidder well in advance for embedment into concrete pedestal) Earthing : At ground pad on bidders supplied equipment
1.4.2
Exclusion from scope of work 1. 2. 3. Civil works (foundation bolts/anchor fasteners to be supplied by bidder well in advance for embedment into concrete pedestal) Primary & Secondary earthing Interconnecting Power and Control cable
Sheet 1
1.5
Layout
Refer to Annexure B for the Layout arrangement of the IPB and associated equipment. 1.6 Service Condition 0C to 50C <= 1000 meter <= 95% III as per IS 13134 : 1992 As per IS 1893
Design engineer to update as per requirement 1. Ambient air temperature 2. Altitude 3. Average Relative Humidity 4. Degree of pollution 5. 1.7 1. Vibration due to earth (tremor or other external cause) Qualifying Requirement of the Bidder
2.
3.
3.1
3.2 3.3 1.8
Necessary information about the financial and technical resources, organisation & experience to undertake the supply of such equipment shall be submitted by the Bidder as an evidence of his capability for satisfaction of the Purchaser. The Bidder shall submit along with his bid a list of major contracts of supply and erection of similar equipment already executed or under execution, giving detailed particulars such as equipment rating, contract value, name of the Owner, year of commissioning etc Apart from the requirements stipulated elsewhere in this specification, the following shall constitute the minimum technical qualifying requirement of the bidder offering against this bid: The bidder must be an established manufacturer or supplier of generator busduct as per requirement of the specification and must have tested, supplied and commissioned equipments of similar or higher rating in not less than three projects. Such equipments shall have been in successful operation for at least three years on the date set for opening of the bid and bidder shall provide requisite credentials to support this. The bidder must be a regular manufacturer of generator bus duct and must have facilities to manufacture the generator busduct of the type and rating specified Notwithstanding anything stated above, the purchaser reserves the right to assess bidders financial and other capabilities to execute the contract Technical Parameters GENERATOR BUSDUCT
1. 2. 3. 4. 5. 6.
Type Service Phase Mounting Location Construction
Isolated Phase Bus duct, continuous (bonded enclosure) natural air cooled type. Partial indoor & Partial outdoor 3 isolated phase Horizontal on steel support structures Check the Layout attached Welded construction, electrically continuous, only equipment termination end is bolted connection.
Sheet 1
This can be specified as 19501 grade for conductor and enclosure of main and delta runs . For tap off run it should be 63401 for conductor andSPECIFICATION TECHNICAL 19501 FOR for enclosure
ISOLATED PHASE BUS DUCT
7. 7.1 7.2 8. 8.1 8.2
Material Bus Conductor Enclosure Enclosure Protection Indoor Outdoor
High Conductivity Al. /Al. Alloy. Grade shall be same as of type tested one of similar rating. Al. Alloy. Grade shall be same as of type tested one of similar rating. IP-52 IP-55 weatherproof, All outdoor joints shall have appropriate Rain Canopy structure. No joints, bolts shall be exposed to rain or rain water flow. If there is a restriction due to layout, Design engineer may specify the same, else leave it to the bidder for its type tested design. As per project data As per project data High resistance grounded As per IS 8084 (Amendment No. 3-Table 1)/project data
9.
Phase Spacing
10. 11. 12. 13. 13.1
13.2
14. 15. 16. 17. 18. 18.1
Nominal System Voltage Rated Maximum Voltage Neutral Grounding Insulation Level Rated one minute power frequency withstand Voltage (kV rms) Rated Lightning Impulse Voltage (1.2/50) (kV peak) Creepage distance (mm/KV) Phase to earth clearance (mm) Rated frequency Frequency variation Rated Continuous current Main Run
As per IS 8084 (Amendment No. 3-Table 1)/project data should be as per IS 2544 table 6 - heavily polluted atmosphere
20 mm/KV
As per IEC-60071-1 (Table A.1) 50 Hz +3/-5 % As per IPB sizing document
18.2 Tap off Run (To UT, LAPT & As per IPB sizing document Static excitation transformer) 18.3 Delta Run (where applicable) As per IPB sizing document 18.4 Common Portion of Tap-off
no neutral run is applicable in case of 18.5 Neutral Run As per Tap off Run SEC supplied 19. Rated hottest spot temperature (Max. rise allowed including rise in Temp due to effect generators rise above ambient 50 deg C of Solar Radiations) 19.1 Bus Conductor
a) Plain bolted joints b) Silver plated bolted joints c) Aluminium welded joints 19.2 Enclosure & support structure 40 deg C 55 deg C 55 deg C 30 deg C
As per IPB sizing document
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20. Short time withstand current a) Main Run b) Tap-off c) Delta Run
(Avg. value of rms symmetrical current over 1 sec) As per IPB sizing document As per IPB sizing document As per IPB sizing document
21. Short circuit withstand rms (rms asymmetrical current including DC components) asymmetrical current a) Main Run As per IPB sizing document b) Tap-off c) Delta Run 22. Peak Momentary Current a) Main Run b) Tap-off c) Delta Run 23. Cooling of IPBD 24. Tap off CTs 24.1 BIL Level 24.2 Short Circuit level 24.3 UT Differential (Core-1) i. Current Ratio As per project data As per project data As per project data As per project data As per project data As per IPB sizing document As per IPB sizing document Withstand (Peak value of symmetrical plus asymmetrical current) As per IPB sizing document As per IPB sizing document As per IPB sizing document Self cooled As per Table 1A of IS 2705 (part-1) To match with tap-off busduct
ii. Knee point voltage (V) iii. Excitation Current (mA) iv. Secondary Resistance (Ohm) v. Class 24.4 UT Over-current (Core-2) i. Current Ratio
As per project data As per project data As per project data As per project data As per project data
ii. Knee point voltage (V) iii. Excitation Current (mA) iv. Secondary Resistance (Ohm v. Class
24.5 Overall differential (Core-3) in UT Tap-off i. Current Ratio As per project data ii. Knee point voltage (V) As per project data
Sheet 1
iii. Excitation Current (mA) iv. Secondary Resistance (Ohm) v. Class 1.9 List of Mandatory spares
As per project data As per project data As per project data
Refer to the Annexure D for the List of Mandatory spares
Sheet 1
2.0 3.0
SECTION B NOT USED SECTION C - DETAILED TECHNICAL SPECIFICATION

3.1 Codes & Standards
The installation shall meet the requirements of Indian Electricity rules. Materials, equipment and methods used in the manufacture shall conform to the latest edition of IS and IEC standards, including the following. If standard other than IS/IEC are used in design, manufacturing & testing, a copy of the same in English shall be submitted with the Bid. IEEE Std C37.023 C37.20a,C37,20b, ANSIC37.20 C37.20c, (IEEE27): IEEE Std C37.24-2003 IS 8084 IEC 60044 IS:2705 IS: 3156 IEC 62271-102 IS: 9921 IS: 3151 IEEE-32 IS-3070 Pt.III IS: 2071 IEC-60071-1 BS:3816 IS:5082 & IS 5404 IS:4759 IS 3347 IS:2544 IS:2099 IS:9431 IEC 60445 Metal Enclosed Busduct Switchgear assemblies including metal enclosed bus
IEEE Guide for Evaluating the Effect of Solar Radiation on Outdoor Metal-Enclosed Switchgear Interconnecting busbars for AC voltages above 1 KV up to and including 36 KV Current transformers Current transformers Voltage transformers Disconnecting Switch Disconnecting Switch Neutral Grounding transformer Earth Resistor Lightening Arrestors High Voltage testing techniques Insulation Co-ordination Cast Epoxy resin insulating material for electrical application at power frequency Wrought aluminum and aluminum alloy for electrical purposes Hot dip zinc coating on structural steel and allied products Porcelain bushings Porcelain post insulator for voltages above 1000V. Bushings for alternating voltage above 1000V. Specification for indoor post insulators of organic material for systems with nominal voltages greater than 1000 volts up to and including 300 KV Identification of Equipment Terminals and of Terminations of Certain Designated Conductors, Including General Rules for an Alphanumeric System.
Sheet 1
IEC 60060 IEC 60947 IS:13947 IS:1367 IS:2633 IS:226 IS 2062 IS 800 IS 2062 IS 3757 IS 6649 IEC-60529
High voltage test techniques Low-Voltage Switchgear and Control gear. LV switchgear and Controlgear-Part1 Hot dip galvanized coatings on fasteners. Methods of testing uniformity of coating on zinc coated articles. Structural Steel (Standard Quality) Steel Supports Code of practice for general construction in steel Steel for General Structural Purposes - Specification Specification for High Strength Structural Bolts Specification for Hardened and Tempered Washers for High Strength Structural Bolts and Nuts Degree of protection provided by enclosures (IP Code) Indian Electricity Rules & National Electricity Codes Indian electricity act CBIP manual on busduct 2007 - Publication number 303
3.2 1.
Design criteria The Bus duct shall be designed for indoor/outdoor service suitable for hot, humid and dusty environment. Effect of solar radiation shall be taken into consideration while sizing the busduct. The Bus duct shall be continuously carrying current mentioned in the datasheet at the maximum ambient specified in outdoor application without exceeding the temperature limits. The isolated phase bus duct system shall be provided as a complete sectionalized assembly of rigid insulator (3/4 insulators per support) supported conductors, housed in individual phase enclosures. The maximum shipping length shall be restricted to six meters. A slit shall be kept between enclosure (phase segregated generator terminal adaptor) and generator flange. Suitable covering shall be provided on the slit to allow escape of hydrogen and at the same time prevent entry of rodents/rats etc. The busduct shall not take any support from generator terminal lead box flange & it shall be self supportive. Suitable means shall be provided to isolate vibrations from all equipment. Flexible connections both for conductor and enclosure will be provided at Generator terminal (line and neutral), GCB terminal (both end) if applicable, GT, UT, Static excitation transformer if applicable & NGT panel to isolate the vibration from rest of the bus structure. Flexible conductor & expansion bellows shall also be used in the main run to absorb the expansions in the main run length. All the bellows in main run length shall be metallic type for electrical continuity while other equipment terminal bellows shall be either neoprene/EPDM rubber. Bidder shall furnish the detail calculation supporting the selection of number and size of expansion bellows and flexible.
2.
3.
4.
5.
Sheet 1
6.
7.
8.
9.
Bus duct and auxiliary equipment shall be capable of withstanding the electromechanical stresses that may arise during normal and abnormal conditions as a result of flexing, vibration, variations in load or temperature, switching, short-circuit, faulty synchronizing, flashover, or other system causes. Necessary calculations shall be submitted for purchasers approval. The contractor shall design the busduct and supporting structure in such a way as to permit transformers, GCB if applicable, LAPT, NGT & excitation transformer if applicable removal, after opening the terminations but without dismantling busduct run or supporting structure. The bidder shall supply adaptor box for all terminations that would include generator phase and neutral side, GT LV terminal, both UT HV terminal, VT &SP panel terminal, static excitation transformer terminal if appliacable and generator circuit breaker terminal if applicable. The bidder shall design and manufacture terminal adaptor to match with the terminal flange of the equipment described and shall meet in all respect the relevant standards for busduct termination. Termination details of other end equipments shall be submitted during detail engg. All components in the scope shall have tropical finish and protection.
10. Bidders in their offer shall submit conductor and enclosure sizing calculation w.r.t. current carrying capacity, resistivity required for permissible thermal limits, forces between different conductors in short circuit conditions, skin effect and proximity effect, effect of solar radiations on temperature rise and seismic conditions. KW loss calculation for conductor & enclosure also shall be furnished with the offer. However, bidder shall take an approval from the purchaser for all these calculations in case of award of contract before start of manufacture. 11. Air pressurizing units shall be supplied for keeping the busduct pressurized with guaranteed leakage rate of maximum 5% per hour of total volume. Bidder shall perform site acceptance test for the same. 12. Bidder shall be responsible for coordinating with Generator, GCB if applicable, GT, UAT, static excitation transformer if applicable vendor for interfacing. Bidder shall coordinate with the equipment supplier and design the interfacings accordingly. All parts and sections shall be properly identified with part numbers. 13. 3.3 3.3.1 Construction
Enclosure 1. Type Each phase shall be enclosed in a weather-proof, dust-tight, non-magnetic metal (aluminium alloy) and continuous type enclosure. The enclosure shall be designed for welded connection suitable for outdoor installation. Aluminium Alloy Bidder shall furnish supportive calculation for sizing. Bidder shall take approval from the purchaser for manufacture clearance. The bus enclosures shall be electrically bonded to minimize induced currents in the surrounding metal structures. Each bus enclosure and each electrical connection between bus enclosures shall provide a continuous path for the currents equal to the maximum current ratings of the enclosed bus. A continuous isolated phase bus enclosure, also referred to as a
Sheet 1
2. 3.
Material Thickness
4.
Electrically Bonded continuous Type
5.
Total Conductor flux outside Enclosure Expansion Bellows in Enclosure
6.
7.
Type of Rubber Bellows
8.
Enclosure Shorting Link
9.
Bonding with GCB enclosure (if applicable)
10. Equipment Terminal end insulation
11. Equipment Terminal load transfer

insulated feet12. Insulators should be used for supporting the enclosures on the steel structure
13. Inspection Opening
"bonded" enclosure in ANSI C37.23, shall be provided. Busduct shall be manufactured in section and bonded at site to make complete assembly. The enclosure shall be minimum flux type to permit not more than five (5) per cent of total conductor flux outside enclosure. Means shall be provided to take care of expansions due to temperature variation and vibration isolation by provision of expansion bellows at equipment terminations and also in main run. The quantity of flexibles and expansion bellows in busduct shall be based on the supporting arrangement of bus bar/enclosure and the operating temperature range. Bidders shall consider the exact requirement of flexibles and expansion bellows and consider the same in their scope. Metallic bellows (Non-Magnetic) along with necessary flexible links (to ensure required X-section) shall be provided in bus duct run and at the termination at GCB on the generator and generator transformer side. Rubber bellows shall be provided on all equipment termination except for GCB. Rubber bellows shall be weatherproof, long life, nondeteriorating type without any adverse impact with exposure to sunrays, rain etc. The type of bellows shall be subject to purchasers approval. Phase enclosures shorting links (Aluminium Alloy) rated for continuous FL current shall be provided at bus duct termination on generator, GT, UT tap off, LAPT tap off and excitation transformer tap off. The generator breaker (furnished by others) is an integral part of the isolated phase bus duct system; the isolated phase bus duct manufacturer's enclosure design shall include the generator breaker enclosure as part of the bonded enclosure system. The contractor shall co-ordinate with GCB supplier for relevant input. The enclosure shall be insulated at the connections to the generator, transformers and other equipment so that the longitudinal current shall not flow through or be transmitted to any connecting equipment. The insulation shall be nondeteriorating. Bidder should ensure that no load is transferred on electrical equipment transformers, generator terminals, Excitation transformer bushing etc. by the bus duct. Enclosures supported on steel structures shall be insulated from the support steel through insulators. The insulation shall be non-deteriorating type & subject to purchasers approval. Neoprene rubber Gasketed inspection opening/split covers shall be provided to allow easy access for installation,
Sheet 1
inspection, replacement or repairs of the insulators, disconnects, bus connections and terminations and Current transformers. Inspection covers/split covers should be connected electrically to the main duct by flexible braids for proper earthing. 14. Wall Frame Assembly Wall-frame and support plates shall be provided where the bus duct run from indoor to outdoor penetrating the building wall. No weight shall be transferred to the electrical equipments, generator terminals, GCB terminal, generator transformer and building wall/structures. No seal of bushing is envisaged due to dry air being used. 15. Filtered Drain Tap Filtered drains tapping with dual stop cocks shall be provided for drainage of condensate at the lowest point and at such other locations where accumulation of condensate can be expected. In particular a drain valve shall be provided at the lowest point of transformer end termination. 16. Enclosure Support The enclosures of all three phases shall be rigidly supported by cross members to maintain parallel alignment. 17. Hot air blowing Enclosures should be designed suitably for connection with a equipment hose pipe coming from air blowing system. The point of entry of hot air shall be just near the powerhouse building the requirement of hot air (indoor side). The diameter of the hose pipe connection shall blowing equipment in be decided during the detailed engineering. The designed pressurised busduct needs velocity shall be such that it cleans all accumulated dirt and to be checked drying is completed in one hour time. 3.3.2 Bus Conductor 1. Material & Grade The bus conductor shall be of high conductivity, aluminium/ aluminium alloy supported on wet process porcelain insulators. The grade shall be same as that of type tested design of the manufacturer. The conductor size shall be selected to meet continuous operation at rated current at maximum ambient condition without exceeding allowable temp rise specified in technical parameter and also shall meet the static/dynamic forces arising out of short circuit condition. De-rating factors as applicable shall be considered. The sizing calculation shall be submitted for purchasers approval. The bus conductor shall be designed for welded connections except at equipment terminations, bolted disconnect links and bolted flexible. Detailed welding procedure adopted by the manufacturer should be furnished during detail engineering and approved by the owner. Flexible connections shall be provided between bus sections to allow for expansion and contraction of the conductor. Flexible connection shall also be provided at all equipment terminations. Flexibles shall be generally of copper braids
2.
Size of Conductor
3.
Conductor Connection
4.
Flexible conductor
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5.
Number of Flexibles & Size
6.
Silver Plating & Hardware Connection Hardware Removal of equipment
7. 8.
silver plated with bolted connection. The current carrying capacity of the flexibles shall be 110% of the busbar rating. As a minimum each equipment terminals and straight main run will have one set of flexible, however It is the bidders responsibility to ensure sufficient numbers of flexible joints are provided to ensure thermal expansions and vibrations are taken care of without any undue stress on insulator supports The sizing calculation substantiating the selection of flexible shall be submitted for purchasers approval All contact surfaces shall be silver plated to ensure an efficient and trouble-free connection. Silver plating details, procedure shall be furnished for purchasers approval. All connection hardware shall be non-magnetic and shall have high corrosion resistance. The bus shall be designed to permit removal of transformer and generator bushings with a minimum of bus disassembly, and without cutting and re- welding of any part.
3.3.3
Disconnect Link Material Isolation Distance Removal/ Reinsertion Shall be same as that of conductor. A minimum clearance of 300 mm. shall be provided between the disconnected bus sections with the link removed Disconnect link shall consist of a removable section of conductor and shall be so constructed as to permit easy removal or reinsertion without alignment difficulties. The bus on both sides of the link shall be rigidly supported so that the disconnect link is equal in mechanical strength to any other section of the bus. Disconnect link shall be provided in the main bus between the generator, generator breaker if applicable, generator step up transformer, static excitation transformer if applicable, unit transformers and tap-off to the surge protection & potential transformer and NGT. The links shall be easily removable.
1. Please 2. check if shorting links 3. is to be mentioned in the 4. specification 5.
Links
Location/ Provision
3.3.4
Insulators 1. Type of Insulator Bus support insulators shall be interchangeable, high creep and high strength, wet process, fine glazed porcelain or high strength cast resin insulators, suitable for pollution level specified elsewhere in the specification. It is up to the bidder to decide the number of insulators at every support. However bidders design must be type tested to withstand the mechanical forces as per the fault levels of this project. Minimum three insulators at each support shall be provided. Insulator shall be mounted in such a way so as to permit
2.
Number of Insulator
3.
Removal/Replacement
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4.
Conductor mounting on Insulator
Conductor mounting on insulator can also be of floating design with busbar held by three insulators located 120 degree apart. 5. Insulating support at bends/tap offs 6. Inspection Window 7. Span of Insulators
8.
Insulator test requirement
easy removal or replacement without disassembly of the bus. The conductor shall be fastened on the insulator through fixed and slip joints so as to allow conductor expansion or contraction without straining the insulator. Positive contact shall be made between end caps of the supporting insulators and the conductors. Insulator shall be designed to avoid any stresses due to expansion and contraction and stress concentration due to direct engagement of the insulator with the metal fittings Additional support insulators shall be provided at bend, at tap offs for withstanding all possible forces. Inspection window with neoprene rubber gasket for proper sealing shall be provided for each insulator. The span and number of insulators required shall be decided based on the expected dynamic forces due to short circuit and other forces, the same shall be supported with calculations. A safety factor of 2.5 shall be considered while calculating the support span. All the insulators shall be type approved by reputed testing authority and shall be routine tested as per relevant IS. Type test certificate not conducted later than five years shall be submitted for approval, failing which the bidder shall take up the type tests at no extra cost to purchaser
3.3.5
Connections & Terminations 1. Accessories for termination All matching flanges, terminal adaptors, seal-off bushings, gaskets, fittings, hardware and supports required for termination of the bus duct at the generator, generator circuit breaker, generator step up transformer, excitation transformer and unit transformers and other equipment shall be provided. Adaptor of suitable dimension shall be supplied to match with terminating equipment. In this connection the contractor is required to co-ordinate through the Engineer with the suppliers of the generator, GCB, generator transformer, unit transformers, excitation transformer with regard to connection details, mechanical and thermal stresses Flexible connections both for conductor and enclosure shall be furnished at all equipment termination to provide for misalignment up to 25 mm in all directions. Flexible connection shall also be provided between bus duct supported from building steel and that supported by turbine foundation to prevent transmission of vibration. i. A minimum clearance of 300 mm shall be provided between the end of the bus and the equipment terminals
2. 3.
Termination Adaptor Co-ordination with associated equipment supplier
4.
Flexible connection at terminating end
5.
Isolation distance
Sheet 1
Seal off bushing is only required at the generator end and LAVT cubicle end . No seal off bushing is required at GT / UT 6. Bimetallic Plate end since the transformer bushings shall serve the purpose . No SOBSeal off bushing is applicable 7. for NGT for SEC design . The requirement of seal off bushing at excitation transformer end to 3.3.6 be checked Grounding 1. Enclosure as Ground conductor 2. Grounding
when flexible connections are removed. ii. Connections and their enclosures shall be such that they will serve an additional function as disconnect links. iii. The equipment terminal connections shall be readily accessible and shall provide sufficient air gap for safe isolation of equipment during testing. If the material of bus conductor and that of the equipment terminal connectors are different then suitable bi-metallic connectors shall be provided by the bidder. Seal off bushings shall be provided at the generator end of the bus duct, GT end, UT end, excitation transformer end, LAPT end, NGT end.
3.
Ground pad
These ground pads have to be provided by the respective equipment supplier . They are not supplied by the busduct vendor
The electrically continuous bus enclosure shall be used as the ground bus. All parts of the bus enclosure, supporting structures and equipment frames shall be grounded such as CT terminal box, wall frame assembly, generator adaptor box etc. Ground pad shall be provided at the following locations on the IPBD. Pads shall be of bolted type to accommodate 75 x 10 mm galvanized steel flats. i. Generator end ii. Generator breaker end (generator side end and GSU side end) iii. Main run at connection to the delta bus iv. Generator transformer end v. Unit transformer end vi. Voltage transformer & surge protection cubicle end vii. Excitation transformer viii. Neutral Grounding Cubicle
3.3.7
Supporting Structures 1. Scope Bidder shall supply all supporting structures required for supporting the Busduct on support structure post and hanger as applicable. These include all members, indoor/outdoor posts, bolts, anchors, shims, base plates, beams, hangers, brackets, bracings and other hardware as required for complete support. Purchaser will provide only concrete pedestal at ground level, bolts if any to be erected in the concrete shall be supplied by the bidder in advance. Hot dipped Galvanized steel The isolated phase busduct enclosure shall be insulated from structure using high strength non-deteriorating type moulded insulators.
Sheet 1
2. Material insulated 3. to feet Insulator between be provided for structure with supporting theenclosure enclosure on steel structure
Moment connections shall be used to provide rigid structures. The use of angle members for bracing will not be acceptable. 5. Indoor Support All indoor bus duct supporting members shall be designed Structure for support from the Purchaser's building steel or from concrete floors. All bolts, nuts, washers, gaskets, or other attachment material needed to attach the supporting members to the building steel shall be furnished by the Supplier. 6. All supporting members and hardware shall be designed to limit the transmission of bus duct and supporting member weight forces to equipment. All supports shall be designed to carry the weight of the bus duct during assembly before the welded joints can carry the load. 7. Hot Dipped Galvanized All supports and fittings for steel fabrication shall be hot-dip galvanized after fabrication. Galvanizing thickness shall not be less than 610 g/m2. Any support steels shapes, such as tubing, that can trap moisture shall not be used. All hardware shall be of high strength steel grade 5.6 with weather resistant finish. 8. Design Calculation Design of supporting structures shall be subject to acceptance by the Purchaser. Point loads transmitted to the Purchaser's steel and foundations shall be furnished on bus duct drawings submitted for acceptance. Design calculation supporting structure design shall be furnished to purchaser for approval. Factor of safety shall be 2.0. The design calculation is subject to purchasers structural engineers review and bidder shall meet all requirements to meet the approval. 9. Support design i. All bus ducts shall be adequately supported and braced to successfully withstand normal operation, vibration, thermal expansion, short circuit forces, seismic forces The maximum and all specified design loads. The support structure loading of cable shall also be designed to take care of cable tray load of trays is always 200kg/meter (if required) limited to 100 Kg / ii. Supports shall be designed to provide tolerance of 12mm running meter (1/2) in the horizontal and vertical directions. iii. Arrangement of support steel work shall be such as to prevent heating of structures caused by circulating currents. 10. Inspection cover Hinges of all inspection covers shall be strapped across with earthing flexible earth connections. 3.3.8 Hot Air Blowing Device 1. Type Portable trolley mounted with rolling wheel, can be easily pulled to different location in the plant.
4.
Outdoor Structure member
Sheet 1
2. 3.
Use Blower
4.
Sizing
5.
Accessories
For drying IPBD, SPBD after shutdown or overhaul. Ambient air shall be drawn through a washable filter and pass through thermostatically controlled heater through canvas hose to the busduct & released through opening on the busduct at the other end The blower & heater shall be sized to dry the whole assembly of busduct in a hours time. Bidder shall submit necessary supporting for purchasers approval. In addition to blower, filter, heater, thermostat other accessories to be supplied are control panel, piping, valves, safety switches, instrumentation, monitoring, canvas pipe connecting to busduct of sufficient length, cable reel etc.
3.3.9
Air Pressurization Unit 1. 2. Purpose Construction To keep the bus duct pressurized & dry in order to avoid dust & moisture ingress. All equipment shall be mounted on a skid (fabricated out of steel structure) such that whole unit can be transported as a single block & placed at site. in of water pressure above atmospheric pressure by clean dry air. The bidder shall guarantee and demonstrate at site the air leakage rate of not more than 5% of total enclosure volume per hour after installation. The station compressed air shall be used as normal source of air for pressurization. The air shall be dried using one working & one standby (2x100%) regenerative type heater less drier. As a standby to the station air a oil free compressor shall be used. The necessary interlocks shall be provided for start of the compressor only when there is loss in station compressed air. The station compressed air will be supplied at 8 bars and the required reducer with instruments and valves shall be furnished by the bidder. Instrumentation shall be provided to monitor airflow and pressure. Alarms shall be provided when airflow or pressure is outside design conditions. Necessary volt free contacts shall be furnished for alarm to DCS. Each generator bus-duct (IPBD) shall be provided with an air pressurization system consisting of one air compressor with necessary filters, driers, piping, valves, drains, pressure switch / gauges, fittings and necessary controls to ensure a continuous supply of clean, dry, pressurized instrument air supply to the bus duct enclosure to prevent any ingress of moisture from atmospheric air. Compressor shall be oil free type. All tubing shall be of copper. The equipment shall be selected with low noise, noise shall no case shall exceed 85 dBA at 1 mtr from equipment. A pressure reducing station, including orifices, valves,
3.
Pressure in side Busduct
4.
Scheme
5.
Instrumentation
Positive air pressure of 100 6. mm of water column has to be maintained inside the enclosure to prevent ingress of moisture from atmospheric air
7. 8.
Noise Level
Sheet 1
9.
Scheme Flow Diagram
10. Pipe connection
11. Local Control Panel
12. Bid detail
manometer, and filters shall be furnished to monitor and maintain the compressed air within the pressure limits of the bus duct enclosures. The bus duct enclosures shall have provisions to prevent equipment damage in the event the regulation device fails, exposing the duct directly to the plant compressed air supply. A tee-off connection with a non-return and isolating valve and pressure reducer shall be provided for a connection to plant compressed air supply header. Typical scheme to be followed for air pressurization system is attached in Annexure-F One connection point for air supply and metering and one connection point for pressure monitoring shall be furnished in each phase bus enclosure. The indoor air supply and metering connection point on each phase bus enclosure shall be on a horizontal bus run as close as possible to the generator connection seal-off bushing. All air supply and metering connection points shall be at the top of the enclosure. The location of all connection points shall be reviewed by the Purchaser. All connection points shall be 1/2 inch NPT (16 mm with metric thread), coupling type, and shall be plugged for shipping. One feeder of required capacity shall be made available at each control panel which shall house starters and control systems for blowers, heater, solenoid valves etc. The control panel shall be with IP-52 enclosure protection The Bidder shall furnish the following details clearly in his bid: a) Parameters of clean air b) Requirement of air in m3/hr at NTP. c) Scheme/ method to calculate the leakage rate.
3.3.10 Space heater, Illumination 1. 2. Provision Type To be provided in each panel & cubicle Panel Space Heater Non exposed type, thermostat controlled to maintain above dew point. Illumination Fluorescent tube light with door switch control Power socket 5 Pin Space heater shall be sized to maintain temperature above dew point. Space heater mounting will be on insulator
3.
Mounting
3.3.11 Control Panel 1. 2. Type Sheet Thickness CRCA fabricated Minimum 2 mm
Sheet 1
3. 4. 5. 6. 7.
Enclosure Indicating Lamps wiring Gland plate Space heating, panel illumination
IP 52 , indoor LED cluster type 22 mm Copper stranded minimum 2.5 sq mm, 650V, PVC/XLPE insulated Detachable undrilled To be provided
3.3.12 Current Transformer 1. 2. 3. 4. 5. Applicable standard Type Thermal rating Location Ambient Condition IEC 60044 Cast- resin 120% of rated current Mounted within the bus enclosure such that same shall be in pressurized zone. The current transformers shall be suitable for operation at an ambient temperature existing within the bus duct enclosure. Mounting arrangement of CT shall be so designed so as to avoid equalizing connections between live conductor and CT inner surface. The bus design shall permit removal or replacement of CTs without dismantling the bus run or supports. CT removal facility should be through a disconnect link or terminal flexible links shall be provided in the adaptor chamber. As per technical parameter The CTs shall have polarity markings indelibly marked on them .The CT secondary leads shall be brought out through non-magnetic metallic conduits to a marshalling box (MB) with degree of protection IP-55 (IS: 13947 Pt.1). Heat resistant type wires suitable to withstand specified bus duct inside temp shall be used for wiring between CT secondary terminals to the terminal box. The MB shall be provided with removable aluminium gland plate. The facility for shorting and grounding shall be provided at the terminal blocks. In addition to above the marshalling box having termination of line side CTs, the transducers shall be provided to facilitate interface of generator bus duct CTs/PTs with DCS. Accordingly the interconnection from VT panels to this marshalling box shall also be provided. This marshalling box housing transducers shall be located near PT & SP Cubicle
6.
Service Access
7. 8.
Ratio & Accuracy Class Secondary connection & MB
3.3.13 Wiring 1. All wiring shall be done with 650V grade PVC insulated FRLS type stranded copper conductor of not less than 1.5 Sq.mm cross section with suitable lugs (insulated sleeves) on both sides. Each wire shall be identified at both ends with plastic ferrule with wire designation as per approved wiring diagrams. For CT wiring 4 sq. mm copper wire shall be used.
Sheet 1
2. 3. 4.
Control terminal blocks shall be box-clamp type suitable for 2x2.5 Sq.mm copper conductor with marking strips. Not more than two wires shall be connected to one terminal. Spare terminals equal in number to 20% active terminals shall be furnished. CT terminals shall be stud type and suitable for round type lugs with facility for isolation, shorting and grounding. PT terminals also shall be stud type.
3.3.14 Painting 1. All Surfaces Shall be as per Annexure-F (specification on painting)
3.3.15 Nameplate 1. 2. Material for name plate Text and Size Engraved in Aluminium/Stainless Steel plate, 1 mm thick, Using black letters a) Manufacturers name, serial number. b) Month and year of manufacturer. c) Rated voltage, current and frequency. d) Type of cooling e) Rated insulation levels 1) Power frequency withstand voltage. 2) Lighting impulse withstand voltage. f) Rated short time withstand current. g) Rated momentary withstand current (Ka rms asym). h) Rated momentary withstand current (Ka peak). i) Transport weight. j) Name of the Purchaser. k) PO number and date. Details on the nameplate shall be as per IS 8084 3.3.16 Erection And Commissioning 1. Scope Unloading, transfer, Storage, Positioning, Fabrication, Erection, Testing & Commissioning, statutory approval if any of all the equipment supplied by bidder. Any other activity not specifically mentioned but required for successful erection & commissioning shall be in bidders scope. Bidder shall furnish Document detailing unloading methodology, storage methods/precaution, Erection Procedure, Erection Key Diagram, time schedule, Checklists, FQPs for Purchasers approval Bidder shall furnish the required tools for erection & commissioning, as a minimum it shall include Electric Driven Tool ( Drilling machines, screw driving machines), Welding equipment including welding gas ( excluded welding wire), Hoists, Measuring and marking devices,
2.
Erection Sequence, Erection Key Diagram, Procedure &FQP Erection Tools
3.
Sheet 1
4.
Consumables
5.
Testing Kits
Open ended spanners: M10-M36, Ring Spanners: M10M36, Ratchet Wrenches: M10-M36, Torque Wrench (range 30-110 N/m), Test equipments, Welding equipment including welding gas ( excluded welding wire), Any other tools as necessary shall be furnished by the bidder Consumables as necessary shall be furnished by the bidder. As a minimum it shall include Lubricants, Contact Grease, Primer coat of dull black finish ( for repaint), Final Coat according to colour as specified elsewhere in this specification ( for repaint), Welding wire for Al and Fe welding, Shim plates for insulator support (20 pcs), Aluminium sheets (for test welding at site, identified in packing list), Shim plates, The glue for small repairs, 0.5 m of enclosure and conductor (for adaptation purpose if needed). Cleaning accessories, Adhesive label, Zn coat (for repair/repaint) etc. Any other consumables as necessary for completing the erection & commissioning shall be furnished by the bidder. Bidder shall furnish all the testing and commissioning test kits as required that include, micro ohm meter, HV test kit etc.
3.4 1. 2.
Packing Shipping Length Packing Protection Maximum shipping length should not exceed 6000mm i. Protection shall be provided against corrosion, dampness, Heavy rains, breakage and vibration. ii. Ends of the sections shall be closed with wood or hardboard i. Identification number ii. Buyers name iii. PO number (along with SAP item code, if any) & date iv. Equipment Tag no. (if any) v. Destination vi. Manufacturer / Suppliers name vii. Address of Manufacturer / Supplier / its agent viii. Description and Quantity ix. Country of origin x. Month & year of Manufacturing xi. Case measurements xii. Gross and net weights in kilograms xiii. All necessary slinging and stacking instructions The seller shall be responsible for all transit damage due to improper packing
3.
Packing Identification label on each case with details as listed
4.
Improper packing
Sheet 1
3.5 3.5.1
Inspection & Testing
General 1. 2. 3. Comprehensive Test Plan Advance Notice Customer Hold Point Shall be furnished by bidder for purchasers approval Two weeks advance notice shall be given to the purchaser. Purchaser will identify CHP on test plan, Bidder shall proceed only after such tests are witnessed and approved by purchaser. Bidder shall furnish all test Lab facility and there accreditation with the bid. The cost for all routine tests shall be included in the basic price of materials. Bidder shall furnish optional price for conducting type test for purchaser to take a decision at a later date if purchaser intends to carry out / repeat the type tests. i. Bidder shall submit type test reports on similar rating of busduct conducted not earlier than last five years along with the offer. ii. All equipments to be supplied shall be type tested ones. iii. Bidder shall furnish optional price for conducting type test on the Busduct, LAPT & NGT Panel in the price offer. iv. In the event of order the contractor shall furnish type test reports of all equipments in his scope for purchasers review. In case bidder is not able to produce type test certificates, the bidder must change the equipment make/type else carry out type test at his own cost/delivery implication. v. Certified test reports in requisite sets shall be furnished to purchaser for their review & acceptance. Dispatch of material is permitted on written clearance of purchaser. i. Routine & Acceptance test shall be performed on all equipment, bought out equipment, finished products in line with relevant standards. ii. Routine Tests shall be performed in presence of purchasers representative if so desired by the purchaser. The bidder shall give at least seven (7) days advance notice of the date when the tests are to be carried out.
4. 5.
Test Facility Cost of the tests
6.
Type Test Reports
7.
Routine Test Reports
Sheet 1
3.5.2
Type Test i. Temperature rise test on one section of main run, delta run and tap-off run. Test assembly and criterion should be as per CBIP manual on busduct publication no. 303 and as per IEEE C37.23-2003. ii. Impulse voltage withstand on a typical section of main run, delta run and tap-off run as per IEEE C37.23-2003 / IS 8084. iii. One minute high voltage power frequency withstand test on a typical section of main run, delta run and tap-off run as per IEEE C37.23-2003 / IS 8084. iv. Momentary withstand current test (as per IEEE C37.23-2003) on representative sections of 3phase bus ducts in main run, delta run and tap-off run, each including one bend. The sections having longest span between support insulators shall be chosen. v. Short time withstand current tests on one section of main run, delta run and tap-off run, each including one bend as per IS-8084 & IEEE C37.23-2003. The sections having longest span between support insulators shall be chosen. vi. Test for Radio Interference on the busduct (as per NEMA107-Method of measurement of Radio influence voltage of High Voltage Apparatus). The set up shall include one flexible connection and L of substantial length. The maximum RIV shall not exceed 100 micro volts at 1000 kHz i. Visible discharge test As per IS:2544 ii. Impulse voltage withstand test As per IS:2544 iii. Dry power-frequency voltage withstand test As per IS:2544 iv. Temperature cycle test As per IS:2544 v. Test for mechanical strength As per IS:2544 vi. Puncture test (for insulators Type B only) As per IS 2544 vii. Porosity test As per IS:2544 viii. Galvanizing test As per IS:2544 ix. Thermal stability test As per IS:2099 i. Thermal short time current withstand test As per IS:2099 ii. Dynamic current withstand test As per IS:2099 iii. Cantilever load withstand test As per IS:2099 iv. Temperature rise test As per IS:2099
1.
Type Tests on Busducts
2.
Type Test on Insulators / Seal off Bushings
3.
Sheet 1
4. 5.
Type Test on Enclosure
Water Tightness Test (to check the degree of protection) as per IEEE C37.23-2003 / IS 8084. For the equipments and materials such as current transformers, voltage transformers, lightning arresters, grounding transformers, loading resistors, isolators, bushings etc. for which type tests are not specified in this section, successful type test certificates shall be submitted to the Purchaser for their approval.
3.5.3
Routine And Acceptance Test 1. 2. 3. Routine Test on Busduct Routine Test on Insulator Routine Test on Current Transformer Routine test on structures (Galvanization test) All routine test as per IS-8084, IEC-60694 & IEEE C37.023 All routine Test as per IS-2544 All routine test as per IS-2705 & IEC-60044 i. Uniformity in thickness as per IS 2633 ii. Mass of zinc coating as per IS 6745 iii. Freedom from defect and adhesion test as per IS 2629
4.
3.5.4
Site Acceptance Test 1. The tests indicated herein are indicative only. Bidder shall furnish the site FQP indicating all the tests to be conducted on equipment supplied and installed for purchasers approval. The site test plan shall be in line with relevant standards, and best of industry practices. One minute high voltage power frequency withstand test after installation. Insulation measurement test at site after installation before and after HV test. Air leakage test and water tightness test of bus duct system after installation at site. Mill volt drop test at site after installation. 10% radiography and 100% DP test on all site welded joints of busbar and enclosure. Ratio and polarity tests on current and voltage transformers. General Requirements
2. 3. 4. 5. 6. 7. 3.6 3.6.1
Proposal Data 1. 2. The proposal data sheets (Schedule A K) annexed to this specification shall be typed in without ambiguity These pages must be signed by the authorised representative of the Bidder as verification of the data and submitted along with the bid to form part of the Bidders formal proposal
3.6.2
Drawings & Annexure 1. 2. All drawings and annexures appended to this specification shall form a part of this specification and supplement the requirements specified herein This specification shall be read and construed in conjunction with the drawings and
Sheet 1
3.
annexures to determine the scope of work and terminal points The quantities shown on drawings and annexures are tentative for bidding purpose only. Any variation arising during detailed engineering stage will be taken into account for adjustment of contract price based on unit rates quoted in Schedule C of the bid.
3.6.3
Completeness of supply 1. It is not the intent to specify completely herein all details of the equipment. Nevertheless, the equipment shall be complete and operative in all aspects and shall conform to highest standard of engineering, design & workmanship. Any material or accessory which may not have been specifically mentioned but which is necessary or usual for satisfactory and trouble-free operation and maintenance of the equipment shall be furnished without any extra charge. The Contractor shall supply all brand new equipment and accessories as specified herein with such modification and alteration as agreed upon in writing after mutual discussion
2.
3.
3.6.4
Guaranteed Performance & Liquidated Damages 1. 2. 3. The performance figures quoted in Schedule B shall be guaranteed within the tolerance permitted by relevant standards. The losses shall be computed as per ANSI 37.023 at specified rated conditions to establish the performance as indicated in the Specification. Should the supplier fail to meet the guaranteed parameter, the liquidated damages at the rate specified under would be charged to the bidder. However if the actual losses exceed the guaranteed figures more than 3% of guaranteed value, the equipment is liable for rejection by the purchaser. Generator bus duct Losses shall be calculated as per ANSI 37.023 at rated current & maximum operating temperature. Losses provided in technical particulars shall be guaranteed without any positive tolerance. Bus duct losses shall be taken into account while bid evaluation. Loss capitalization rate: Rs *******/- per kW loss Liquidated Damages rate: Rs *******/- per kW loss
4.
3.6.5
Deviation 1. Should the Bidder wish to deviate from this specification in any way, it shall be clearly mentioned in Schedule I with reference to the respective clause of the specification. Unless such deviations are recorded in deviation sheet and submitted with the offer, it will be taken for granted that the offer is made in conformity with this specification in all respects.
2.
3.6.6
Training 1. 2. The training shall be imparted by a senior trainer. Training module to include details of equipment, their periodic, preventive maintenance and trouble-shooting.
Sheet 1
3.6.7
Drawing Approval 1. Before starting manufacture of any equipment, the contractor shall have to take approval of the relevant drawings, data sheet and Quality Assurance Plan from Purchaser in writing. Any manufacture done prior to the approval of drawings / data shall be rectified in accordance with the approved drawings / data by the Contractor at his own cost and the equipment shall be supplied within the stipulated period.
2.
3.6.8
Documentation The bidder may note that the drawings, data and manuals listed herein are minimum requirement only. The bidder shall ensure that all other necessary write-up, information, etc required to fully describe the instrument are to be submitted. Document to be submitted With the Bid 1. 2. 3. List of Deliverables with schedule Technical Particular and Data Sheet General Arrangement & Dimensional Drawing of Busduct (Main Run, Tap-Off) 4. 5. 6. 7. General Layout Drawing Plan and Sections. Typical details of bus-insulator assembly, conductor/enclosure connections rigid & flexible, seal-off bushings, Wall Frame Assembly, Adaptor etc. Bill of Materials. Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y For approval after award Y Y Y
Calculation for temperature rise for bus and enclosure as per IEEE No. 298. 8. Calculation for short circuit forces justifying the proposed arrangement 9. Supporting steel structure and calculations including Design Output 10. Calculation for Conductor, Enclosure and Total Losses 11. Calculation for number of expansion bellows & flexible 12. Pressure drop calculation for the closed air system 13. General Arrangement Drawing of Air Pressurization Unit along with calculations for sizing of system components such as compressor, etc. 14. Flow Diagram of Pressurization system & Hot air blowing 15. Type Test Certificate of similar rated IPB 16. All the Schedules duly filled 17. Unprized Price schedules
Sheet 1
18. Quality Assurance Plan 19. Technical leaflets/Write-ups on various pieces of equipment offered 20. Dimensional drawings for terminal connectors etc. 21. Detailed material list with parts number. 22. Wiring Diagrams 23. C.T. excitation curves. 24. Erection Key Diagram 25. Instruction manual for Bus Duct and associated equipment. 26. Foundation plan & loading data 27. Rating and Diagram Plate 28. CT ratio correction factor and excitation curve with internal resistance 29. Recommended erection sequence in detail 30. O & M Manual & As built Drawings 31. Sizing calculations for main run, tap off and delta run i. Conductor size ii. Guaranteed KW losses in conductor and enclosure iii. Short circuit withstand The temperature rise due to solar radiation shall be taken consideration of in the calculation.
Y Y
Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Sheet 1
3.7 ANNEXURES 3.7.1 Annexure A: Bill of Quantity Attached with the specification (sample) 3.7.2 Annexure B: Single Line Diagram for IPB/ LAPT/NGT Attach interconnection diagram of all equipment connected with IPBD. 3.7.3 Annexure C: Mandatory Spares Attached with the specification (sample) 3.7.4 Annexure D: Quality Assurance Requirement Insert the latest revision of Quality Assurance Requirement standard 3.7.5 Annexure E: IPBD LAYOUT Insert the latest revision of transformer yard layout 3.7.6 Annexure F: Specification on painting Attached with the specification 3.7.7 Annexure G: Air pressurization Scheme Attached with the specification
Sheet 1
ANNEXURE A: Bill of Material (Sample is being provided) Bill of materials for bus ducts and supporting structures are given herein for bidding purpose only. The contract/final payment shall however be made based on the approved drawings upon finalization of detail engineering. The unit price for addition/deletion quoted in Schedule- will be applicable for deriving the final contract price. The straight lengths indicated in bill of material are measured along the centrelines of the busduct including the lengths for bends, tee of connection, terminal adaptors etc. Sl. No 1. i. ii. iii. iv. v. 1. 2. Description One Unit Straight run (Single phase quantity) Main Run (rating as per project) Delta Connection (rating as per project) Tap-off to UAT/ Static Excitation Trafo/ VT, SP Cubicle (rating) Tap-off Common run (rating) Neutral Busduct (rating) Wall Frame Assembly without seal-off bushing (quantity for 3-phases of busduct) Segregated-phase terminal adapter Box (3phase) for generator phase side complete with seal off bushing, interphase barrier, rubber bellow, nuts, bolts, washers etc. Expansion bellow (Metallic) 1 phase sets Main run rating as per project Delta run rating as per project Tap-off rating as per project Supporting Steel structure (Hot-dip galvanized) with nuts, bolts, anchors, bracing, shims, other hardware & accessories Flexible Terminal Connector (Single Phase sets) at Generator end copper flexibles (rating as per Sets Sets Sets Sets Sets MT Sets Sets Sets MT metres metres metres metres metres Sets metres metres metres metres metres Sets Qty All Units
Nos
Nos
3. i. ii. iii. 4.
5. i.
Sheet 1
Sl. No project) ii. iii. iv. v. vi. vii. viii. ix. 6. i. ii. iii. 7. i. ii. iii. 8. i. ii. iii.
Description One Unit Generator Circuit Breaker end aluminium flexibles (rating as per project, if applicable) Generator Transformer end copper flexibles (rating as per project) Unit Transformer end copper flexibles (rating as per project) V.T. & SP Cubicle end aluminium flexible (rating as per project) Static Excitation Transformer end copper flexibles (rating as per project) NGT Panel end (rating as per project) Generator neutral side (rating as per project) Straight Run-outdoor aluminium flexibles (rating as per project) Tee-of connection for Tap off bus (1 phase sets) Main run-delta run (rating as per project) Main run- Common tap-off run (rating as per project) Common tap off run- Tap-off run (rating as per project) 90 degree Bends for conductor and enclosure, horizontal (1 phase sets) Main run rating as per project Delta run rating as per project Tap-off rating as per project 90 degree Bend for conductor and enclosure, vertical (1 phase sets) Main run rating as per project Delta run rating as per project Tap-off rating as per project Sets Sets Sets Sets Sets Sets Sets Sets Sets
Qty All Units
Sets Sets Sets Sets Sets Sets Sets Sets
Sets Sets Sets Sets Sets Sets Sets Sets
Sets Sets Sets
Sets Sets Sets
Sets Sets Sets
Sheet 1
Sl. No 9. i. ii. iii. iv. 10.
Description One Unit Bolted Disconnect Link (1 phase-Rigid) Main run rating as per project Delta run rating as per project Tap-off rating as per project Neutral rating as per project Termination including expansion bellows, adaptor box, flanges, bolts, hardware, gaskets, accessories, canopy (1-phase sets) GCB Termination if applicable GT UT LAPT Neutral Duct (Generator Side) NGT (NGT Panel Side) Static Excitation Transformer (if Applicable) Current Transformer in tap-off (with TB) 1 phase Overall Differential (UT tap-off) Core1 UT Over current (UT tap-off) - Core 2 UT Differential (UT tap-off) Core 3 Miscellaneous Materials like space heater, breathers, drains, cocks, end shorting plates etc. Air pressurization unit complete with accessories described in technical section. Hot Air Blowing trolley with all accessories as described in the specification LAPT Panel with VT, LA & other accessories as per specification (if Applicable) Nos. Nos. Nos. Lot 1 Set 1 Sets Sets Sets Sets Sets Sets Sets Sets Nos. Nos. Nos. Nos.
Qty All Units
Nos. Nos. Nos. Nos.
i. ii. iii. iv. v. vi. vii. 11. i. ii. iii. 12. 13. 14. 15.
Sets Sets Sets Sets Sets Sets Sets
Nos. Nos. Nos. Lot Sets 1 Sets
Sheet 1
Sl. No 16. 17.
Description One Unit NGT Panel with NGT, Resistor, CTs, Isolator & other accessories as per specification (if Applicable) Any other equipment, which are not mentioned above, required for completeness of the system Sets Lot
Qty All Units Sets Lot
Sheet 1
ANNEXURE C List Of Mandatory Spares (Sample) Units of measurement Qty for All units 1. 2. i. ii. iii. iv. v. vi. 3. i. ii. iii. 4. i. ii. 5. 6. 7. 8. 9. Bus support insulator Flexible equipment terminal Connector complete with Hardware for Generator (1-phase sets) Generator Circuit Breaker (1-phase sets) Generator Transformer (1-phase sets) Unit Transformer (1-phase sets) PT & SP Cubicle Tap off (1-phase sets) Static Excitation Transformer (1-phase sets) Current Transformer Tap off Overall Differential 23000/5 A -core1 UAT Differential 1400/1 A - core 2 UAT over current 1400/1 A - core 3 Seal off bushing at Generator terminal end LAPT end Expansion Bellows of each type and rating (1phase sets) Voltage transformers of each type and rating - (3 Nos VTs in each LAVT panel) Lightning Arrestor of each type and rating - (3 Nos LAs in each LAVT panel) VT primary fuse of each type and rating VT secondary MCBs/fuse of each type and rating Sets Sets Sets Sets Sets Sets Nos. Nos. Nos. Nos. Nos. Sets Sets Sets Nos. Nos. Nos.
* - Set means complete requirement for (1) one phase.
Sheet 1
ANNEXURE F Specification For Painting (Attach)
Sheet 1
Annexure-G Air pressurization Scheme
Sheet 1
PART III SECTION 1 SECTION 2 SECTION 3 ERECTION CONDITIONS OF CONTRACT (ECC) (Insert the erection conditions of the contract) ENCLOSURES (Insert the enclosures) FQP (FIELD QUALITY PLAN) (Insert the field quality plan)
Sheet 1
PART IV DATA TO BE SUBMITTED BY THE BIDDER SECTION 1 SECTION 2 TECHNICAL DATA SHEETS (Bidder shall submit the data sheet in the format of schedule B) SCHEDULES 1. Schedule-A: Key Information Attach the Standard file 2. Schedule-B: Data Sheet Attach the file, as provided with the specification 3. Schedule C: Price Schedule Attach the file, as provided with the specification 4. Schedule D: Engineering, Delivery & Commissioning Schedule Attach the Standard file 5. Schedule E: Price break up of Erection & Commissioning Spares Attach the Standard file 6. Schedule F: Price break up of Mandatory Spares Attach the Standard file 7. Schedule G: Price break up of Recommended Spares Attach the Standard file 8. Schedule H: Maintenance Tools & Tackles Attach the Standard file 9. Schedule I: Technical Deviations Attach the file, as provided with the specification 10. Schedule J: Experience List Attach the Standard file 11. Schedule K: Technical Evaluation Attach the file, as provided with the specification SECTION 3 TENDER DRAWINGS
PART IV DATA TO BE SUBMITTED BY THE BIDDER
Sheet 41
SCHEDULEA KEY INFORMATION OF BIDDER 1.0 2.0 Bidders Name and Address Details of the responsible officer, to whom all correspondences regarding this proposal shall be made Name Designation Address Telephone No Fax No E-mail address Indian Agent, if any: Name Address Responsible officer Name Address Telephone No. Fax No. E-mail address Proposal Number & Date Validity of offer, counted from the date of bid-opening The proposal is complete covering all the intents of the specification (Yes/No)
2.1 2.2 2.3 2.4 2.5 2.6 3.0 3.1 3.2 3.3 3.3.1 3.3.2 3.3.3 3.3.4 3.3.5 4.0 5.0
6.0
Sheet 42
7.0
Are the quoted total and unit break-up prices firm? Whether bidder has acquainted himself with the site conditions including railway and road approach Guarantee period from the date of issuance of Notice-to-Proceed Requirement of construction power (phase-wise details to be furnished for the contract execution) Requirement of construction water (phase-wise details to be furnished for the contract execution) Requirement of space:
(Yes/No)
8.0
(Yes/No)
9.0
10.0
11.0
12.0
12.1 Storage space 12.1.1 Covered 12.1.2 Semi-open 12.1.3 Open 12.2 Space for fabrication yard 12.3 Space for construction site offices
Stamp / seal of bidder -
Name of Vendors contact person Email id Telephone no Address of the office
Sheet 43
SCHEDULE B GUARRANTEED TECHNICAL PARTICULARS TO BE SUBMITTED BY BIDDER Instruction to bidders 1) Bidder to fill up only column (B) and shall not change description in column (A) 2) Bidder to submit GTP with data in numerical values wherever asked. 3) Bidder shall not use words like Adequate, As per standard, Later, After award etc. This will be considered as deviation. 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 ISOLATED PHASE BUS DUCT Make Type Reference Standard Rated Maximum Voltage Cooling (Self cooled) Yes/No Frequency (Hz) Insulation Level a. b. 1.8 1 min. Hipot (KV rms) Basic Impulse (KV peak) : : : : : : : :
Rated Continuous Current at site operating condition (considering solar radiation effect) a. b. c. d. Main run (Amp) Delta run (Amp) Tap-off run (Amp) Tap-off run common run (Amp) : : :
1.9
e. Neutral Run : Maximum temperature rise over 50oC ambient a. Bus Conductor (C) :
Sheet 44
b.
Bus Enclosure (C)
: : : Symmetrical KA rms for 1 sec : : : Momentary KA peak
1.10
All joints are silver plated (Yes/No) Silver Coating Thickness/Length Rated Short Time Current a. b. c. Main run Delta run Tap-off run
1.11
Weight per metre run of Isolated Bus Duct a. b. c. d. Main run (kg) Delta run (kg) Tap-off run (kg) Tap-off run common (kg) : : : : :
1.12
e. Neutral Run Shipping Data a. b. Weight of heaviest (Kg) Dimension of largest package (L x B x H)mm
: : :
1.13
c. Standard bus section length Material with Grade a. b. c. d. e. f. g. h. i. j. k. l. Conductor Enclosure Bus Insulator Insulator (enclosure with steel structure) Flexible Conductor Expansion Bellows (metallic) Expansion Bellows (equipment terminal end) Support Structure Hardware-Conductor Joint Hardware-Equipment Terminal Phase Barrier (Generator Adaptor) Hardware-Support Structure
: : : : : : : : : : : :
Sheet 45
1.14
Conductivity a. b. Conductor Enclosure : :
1.15
Conductor Shape a. b. c. d. Main Bus Delta Run Tap-off Bus Tap-off Bus common : : : : :
1.16
e. Neutral run Conductor Size a. b. c. d. Main Bus Delta Run Tap-off Bus Tap-off Bus common
: : : : : Phase spacing (mm) : : : : Conductor Enclosure Outside diameter (mm) Thickness (mm)
1.17
e. Neutral run Enclosure Data
a. b. c. d. 1.18
Main Bus Delta Run Tap-off Bus Tap-off Bus common
e. Neutral run : o D.C. Resistance at 20 C in micro Ohm/metre/phase a. b. c. d. Main Bus Delta Run Tap-off Bus Tap-off Bus common : : : : :
1.19
e. Neutral run Skin-effect Ratio
Sheet 46
a. b. c. d. 1.20
Main Bus Delta Run Tap-off Bus Tap-off Bus common in
: : : : :
e. Neutral run 50 Cycle Reactance Ohm/metre/phase a. b. c. d. Main Bus Delta Run Tap-off Bus Tap-off Bus common
: : : :
1.21
e. Neutral run : 3 phase Capacitance to Ground in Microfarad/metre/phase a. b. c. d. Main Bus Delta Run Tap-off Bus Tap-off Bus common : : : : Conductor : : : : Enclosure
1.22
Losses in Watt/metre/phase a. b. c. d. Main Bus Delta Run Tap-off Bus Tap-off Bus common
1.23
Enclosure Finish Outside Inside : : :
1.24 1.25
Phase to earth clearance provided (mm) Bus Insulator a. Make
Sheet 47
b. c. d. e. f. g. h. 1.26
Type Reference Standard Number per support Voltage class (KV) Creepage distance (mm) Compression strength (Kg) Cantilever strength (Kg)
: : : : : : :
Supporting Steel Structure Complete supporting steel structure : furnished (yes/No) Hot-dip Galvanized (Yes/No) : Galvanizing thickness Insulated from Enclosure (yes/No) Grounding a. Material and size of ground bus separately Phase Side :
1.27
1.28
Generator Terminal Adaptor Box a. b. c. d.
Material of enclosure Thickness of enclosure mm Material of Interphase barrier Thickness of interphase Barrier
: : : :
1.29
Seal-off Bushings a. b. c. d. Make Type Reference Standard Rated Voltage (KV) : : : :
Sheet 48
e.
1 minute power frequency withstand voltage i. Dry (kV) : : : :
f. g. h. 1.30
Impulse withstand (KVp) Creepage distance (mm) Weight of each bushing
Catalogue enclosed for various : pieces of equipment (Yes/No) Describe arrangement that provides : minimum flux design of bus Indicate recommended protection for : Owners structural steel/ reinforcing steel, if any Details of arrangement offered for : preventing moisture into busduct deteriorating insulator properties during unit shutdown. Details of disconnecting link : CURRENT TRANSFORMER Make Type Voltage Class Rated frequency Type of Insulation Temperature rise at rated current over 105`C ambient Short Time Rating a. b. Symmetrical KA for 1 sec Momentary KA peak : : : : : : : : :
1.31
1.32
1.33
1.34 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7
2.8 3.
BIL FOR CTs HOT AIR BLOWING UNIT
Sheet 49
3.1
Fans a. b. c. d. Make Type Capacity (m3/Hr) Head at rated speed i. ii. e. Static(mm of W.C) Total (mm of W.C) : : : : : :
Nos. furnished per set
3.2
Motor a. b. c. d. e. f. g. Make Type Ratings Output Voltage, Phase, Frequency Insulation class Enclosure Nos. furnished per set : : : : : : :
3.3
Filter Set a. b. c. d. Make Type Size Nos. furnished per set : : : :
3.4
Heater a. b. c. Make Type Voltage, Phase, Frequency : : :
Sheet 50
d. 3.5
Nos. furnished per set
Thermostat a. b. c. d. Make Type Model No. Nos. furnished per set : : : : :
3.6 4.
Duct work furnished with all connections & accessories (Yes/No)
4.1
PRESSURISATION UNIT : 100% redundant system considered (yes/no) Air compressor a. b. c. d. e. Make Type Capacity Pressure (operating range) Nos. furnished per set : : : : :
4.2
Filters a. b. c. d. Make Type Size Nos. furnished per set : : : :
4.3
Motor a. b. c. d. e. Make Type Ratings Output Voltage, Phase, Frequency (variations) Insulation class : : : : :
Sheet 51
f. g. h. i. j. k. 4.4
Enclosure (IP-55) Nos. furnished per set Insulation class/Temp rise Suitable for bi-directional rotation (yes/no) Cooling (TEFC) Meets the specification on sheet
: : : : : :
Driers a. b. c. d. e. f. g. h. i. j. k. l. m. Make Type Size Nos. furnished per set Inlet flow rate Inlet air pressure Outlet flow rate/pressure Outlet air dew point Cycle Time Absorption Time Regeneration Time Heating Time Cooling Time : : : : : : : : : : : : :
4.5
Pressure switch a. b. c. d. Make Type Range Nos. furnished per set : : : :
4.6
Tee off connection with non-return :
Sheet 52
valve provided for connection to station compressed air system (Yes/No) 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 Total volumetric capacity of busduct : installation Maximum air leakage for complete : installation (m3/hr) (guaranteed) Pressure inside enclosure (gauge) : Safety valve setting Safety valve capacity Number of safety valve Designed gauge pressure : : : :
No. of expansion bellows Straight : run? Control Panel: a. b. c. d. e. f. g. h. i. j. k. l. Type Make CRCA Sheet thickness Mounting Enclosure Protection Controls provided-describe Indications Provided-describe Annunciations provideddescribe Starter Type Type-2 co-ordination for DOL starter Switchgear Make Indicating meters : : : : : : : : : : : :
4.16
Enclosure Protection
Sheet 53
a. b. 4.17 4.18 4.19
IPB Indoor IPB Outdoor
: : :
Canopy (Rain Hood) Provided over all joints outdoor (Yes/No) All schedules are furnished duly signed by the bidder (Yes/No) All the technical data/Drawing/Product Literature furnished as asked in the NIT (yes/No)
Sheet 54
SCHEDULE C: PRICE TABULATION SHEET 1. 1.1 1.2 2. 3. 4. 5. Bidders Information Name Address Bidder's Proposal Number Bidder's Proposal Date Bidder's proposal validity period Bidder's quoted price for the supply of all equipment as specified and as listed in Annexure A, Bill of material, properly packed for transportation f.o.r. manufacturer's works Prices to be inclusive of All accessories and equipment as specified in the NIT. All taxes and duties Prices to be exclusive of Transit insurance Spare parts Special Tools & Tackle (Taxes shall be indicated separately along with prevailing rates). Bidders quoted price for erection & Commissioning of equipments in his scope of supply Total (5.0 + 5.1) Rs.. Bidder's total Charge for Transportation of equipment as specified f.o.r. site Transit Insurance including 60 days storage at site Bidder's Charges for the Tests Specified for the ratings/dimensions of busducts offered with the bid (specify all tests chargeable) Temperature Rise test Rs.. Rs..
5.1
6. 6.1 6.2 7. 7.1
Sheet 55
A B C 7.2 A B C 7.3 A B C 7.4 A B C 7.5 A B C 7.6 8. 9.
Main run Delta Run Tap-off Run Impulse Voltage Withstand test Main run Delta Run Tap-off Run Momentary short circuit withstand current test Main run Delta Run Tap-off Run Short time short circuit withstand current test Main run Delta Run Tap-off Run Power frequency withstand voltage test Main run Delta Run Tap-off Run Air & Water tightness test Bidder's Total Price f.o.r. Site (Items 5 + 6+7) Bidder's charges for supply of special tools & tackle f.o.r. Site (inclusive of all taxes, duties & transit insurance) listed as per Schedule-H Bidder's charge for supply of Mandatory spare parts f.o.r. Site (inclusive of all taxes, duties & transit insurance) as per Schedule E Bidder's charge for supply of Erection & Commissioning spare parts and consumables f.o.r. Site (inclusive of all taxes, duties & transit insurance) as per Schedule - E
Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs..
10.
Rs..
11.
Rs..
12.
Bidder's charge for supply of Recommended Rs.. spare parts for 5-years' operation f.o.r. Site (inclusive of all taxes, duties & transit insurance) as per Schedule - F
Sheet 56
13.
Bidder's Engineer's per diem charge for supervision of erection, testing and commissioning
Rs..
14. 14.1 14.2 15. 15.1 15.2 16. 16.1 16.2 16.3 16.4 16.5 16.6 16.7 16.8 17. 17.1 17.2 17.3 17.4
Foreign Exchange requirement c.i.f. in equivalent rupees included in the quoted prices Total Price (Item - 8) Tools & Spare parts (Item 9,10,11 & 12) Import License To be provided by Owner? Covered in Bidders Own Quota? Rs.. Rs.. Rs.. Rs..
Prevailing rates on which quoted f.o.r. price is based Ocean freight and Marine Insurance for imported items Customs duty for imported items Exchange Rate Indian Agent's commission Excise Duty Sales Tax Octroi Duty Any other leviable taxes Are the quoted price Firm? If not, state What is the ceiling? Price variation formula with prevailing rates of labour and materials (Add more sheets, if required) Inclusive of any rebate? Prices of Items (if any) not included in the above quoted price Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs..
17.5 18.
Sheet 57
Sheet 58
SCHEDULE C/1: PRICE BREAK-DOWN SHEET
Since there may be addition or deletion of items on finalization of the Contract, the Bidder shall quote for break-down prices of items listed as below. The prices shall be firm and f.o.r. site inclusive of all taxes, duties and transit insurance. The busduct length shall be measured centre to centre. Sl. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 18.1 18.2 Description Main bus run complete with conductor and enclosure as specified (meter)- rating as per project Tap off bus run complete with conductor and enclosure as specified (meter) - rating as per project Delta run complete with conductor and enclosure as specified (meter) - rating as per project Common Tap Off run with Conductor and enclosure as specified (meter) - rating as per project Neutral run with Conductor and enclosure as specified (meter) rating as per project Wall Frame Assembly (1 set)- Main run Segregated phase terminal adaptor at Generator phase terminal including flexible conductor, expansion bellow & seal off bushing (1 set). Single phase Terminal Connector at Generator Neutral terminals including expansion bellow, flexibles & matching flanges (1 set) Single phase Terminal Connector at Generator Transformer terminals including expansion bellow, flexibles & matching flanges (1 set) Single phase Terminal Connector at Unit Transformer terminals including expansion bellow, flexible & matching flanges (1 set) Single phase Terminal Connector at LAPT Panel terminals including expansion bellow, flexible & matching flanges (1 set) Single phase Terminal Connector at NGT Panel terminals including expansion bellow, flexible & matching flanges (set) Single phase terminal connector at static excitation transformer terminals including expansion bellow, flexible, matching flanges, hardware, bolts, accessories etc (1-set) Single phase terminal connector at neutral duct (gen side) terminals including expansion bellow, flexible, matching flanges, hardware, bolts, accessories etc (1-set) Flexible connectors (Single Phase one set) Main run current rating Flexible connectors (single phase one set) Delta run current rating Flexible connectors (single phase one set) Tap-off run current rating Expansion Bellows (Metallic) (One no.) Main run current rating Delta run current rating Unit Price for site Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs..
Sheet 59
18.3 18.4 19. 19.1 19.2 19.3 19.4 19.5 19.6 19.7 20. 20.1 20.2 20.3 21. 21.1 21.2 21.3 21.4 22. 22.1 22.2 22.3 22.4 23. 23.1 23.2 23.3 23.4 24. 25. 26. 27. 28.
Tap-off run current rating Neutral run current rating Expansion Bellows Equipment Terminating End GCB Termination if applicable GT UT LAPT Neutral Duct (Gen Side) NGT (NGT Panel Side) Static Excitation transformer Single phase tee-of connection for tap-off bus Main run-delta run (rating as per project) Main run- Common tap-off run (rating as per project) Common tap off run- Tap-off run (rating as per project) Single-phase 90 degree Bend for conductor and enclosure, horizontal Main run current rating Delta run current rating Tap-off run current rating Neutral run current rating Single-phase 90 degree Bend for conductor and enclosure, vertical Main run current rating Delta run current rating Tap-off run current rating Neutral run current rating Bolted disconnect link (Single phase) - rigid Main run current rating Delta run current rating Tap-off run current rating Neutral run current rating Seal Off Bushing Main run (One no.) Seal Off Bushing Tap off (One no.) Seal off Bushing Neutral run (One no.) Seal off bushing Delta run (One no.) Galvanized Steel Structure (kg)
Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs..
Rs.. Rs.. Rs.. Rs..
Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs.. Rs..
Sheet 60
29. 29.1 29.2 29.3 29.4 30.
Tap-off CTs Core-1 UT differential in UT tap-off (rating as per spec) one no. Core-2 UT over current in UT tap-off (rating as per spec) one no. Core-3 overall differential in UT tap-off (rating as per spec) one no. Overall differential in static excitation transformer tap-off (rating as per spec) one no. Overall differential CT core in main run (rating as per spec) one no.
Rs.. Rs.. Rs.. Rs.. Rs..
Sheet 61
SCHEDULE-D ENGINEERING / MANUFACTURING / CONSTRUCTION AND COMMISSIONING SCHEDULE The Bidder shall indicate below key milestone events of various activities in case the contract is awarded to him. The Bidder shall also furnish a part network showing such activities. All periods to be indicated in weeks after placement of Letter of Intent (LOI).
Sheet 62
TECHNICAL SPECIFICATION FOR GENERATOR BUS DUCT
SCHEDULE E PRICE BREAK-UP OF ERECTION & COMMISSIONING SPARES S. No . Item Description Qty. Unit Price (*Indian Rs. / US $) CIF (For spares supplied from abroad) 1 2 3 4 Ex-works (For indigeno us spares) 5 Total Price Sales tax on Local direct transportatio transaction only n charges (including Rate Amount inland (%) insurance, port clearance & port charges) 8 9 Total Price FOR site For For spares Indigenou supplied s spares from abroad 10 = 6 +8+9 11 = 7 + 8 +9
CIF (For spares supplied from abroad) 6=3x4
Ex-works (For indigeno us spares) 7=3x5
Seal of Company
Name of Firm Signature Name Designation Date
: : : : :
Note: 1. The mandatory spare parts indicating the item-wise cost shall be submitted along with the bid. 2. Continuation sheets of like size and format may be used as per Bidders requirements and shall be annexed to this schedule for each system separately. * : Bidder at his option may quote the price of imported component in Indian Rupees (Bidder to specify).
Document Number : REL-COENG-NEE-E21-P-00018 PART IV DATA TO BE SUBMITTED BY THE BIDDER Sheet 63
SCHEDULE F PRICE BREAK-UP OF MANDATORY SPARES S. No. Item Description Qty. Unit Price (*Indian Rs. / US $) CIF (For spares supplied from abroad) 1 2 3 4 Ex-works (For indigeno us spares) 5 Total Price Sales tax on Local direct transportatio transaction only n charges (including Rate Amount inland (%) insurance, port clearance & port charges) 8 9 Total Price FOR site For For spares Indigenou supplied s spares from abroad 10 = 6 +8+9 11 = 7 + 8 +9
Seal of Company
: : : : :
Note: 1. The mandatory spare parts indicating the item-wise cost shall be submitted along with the bid. 2. Continuation sheets of like size and format may be used as per Bidders requirements and shall be annexed to this schedule for each system separately. *: Bidder at his option may quote the price of imported component in Indian Rupees (Bidder to specify).
SCHEDULE G PRICE BREAK-UP OF RECOMMENDED SPARES S. No . Item Description Qty. Unit Price (*Indian Rs. / US $) CIF (For spares supplied from abroad) 1 2 3 4 Ex-works (For indigeno us spares) 5 Total Price Sales tax on Local direct transportatio transaction only n charges (including Rate Amount inland (%) insurance, port clearance & port charges) 8 9 Total Price FOR site For For spares Indigenou supplied s spares from abroad 10 = 6 +8+9 11 = 7 + 8 +9
Seal of Company
: : : : :
______ ___________________
Note: 1. All the recommended spare parts indicating the item-wise cost shall be submitted along with the bid. 2. Continuation sheets of like size and format may be used as per Bidders requirements and shall be annexed to this schedule for each system separately. *: Bidder at his option may quote the price of imported component in Indian Rupees (Bidder to specify).
SCHEDULEH MAINTENANCE TOOLS AND TACKLES Bidder shall furnish below item wise list of proposed special maintenance tools and tackles for which prices shall be indicated in the price schedule C:
S.No.
System/sub-system
Description
Quantity
Note: Additional sheets of similar size and format may be annexed as per bidder's requirement.
Sheet 66
SCHEDULE - I SCHEDULE OF DEVIATIONS
Bid Reference Clause No. Page No. Vol No.
Spec Description Section number Details of Deviation
Reasons for deviation taken
Price of deviation
We confirm that above are the only deviations from the Tender document and deviations appeared elsewhere in the Bid Proposal shall not be considered by the Buyer. Notes: 1. 2. 2. 3. 4.
It is mandatory for the bidder to furnish Price of Deviation in the above Schedule of Deviation. Acceptance or Non-acceptance of deviation is the sole discretion of the owner. Additional sheets of similar size and format may be annexed as per bidder's requirement. Deviations listed elsewhere will be summarily rejected and shall be ignored. This schedule to be submitted with Technical Bid.
Sheet 67
SCHEDULE-J EXPERIENCE LIST
No.
Buyer
Project
PO Ref. 4
Rating (kV, A, Fault Rating etc) 5
Value
Target Commissioning 7
Commissioned on 8
Performance Person to whom reference may be made 9 10
Remarks
11
Stamp / seal of bidder - . Name of Vendors contact person Email id Telephone no Address of the office
Sheet 68
SCHEDULEK SCHEDULE OF GUARANTEED PARAMETERS Bidder shall furnish the guaranteed parameter data in this schedule. The value shall be the maximum value including tolerances (no tolerances will be applicable on the values furnished). Fraction of a kW will be rounded of to the next digit. This value shall be used for evaluating the bidders offer by capitalizing the losses. Bidder shall stand guaranteed for the values declared in this sheet. The losses shall be evaluated & if actual losses are higher than the declared value the liquidated damages would be applicable at the rate specified in the specification. The equipment is liable for rejection if the actual value is higher by 3% over the declared value. Fraction of a kW will be rounded of to the next digit
Sr. No. Guaranteed Parameter 1 kW Loss per phase/meter for main run (current rating), including conductor & enclosure losses 2 kW Loss per phase/meter for delta run (current rating), including conductor & enclosure losses 3 kW Loss per phase/meter for tap-off run (current rating), including conductor & enclosure losses
Guaranteed Value in kW
Stamp / seal of bidder - . Name of Vendors contact person Email id Telephone no Address of the office
Sheet 69
SCHEDULEL SCHEDULE OF TECHNICAL EVALUATION The Bidder is to complete this Schedule of Technical Evaluation, failing which his bid will not be considered. The information furnished in this schedule shall be binding and shall remain valid throughout the duration of the project. S. NO. 1.0. 1.1. 1.2. 1.3. 1.4. PARTICULARS PROPOSAL DATA SUBMITTALS Schedule A: Key information of the bidder Schedule B: Data Sheet Schedule C: Price Schedule (Unpriced Copy) Schedule D: Engineering, Delivery & Commissioning Schedule Schedule E: Price Break-up of Erection & Commissioning Spares Schedule F: Price Break-up of Mandatory Spares Schedule G: Price Break-up of Recommended Spares Schedule H: Maintenance Tools & Tackles Schedule I: Schedule of Technical Deviations ( Yes/No ) ( Yes/No ) ( Yes/No ) ( Yes/No ) ( Yes/No ) ( Yes/No ) ( Yes/No ) ( Yes/No ) ( Yes/No ) DOCUMENT SUBMITTED
1.5.
( Yes/No )
1.6. 1.7. 1.8. 1.9.
1.10. Schedule J: Experience List 1.11. Schedule K: Schedule of Guaranteed Parameter 2.0. 2.1. 2.2. 2.3. 2.4. SUPPORTING DOCUMENT SUBMITTALS Guaranteed technical particular sheet General Layout / GA Drawing-Plan and Sections Busduct Main run, Tap off run Section General Arrangement GA Drg of LAPT, NGT
( Yes/No ) ( Yes/No ) ( Yes/No ) ( Yes/No )
Sheet 70
2.5. 2.6. 2.7. 2.8.
2.9. 3.0. 3.1. 3.2.
Flow Diagram of Pressurization system & Hot air blowing Quality assurance plan Type Test Certificate of similar rated IPB Typical details of bus-insulator assembly, conductor / enclosure connections rigid & flexible, seal-off bushings Technical leaflets/Write-ups on various pieces of equipment offered CONFIRMATION OF COMPLIANCE TO SCOPE Scope of Supply as listed in Annexure A, Bill of material Scope of Services / Work as per our specification
( Yes/No ) ( Yes/No ) ( Yes/No ) ( Yes/No )
( Yes/No )
( Yes/No) ( Yes/No )
Sheet 71

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TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

STANDARD TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

For Review 30-03-2010

Binaya Ashok Bani Sahoo Technical Custodian lead Prepared by

Rabindran Sundersingh Reviewed By

Debabrata Guha Approved by

Document Number : REL-COENG-NEE-E21-P-00018

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

Document Number : REL-COENG-NEE-E21-P-00018

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

Document Number : REL-COENG-NEE-E21-P-00018

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

PART II TECHNICAL SPECIFICATION TABLE OF CONTENT

Document Number : REL-COENG-NEE-E21-P-00018

Part II Technical Specification

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.7.6 3.7.7

Document Number : REL-COENG-NEE-E21-P-00018

Part II Technical Specification

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

SECTION A - GENERAL TECHNICAL INFORMATION

3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Document Number : REL-COENG-NEE-E21-P-00018

Part II Technical Specification

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

Document Number : REL-COENG-NEE-E21-P-00018

Part II Technical Specification

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

3.2 3.3 1.8

Type Service Phase Mounting Location Construction

Document Number : REL-COENG-NEE-E21-P-00018

Part II Technical Specification

CORE ENGG ELECTRICAL

7. 7.1 7.2 8. 8.1 8.2

Material Bus Conductor Enclosure Enclosure Protection Indoor Outdoor

10. 11. 12. 13. 13.1

14. 15. 16. 17. 18. 18.1

As per IEC-60071-1 (Table A.1) 50 Hz +3/-5 % As per IPB sizing document

As per IPB sizing document

Document Number : REL-COENG-NEE-E21-P-00018

Part II Technical Specification

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

Document Number : REL-COENG-NEE-E21-P-00018

Part II Technical Specification

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

As per project data As per project data As per project data

Refer to the Annexure D for the List of Mandatory spares

Document Number : REL-COENG-NEE-E21-P-00018

Part II Technical Specification

TECHNICAL SPECIFICATION FOR ISOLATED PHASE BUS DUCT

CORE ENGG ELECTRICAL

SECTION B NOT USED SECTION C - DETAILED TECHNICAL SPECIFICATION

Document Number : REL-COENG-NEE-E21-P-00018