Welding Calculation

LAP JOINT BETWEEN PLATE
Inputs:
Width of Material =
Thickness of plate =
Thickness of weld =
Ultimate stress of material =
Yield stress of material =
L1=
L2=
Ag=
Design Load=
Suggested
100
6
4
82
50
35.3
64.7
1863
423
Refer down fig
KN
84.68
( Maximum limit for material )
Design strength of plate

Ag * fy
Tdn = --------------1.1
fy = yield stress of material or plate in N/mm2

t = Thickness of plate
b = width of plates.
Design Strength of Plate (Tdn)= 84.68
KN
WELD LENGTH REQUIRED

a
Length
L=
Tdn * ((3)^(1/2))*1.25*1000
------------------------------------Fub * 0.7 * t
Output
L= 3988.77 mm
X= 2579.31 mm
Y= 1409.46 mm
if length is not enough give

vertical welding but the
length from neutral axis is
same
eccentric loading
ECCENTRIC LOADING
Load in KN
300
Thickness of Plate (t)=

350
12
pitch (p)
7.60
Distance from centre of beam to load position

Total number of bolt in one raw (n)=
edge distance (e)
55
Diameter of Hole (do)

Diameter of bolt (d)
Ultimate stress of Material (fu)=

Ultimate stress of bolt (fub)=
24
22.0
20.0
Total number of bolt=
50
Number of bolt as per calculation
a
b
N/mm2
2
N/mm
410.0
400.0
70
275
12
it should be even
r=
Design Strength of bolts

a
shear capacity of bearing bolts in a joint

Vdsb =
Fub *
-----------------------------((3)^(1/2))*1.25
{ (n*Anb)+(ns*Asb)}
Anb=
Asb=
Design strength in shear (Vdsb)= 45.27

b
KN
0.78* 3.14*d^2
--------------------------4
3.14 * d * d
---------------------------4
Anb = 245.04
mm2
design strength in bearing

Vnpb= 2.5 * Kb * d * t * fu
Design strength in bearing (Vnpb)= 63.5664 KN
kb = .51
Page 4
283.77
eccentric loading
ECCENTRIC LOADING
DIRECT FORCE (F1) = 12500
BENDING FORCE (F2) = 35786.5
N
r=
Sum of (r^2)=
COS O=
283.77
832600.0
0.24668
RESULTANT FORCE ON EXTREME BOLT =
40.7
KN
4148.8 Kg
DESIGN CAPACITY OF BOLT =
45.3
KN
4617.7 Kg
Page 5
eccentric loading
DESIGN IS SAFE
Page 6
TENSION
TENSION LOADING IN BOLT

Yield stress of bolt (fyb)=
20.0

a
TENSION CAPACITY
Tnb =
=
0.9 * Fub * Anb

-----------------------------1.25
70572
N
or
Tnb =
which one is smaller
Fyb * Asb
-----------------------------1.10
68544
N
Anb=
Asb=
KN
0.78* 3.14*d^2
--------------------------- =
4
3.14 * d * d
---------------------------- =
4
6986.75 Kg
Page 7
245.04
314.16
400.0
240.0
N/mm2
N/mm2
TENSION
Page 8
TENSION
Page 9
TENSION
bolt
Page 10
TENSION
Page 11
TENSION
Page 12
ECCENTRIC LOADING +TENSION
ECCENTRIC LOADING
Load in KN
600
Thickness of Plate (t)=

300
14
9.00
Distance from centre of beam to load position

Total number of bolt(n)=
edge distance (e)
50
50
Pitch(p)
Diameter of Hole (do)

bolt
22.0
20.0
60
55
it is multiple of 10
Ultimate stress of Material (fu)=

Yield stress of bolt (fyb)=
Number of bolt as per calculation
N/mm2
N/mm2
N/mm2
410.0
400.0
240.0
14
r=

a
shear capacity of bearing bolts in a joint

Vdsb =
Fub *
-----------------------------((3)^(1/2))*1.25
{ (n*Anb)+(ns*Asb)}
Anb=
Asb=

b
KN
0.78* 3.14*d^2
--------------------------4
3.14 * d * d
---------------------------4
Anb = 245.04
design strength in bearing

Vnpb= 2.5 * Kb * d * t * fu
Page 13
mm2
0.00
Design strength in bearing (Vnpb)= 97.416

b
KN
kb = .66
Design tension capacity
Tnb =
0.9 * Fub * Anb

-----------------------------1.25
70.57
or
Fyb * Asb
-----------------------------1.10
Tnb =
KN
68.55
Design strength in tension (tdb)= 68.55
KN
Design strength of one bolt= 45.27
KN
Anb=
0.78* 3.14*d^2
--------------------------- =
4
Asb=
3.14 * d * d
---------------------------- =
4
KN
245.04
mm2
314.2
mm2
ECCENTRIC LOADING
h=
h/7=
y =
M
M'= ..................................................................
y
2h
1 '+'
................... ..................
y 2
21
M'=
y
Tb
M' * y
Tensile force in extreme bolt due to bending moment Tb= ................................................
Tensile force in extreme bolt due to bending moment=
48.8307 KN
Page 14
830.0
118.57
4577.16
2260666.14
155166082
711.43
48830.65
mm2
mm2
N-mm
N
DIRECT FORCE (F1) =

2
21428.57
checking= ...................
45270
2
48830.65
........................
68550
21428.57
0.7315
Design Safe
Page 15
Page 16

Welding Calculation

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Welding Calculation

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LAP JOINT BETWEEN PLATE

Refer down fig

( Maximum limit for material )

Design strength of plate

fy = yield stress of material or plate in N/mm2

Design Strength of Plate (Tdn)= 84.68

WELD LENGTH REQUIRED

if length is not enough give

Thickness of Plate (t)=

Distance from centre of beam to load position

edge distance (e)

Diameter of Hole (do)

Ultimate stress of Material (fu)=

Total number of bolt=

Design Strength of bolts

shear capacity of bearing bolts in a joint

Design strength in shear (Vdsb)= 45.27

design strength in bearing

Design strength in bearing (Vnpb)= 63.5664 KN

BENDING FORCE (F2) = 35786.5

RESULTANT FORCE ON EXTREME BOLT =

DESIGN CAPACITY OF BOLT =

TENSION LOADING IN BOLT

Diameter of bolt (d)

Ultimate stress of bolt (fub)=

Design Strength of bolts

0.9 * Fub * Anb

which one is smaller

Design strength in shear (Vdsb)= 68.54

ECCENTRIC LOADING +TENSION

Thickness of Plate (t)=

Distance from centre of beam to load position

edge distance (e)

Diameter of Hole (do)

Ultimate stress of Material (fu)=

Design Strength of bolts

shear capacity of bearing bolts in a joint

Design strength in shear (Vdsb)= 45.27

design strength in bearing

ECCENTRIC LOADING +TENSION

Design strength in bearing (Vnpb)= 97.416

Design tension capacity

0.9 * Fub * Anb

Design strength in tension (tdb)= 68.55

Design strength of one bolt= 45.27

Tensile force in extreme bolt due to bending moment=

ECCENTRIC LOADING +TENSION

DIRECT FORCE (F1) =

ECCENTRIC LOADING +TENSION

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