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After nearly two decades of planning and construction, the highly congested London Heathrow Airport was finally on the verge of opening its much anticipated Terminal 5 (T5). With its completion, Heathrow would be capable of providing important new capacity for its tenant airlines and increase its overall revenue while improving its public image and status. On March 27th, 2008, T5 would become the new home for British Airways International (BA), currently occupying the largest amount of space at Heathrow compared to other airlines. As the profitable summer season approached, both British Airport Authorities (BAA) and BA would be hoping for a windfall of revenue as a result of this expansion. As typical with many large construction projects, timelines tend to slip and overall completion dates begin to move. The delays tended towards decisions impacting overall quality on a variety of areas such as a marked reduction in testing and staff orientation with the premises. As these schedules slipped, the topic of postponement, however undersirable, had come up an option. Any delays in the opening, however, were not to be taken lightly as the demand on the airports facilities were at their highest in the summer months. Any delay would last not only weeks but months, with October being the only viable option to the March opening. A six-month delay meant a six-month reduction in the expected increase in revenue, a loss of cost recovery options from a massive construction effort, angry tenants, failed contracts, drastic negative political implications and an expected public relations nightmare. A delay would likely end the careers of many, and potentially place many companies in financial risk. However, to proceed on schedule could risk technical failures, business interruption, loss of confidence and customers and, again, negative publicity.
London Heathrow Airport London Heathrow Airport (Heathrow) is the largest and busiest airport in the United Kingdom (UK) and second busiest airport in the world with respect to total passenger traffic. Heathrow handles more international passengers that any other airport in the world and has the most passenger traffic in the European Union (EU). With a history spanning back to the 1930s, Heathrow currently services almost a halfmillion planes annually and facilitates over 65 million passengers through 90 airlines across 4 strained terminals. Heathrows primary regional completion for the most profitable transatlantic traffic is Paris Charles De Gaulle Airport, owned by a different consortium. Capacity has typically been a concern, limiting airlines from bringing in more passenger traffic and in turn limiting revenue. Heathrow is the primary hub for three airlines including BA, British Midland International, and Virgin Atlantic Airways. London Heathrow Terminal Five Planned to be opened in March of 2008, T5 was to be the largest free standing structure in the UK, capable of handling 35 million passengers annually. The subject of the longest planning inquiry in British history, T5 took 19 years from inception to completion with actual construction lasting almost 6 years. The terminal would become BAs central hub for all international flights with a plan to move 70% of BA flights at other terminals to T5 on opening day; the remaining 30% was to be moved over within weeks of opening day. By transferring BA, representing 40% of the routes and traffic to T5, Heathrows capacity for, as well as revenues generated from, the other 90 airlines would increase as well. These properties would be transferred as quickly as feasible to generate the highest rents possible. Heathrow and BAA were strongly anticipating the opening of T5 to alleviate that congestion and help facilitate growth. Nearing the completion of T5, it became evident that additional capacity may be necessary and plans for a sixth terminal were finalized. The opening of T5 was to be the panacea to the much maligned congestion from which Heathrow was suffering. Its highly anticipated opening was celebrated nationwide with the being invited Queen to make an appearance in mid-March to officially open the Terminal. British Airways BA was a nationalized airline established by consolidating two large and two smaller airlines in 1974. In 1987 the company was privatized and expanded rapidly through acquisitions. During the 1990s, during a highly competitive market, BA became the most profitable airline in the world. By 2007, BA had a large fleet of over 248 planes, consisting of very large capacity carriers such as Boeing 787s and 747-400s. Using this fleet, in 2008, BA carried over 35.7 million passengers to over 150 destinations; making it the second most popular UK airline generating over GBP 8 Billion in revenue BA has a reputation of dominating Heathrow airport, earning it the nomenclature Fortress Heathrow within both the airline and industry. Obtained through both grandfathering clauses and purchasing of routes, BA own over 40% of the landing and taking off flights slots at Heathrow. In September 2005, Willie Walsh, former CEO of Aer Lingus, took the CEO position at BA.
Due to the large and complex nature of the project, BAA chose to take what is considered to be a unique contracting approach to this project. They structured the contracts with their vendors such that BAA held all of the (financial and liable) risk, which was intended to ensure the contractors would focus their energy to being on-time and on-budget. To accomplish this, BAA had contractors risk payments pooled together, which was then used as incentive: If the contractors finished on time and on budget, they would be rewarded with a share from the pool; if there were cost overruns, contractors would lose out on their potential bonuses. This strategy also encouraged the vendors to work together to solve problems instead of just finger-pointing, as it meant that they all benef from collaborating and completing their respective projects. Another approach BAA took with the contractual arrangement was to require an open-book approach with the vendors to ensure that all expenditures were being accounted for fairly (Airport-technology.com, n.d). According to BAA, 80-85% of the project deliverables were completed on time at T5, compared to only about 60% in the general construction industry, so they feel their innovative approach has worked very well (Blue Skies Thinking, 2005) Another reason for high confidence was that the entire building and all its systems were fully designed and modelled electronically. From the building to the baggage systems to piping and wiring routing, every component of the terminal was modeled. This allowed the designers to find issues before construction started, thus avoiding costly rework and delays. A major element of T5s design was to focus on passenger self-service. BAA aimed to have 80% of customers using self-serve systems for both check-in and baggage drop, in the hopes of help saving money and increasing passenger satisfaction by decreasing queuing and wait times throughout the terminal. The terminal includes 96 self-serve kiosks. (Airport-technology.com, n.d) The baggage system was, and continued to be, a central component of T5s infrastructure, designed to handle up to 70,000 bags a day. It is the largest system in Europe, designed and installed by Vanderlande Industries of The Netherlands who had installed similar systems in some of the largest airports in the world such as Schiphol Airport in Amsterdam, Hong Kong Airport, and Atlanta International Airport among others (Vanderlande Industries, n.d.).
These critical facilities in the T5 building remained incomplete and short of the design specifications up to opening day: The Operating System of Jetties (Jetways) did not meet performance specifications. Maintenance engineers were required to reset the operating system on each jetty before it could be reused. Stand guidance systems which provides guidance to incoming aircrafts on the airfields had been calibrated but there was no time to run complete tests. The baggage handling system: HELIXORTERS(TM), BAGSTORE(TM), and BAGTRAX(TM), which were designed by Vanderlande industries is a proven technology that has been implemented in other aiprorts, however, the scale of the system at T5 is greater than anywhere else in the world. The building delay cut into valuable testing time for the baggage handling system. During testing, BA and BAA realized that there were some technical problems that could cause potential delays on opening day. In the last few weeks before opening day, BA and BAA have been doing tests on the belt system and realized the computer could cope with the number of bags going through The end-to-end integration testing of key BA operational IT systems was delayed until October 31, which
affected ability to run both trials and staff familiarisation as planned: People were taken to a hotel and shown some sort of film or slides and told this was what it looked like. They were then given familiarisation training for three days to cover an area as big as Hyde Park. That was not sufficient at all. For that reason people were totally confused. Two days out of the three were devoted to putting them into a coach to show them x, y and z, and where to enter and exit and so on, but what was missing was hands on training as to where the spurs were, where the bags would come in and so on. For baggage in particular it was still a building site. You cannot start to train people there unless you have on a hard hat and all the rest of it. Therefore, the only time available to show these people around was the very last few weeks. (House of Commons Transport Committee, 2008)
Temperature control for the building needed to be operated manually. Regular fixed electrical ground power unit failures, requiring the unplanned towing of mobile ground power units around the airport. Lifts, with a number of passenger and staff lifts remaining either not fully commissioned or unserviceable for customer and staff use. 28 of the 192 lifts at T5 were not in service on opening day. Half of the lifts that were out of service were in the Terminals short stay car park. The reason for lifts not being completed on time was primarily blamed on the difficulty of finding suffcient lift engineers due to the high demand in the construction industry at that time.