Pressosmart

Pressurisation set
Alfa Laval manufactures and sells a complete line of pressurisation sets: the Pressosmart range. With a simple, unique design and very high reliability, these pressurisation sets allow control and efciency, steadily maintaining constant pressure in a closed water loop. Pressurisation sets can be used in a very wide range of applications in heating, air conditioning and industrial elds where low temperature, high pressure, overheated or chilled water closed loop systems are being used as heating or cooling sources. When installed in a closed loop water system where temperature variations occur, the Pressosmart pressurisation set performs four main functions automatically: Maintenance of a constant and steady pressure Expansion Filling-up Disconnection

Operating principle
When water temperature rises: The internal pressure of the closed loop water system increases until it exceeds the pressure control valve setting value which then opens and lets water ow back to the open expansion vessel. When water temperature decreases: The closed loop water system internal pressure falls until it reaches the pressure controller set point which then activates the pump(s).
MP5 400 litre tank

Main components
A pressurisation set of the Pressosmart range consists of two parts delivered separately that the contractor has to reassemble together on site: A pump module with a painted base frame tted with: One or two pumps (depending on model) One or two pressure control valves (depending on model) A set of black steel connecting pipes An electronic pressure transducer (or pressure switches) The electrical panel including the pressure controller contactors and overload protections for the pump motors

An open expansion vessel with disconnection constructed from mild steel sheets with internal/external corrosion protective coating tted with: A drain port An overow port A port for connecting the automatic ll-up solenoid valve (delivered loose 240V / 1Ph / 50 Hz coil) Two ports for tting the level control oat devices Two ports for connection of the pump module A removable top cover enabling internal inspection of the vessel and introduction of chemical treatment products

Basic equipment
10 17 1 EF 3 2 15 14 13 6 12 P 11 S

DW L

Flex

P
6

Flex

14

13

P 6 7 8

5
16 Flex

Flex

The above schematic shows the 2 pump module and the open expansion vessel which needs to be piped up together on site.

Pressure

EF Cold water feed, DW Drain work connection S To the water system 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Cold feed manual isolation valve Strainer to protect the ll-up solenoid valve (option) Filling-up solenoid valve 230 V / 50 Hz coil High level oat switch Low level oat switch Manual isolation valve Fill-up water pump Manual ow adjustment valve Non-return valve Main manual isolation valve (not provided) Connection pipe Pressure transducer or pressure switch Strainer for protection of the ow control valve Upstream pressure control valve (PCV) Open expansion vessel Drain cock Control panel

Ph

High alarm Hst + 14

Open

Overow valve

Closed Neutral zone P1 stop P2 stop d P0 P1 run P2 run Pb E d E

Hst + 9

Hst + 7 Hst + 5

Hst + 2 Hst Low alarm Hst - 1

Quick selection chart

The chart below should be used for installations utilising LPHW at 90/70C (mean temperature of 80C). Example of use Installation heating capacity: 1,800 kW Building static height: 40 MWG Selection Unit model MP 4-60, MP 5-60, SPD 60 or CP2K 60 800 litre expansion vessel

Water content of the installation in m

12

18

24

30

40

60

75

90

105

120

150

500

1,000

1,500

2,000

2,500

3,750

5,000

6,850

7,500

8,750

10,000

12,500

Global capacity of the installation in kW Size of the open expansion vessel in litres 200 400 MP 4-90 MP 4-90 MP 5-90 MP 5-90 SPD 90 CP2K 90 MP 4-70 MP 4-70 MP 5-70 45 SPD 70 MP 195 MP 4-60 MP 5-60 35 SPD 60 MP 195 MP 4-50 MP 5-50 25 SPD 50 MP 195 MP 4-50 MP 5-50 15 SPD 50 MP 195 MP 4-40 MP 5-40 SPD 30 MP 5-70 SPD 70 CP2K 70 MP 4-60 MP 5-60 SPD 60 CP2K 60 MP 4-50 MP 5-50 SPD 50 CP2K 50 MP 4-50 MP 5-50 SPD 50 CP2K 40 MP 4-40 MP 5-40 SPD 30 CP2K 30 600 MP 4-90 MP 5-90 SPD 90 CP2K 90 MP 4-70 MP 5-70 SPD 70 CP2K 70 MP 4-60 MP 5-60 SPD 60 CP2K 60 MP 4-50 MP 5-50 SPD 50 CP2K 50 MP 4-50 MP 5-50 SPD 50 CP2K 40 MP 4-40 MP 5-40 SPD 30 CP2K 30 800 MP 4-90 MP 5-90 SPD 90 CP2K 90 MP 4-70 MP 5-70 SPD 70 CP2K 70 MP 4-60 MP 5-60 SPD 60 CP2K 60 MP 4-50 MP 5-50 SPD 50 CP2K 50 MP 4-50 MP 5-50 SPD 50 CP2K 40 MP 4-40 MP 5-40 SPD 30 CP2K 30 1,000 MP 4-90 MP 5-90 SPD 90 CP2K 90 MP 4-70 MP 5-70 SPD 70 CP2K 70 MP 4-60 MP 5-60 SPD 60 CP2K 60 MP 4-50 MP 5-50 SPD 50 CP2K 50 MP 4-50 MP 5-50 SPD 50 CP2K 40 MP 4-40 MP 5-40 SPD 30 CP2K 30 1,500 MP 4-90 MP 5-90 SPD 90 CP2K 90 MP 4-70 MP 5-70 SPD 70 CP2K 70 MP 4-60 MP 5-60 SPD 60 CP2K 60 MP 4-50 MP 5-50 SPD 50 CP2K 50 MP 4-50 MP 5-50 SPD 50 CP2K 40 MP 4-40 MP 5-40 SPD 30 CP2K 30 MP 5-40 SPD 30 CP2K 30 MP 5-40 SPD 30 CP2K 30 SPD 30 CP2K 30 CP4K 30 SPD 30 CP2K 30 CP4K 30 SPD 30 CP2K 30 CP4K 30 CP4K 40 27 MP 5-50 SPD 50 CP2K 40 MP 5-50 SPD 50 CP2K 40 SPD 50 CP2K 40 CP4K 40 SPD 50 CP2K 40 CP4K 40 SPD 50 CP2K 40 CP4K 40 CP4K 50 27 MP 5-50 SPD 50 CP2K 50 MP 5-50 SPD 50 CP2K 50 SPD 50 CP2K 50 CP4K 50 SPD 50 CP2K 50 CP4K 50 SPD 50 CP2K 50 CP4K 50 CP4K 70 27 MP 5-60 SPD 60 CP2K 60 MP 5-60 SPD 60 CP2K 60 SPD 60 CP2K 60 CP4K 60 SPD 60 CP2K 60 CP4K 60 SPD 60 CP2K 60 CP4K 60 CP4K 100 27 MP 5-70 SPD 70 CP2K 70 MP 5-70 SPD 70 CP2K 70 SPD 70 CP2K 70 CP4K 70 SPD 70 CP2K 70 CP4K 80 SPD 70 CP2K 70 CP4K 80 CP4K 100 27 MP 5-90 SPD 90 CP2K 90 MP 5-90 SPD 90 CP2K 90 SPD 90 CP2K 90 CP4K 80 SPD 90 CP2K 90 CP4K 100 SPD 90 CP2K 90 CP4K 100 CP4K 120 27 2,000 2,500 3,000 3,500 4,000 5,000

65

Static height of the installation in MWG

55

SPD 90

Remarks Models in red are tted with pumps the unitary ow rate of which equals 2/3 of the maximum expansion ow rate. Models in green are built on request. Please consult manufacturer or supplier for information.

Pumps of all the other models are sized for 100% of the maximum expansion ow rate. Please consult manufacturer or supplier for higher capacities, static heights or pipework water content.

General features
Number of pumps MP 195 S1 MP 195 S2 MP 195 L1 MP 195 L2 MP 4 30 MP 4 50 MP 4 60 MP 4 70 MP 4 90 MP 5 30 MP 5 50 MP 5 60 MP 5 70 MP 5 90 SPD 30 SPD 40 SPD 50 SPD 60 SPD 70 SPD 90 CP 2 K 30 CP 2 K 40 CP 2 K 50 CP 2 K 60 CP 2 K 70 CP 2 K 90 (1) PCV stands for Pressure Control Valve (Upstream pressure actually controlled) (2) When operating at full load conditions under 230/1/50 (400/3/50 for SPD and CP2K) 2 1 or 2 400 V + N 3 Ph 50 Hz 2 1 or 2 400 V + N 3 Ph 50 Hz 2 1 or 2 230 V 1 Ph 50 Hz 1 1 230 V 1 Ph 50 Hz 1 1 230 V 1 Ph 50 Hz Number of PCV (1) Electrical supply Power input kW 0.8 0.9 0.8 0.9 0.6 0.8 0.9 0.75 1.1 1.2 1.6 1.8 1.5 2.2 0.75 1.1 1.6 1.8 1.5 2.2 0.75 1.1 1.6 1.8 1.5 2.2 FLA A (2) 3.8 4.2 3.8 4.2 2.4 3.8 4.2 5.1 7.5 4.8 7.6 8.4 10.2 15.0 1.92 2.88 2.88 3.72 3.72 5.30 1.92 2.88 2.88 3.72 3.72 5.30 Static height MWG (3) 35 45 35 45 15 35 45 55 65 15 35 45 55 65 15 15 35 45 55 65 15 15 35 45 55 65 Weight without tank kg (4) 96 96 96 96 45 47 48 60 65 57 58 61 87 90 100 102 102 106 108 110 105 107 107 113 115 117 DN 50 2" DN 50 2" DN 40 1" DN 25 1" DN 25 1" Connection size (5)

(3) Building maximum static height (4) Weight without the open expansion vessel except for models MP 195 (5) Minimum diameter for the connection pipe to the installation

Options
89 micron core water strainer For protection of the expansion vessel ll-up solenoid valve. To be tted in the cold water feed pipe upstream of the ll-up solenoid valve. Anti-water hammer To be tted every time the distance of the pipe connecting the Pressosmart pressurisation set to the installation is signicant. Standard for the MP 195 range. Impulsion meter Memorises the normal operation of the installation regarding complementary water ll-up. Should their frequency or duration be increasing, the pressurisation set would be shutdown and an alarm would be triggered (in case of pipework leakage for example). Fill-up bypass Enables a rapid ll-up of the water system through a manual valve (normally closed) bypassing the automatic ll-up system. Flood detector Allows detection of the presence of water at ground level in the plant room where the Pressosmart pressurisation set is installed. The sensor is xed onto the side of the pump module base frame. To be made on site by others.

ECE00007EN 0509

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