Focus 30 Maintenance Manual - 1.0

Focus 30 Total Station Service Manual
2010-12-24
P/N 78000035, Version 1.00
Release Notice This is the October 2010 release version 1.00 of the Focus 30 Total Station Service Manual, part number 78000035. It applies to the Focus 30 Series total station. The following limited warranties give you specific legal rights. You may have others, which vary from state/jurisdiction to state/jurisdiction. Contacting Trimble Support If you cannot find the information you need in this service manual or in the Trimble Service Provider Reference Manual (P/N 022480-068), submit an inquiry to Trimble Support. 1. Go to www.trimble.com. 2. Click Support at the top of the screen. 3. Scroll to the bottom of the page that appears, and click the submit an inquiry link. 4. Complete the Request Technical Support form that appears. 5. Click the Send button. Copyright and Trademarks 2004 - 2010, Trimble Navigation Limited. All rights reserved. Autolock, Tracklight, Trimble and the Globe & Triangle logo are trademarks of Trimble Navigation Limited, registered in the United States Patent and Trademark Office and other countries. Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries. Magdrive is a trademark. The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc. and any use of such marks by Trimble Navigation Limited is under license. All other trademarks are the property of their respective owners. Disclaimer Trimble Navigation Limited reserves the right to alter the specification of this product and/or the content of this service manual without advance notification. The following limited warranties give you specific legal rights. You may have others, which vary from state/jurisdiction to state/jurisdiction. Hardware Limited Warranty Trimble Navigation Limited warrants that this hardware product (the Product) will perform substantially in accordance with published specifications and be substantially free of defects in material and workmanship for a period of one (1) year starting from the date of delivery. The warranty set forth in this paragraph shall not apply to software products.
Software License, Limited Warranty This Trimble software product, whether provided as a stand-alone computer software product, built into hardware circuitry as firmware, embedded in flash memory, or stored on magnetic or other media, (the Software) is licensed and not sold, and its use is governed by the terms of the relevant End User License Agreement (EULA) included with the Software. In the absence of a separate EULA included with the Software providing different limited warranty terms, exclusions and limitations, the following terms and conditions shall apply. Trimble warrants that this Trimble Software product will substantially conform to Trimbles applicable published specifications for the Software for a period of ninety (90) days, starting from the date of delivery. Warranty Remedies TRIMBLE'S SOLE LIABILITY AND YOUR EXCLUSIVE
REMEDY UNDER THE WARRANTIES SET FORTH ABOVE SHALL BE, AT TRIMBLES OPTION, TO REPAIR OR REPLACE ANY PRODUCT OR SOFTWARE THAT FAILS TO CONFORM TO SUCH WARRANTY ("NONCONFORMING PRODUCT") OR REFUND THE PURCHASE PRICE PAID BY YOU FOR ANY SUCH NONCONFORMING PRODUCT, UPON YOUR RETURN OF ANY NONCONFORMING PRODUCT TO TRIMBLE IN ACCORDANCE WITH TRIMBLES STANDARD RETURN MATERIAL AUTHORIZATION PROCEDURES.
Warranty Exclusions and Disclaimer These warranties shall be applied only in the event and to the extent that (i) the Products and Software are properly and correctly installed, configured, interfaced, maintained, stored, and operated in accordance with Trimble's relevant operator's manual and specifications, and; (ii) the Products and Software are not modified or misused. The preceding warranties shall not apply to, and Trimble shall not be responsible for defects or performance problems resulting from (i) the combination or utilization of the Product or Software with hardware or software products, information, data, systems, interfaces or devices not made, supplied or specified by Trimble; (ii) the operation of the Product or Software under any specification other than, or in addition to, Trimble's standard specifications for its products; (iii) the unauthorized, installation, modification, or use of the Product or Software; (iv) damage caused by accident, lightning or other electrical discharge, fresh or salt water immersion or spray; or (v) normal wear and tear on consumable parts (e.g., batteries). Trimble does not warrant or guarantee the results obtained through the use of the Product. THE WARRANTIES ABOVE STATE TRIMBLE'S ENTIRE LIABILITY, AND YOUR EXCLUSIVE REMEDIES, RELATING TO PERFORMANCE OF THE PRODUCTS AND SOFTWARE. EXCEPT AS OTHERWISE EXPRESSLY PROVIDED HEREIN,
THE
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IS AND WITHOUT EXPRESS OR IMPLIED WARRANTY OF ANY KIND BY EITHER TRIMBLE NAVIGATION LIMITED OR ANYONE WHO HAS BEEN INVOLVED IN ITS CREATION, PRODUCTION, INSTALLATION, OR DISTRIBUTION INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TITLE, AND NONINFRINGEMENT. THE STATED EXPRESS WARRANTIES ARE IN LIEU OF ALL OBLIGATIONS OR LIABILITIES ON THE PART OF TRIMBLE ARISING OUT OF, OR IN CONNECTION WITH, ANY PRODUCTS OR SOFTWARE. SOME STATES AND JURISDICTIONS DO NOT ALLOW LIMITATIONS ON DURATION OR THE EXCLUSION OF AN IMPLIED WARRANTY, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. TRIMBLE NAVIGATION LIMITED IS NOT RESPONSIBLE FOR THE OPERATION OR FAILURE OF OPERATION OF GPS SATELLITES OR THE AVAILABILITY OF GPS SATELLITE SIGNALS.
Limitation of Liability TRIMBLES ENTIRE LIABILITY UNDER ANY PROVISION

HEREIN SHALL BE LIMITED TO THE AMOUNT PAID BY YOU FOR THE PRODUCT OR SOFTWARE LICENSE. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, IN NO EVENT SHALL TRIMBLE OR ITS SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER UNDER ANY CIRCUMSTANCE OR LEGAL THEORY RELATING IN ANY WAY TO THE PRODUCTS, SOFTWARE AND ACCOMPANYING DOCUMENTATION AND MATERIALS, (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS PROFITS, BUSINESS INTERRUPTION, LOSS OF BUSINESS INFORMATION, OR ANY OTHER PECUNIARY LOSS), REGARDLESS WHETHER TRIMBLE HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH LOSS AND REGARDLESS OF THE COURSE OF DEALING WHICH DEVELOPS OR HAS DEVELOPED BETWEEN YOU AND TRIMBLE. BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, THE ABOVE LIMITATION MAY NOT APPLY TO YOU. NOTE: THE ABOVE LIMITED WARRANTY PROVISIONS MAY NOT APPLY TO PRODUCTS OR SOFTWARE PURCHASED IN THE EUROPEAN UNION. PLEASE CONTACT YOUR TRIMBLE DEALER FOR APPLICABLE WARRANTY INFORMATION.
harmful interference to radio communication. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and the receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. Changes and modifications not expressly approved by the manufacturer or registrant of this equipment can void your authority to operate this equipment under Federal Communications Commission rules.The antenna used for this transmitter must be installed to provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. FCC ID: HSW- 2410M
Notices USA Class B Statement Notice to Users. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause
Europe This product has been tested and found to comply with the requirements for a Class B device pursuant to European Council Directive 89/336/EEC on EMC, thereby satisfying the requirements for CE Marking and sale within the European Economic Area (EEA). Contains Infineon radio module ROK 104001. These requirements are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential or commercial environment. Devices marked with Part Numbers 58050010, 58010001 and 58021007 is intended to be used in all European Community member states, except France. Devices marked with Part Numbers 58052010, 58012001 and 58022007 is intended to be used only in France.
2010-12-24
P/N 78000035, Version 1.00
The compliance to the applicable requirements is detailed in the official Declaration of Conformity document, which is filed at Trimble. Australia and New Zealand This product conforms with the N 324 regulatory requirements of the Australian Communications Authority (ACA) EMC framework, thus satisfying the requirements for C-Tick Marking and sale within Australia and New Zealand. Canada This Class B digital apparatus complies with Canadian ICES-003 This digital apparatus does not exceed the Class B limits for radio noise emissions from digital apparatus as set out in the radio interference regulations of the Canadian Department of Communications. Le prsent appareil numrique nmet pas de bruits radiolectriques dpassant les limites applicables aux appareils numriques de Classe B prescrites dans le rglement sur le brouillage radiolectrique dict par le Ministre des Communications du Canada. This device has been designed to operate with an antenna having a maximum gain of 2.0 dBi. Antenna having a higher gain is strictly prohibited per regulations of Industry Canada. The required antenna impedance is 50 ohms. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (EIRP) is not more than that required for successful communication. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Taiwan Battery Recycling Requirements The product contains a removable Lithium-ion battery. Taiwanese regulations require that waste batteries are recycled. Notice to Our European Union Customers For product recycling instructions and more information, please go to www.trimble.com/ev.shtml. Recycling in Europe: To recycle Trimble WEEE (Waste Electrical and Electronic Equipment, products that run on electrical power.), Call +31 497 53 24 30, and ask for the "WEEE Associate". Or, mail a request for recycling instructions to: Trimble Europe BV c/o Menlo Worldwide Logistics Meerheide 45 5521 DZ Ersel Declaration od Conformity To view the Declaration of Conformity for this product: Go to the Partners website at
1. http://partners.spectraprecision.com 2. In the panel on the left, click Land Survey. 3. Go to Technical Support/Documentation/Trimble S6 Total Station Documentation/Declaration of Conformity. 4. Select the relevant file. It is in Adobe Portable Document Format (PDF). Alternatively, view the Declaration of Conformity in the front of the relevant user guide.
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2010-12-24
Manual Change Log

Manual version
Version Date Changes
0.01 1.00
2008-11-25 2010-12-24
Create the book & chapters according templates Inital release of Service manual
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Page 1
Focus 30 Service Manual
Chapter 1 General Information and Safety
General Information and Safety

Statement of Disclamation Preface Basic Assumptions General Safety Electrostatic Discharge (ESD) Laser Safety Service procedure recommendations
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Statement of Disclamation
Trimble Inc. reserves the right to alter the specification of this product and/or the contents of this manual without advanced notification. This manual contains PROPRIETARY information from Trimble Inc. This manual may not be duplicated, disclosed, copied, or re-transmitted in any form without prior written permission from Trimble Inc. 2010 Trimble Inc., All Rights Reserved.
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Preface
This Service manual was prepared as a reference guide for the service personnel of authorized Trimble service centres to enable them to correctly carry out the task of rendering service and maintenance on Trimble instruments. In order to insure that customers are satisfied with Trimble products, proper service and maintenance must be provided. The service personnel must fully understand the contents of the manual and at the same time, it is recommended to keep the manual in a place where reference can readily be made. The information, photographs, drawings and specifications entered in this manual were the best available at the time of printing. All alterations to this manual will be notified by the issuance of service information, service bulletins, supplementary pages, exchange pages or revised volumes. It is therefore recommended that the manual be kept up to date by carefully maintaining a follow-up of these materials. This service manual is designed to provide the necessary information for the service, maintenance, and repair of this product. The manual is divided into the following sections: 1. General Information and Safety: Contains general information about the use of this manual, contacting Trimble, safety precautions, ESD information, laser safety, etc. 2. General Product Information: Describes basic product description, specifications, warranty, related documentation, etc. 3. Theory of Operation: Describes the functional operation, mechanical design, electrical hardware/software operation, optical operation*, and hydraulic operation* of the unit. (* as required) 4. Troubleshooting: Provides a logical means of determining the source of a malfunction of the unit. 5. Maintenance and Repair: Describes the steps necessary to operate, test, disassemble, and repair the unit. Also includes software download information. 6. Assembly Drawings: Reference drawings and exploded views for obtaining assembly and part information. 7. Adjustments and Verification: Provides the procedures necessary to adjust, calibrate, and verify the product meets published specifications. 8. Service Software: Documents the hardware and software requirements needed and the procedures to use service software to repair, upgrade, or reset operation of the product. 9. Replacement Parts: Lists the available service replacement parts and parts ordering information (will be provided as separated document on Partners). 10. Appendix: Provides additional information such as Service Bulletins, updates, notes, software procedures, etc.
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Basic Assumptions
1. General: This manual assumes the basic understanding of mechanical design, electronic theory, general service procedures, and have attended a Trimble, Inc. service training course regarding this product. 2. Electronic Test Equipment: This manual assumes the proper knowledge and understanding of the use of basic electronic test equipment such as volt-ohmmeters, oscilloscopes, generators, power supplies, etc. 3. Computers: This manual assumes the basic knowledge of using a computer with MS-DOS, Microsoft Windows, or applicable operating system and corresponding software.
Possible Loss of Warranty

The manufacturer's warranty on Trimble instruments can be voided by improper service or repairs performed by persons other than authorized technicians. Strict compliance with the instructions in this manual is necessary to prevent loss of coverage under such warranties. See Warranty terms in the appendices.
Service Information
Assembly drawings depict the relationship between all assemblies that are deemed "serviceable". Serviceable is defined as those assemblies that are repairable at the service centre level. The limitation to serviceable assemblies is the tooling involved as well as assembly times.
Removal and Replacement

Refer to the parts ordering section of this manual when replacing parts or making any adjustments. Torque specifications, adhesives, and procedures specified on assembly drawings are essential for continued successful operation of this product.
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General Safety
This manual contains certain CAUTIONS, which should be carefully read and followed to minimize risk of personal injury or damage to the instrument. The lack of cautions with respect to specific service methods does not mean there are no safety risks involved. The following safety rules have to be observed:
Note provides information necessary to properly complete a procedure or information, which will
make the procedure easier to understand.
C C
Caution indicates a special procedure or special steps that must be taken in the course of completing the procedure in which the caution is found. These special procedures are necessary to avoid damage to the assembly on which work is being done.
Warning indicates a special procedure or special steps that must be taken in the course of completing the procedure in which the warning is found. These special procedures are necessary to avoid injury to the person performing the procedure.
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Electrostatic Discharge (ESD)
The Focus 30 was constructed in an ESD-protected environment. Most of the semiconductor devices in the instrument are susceptible to ESD damage. ESD is generated in many ways. For example, it can be the result of simple contact, the separation of materials, or the normal motion of people working with the device. Depending on the magnitude of the charge, device substrates can be punctured or destroyed by contact with, or by mere proximity to, a static charge. The result can be immediate destruction, early failure of the device, or degradation of device performance. To prevent static damage or destruction: Take adequate precautions when you handle or service equipment that contains static-sensitive devices. Only attempt to service the circuitry in a static-sensitive device if you are thoroughly familiar with industry-accepted techniques for handling such devices. Always take adequate measures to prevent the buildup of static charge on work surfaces and on persons handling the Service Manual.
Setting up an ESD workstation

Fig. 1-1 ESD workstation setup
Electrical earth ground connection
Dissipative mat
Mat grounding cable
Pockets
Snap-on common point ground connection Wrist strap Wrist strap cable
1. Remove the mat grounding cable from the mat pocket. 2. Snap the end of the mat grounding cable onto the common point ground connection on the mat. 3. Connect the other end of the cable to an electrical earth ground, such as a third wire utility ground, a cold water pipe, or a ground rod. 4. Use the common point ground connection to plug the wrist strap cable into the mat grounding cable.
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Put on the wrist strap. The wrist strap must fit snugly. To adjust it, unclasp the buckle latch, adjust the size, and re-clasp the latch. It is now safe to handle components and printed circuit assemblies on the mat. Always repackage all ESD-sensitive components before you disconnect the wrist strap.
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Laser Safety
Class I, II, and IIIa laser products are defined by the U.S. Bureau of Radiological Health.
Warning Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous LED or laser radiation exposure. As with any bright light source, such as the sun, electric welding arcs or arc lamps, common sense applies. DO NOT look into the laser aperture when the laser is on. For further information regarding safe use of lasers, refer to the IEC standard 60825-1 2007.
This equipment has been tested and found to comply with IEC 60825-1 July 2007, 21 CFR 1040.10, and 1040.11 except for deviations pursuant to Laser Notice No. 50, dated July 26, 2001.
Queries
Address any questions you may have about laser safety to: Trimble Navigation Limited 5475 Kellenburger Road Dayton, OH USA 45424-1099 Attention: Laser Safety Officer, Quality Assurance Group Phone (937) 233-8921 ext 5824 or (800) 538-7800 Fax (937) 233-9661
Spectra Precision Focus 30 Total Station

The Spectra Specision Focus 30 is a CLASS 3R LASER PRODUCT Fig. 1-2 Laser warning label
LASER RADIATION AVOID DIRECT EYE EXPOSURE CLASS 3R LASER PRODUCT
Wavelength: 630-680nm Maximum output power: 5mW This product complies with IEC 60825-1: 2007 and 21 CFR 1040.10 and 1040.11 Except for deviations pursuant to Laser Notice no.50, dated June 24, 2007
The instrument contains visible and invisible laser sources: The laser diode for distance measuring in DR- mode and laser pointer function operating at 660 nm (red, visible light), with a beam divergence of 0.4x0,4 mrad and an output power of
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<5mW, while the emission is coaxial with the telescope. This mode operates in LASER CLASS 3R. The laser diode for distance measuring in prism mode operates at 660 nm (red, visible light), with a beam divergence of 0.4x0,4 mrad and an output power of < 20 W, while the emission is coaxial with the telescope. This mode operates in LASER CLASS 1. The laser diode for Tracker operates at 850 nm (infrared, non-visible light), with a beam divergence of 40x40 mrad and an output power of < 0.1 mW, while the emission is coaxial with the telescope. This mode operates in LASER CLASS 1.
When operating in prism mode with Tracker and/or distance measurement the accessible radiation does not exceed the limits of LASER CLASS 3R.
Warning The use of Laser Class 3R equipment can be dangerous for the eyes. The risk for an eye damage is minimized through the radiation limit of 5mW (at 660nm). - Do not stare into the beam or direct it towards other people. - Do not direct the beam towards reflective surfaces (prism, mirror, metallic surfaces,, window), also a stare into such reflective beam can be dangerous. - Precautions should be taken to ensure that persons do not look with an optical instrument directly into the beam. In a distance of 80m from an instrument the radiation is conforms to laser class 3R. In Laser Class 1M a direct intrabeam viewing is not hazardous. - This enlargement is not permissible while using a look with an optical instrument directly into the beam. - Radiation of laser class 3R can cause irritation, flash pictures and afterimages, especially under low environmental brightness. The indirect consequence can be a human insecurity, justified by temporary eye defect or a blind effect (driving a care). Take the following precautions while using a CLASS 3R instrument in order to minimize the risks of personal injury: Only use the instruments Laser Class 3R function when absolutely neccessary. Set up the laser beam above or below human eye level wherever practicable. Make sure that the area where Class 3R instruments are used is marked out with appropriate laser warning signs. Do not measure towards prisms up to 1000m in DR mode. Make sure that unauthorized personnel do not get access to the instrument.
Fig. 1-3 Laser aperture label
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Laser and LED Information Focus 30
Fig. 1-4 Spectra Precision Focus 30 Laser and LED information
Laser aperture label
Distance measurement Autolock and Laser pointer aperture Tracklight aperture
The laser warning label, see Fig. 1-2 on page 1-8 is located on top of the distance unit cover.
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Fig. 1-5 Location of Laser warning label on a Focus 30
Laser warning label
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Service procedure recommendations
Updating firmware during service / repair
It is recommended to upgrade the instruments firmware to latest version during service / repair. After repair it could be necessary due to customer request (application software compatibility see Software Compatibility on page 3-60.) to downgrade the instrument before running Final Test & Report in PASS.
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Chapter 2 General product Information
General product Information

Product description Models and serial numbers Service information Product specification
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Product description & Service information
Product description
StepDrive technology LockNGo technology Featuring Spectra Precision Survey Pro software onboard Three Robotic models 2", 3" and 5" accuracies Long-range, reflectorless distance measurement High-precision prism measurements GeoLock technology
Introducing the powerful Spectra Precision FOCUS 30 Total Station. The FOCUS 30 fully robotic motorized solution provides the same usability as a mechanical total station, but with improved speed, accuracy and precision in measurement. A robotic instrument moves the power of the observer from the instrument to the range pole improving the quality of your work. All robotic instruments require: motorized drive system at the instrument a tracking sensor to track the range pole and prism a communication connection between the instrument and range pole and prism
The speed of observation and precise positioning of the FOCUS 30 robotic total station is provided by patented StepDrive technology. StepDrive controls the horizontal and vertical motion of the motors, so there is no need for traditional motion locks. Using the motorized drives it is possible to precisely turn to, and repeat angle measurements. This results in quick and reliable measurements which substantially increases your staking productivity. Each FOCUS 30 model includes a tracking sensor that uses LockNGo technology enabling the instrument to constantly lock onto the prism. The benefit of LockNGo technology is the ability to follow the prism at all times and reduce downtime from not having to re-point the instrument on every observation. To maintain contact between the FOCUS 30 instrument and the remote observer with the range pole and prism, the robotic solution must include a communication link. The FOCUS 30 uses an integrated 2.4 GHz radio modem as does the Spectra Precision Ranger data collector. The 2.4 GHz radio modems provide interference free robotic data communications. Once your robotic communications have been established you can control all the functions of the FOCUS 30 from the range pole as you move through the job site making measurements. This makes it possible for a single surveyor to perform high accuracy stakeout or topographic surveys by themselves. From high-order control surveys to topographic data collection or fast-paced construction stakeout, you can rely on a FOCUS 30, even in harsh outdoor conditions.
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The FOCUS 30 total station is combined with Spectra Precision Survey Pro field software, providing you with world class software solutions for any surveying situation. An example of these features includes a unique robotic software technology that can be used when associating the FOCUS 30 with a low-cost GPS receiver and Survey Pro software. This combination of technologies allows the user to take full advantage of the Spectra Precision GeoLock technology to keep locked on target. The Spectra Precision GeoLock field software technique allows a robotic total station to perform an aided search for an optical target using an initial GPS position. The remote instrument can then be directed towards the robotic roving operator using the GPS position and a subsequent search is quickly performed to re-acquire the target at the robotic rover. This technique greatly reduces wasted time, improving your field work efficiency.
Models and serial numbers

Spectra Precision Focus 30 Robotic
Label text Spectra model Model code Serial number
Focus 30 2" Robotic Focus 30 3" Robotic Focus 30 5" Robotic Focus 30 2" LockNGo Focus 30 3" LockNGo Focus 30 5" LockNGo Focus 30 2" StepDrive Focus 30 3" StepDrive Focus 30 5" StepDrive
Focus 30-2 Robotic/DR/2mm+1ppm Focus 30-3 Robotic/DR/2mm+1ppm Focus 30-5 Robotic/DR/2mm+1ppm Focus 30-2 LockNGo/DR/2mm+1ppm Focus 30-3 LockNGo/DR/2mm+1ppm Focus 30-5 LockNGo/DR/2mm+1ppm Focus 30-2 StepDrive/DR/2mm+1ppm Focus 30-3 StepDrive/DR/2mm+1ppm Focus 30-5 StepDrive/DR/2mm+1ppm
870 871 872 873 874 875 876 877 878
87000001 87100001 87200001 87300001 87400001 87500001 87600001 87700001 87800001
Service information
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Product specification
See Spectra Precision Focus 30 Spec Sheet on www.spectraprecision.com for infomation.
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Chapter 3 Theory of Operation
Theory of Operation

Instrument Telescope unit Servo focus unit F30 Distance meter unit F30 Tracker unit F30 Tracklight Tilt sensor Vertical and horizontal angle unit Servo drive units Base part F30 and USB connector Control Unit F30 Face two keyboard Optical plummet Main control board MCB Battery/radio side cover Servo side cover Overview electronic boards Overview connectors - MCB board Software Compatibility
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Instrument
Fig. 3-1 Base instrument parts
Telescope
Main control board Battery/radio side cover Servo drive V Servo side cover
Optical plummet Face 2 keyboard Servo drive Hz Tilt sensor Face 1 keyboard
Base unit
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Fig. 3-2 Telescope parts
Transmitter
Transceiver
Tracker camera
Servo focus
Track light
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Telescope unit
The telescope makes it possible to aim at a target visually. It consist of front lense, selective mirrors, focusing lens, erecting prism (Porro prism), and eyepiece. Furthermore to the normal function of a telescope, it transmits the laser beam from the distance unit and the tracker transmitter. It also receives the target signal and directs them to the distance meter and the tracker receiver camera.
Location of telescope
Fig. 3-3 Section view of the telescope
Selective mirrors Frontlens
Focusing lens Porro prism Reticle Eyepiece
Transmitter prism
Motorized focussing drive
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Technical specification
Magnification: 31 x Clear aperture: 50 mm Field of view: 1,5 degrees, 2,6 m at 100 m (8.5 ft at 328 ft) Focusing range: 1,5 to ... Reticle illumination: wavelength: green 590 nm, variable in 10 steps
Functional description
The telescope has some additional features, like: In order to aim with high accuracy, an illuminated reticle (cross hair) is placed in the image plane between the eyepiece and the erecting prism (Porro prism). The motorized focusing drive (Servo Focus) moves the focusing lens. A transmitter prism mounted behind the front lens diverts the laser pointer and tracker transmitter signal. Two selective mirrors are situated in the optical path to divert the optical signals to the distance meter and the camera tracker receiver : Mirror 1 reflects the wavelength of 785 nm towards the tracker receiver camera.Mirror 2 reflects the wavelength of 660 nm to and from the EDM. Fig. 3-4 Principle schematic of the telescope
Mirror 1 Camera Tracker Focussing lens Transmitter prism Mirror 2 EDM
Porro prism Reticle Eyepiece
Front lens
Reticle illumination
Motorized focusing drive
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Service
Maintenance
Reticle check and adjustment Reticle illumination Clean optical surface of Front lense, Porro prism, Eye piece. Dont touch the mirrors. Eyepiece Porro prism Reticle Reticle illumination Front lens Servo focus Servo focus tracker board
Replacement of service parts
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Servo focus unit F30
This instrument is equipped with an motorized focusing device. Turning the focus control knob controls the servo motor, which modifies the location of the moving lens and hence provides focusing control, as illustrated below. The focus knob on the right hand site of the Alidade is connected to a servo motor built into the telescope unit.
Location of servo focus

Fig. 3-5 Servo focus location
Shifting lens
Focusing motor
Control board
Focusing range 1,5 m to infinite Movement of lens maximum speed of 10 mm/s Length focusing track 19,5 mm
Function description
The servo focus drive is placed in the telescope behind the eyepiece and is reached from the upper side in second face.
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The module consists of Tracker servo focus board, motor and mechanics/optics. A special spindle housing catchs abrasio and grease. Fig. 3-6 Servo focus unit
Frontlens
Shifting lens
Eyepiece
Focusing drive Focusing servo motor Tracker servo board 1,5m position Light barrier
The servo focus drive uses a eccentric stepper motor in micro steps mode for silent movement of the focusing lens forward and backwards in the telescope. The mechanical part of the focus drive is guided by a V-shaped notch so that the focusing lens travels exactly along the optical axis of the telescope. The manual focusing is operated by the focus-knob on the servo side cover. The instrument manager on the MCB board processes the focus knob movement and sends it to the Tracker servo focus board. The servo focus motor is controlled by the Tracker servo focus board. During start-up routine the light barrier detects the position of the focusing lens. The light barrier controls the position of both breakers and protects the servo focus unit against accidental overrun.
Infinite position
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Block diagram
Fig. 3-7 Block diagram servo focus

Tracker servo focus board TSF
Slip ring board
USB Hub
Servo focus Controler
Tracker camera board TCB
Track light LEDs flex board Servo focus motor
The tracker servo focus bord is also controlling. Tracker camera board Tracklight Reticle illumination
Service
Maintenance
Check of the mechanics, regreasing of spindle arm Check of correct positioning (supported by Service Software) Adjustment and calibration (supported by Service Software) Tracker servo focus board Servo focus mechanic part
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Distance meter unit F30
The distance meter unit is a direct reflecting distance meter based on the phase shift method. The optical Transmitter unit transmits a modulated light beam to the target. The optical Receiver unit detects the returning light reflected from the target. The Receiver unit measures the phase difference between transmitted and received light and calculate the distance.
Location of Distance unit

Fig. 3-8 Location of distance unit
Reference fiber
Receiver diode
Transmitter diode
Greywedge with internal/external Switching motor Receiver fiber
Transmitter prism
EDM Mirror 1
EDM Mirror 2
Light source: Laser diode 660nm Principle: Phase shift 3mm + 2ppm Accuracy Prism mode 2mm + 2ppm Accuracy DR mode
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P/N 78000035, Version 1.00

The purpose of the distance unit is to measure the distance to a target with the use of an red Laser beam. This is achieved in the following steps: Transmitting of an red Laser signal. Receiving of the reflected red Laser signal. Determine the phase difference between the transmitted and the received signals. Upon the phase difference, calculate the distance to the target.
The calculation of the distance is made from the known formula: Distance = speed x time Speed, the speed of light is known 300 000 km/s. Time, the time is measured by the phase difference of received signal and reference signal
Description of the transmitting signal from Transmitter unit to Receiver unit The transmitting signal from the transmitter laser diode for the internal path is decoupled from a reference mirror in front of the transmitter laser diode. In reflector mode the transmitting signal is sent through a filter to reduce output power. This filter is controlled by a filter motor and in DR mode this filter is removed from the transmitting signal path. Next the signal will reflect through a transmitter prism and the front lens on the way to the target (reflector or DR). The returned target signal will reflect back through the front lens and via two reflectors and then into the receiver fibre. The amplitude of the received target signal is controlled by a greywedge. The greywedge is driven by a step motor. A reflex coupler on the transceiver board indicates the open greywedge position. The measurement is divided in an internal and an external part to compensate thermic drift. The internal path comes from the transmitting signal decoupled from a reference mirror. The switching between internal and external path works with a rhomboid prism on the switch motor. The receiver diode receives the target signal and calculates a distance in the transceiver board. The distance information is sent to the MCB board. The phase measurement needs multiple modulation frequencies to reach a non ambiguous results because the phase measurement can only measure the phase of the wave rest piece.
P/N 78000035, Version 1.00
3 - 11

Fig. 3-9 Principle schematic of distance unit
Transmitter board Transmitter diode Reference mirrow Filter DR/Prism
Reference fiber
Switch motor with prism and grey filter Rhomboid prism APD-Diode Receiver board
Receiver fiber
EDM mirror 1
Transmitter prism
Transmitter unit
Tracker reflector
EDM mirror 2
The unit includes a Laser driver board with laser diode, the unit also includes the Tracker transmitter. When the EDM is in DR mode the Tracker transmitter is closed by a shutter. Fig. 3-10 Transmitter board
Laser driver board Reference fiber incl. diode
Switch DR/prism mode
Tracker shutter
Tracker transmitter board incl. diode
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P/N 78000035, Version 1.00

Block diagram
Fig. 3-11 Block diagram EDM

Filter motor Laser driver
PLLfrequencysynthesizer Coax cable TCXO 14,985800 Mhz AV-Photo diode
USB Interface
3R Laser
Transmitter unit
Controler Grey wedge motor
Receiver fiber
High voltage supply Transceiver board
Receiver fiber illumination
The functional parts/modules in the Distance meter are:

EDM offset
Transmitter unit with Filter motor, Laser driver and 3RLaser. Transceiver board Stepp motor with Greywedge and Rhombus prism(internal/external path Reference fibre Receiver fibre Coax cable connect Laser drive board to Transceiver board
The Focus 30 instrument has the same offset when measuring in EDM mode (to reflector) and DR mode (to DR target). This offset is measured in Offset determination in PASS. Determination to four prisms between 10 - 100 meter and verification to one prism between 10 - 100 meter. Totally five prisms. Determination to one DR target between 2,4 - 2,6 meter and to one DR target between 15 - 50 meter. Totally two DR targets. No short distance correction exists for the High Precision distance unit.
P/N 78000035, Version 1.00
3 - 13

Service
Maintenance
Optical: Focusing and alignment of receiver fibre. Alignment Transmitter.
Electrical: Adjustments of the reference signal Adjustment of Receiver fibre to APD maximum Check greywedge motor Crosstalk check Signal/noise ratio check Distance measurement in Prism and DR mode Offset determination, and verification of EDM offset
Transmitter unit F30 Receiver unit F30 Reference greywedge foil Reference fibre Receiver fibre
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P/N 78000035, Version 1.00

Tracker unit F30
Location of camera tracker system
Fig. 3-12 Camera tracker location
Tracker transmitter
Camera tracker receiver
Laser transmitter 850nm, Laser class 1, coaxial Laser output power 100W, Laser class1 Camera VGA 752x480 pixel Focal length 120mm Divergence 2grd Auto lock precision: 2mm at 200m Tracking range: 1m to 300m /800m depend on typ of prism Passive tracking system to Trimble/SP prism targets.
P/N 78000035, Version 1.00
3 - 15

In the Focus 30 a camera tracker system (transmitter and receiver) to passive prism targets is used. A infrared beam is transmitted from a Laser diode in to the direction of a possible existing target prism. In this search mode the telescope scans an predefined search window driven by the servo drive system. A target prism is found if the beam is reflected from a prism via the coaxial optics to the camera. A deviation to the centre pixel of the camera determines the horizontal and vertical direction to the reflected infrared signal. It gives the motor drive system the information to drive the telescope sighting axis in to the center of the target prism. The status target found is given and the tracking mode is started to move the sighting axis exactly to the centre of the target prism. The search mode is performed: automatically when camera starts in Auto Lock mode at actual telescope position automatically when target was lost in tracking mode by using a defined search window when target search was started manually by using a defined search window automatically when in Auto Lock mode and a prism was found automatically when EDM tracking was started
The tracking mode is performed:
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P/N 78000035, Version 1.00

Principle schematic of Tracker unit
Fig. 3-13 Principle of Tracker system
Tracker transmitter diode
Tracker camera Front lense prism

Block diagram
Tracker mirror
Tracker servo focus board
Fig. 3-14 Block diagram Tracker system
Tracker transmitter
Telescope
Tracker servo focus board Camera tracker
Slip ring board
Main controle board
P/N 78000035, Version 1.00
3 - 17

Service
Maintenance
Tracker transmitter adjustment Tracker receiver adjustment Function test with service software Final Tracker collimation test (reference pixel)
Transmitter module Tracker camera module Tracker servo focus board
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P/N 78000035, Version 1.00

Tracklight
The Tracklight is a visible guide light. It emits two flashing coloured lights, red and green. The colours represents each side of the centre. The red and green lights enables the rod person to align himself with the line of sight to the instrument.
Location of Tracklight
Fig. 3-15 Location of tracklight
Tracklight
Wavelength: Red, 645 nm / Green, 520 nm Range 150 m
P/N 78000035, Version 1.00
3 - 19

The Tracklight is a visible guide light. It emits two coloured lights, red and green. The colours represents each side of the centre. The red and green lights enables the rod person to align himself with the line of sight to the instrument. Fig. 3-16 Tracklight working principle
Green Red
Total station
Optical axis
Rod
The unit consists of one red and one green LED. If you see the red light on the left side and the green light on the right side on the rod the direction to the optical axis of the Total station is o.k. The Tracklight is connected to the Tracker servo focus board.
Block diagram
Fig. 3-17 Tracklight block diagram
Tracklight
TSF board
MCB board
Service
Maintenance
Alignment of Tracklight Tracklight unit
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P/N 78000035, Version 1.00

Tilt sensor
Location of tilt sensor
Fig. 3-18 Location of tilt sensor
Tilt sensor Slip ring board with coarse tilt Coarse tilt
Working range: Coarse measurement = 3,3gon; Fine measurement = 111mgon Update rate = 4,7 times/sec Accuracy: < 0,15mgon
P/N 78000035, Version 1.00
3 - 21

The Tilt sensor generates tilt information in X and Y direction. Circular vessel filled with silicon oil. Optics to collimate light beam inside the oil and focusing the light source onto the image sensor. Point LED and CMOS area sensor. Electronic board for calculation and communication to MCB board. The Coarse tilt sensor generates tilt information in X and Y direction. Coarse tilt sensor as Electronic component on SCH board.
Block diagram
Fig. 3-19 Tilt sensor in zero position
Vessel
Vertical axis of instrument
Area sensor
Electronic board
Optics Silicon oil Prism
Point LED
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P/N 78000035, Version 1.00

Fig. 3-20 Tilt sensor in positiv position
Vessel
Area sensor
Electronic board
Optics Silicon oil Prism
Point LED
P/N 78000035, Version 1.00
3 - 23

Fig. 3-21 Tilt sensor in negativ position
Vessel
Area sensor
Electronic board
Optics
Silicon oil
Prism Point LED
The two pictures above are displayed in an overpowered way to give a better impression of the tilted situation The principle of the dual axis tilt sensor is to use a light beam that is reflected towards a free liquid surface via an optical lens. A CMOS image area detects the inclination of the light beam in the measuring direction and perpendicular to this direction. The tilt sensor includes a PCB board for calculating levelling data. The data are sent to the Main control processor board. The tilt sensor is pre-calibrated and the correction data are stored in the sensor.
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P/N 78000035, Version 1.00

Fig. 3-22 Location of Coarse tilt sensor
Coarse tilt sensor
Slip contact board
Service
Maintenance
Tilt sensor offset for Coarse & Fine Tilt sensor Tilt sensor SCH board with coarse tilt sensor
P/N 78000035, Version 1.00
3 - 25

Vertical and horizontal angle unit
Location of the angle units
Fig. 3-23 Location of angle unit
Angle control board Illumination bridge Housing
Glass circle vertical
Glass circle horizontal Housing
Angle control board Illumination bridge
Diametral reading Accuracy = 2" (6cc) Resolution = 0,3" (1cc) Angle reading 200 Hz
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P/N 78000035, Version 1.00

A mechanical centre unit holds a glass disc with optical encoder pattern. Two bridges with LED illumination are mounted on the angle control board in opposite possition over the glass disc. This diametrical reading provides accuracy of 2. By using two separate tracks a uniform accuracy and resolution around the circle is obtained. Both tracks are illuminated with a single laser light source and projected on a CMOS image area sensor. By using one common sensor for both tracks usual alignment problems are eliminated. The design will be compact and less parts have to be assembled. The function of the disc assembly is the same for both horizontal and vertical sensor but the mechanical axis is different due to how the disc is mounted. The angle sensor is designed not only for displaying and storing angle data but also to support the servo system with fast angle information. Final angle data calculations are made in the main control board MCB.
Principle angle sensor
Fig. 3-24 Principle angle sensor
Housing
Illumination bridge
Glass circle
Angle control board
LED CMOS image area sensor
The LED light is transmitted through an encoder glass disc. A pattern from the encoder glass disc is projected on the detector, a CMOS sensor reads the pattern from the coarse and fine code on the disc.
P/N 78000035, Version 1.00
3 - 27

Fig. 3-25 Section view angle sensor
LED Laser
Glass circle
LED Laser
Pattern
Pattern
Angle control board
CMOS sensor
The coarse code placed on the inner circle on the glass disc works like a bar code, the CMOS sensor will identify the coarse position of the circle. The fine code placed on the outer circle of the glass disc is an incremental code. By reading the coarse and the fine code an angle can be generated. Fig. 3-26 Coarse and fine code of the anglr disc
Fine code
Coarse code
The information from the both CMOS sensors will be calculated in the Angle control board into an angle. The final angle correction will be done in the MCB board.
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P/N 78000035, Version 1.00

Block diagram
Fig. 3-27 Angle unit block diagram
Angle disc
LED
CMOS Sensor CMOS Sensor Angle control board
Angles MCB board
Motor drives Motor
LED
Angles
Display
To make the absolute encoder robust and less sensitive to eccentric mounting errors, two CMOS sensors are positioned with 180 separation at the disk to read the tracks (coarse and fine code). The final angle value is calculated as the mean value of these two readings and first order errors with same size but different signs will be eliminated.
Service
Maintenance
Self calibration by PASS service software Horizontal Base part complete Vertical angle disc Angle control board LED on bridge
P/N 78000035, Version 1.00
3 - 29

Servo drive units
Location servo drive units
Fig. 3-28 Location of servo drive system
V coarse drive motor with clamp disc V Tension gear V fine drive motor V knob MCB board include V angle control with light barrier
Hz knob
Holder Hz coarse drive motor with clamp disc Holder Hz fine drive motor Hz slip contact board with light barrier Hz Tension gear
Maximum speed up to 100 gon/sec Single step at coarse motion: 60cc Single step at fine motion: 0,9cc Motion range of 10000steps = 0,9gon
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P/N 78000035, Version 1.00

A simplified drive motion concept was realised by the combination of an coarse and fine stepper motor for. The same principle is used for Hz and V- drive except the design of the axises.
Coarse drive
The stepper motor with the pinion drives the cogwheel on the axis. The first gear stage with a ratio of 9,25:1 allows a fast but imprecise coarse movement (green arrow). To avoid backlash the cogwheel is preloaded by two extension springs. Fig. 3-29 Coarse drive
Coarse movement Fine movement Coarse stepper motor Pinion
Extension spring Cogwheel
Vertical axis
Extension spring
Fine drive
The fine drive allows slow precise movement (red arrow). The fine drive stepper motor moves the lever arm by a threaded spindle. Therefore the coarse drive stepper motor is switched off and clamped. The lever arm is connected to the coarse stepper motor housing by the clamp disc. The motion of the spindle is transmitted over the lever arm to the coarse stepper motor housing. The rotation axis of the lever arm is the motor axis of coarse drive stepper motor.
P/N 78000035, Version 1.00
3 - 31

The right and the left light barriers of the MCB board limits the motion of the spindle.The return of the lever arm to the centre position,reaching the end stops, will be done automatically by the software. In this way an endless fine drive motion in one direction is realized. Fig. 3-30 Fine drive
Tension gear
Coarse stepper motor Clamp disc Coarse drive lever
Left stop
Solenoid clamp
Right stop
Fine drive motor
A thin clamp disc is fixed on the motor axis. A latching solenoid is fixed at the lever arm. In clamped mode (2) the solenoid pulls the clamp disc against the break material, the motor axis and motor is clamped and a traction between lever arm and motor housing transmits the fine motion to the cogwheel. Switching the solenoid to open position 1 the coarse drive works again, driving the axis.
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P/N 78000035, Version 1.00

Fig. 3-31 Solenoid clamp
Coarse motor housing Clamp disc Break material Latch
Solenoid
Coarse drive lever
P/N 78000035, Version 1.00
3 - 33

Block diagram
Fig. 3-32 Servo drive system block diagram

Knobs interface Instrument manager Tracker PC Main control board Motor controler program Virtual gearbox Conversation to angles Target angle Current angle Angle sensors
Main state machine Emergency stop detection
Manual movement detection
Fine drive range check and centering per software and light barrier Motor program generation Switch off Stop
Low level motor control Stepper motor driver Stepper motor driver Stepper Stepper motor driver motor driver
Hz coarse drive motor
Hz fine drive motor
V coarse drive motor
V fine drive motor
A microcontroler is used for the position control of the motors. The vertical- and horizontal angel sensors deliver the instantaneous angel values via serial interface to the microprocessor. The target angle values are sent by the instrument manager, the tracker system or the application of an external device. The raw data delivered by the knobs will be calculated to target angle values depending on their rotational speed and rotational direction so the instrument turns in analogous manner. This part
3 - 34
P/N 78000035, Version 1.00

of software, a virtual gearbox turns the instrument faster or slower like the knob will be turned by the operator. The program part main state machine communicate to the peripheral devices and does the initialization and the decision of the current operating mode. The Emergency stop detection compares the current angle values to the pre-estimate values and in case of big deviation it stops the motors immediately and the electromagnetic clamp will be uncliped. This avoids mechanical blockade and demages of the instrument. The Manual movement detection monitors the angel values and the position of the fine motion drive. A high changing of angle values within a range of thresholds is significant as a manual turning of the instrument. The motor drives and the solenoid will be switched off, so the instrument is easy to turn in the two axis. It depends on operating mode which of the motors, coarse or fine is selected. In coarse drive mode the electromagnetic clamp is unlock. Additional the position of the fine motion lever arm is monitored by the Fine drive range check and centering program part. In initialisation phase the spindle is turned to the middle of range between the two light barriers. The number of motor steps is a dimension for the position of the spindle, and the fine motion lever arm is centered again when the spindle comes close to the end of range. The light barrier stops the motor in case of step loses. The complete motor drive control works independent for vertical and horizontal drive.
Service
Maintenance
Grease the spindle axis of fine drive. Test of coarse and fine drive by PASS service software
Fine drive V Coarse drive V Fine drive Hz Coarse drive Hz Slip contact Hz (SCH board)
P/N 78000035, Version 1.00
3 - 35

Base part F30 and USB connector
Location of Base part and foot connector
Fig. 3-33 Location of base part
Slip ring board SRB
Base part F30
USB connector Hirose
Technical specification Functional description

The Base part is assembled into one unit and not possible to open. The Hirose connector is the communication connector and transmits the external power supply. The foot connector board is connected via cable to the Hz slip ring board.
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P/N 78000035, Version 1.00

Fig. 3-34 Base part
Cable
USB conector (Hirose)
Base unit
Block diagram
Fig. 3-35 Block diagram base unit
Main control board MCB Hz slip ring board SRB
Foot connector board FCB Hirose 12V/COM
P/N 78000035, Version 1.00
3 - 37

Service
Maintenance
Check of foot connector
Base part F30 USB connector Cable between foot connector board (FCB) and slip ring board (SRB)
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P/N 78000035, Version 1.00

Control Unit F30
Location Control Unit F30
Fig. 3-36 Location Control Unit F30
Control Unit F30
Main APC board with operating system (OS) Windows CE 6.00 Frontside keys 24 Touch panel Display area 53.64 (W) x 71,52 (H) mm Diagonal size of display 8,9 cm (3.5 inches) Display color 262.144 colors Pixel 240 (H) x (320 (V) pixels Backlight
The face one keyboard is fixed on alhidade, and consists of processor PCB with application software Survey Pro, colored touchscreen and keyboard.
P/N 78000035, Version 1.00
3 - 39

Fig. 3-37 Face one keyboard
Beeper Sealing
Rear housing
Back side sealing
Holder
TFT touch panel
Processor board Key pad board Rubber key pad Front housing
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P/N 78000035, Version 1.00

Block diagram
Fig. 3-38 Face one key board
Backlight Touch panel TFT-LCD Display 320x240
Front side keys
Face one keyboard main CPU board with Windows CE
Main control board MCB
Service
Maintenance
Test with service software Update operating system Update application software
P/N 78000035, Version 1.00
3 - 41

Face one keyboard complete Rubber key pad key pad board TFT touch panel Sealing Rubber Beeper
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P/N 78000035, Version 1.00

Face two keyboard
Location of face two keyboard
Fig. 3-39 Location of face two keyboard
Face two keyboard
Frontside keys 4 Display area 35 (W) x 24 (H) mm; 96 x 49 pixel Display 6 lines, monochrome Backlight
The face two panel is a graphical display with backlight and four key control. Functions: Coarse level control Measure button Change face button Instrument Adjustment Service/diagnostics Radio channel ID BT On/ Off
P/N 78000035, Version 1.00
3 - 43

Fig. 3-40 Face two keyboard
Sealing
Display board
Housing
Rubber key pad
Block diagram
Fig. 3-41 Block diagram Face two keyboard
LCD Display board Face two
Backlight Four keys
MCB board
Service
Maintenance
Test with service software
3 - 44
P/N 78000035, Version 1.00

Face two keyboard complete Sealing Rubber key pad
P/N 78000035, Version 1.00
3 - 45

Optical plummet
Location of optical plummet
Fig. 3-42 Location of optical plummet
Optical plummet
Focusing range: 0,5m to infinite. Accuracy/range: 0,3 mm/ 0,5 m-infinity Field of view: 2,5 Magnification: 2,4
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P/N 78000035, Version 1.00

Functional description optical plummet
Fig. 3-43 Optical plummet
Crosshair Eyepiece
Focus
The optical plummet is used to position the instrument above a point.
Service
Maintenance
Alignment of optical plummet.

Optical plummet
P/N 78000035, Version 1.00
3 - 47

Location of MCB
Fig. 3-44 Location of Main control board MCB
Technical specification Functional description

The MCB board is the main board in the instrument. On the board are two micoprocessors. The IMInstrumentmanager contains storage of firmware, memory circuits (e.g. Error and Eventlog file), power managment, controls the internal sensors and satellites. The Angle-drive control manager calculates angles with the raw data delivered by the angle and tilt sensors and controls the motor drive system. The IM communicates to all sensors and units direct or via USB hub. There are three hubs in the USB structure, two on the MCB and one in the telescope on the Tracker servo focus TSF board to connect the tracker, servo focus and EDM. IM is the host when communicating with internal units, in case of communicating via footconnector, IM can be either host or device mode depending on the external unit.
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P/N 78000035, Version 1.00

Block diagram
Fig. 3-45 Block diagram main control board
Ext. Batt. Hirose
Int. Batt.
On/Off
Face one keyboard Touch screen Windows CE Telescope USB Blue tooth
PSM
Coarse tilt Tilt Face two keyboard Radio
USB Hub
Microprocessor Instrument manager Microprocessor Angle-drive control manager Stepper motor driver
Slip-ring Hz
Hz coarse drive motor Hz fine drive motor V coarse drive motor V fine drive motor
Slip-ring V Angle V
Angle Hz
I2C Batt. Serial USB
Knob SFC
Knob Hz
Knob V
Service
Maintenance
After replacement of MCB board: Update firmware sensors Initialize instrument data MCB board
P/N 78000035, Version 1.00
3 - 49

Battery/radio side cover
Location of Battery/radio side cover
Fig. 3-46 Location of Battery/radio side cover
Batterie/radio side cover
Battery LiIon with capacity 4,4Ah Radio frequency :2401 to 2470 MHz Output power: 100 mW Range: 1100m
3 - 50
P/N 78000035, Version 1.00

One function of the side cover is to carry the internal battery unit that support the instrument. This battery unit slides inside the battery lid and when the cover is closed and locked by Snap lock it will make contact to the Connector board mounted in the side cover. The Focus 20 is available with an internal radio to support robotic operations. The radio operates in the public free 2.4GHz ISM band. It applies frequency hopping spread spectrum technology. The radio meets FCC rules 15.247 and ETSI (European) 300.328 for worldwide license free operation.
P/N 78000035, Version 1.00
3 - 51

Fig. 3-47 Battery/radio side cover
Sealing Radio module
Battery cover Internal battery Connector board Side cover left
The Battery/radio side cover includes: Internal battery compartment Radio module Connector board to internal battery
3 - 52
P/N 78000035, Version 1.00

Block diagram
Fig. 3-48 Block diagram battery/ radio side cover
Batter/ radio side cover Radio
Connection board
Main controle board
Battery
Service
Maintenance
Radio configuration by PASS service software Function test Range test Side cover complete,without battery Radio module Sealing Connector board
P/N 78000035, Version 1.00
3 - 53

Servo side cover
Location of Servo side cover
Fig. 3-49 Location Servo side cover
Servo side cover
Focussing knob V servo knob Hz servo knob
Bluetooth wireless connectivity range up to 5m
The servo drive board reads the movement of the servo and focus knobs by using Hall effect sensors, and detects the Power on/off button. The servo knobs are mounted together with a magnetic disc on a bearing that is snaped into the cover. The magnetic disc is divided in three sections. The Hallsensors in opposite side to the magnetic disc create a signal corresponding to the knobs rotation and movement. This signal is sent to the MCB board to control the Hz and V servo motors units. A Bluetooth module is implemented.
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P/N 78000035, Version 1.00

The servo side cover includes: Servo focus knob Horizontal servo knob Vertical servo knob Power key with LED Servo drive board Blue tooth module
Fig. 3-50 Servo side cover
Sealing Blue tooth Blue tooth board
Servo focus knob
Vertical knob
Horizontal knob
Sealing cover
Trigger key Servo side cover
Servo drive board
P/N 78000035, Version 1.00
3 - 55

Block diagram
Fig. 3-51 Block diagram Servo side cover
Servo side cover Power key Blue tooth module
Servo drive board Hall sensors

Servo focus knob
Main controle board
Hz knob
V knob
Service
Maintenance
Calibration servo focus Calibration servo knobs Hz/V Check of the Blue tooth module Blue tooth module Servo side cover complete Servo drive board Power key
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P/N 78000035, Version 1.00

Overview electronic boards
Fig. 3-52 Overview electronic board Face 1
Transmitter with Laser driver 3R and Tracker transmitter Slip ring board-SRB Main control board-MCB EDM Receiver board Angle control V-ACB Tracker servo focus board-TSF Application control board-ACB Servo knob board-SKB Blue tooth-BT
TFT touch panel Key pad board-F1K
Angle control Hz-ACB
Slip ring board-SRB Foot connector board-FCB
P/N 78000035, Version 1.00
3 - 57

Fig. 3-53 Overview electronic board Face 2
Radio module Connector board Key pad board Application control board-ACB
Display board-F2D Camera tracker
Hz slip contact board-SCH
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P/N 78000035, Version 1.00

Overview connectors - MCB board
Fig. 3-54 Overview connectors - MCB
Jumper on right side Solenoid V
Servo knob board-SKB
3 x Application control board-ACB Angle control board V-ACB Battery connector radio board Tilt sensor
Fine motor V Coarse motor V Coarse motor Hz Fine motor Hz
Display board-F2D
Angle control board Hz-ACB Solenoid Hz Hz slip contact board-SCB
P/N 78000035, Version 1.00
3 - 59

Software Compatibility
Instrument Firmware vs. SPS Pro & OS
The tables below describes the compatibility between the instrument firmware, OS and the control unit field software Spectra Precision Survey Pro (SPS Pro).
Compatibility table
Instrument Firmware vs. & SPS Pro & OS Instr. FW Focus 30 Recon Nomad SP Ranger w/o radio SP Ranger w/ radio
R1.0.0
SPS Pro 4.81 WinCE 6.00 SPS Pro 4.81 SPS Pro 4.90 WinCE 6.00
SPS Pro 4.81 WinM 6.00 SPS Pro 4.81 SPS Pro 4.90 WinM 6.00
SPS Pro 4.81 WinM 6.00 SPS Pro 4.81 SPS Pro 4.90 WinM 6.00
SPS Pro 4.81 WinCE 6.00 SPS Pro 4.81 SPS Pro 4.90 WinCE 6.00
SPS Pro 4.81 WinCE.NET CE4 SPS Pro 4.81 SPS Pro 4.90 WinCE.NET CE4
R1.1.1
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P/N 78000035, Version 1.00
Chapter 4 Troubleshooting
Troubleshooting

Instrument status check Save constants from instrument to PC Write constants from PC to instrument Download constants Error and eventlog viewer Check unites states, basic measure function & units Trouble shooting sensors
P/N 78000035, Version 1.00
4-1
Instrument data/constants management
Instrument status check
Performance
Item Performance Action Result Notes
1 2
Start up instrument / PASS. Start status check.
See page 7-3 how to setup the instrument. Select Instrument status check from Instrument data in Analyze and press Run Operation. Collecting data from all sensors and shows an overview with serial number, FW version and status. The complete report can be stored or direct printed.
Fig. 4-1 Instrument status check
4-2
P/N 78000035, Version 1.00
Exit the program.
Press the Close button to exit the program.
Save constants from instrument to PC

Performance
1 2
Start up instrument / PASS. Save constants from instrument.
See page 7-3 how to setup the instrument. A. Select Save constants
from instrument to PC from Instrument data in Analyze and pressRun Operation.
The module
Focus Info Report Generator
B.
C.
Press Collect data in the module Info Report Generator, see Fig. 4-1 on page 4-2 . Press Store complete report in the module
Focus Info Report Generator.
appears. Collecting data from all sensors. Instrument report file *.irep will be created in a selected folder.
D. Press Open to store the file.
The *.irep file contains all instrument data and events & error logs. The file name contains the serial number and current date information.
Fig. 4-2 Save constants from instrument to PC
P/N 78000035, Version 1.00
4-3
Exit the program.
Write constants from PC to instrument

Performance
1 2
Start up instrument / PASS. Write constants to instrument.
See page 7-3 how to setup the instrument. A. Select Write

constants from PC to instrument from Instrument data in Analyze and pressRun Operation.
The instrument data model, serial number and FW package will be shown on screen.
Please use allways a well charged battery writing data to the instrument.
Press Next in the moduleProduction Data Update. C. Choose the instrument data file *.irep from your file system. Open the data file pressing Open. D. Select single sensors or All as default from the list and press Next.
B.
Button ....
The Instrument data will be written to the instrument.
Please verify the serial number between instrument label and choosen data file!!! After writing the data to the instrument, the program response with a status message.
4-4
P/N 78000035, Version 1.00
Fig. 4-3 Write constants from PC to instrument
Exit the program.
Download constants
Performance
Start up instrument / PASS.
See page 7-3 how to setup the instrument.
P/N 78000035, Version 1.00
4-5
Start the download.
A. Select Download constants from Instrument data in Analyze and pressRun Operation. B. Type in your email adress and password and press LOGIN. C. Select Search Service Instrument Constants and type in the serial number. Down load and unzip the file to your hard drive.
The link to the partners website partners.spectra precision.com appears.
Error and eventlog viewer

Performance
1 2
Start up instrument / PASS. Start the error and eventlog viewer
See page 7-3 how to setup the instrument. A. Select Error and
eventlog viewer from Instrument data in Analyze and pressOpen Report.
The complete instrument report is shown. The report file consist of: 1) Headline section with instrument/ sensor serial numbers and instrument corrections. Sensor sections with variables, production data, runtime data and collector messages.
B. C.
Open the report file

FocusInstruments_*.i rep from your PC.
Check the single sections for entries and valid data.
The *.irep file contains all instrument data, events and error logs.The file name contains the serial number and current date information. Available sensors: IM TILT ANGLE_HZ ANGLE_VE SERVOFOCUS TRACKER DRIVES KNOBS DISTV3 F2DISPLAY
4-6
P/N 78000035, Version 1.00
Fig. 4-4 Error and eventlog viewer
P/N 78000035, Version 1.00
4-7
Basic funtion test
Basic function test is a software module to show all sensors status information and provides a basic function test for all subsystems.
Check unites states, basic measure function & units

Performance
1 2
Start up instrument / PASS. Track Unit States
See page 7-3 how to setup the instrument. Select Track unit status from Basic function test in Analyze, see Fig. 4-5 on page 4-8 .
Fig. 4-5 Track Unit states
4-8
P/N 78000035, Version 1.00
Unit Status: Green color Yellow color Grey color Red light 3 Check basic function
Unit Status meaning: Sensor is registered and the initialisation was successful (working). Sensor is registered but the initialisation failed (doesnt work). Sensor is registered but the initialisation failed (doesnt work). Instrument manager recognizes at least one error entry in the Event log file. It is recommended to evaluate the Event log file. A. Select Check basic functions for EDM and Tracker. B. Press Start button to release the measurement.
Fig. 4-6 Check basic functions
Check Units: Tilt sensors
A. Select Check Units. B. Press on Check Tilt the Start button to get the raw tilt data for Coarse or Fine tilt sensor.
P/N 78000035, Version 1.00
4-9
Fig. 4-7 Check units - Check Tilt sensor
Check Units: Servo Focus Unit
A. Press on Check Servo Focus the Start button to reach the control menu. B. Press to adjust A and drive the Servo Focus Unit from close to infinite position in fine or coarse steps.
Check the steps shown as position moving in coarse 1/2 or fine 3/4 steps. Check infinite 1 and close 2 position.
Fig. 4-8 Check units-Servo focus
4 - 10
P/N 78000035, Version 1.00
Trouble shooting sensors
Common errors
Performance
Item Fault / error message Description Solution / Notes
No USB connection
Signal lamps in PASS modules are not green. Subsystem error of an sensor.
-Unplug USB cable on instrument / plugin again. -Restart PC and Focus F30 Check connectivity of sensor. Check firmware. Exchange hardware.
Subsystem error:XXX on Control unit F2
Instrument Manager - IM
Performance
Tilt sensor
Performance
Subsystem error on Control unit F2
Subsystem error:Tilt
Check connectivity of tilt sensor to MCB. Check firmware. Exchange sensor.
P/N 78000035, Version 1.00
4 - 11
Angle Hz sensor
Performance
Subsystem error on Control unit F2 Hz Errors with status 4:x Hz Errors with status 8:x Hz Errors with status 128:x
Subsystem error:AngleH x<5=>passed x>5=>failed, no coarse code. x<5=>passed x>5=>failed, no coarse code. Angle result not valid
Check connectivity of angle Hz sensor. Check firmware and sensor. Clean sensor Hz CIS0
Clean sensor Hz CIS1
Clean sensors and encoder disc. Exchange Base unit.
Angle V sensor
Performance
Subsystem error on Control unit F2 VE Errors with status 4:x VE Errors with status 8:x VE Errors with status 128:x
Subsystem error:AngleV
Check connectivity of ACB-V. Check firmware. Replace sensor hardware. Clean sensor V CIS0
x<5=>passed x>5=>failed, no coarse code. x<5=>passed x>5=>failed, no coarse code. Angle result not valid
Clean sensor V CIS1
Clean sensors and encoder disc. Exchange ACB-V or Illumination V.
Servo focus
Performance
Subsystem error:SF
Check connectivity of Servo focus. Check firmware Replace servo focus hardware.
4 - 12
P/N 78000035, Version 1.00
Tracker
Performance
Subsystem error: Tracker
Check connectivity of Tracker camera and transmitter. Check firmware Replace tracker hardware.
Drives
Performance
Subsystem error:Drive
Check connectivity of motors and SCB to MCB. Check firmware Replace hardware Check if the red Blue tooth cable hinder the Fine motion drive V.
Servo drive test Fine V failed
The Fine drive test V in Servo system test from Maintenance and Service shows failed
Knobs
Performance
P/N 78000035, Version 1.00
4 - 13
Distance meter - Dist V3
Performance
Subsystem error:DistV3
Check connectivity of transmitter and receiver board. Check firmware Replace hardware.
F2Display
Performance
4 - 14
P/N 78000035, Version 1.00
Chapter 5 Maintenance and Repair
Maintenance and Repair

Telescope covers Servo focus unit F30 Reticle Distance unit Tracker unit Tracklight Side cover right (Servos) Side cover left (Battery+Radio) Handle Main control board-MCB Base part F30 USB connector Control Unit F30 Control unit F2 Optical plummet F30 Tilt sensor Coarse tilt sensor on Slip contacts Hz Vertical angle unit Horizontal turning unit Vertical servo drive unit Horizontal servo drive unit What to do after replacement
P/N 78000035, Version 1.00
5-1

Telescope covers
Disassembly Telescope covers Assembly telescope covers
Tools and equipment

Description Part number
Torx T8 bit Torque wrench 120 Ncm
Local tool T71600280
Disassembly Telescope covers

Performance
Remove Distance and Servo focus cover.
Remove the four screws with O-rings and lift off the cover, see See Fig. 5-1 on page 1-2
For laser safety instruction see page 1-8.
Fig. 5-1 Telescope covers
O-ring
Screw
Rubber sealing Distance unit cover Servo focus unit cover
5-2
P/N 78000035, Version 1.00

Assembly telescope covers
Performance
Mount the Telescope covers.
Press the Cover slightly down with one hand, make sure the Rubber plugs are positioned correctly(only in Distance unit cover), see See Fig. 5-2 on page 1-3.
Fig. 5-2 Rubber plug position
P/N 78000035, Version 1.00
5-3

Pretighten the covers.
A. Mount four screws with Orings and tighten them under continuous pressure until the first resistance can be felt. B. Use two torque drivers and tighten the screws in pairs simultaneously.
Make sure the Gasket is positioned correctly.
35 Ncm/3,1lbfin
Fig. 5-3 Telescope cover-tighten screws
35Ncm 3,1lbfin
Adjustment and calibration
What to do after replacement
5-4
P/N 78000035, Version 1.00

Servo focus unit F30
Servo focus replacement Board TSF - Tracker servo focus - replacement
Tools and equipment

Servo focus replacement

Performance
1 2 3
Remove Telescope tracker cover. Remove Track light. Disconnect the cables.
see page 5-2 see page 5-22 see Fig. 5-4 on page 5-6
P/N 78000035, Version 1.00
5-5

Fig. 5-4 Tracker servo focus - cable connection
Tracker camera Track light LEDs TSF-TCB Servo focus motor
Transceiver EDM TSF-REC

5 Exchange Servo focus unit F30.
Transmitter tracker TSF-TLD
Slip ring board vertical
A. Unscrew the three screws. B. Lift off the Servo focus unit. C. Replace the Servo focus unit. D. Shift the servo focus drive to the 3 bearing surfaces of the telescope body and tighten the three screws. E. Connect all cables to Tracker servo focus board TSF, see Fig. 5-4 on page 5-6 .
Clean lens and spindle of the servo focus drive, see page 6-2. 60Ncm/5,31bfin
5-6
P/N 78000035, Version 1.00

Fig. 5-5 Servo focus unit replacement
A/C
60Ncm 5,31bfin
B D
A
6 Adjustment and calibration What to do after replacement
Board TSF - Tracker servo focus - replacement

Performance
1 2
Disconnect the cables. Exchange Tracker servo focus board TSF.
see Fig. 5-4 on page 5-6 A. Unscrew the three screws. B. Lift off the board and exchange it. C. Tighten the screws.
Fix the board centred to the screw holes. 35 Ncm/3,1lbfin Dont forget the two tooth washers.
P/N 78000035, Version 1.00
5-7

Fig. 5-6 Board TSF - Tracker servo focus - replacement
A C
A /C
35Ncm 3,1lbfin B
Adjustment and calibration.
5-8
P/N 78000035, Version 1.00

Reticle
Reticle replacement
Tools and equipment

Torx T8 bit Torque wrench 120 Ncm Reticle erecting tool
Local tool T71600280 79290035
Reticle replacement
Performance
Replace Reticle.
A. Unscrew the Eyepiece. B. Clip off the Cover. C. Unscrew three screws. D. Remove the mounted Reticle. E. Exchange parts and remount it in reverse order.
60Ncm/5,31bfin Lubricate the O-ring with Isoflex3000.
P/N 78000035, Version 1.00
5-9

Fig. 5-7 Reticle replacement
C 60Ncm 5,31bfin
D B
5 - 10
P/N 78000035, Version 1.00

Distance unit
Disassembly/Assembly Receiver board Disassembly/Assembly Transmitter unit Exchange Reference fibre Exchange Receiver fibre Exchange Holder receiver fibre
Tools and equipment

Torx T8 bit Torque wrench 120 Ncm Allen key 0,7mm
Local tool T71600280 Local tool
Disassembly/Assembly Receiver board

Performance
1 2
Remove Distance unit cover. Disconnect cables.
see page 5-2 A. Unplug the coaxial cable. B. Loosen the screw and take out the Reference fibre. C. Disconnect TSF TLD cable. D. Unplug the cable of filter motor. E. Disconnect TSF REC cable.
Allen key 0,7mm
P/N 78000035, Version 1.00
5 - 11

Fig. 5-8 Disconnect cables Receiver
D
3 Remove Receiver board. A. Remove four screws. B. Lift off the Receiver board. C. Loosen Receiver fibre clamp screw and pull out the fibre. D. Exchange Receiver board and mount it in reverse order.
B
Torx T8 40Ncm/3,54lbfin
Allen key 0,7mm
Please note the position of cables and fibres see Figure 510.
5 - 12
P/N 78000035, Version 1.00

Fig. 5-9 Remove Receiver board
A A
Fig. 5-10 Laying of the fibres
Reference fibre with fibre holder
Coaxcable Receiver fibre
P/N 78000035, Version 1.00
5 - 13

Disassembly/Assembly Transmitter unit

Performance
1 2
Remove Distance unit cover. Disconnect cables.
see page 5-2 A. Unplug coaxial cable. B. Unscrew the clamp screw. C. Pull out the Reference fibre. D. Disconnect TSF TLD cable. E. Unplug the cable of filter motor.
Allen key 0,7mm
5 - 14
P/N 78000035, Version 1.00

Fig. 5-11 Disconnect cables Transmitter
B C
D
3 Remove Transmitter unit. A. Remove two screws M2,5x12. B. Remove screw M2,5x14. C. Lift off Transmitter unit. Exchange the Transmitter unit and mount the parts in reverse order, attend the laying of fibres see Figure 5-10.
Torx T8 60Ncm/5,31lbfin Be careful, dont scratch the optics.
Assembly
P/N 78000035, Version 1.00
5 - 15

Fig. 5-12 Remove Transmitter unit
longer screw M2,5x14 B
Exchange Reference fibre

Performance
Remove Distance unit cover.
see page 5-2
5 - 16
P/N 78000035, Version 1.00

Remove Reference fibre.
A. Unscrew the clamp screw on Receiver board. B. Pull out the Reference fibre. C. Unscrew the clamp screw on Transmitter board. D. Pull out the reference fibre. E. Remount the reference fibre in reverse order, attend the laying see Figure 5-10.
Allen key 0,7mm
Allen key 0,7mm
Fig. 5-13 Exchange Reference fibre
C B
Exchange Receiver fibre

Performance
Remove Distance unit cover.
see page 5-2
P/N 78000035, Version 1.00
5 - 17

Disconnect cables.
A. Loosen the clamp screw on Receiver board. B. Pull out the Receiver fibre. C. Loosen the clamp screw on Receiver holder. D. Pull out the Receiver fibre. E. Remount the Receiver fibre in reverse order, attend the laying see Figure 5-10.
Allen key 0,7mm
Allen key 0,7mm
Fig. 5-14 Exchange Receiver fibre
C A
D B
Exchange Holder receiver fibre

Performance
1 2
Remove Distance unit cover. Remove Transceiver board.
see page 5-2 see page 5-11
5 - 18
P/N 78000035, Version 1.00

Exchange Holder receiver fibre
A. Unscrew three screws. B. Take out the Holder. C. Shift the Holder in direction of the three red arrows until the stops. D. Tighten the three screws.
Torx T8
50Ncm/4,42lbfin
Torque wrench Torx T8
Fig. 5-15 Exchange Holder receiver fibre
A/D B
P/N 78000035, Version 1.00
5 - 19

Tracker unit
Disassembly/Assembly Tracker transmitter Disassembly/Assembly Tracker receiver F30
Tools and equipment

Disassembly/Assembly Tracker transmitter

The Tracker transmitter is a component part of the Transmitter unit F30 seesee page 5-14
Disassembly/Assembly Tracker receiver F30

Performance
1 2 3
Remove Servo focus cover. Remove Tracker servo focus board. Exchange Tracker receiver (camera).
see page 5-2 see page 5-5 A. Unscrew the two screws. B. Lift off the tracker camera module. C. Insert new tracker camera unit and shift it to the end stops. D. Tighten two screws. 60Ncm/5,31lbfin Torx T8
The module is preadjusted.
Torque wrench Torx T8
5 - 20
P/N 78000035, Version 1.00

Fig. 5-16 Exchange Tracker receiver (camera)
60Ncm A/C 5,31lbfin

4 5 6 7 8 Mount the Tacker servo focus board. Connect cables. Align the camera. Mount the Servo focus cover. Adjustment and calibration. see page 5-5 see page 5-6 see page 6-82 see page 5-2 What to do after replacement
P/N 78000035, Version 1.00
5 - 21

Tracklight
Disassembly/Assembly Tracklight
Tools and equipment

Torx T8 bit Torque wrench 120 Ncm Prism min. 50mm
Disassembly/Assembly Tracklight
Performance
1 2
Remove Servo focus unit cover. Exchange Tracklight.
see page 5-2 A. Unscrew two screws, to remove only the Tracklight, or see (E). B. Unplug the cable. C. Lift off the Tracklight modul. D. Exchange the Tracklight and mount the parts in reverse order. E. Unscrew two screws, to remove the Tracklight with holder. see page 6-92 see page 5-3 Torque wrench Torx T8 60Ncm/5,31 lbfin
Torque wrench Torx T8 60Ncm/5,31 lbfin
3 4
Align Tracklight. Mount Servo focus unit cover.
5 - 22
P/N 78000035, Version 1.00

Fig. 5-17 Replace Tracklight
A
60Ncm 5,31lbfin
P/N 78000035, Version 1.00
5 - 23

Side cover right (Servos)
Side cover right (Servos) replacement Servo knob board-SKB and trigger key replacement Board BT Blue Tooth replacement
Tools and equipment

Side cover right (Servos) replacement

Performance
Remove Side cover right.
A. Loosen the four screws. B. Remove the cover and disconnect the two cables. C. Take off the four Orings. D. Replace the sealing ring. E. Replace the cover and mount the parts in reverse order. F. Tighten the four srews.
Dont drop down the four black O rings into the instrument. Fig. 5-18 Servo side cover O-ring
Be careful with the red cable ,avoid to sqeeze it by the fine drive.
4x O-ring
35 Ncm/3,1 lbfin;
5 - 24
P/N 78000035, Version 1.00

Fig. 5-19 Replace Side cover right - (Servos)
35Ncm 3.1 lbfin
A/F
Cable ACB-BT Cable SCK-MCB
Servo knob board-SKB and trigger key replacement

Performance
Remove Side cover right.
see page 5-24
P/N 78000035, Version 1.00
5 - 25

Replace Board SCK - Side cover knobs and Start/Release key.
A. Unscrew the ten screws,see Fig. 5 20 on page 5-26 . B. Unplug the Blue Tooth cable and replace SCK board. C. Replace Trigger/ Release key. D. Mount the parts in reverse order and tighten the ten screws.
Torx T 8
Torque wrench T8 35 Ncm/3,1 lbfin
Fig. 5-20 Board SCK and Trigger/Release key
A/D (10x) 35Ncm/ 3.1 lbfin
Cable SCK- BT (Bluetooth)
C
5 - 26
P/N 78000035, Version 1.00

Board BT Blue Tooth replacement
Performance
Blue Tooth replacement.
A. Remove Side cover right, see page 524. B. Remove Board SCK, see page 525. C. Remove four screws. D. Exchange the Blue Tooth board. E. Mount the parts in reverse order and tighten the four screws.
Torx T6
Fig. 5-21 Blue tooth replacement
C 35Ncm/ 3.1 lbfin
P/N 78000035, Version 1.00
5 - 27

Side cover left (Battery+Radio)
Disassembly/Assembly Side cover left (Battery +Radio) Replacement Antenna connection cable Replacement radio modul Replacement battery contact board
Tools and equipment

Disassembly/Assembly Side cover left (Battery +Radio)

Performance
Replace Side cover left.
A. Remove the four screws, see Figure 5-23. B. Remove the side cover and disconnect the two cables. C. Take off the four Orings. D. Replace the Gasket if necessary. E. Replace the cover. F. Mount the parts in reverse order and tighten the four screws.
35 Ncm/3,1 lbfin
Torx T8
Be careful discon necting cable connector and the antenna cable. Dont drop down the four black O rings into the instrument. Fig. 5-22 O-ring
O-ring
5 - 28
P/N 78000035, Version 1.00

Fig. 5-23 Side cover left (Battery+Radio) replacement
35Ncm/ 3.1 lbfin
A/ F C
Replacement Antenna connection cable Performance

Remove Side cover left.
see page 5-28
P/N 78000035, Version 1.00
5 - 29

Exchange Antenna connection cable.
A. Unscrew the antenna. B. Rewind the TNC plug socket counter clockwise. C. Exchange Antenna cable and remount it in reverse order. D. Lock the screw with lacquer.
Fig. 5-24 Exchange antenna connection cable
Replacement radio modul Performance

Remove Side cover left.
see page 5-28
5 - 30
P/N 78000035, Version 1.00

Exchange radio modul.
A. Remove two screws. B. Unplug and lift off the radio module, exchange it. C. Remount the parts in reverse order.
Torque wrench Torx T6 5Ncm/0,44lbfin Fig. 5-25 Exchange radio
Replacement battery contact board Performance

1 2
Remove Side cover left. Remove radio module.
see page 5-28 Remove radio module if the battery side cover is equiped with radio module, see page 5-30.
P/N 78000035, Version 1.00
5 - 31

Replace Battery connector radio board BCRB.
A. Loose four screws. B. Remove the pressure plate. C. Rewind two screws deppend on radio or not. D. Remove the BCRB board. E. Replace Gasket battery contacts if necessary. F. Assembly the parts in reverse order.
Torque wrenchTorx T8,60Ncm/5,31lbfin Fig. 5-26 Replacement Board BCRB
C A D
E B A
5 - 32
P/N 78000035, Version 1.00

Handle
Handle parts replacement
Tools and equipment
Torx T8 bit Torx T10 bit Torque wrench 120 Ncm
Local tool Local tool T71600280
Handle parts replacement

Performance
Exchange handle parts.
A. Remove the two screws with washer. B. Pull out the two Plastic wedges. C. Take down the Handle cover rubber. D. Unscrew the two screws. E. Remove the Handle cover. F. Replace handle parts and mount them in reverse order.
Torque wrench Torx T8 60 Ncm/5,31 lbfin
Torque wrench Torx T10 100 Ncm/8,85 lbfin
P/N 78000035, Version 1.00
5 - 33

Fig. 5-27 Handle replacement
B A
B D 100Ncm 8,85 lbfin C A 60Ncm 5.1 lbfin
5 - 34
P/N 78000035, Version 1.00

Main control board-MCB
Overview connectors and laying of cables - MCB MCB replacement
Tools and equipment

P/N 78000035, Version 1.00
5 - 35

Overview connectors and laying of cables - MCB
Fig. 5-28 Overview connectors - MCB
Jumper on right side Solenoid V
Servo knob board-SKB
3 x Application control board-ACB Angle control board V-ACB Battery connector radio board Tilt sensor
Fine motor V Coarse motor V Coarse motor Hz Fine motor Hz
Display board-F2D
Angle control board Hz-ACB Solenoid Hz Hz slip contact board-SCB
5 - 36
P/N 78000035, Version 1.00

Fig. 5-29 Laying of cables - MCB
Solenoid Hz
Blue tooth
Servo knob board
Fine V Coarse V Batterry/ radio connector Hz slip contact board Solenoid Hz Angle control board Hz Coarse Hz Fine Hz
Display F2
P/N 78000035, Version 1.00
5 - 37

Fig. 5-30 Laying of cables under Battery/ radio cable -detail
3x Control unit F30 1x red, 2x black
Angle control board V Tilt sensor 1x red Blue tooth
MCB replacement
Performance
1 2 3
Remove Side cover right. Remove vertical drive system. Disconnect all cables to MCB board. Replace MCB.
see page 5-24 see page 5-74 see page 5-36
A. Loose six screws see Fig. 5-31 on page 5-39 . B. Loose the cables from cable holder. C. Exchange MCB board. D. Fit the screws A1 A6. Toothed lock washer under A6. E. Pass and connect all cables see page 5-36. F. Set the jumper to the right position, see Figure 5-28.
Torx T8
Position MCB to the Slip ring board (SRB) to centre the contacts to their tracks.
The internal timer starts.
5 - 38
P/N 78000035, Version 1.00

Fig. 5-31 Replace MCB
A6 B
C A1-6
P/N 78000035, Version 1.00
5 - 39

Base part F30
Disassembly Base part F30 Assembly base unit
Tools and equipment

Torx T8 bit Torque wrench 120 Ncm Clamp tool Hz
Local tool T71600280 ????????????
Disassembly Base part F30

Performance
1 2 3
Remove Side cover left (Battery). Remove Side cover right (Servos). Unplug Cable ACBHz-MCB. Prepare instrument.
see page 5-28 see page 5-24 Unplug and push the cable behind the MCB board, see page 3-59. Turn the horizontal axis to see the hole on the Tension gear Hz through the opening of the alhidade, see Fig. 532 on page 5-41 .
To find opening for Clamping tool.
Find opening in alhidade under battery side cover.
5 - 40
P/N 78000035, Version 1.00

Fig. 5-32 Position the horizontal axis
Hole for clamping tool
Clamp the Tension gear V.
A. Plug the Clamping tool in the hole to fix the tension of the cogwheel. B. Unscrew the handle of the clamp tool.
The preload of the cogwheel is fixed, in case the base unit doesnt need to dismantle further.
Fig. 5-33 Clamp the cogwheel
P/N 78000035, Version 1.00
5 - 41

Remove base part.
A. Remove four screws. B. Take out the Base part. C. For further disassembling plug out the Clamping tool.
Torx T20 200Ncm/16,7 lbfin
Fig. 5-34 Remove Base part
A B
Assembly base unit

Performance
Remove Slip ring board SRB.
A. Remove three screws. B. Disconnect cable SRB-FCB. C. Take off the Slip ring board.
Torque wrench Torx T8 60Ncm/5,31lbfin
5 - 42
P/N 78000035, Version 1.00

Fig. 5-35 Remove Slip ring board
B C A
Clamp the Tension gear.
A. Mark the superposed cogs on steel and brass wheel, when the springs tense up. B. Distort the Tension gear by help of a plier with a displacement of three teeth. C. Plug the Clamping tool in the hole and fix the tension of the Tension gear. D. Unscrew the handle of the Clamping tool. E. Remount the Slip ring board with 3 screws, see page 543.
In case of loss the preload of the Tension gear or demounted coarse drive motor. The brass cogwheel has to turn clockwise
Torque wrench Torx T8 60Ncm/5,31lbfin
P/N 78000035, Version 1.00
5 - 43

Fig. 5-36 Clamp the Tension gear
Plier
Assemble the Base part.
A. Insert the Base part in alidade until the pinion of coarse motor fits into the Tension gear. B. Thread the Cable ACB Hz-MCB in the opening of alhidade. C. Fix the Base part with four screws. D. Remove the Clamping tool through the opening.
The Clamping tool has to be on the Side cover left side of the alidade.
200Ncm/16,7lbfin
5 - 44
P/N 78000035, Version 1.00

Fig. 5-37 Assemble the Base part
Pinion
Tension gear B Cable ACB Hz-MCB C A D D
3 4 5 6
Plug in the ACB Hz cable. Mount the battery side cover. Mount the servo side cover. Adjustment and calibration.
see page 3-59 see page 5-28 see page 5-24 What to do after replacement
P/N 78000035, Version 1.00
5 - 45

USB connector
Replace USB connector
Tools and equipment
Replace USB connector

Performance
Replace USB connector.
A. Remove the two screws. B. Remove USB connector until you reach the cable. C. Unplug the cable FCB2 SRBH. D. Exchange the USB connector and mount it in reverse order.
Torque wrench Torx T6 20Ncm/1,77bfin
5 - 46
P/N 78000035, Version 1.00

Fig. 5-38 Replace USB connector
P/N 78000035, Version 1.00
5 - 47

Control Unit F30
Remove Control Unit F30 Disassembly / Assembly Control Unit F30
Tools and equipment

Torx T8 bit; T6 bit Torque wrench 120 Ncm Grease ISOFLEX 3000
Local tool T71600280 571905945
Remove Control Unit F30

Performance
1 2
Remove Side cover right. Disconnect cables.
see page 5-24 Disconnect three cables from MCBsee page 359. A. Remove two screws. B. Unhook the control unit downward. C. Pull out the four cables through the opening left from MCB. D. Mount the parts in reverse order and tighten the two screws see Fig. 539 on page 5-49 . 60Ncm/5,31 lbfin Torque wrench TORX 8
Disassemble Control Unit F30.
Attend the 4 cables from MCB & SCK/ BT to ACB.
5 - 48
P/N 78000035, Version 1.00

Fig. 5-39 Remove Control Unit F30
A/D
C 4x
Disassembly / Assembly Control Unit F30

Performance
Remove Control Unit F30
Remove Control Unitsee page 5-48.
Use torque wrench TORX T8.
P/N 78000035, Version 1.00
5 - 49

Disassemble Rear Panel and ACB.
A. Unscrew 6 x M2 screw. B. Open the Rear panel, be careful with the wire. Unplug at first the cable to the beeper. C. Unplug the connection to F1K board. D. Unplug the connection to Display panel. E. Unscrew 4x EJOT screws and remove ACB board. F. Disconnect the 4 cables from ACB to MCB & SCK/BT.
Use torque wrench TORX T6. Be very careful with the small and fragile connectors. Dont pullout the connector on the cable.
5 - 50
P/N 78000035, Version 1.00

Fig. 5-40 Disassemble Rear Panel, ACB and cables
F1K board
Beeper cable A(6x T8)

4
E(4xEJOT)
ACB board
B
A. Unscrew 4x EJOT screws and 6x M2 screws and remove the Pressure Frame. B. Remove the Display Touchscreen. C. Remove Gasket Display. D. Unscrew 4x EJOT screws and remove the F1K Board. E. Remove Key pad F1. Use torque wrench TORX T6.
Disassemble F1K Board and Display.
P/N 78000035, Version 1.00
5 - 51

Fig. 5-41 Disassemble F1K board and Display Touchscreen
Pressure Frame
F1K board
A (4xEJOT)
A 6xM2
D (4xEJOT)
5 - 52
P/N 78000035, Version 1.00

Assembly F1K Board and Display Touchscreen.
A. Exchange the faulty parts. B. Put in the Gasket Display and press carefully the sealing lip by a wooden pin in the groove. C. Slide in the Display and check the correct position at the sealing. D. Apply a thin film of grease to the lip seal of the Keypad F1 and mount it in the Front cover CU F30. E. Mount the F1K Board and fix it with 4x EJOT screws. Check that the board is complete fixed. Press the Keypad F1K evenly into the housing by a wooden pen. Screw in crosswise with 30Ncm, turn out a half turn and in again. Repeat the procedure and tight finally with torque 0Ncm/ , lbfn. Screw in crosswise with 30Ncm, turn out a half turn and in again. Repeat the procedure and tight finally with torque lbfn. ( for EJOT screws only). Tighten the M2 screws crosswise with 0Ncm/ lbfn.
Grease Isoflex 3000
Use torque wrench TORX T6 This procedere avoids the break off the screws and guarantees the waterproofness. Use a torque wrench TORX T6.
F.
Mount the Pressure Frame and tighten all screws (4x EJOT, 6x M2) slightly to position the Pressure Frame. Tight the 4x EJOT screws pressing down the Pressure Frame at first and than the 6x M2 screws. Check that the Pressure Frame is complete fixed.
P/N 78000035, Version 1.00
5 - 53

Fig. 5-42 Assembly F1K Board and Display Touchcsreen
Pressure Frame
F1K Board
F (4xEJOT)
F 6xM2
E (4xEJOT)
5 - 54
P/N 78000035, Version 1.00

Assembly ACB board and Rear panel.
A. Connect cable from F1K board to ACB. B. Connect the cable from Display to ACB. C. Mount the ACB board with 4x EJOT screws. Connect the 4 cables from ACB to MCB and SCK/BT. D. Connect the cable to the beeper, pull the 4 cable to the opening window and mount the Rear Panel with the 6 x M2 screws. E. Exchange the Gasket CU F30 if necessary.
Screw in crosswise with 30Ncm, turn out a half turn and in again. Repeat the procedure and tight finally with torque Ncm/ , 4lbfn.
0Ncm/ ,
bfn
Use a torque wrench TORX T8
P/N 78000035, Version 1.00
5 - 55

Fig. 5-43 Assembly of ACB board, cables and Rear panel
4 cables C E
F1K board
D(6x T8) Rear panel

7 Attach the Control Unit F30.
D Beeper cable
E(4xEJOT)
60 Ncm/5,31lbfin
ACB board
Use a torque wrench TORX T8
Attach the Control Unit F30 to alhidade see page 5-48 and execute the display and keyboard test. What to do after replacement
5 - 56
P/N 78000035, Version 1.00

Control unit F2
Exchange Control unit F2 Disassembly / Assembly Control unit F2
Tools and equipment

Exchange Control unit F2

Performance
1 2 3
Remove Side cover right. Remove Optical plummet. Exchange Control unit F2.
see page 5-24 see page 5-60 A. Remove two screws. B. Unhook and remove the Control unit F2. C. Unplug the Cable F2D. D. Replace Gasket CU F2. E. Mount the parts in reverse order. 60Ncm/5,31lbfn
Fig. 5-44 Exchange Control unit F2
D A
P/N 78000035, Version 1.00
5 - 57

Disassembly / Assembly Control unit F2

Performance
Disassemble Control unit F2.
A. Unscrew 6x EJOT screws. B. Remove Keyboard F2. C. Unplug cable F2D MCB. D. Remove Keypad F2. E. Remove Gasket CU F2.
50Ncm/4,4lbfn Not available as single sparepart.
Use torque wrench Torx T8
Fig. 5-45 Disassemble/ Assemble Control unit F2
A(6x)
E
2 Assemble Control unit F2.
A. Exchange faulty parts B. Remount it in reverse order.
5 - 58
P/N 78000035, Version 1.00

Attach the Control unit F2.
Attach the Control unit F2 to alhidade ,see page 5-57 and perform display and keyboard test. What to do after replacement
P/N 78000035, Version 1.00
5 - 59

Optical plummet F30
Exchange Optical plummet F30
Tools and equipment
Torx T8 bit Torque wrench 120 Ncm Special clamp screw driver T10 D2 Grease
Exchange Optical plummet F30

Performance
1 2
Remove Side cover right. Remove the Optical plummet.
see page 5-24 A. Loosen the screw. B. Remove the screw with washer through the hole of MCB board C. Pull out the Optical plummet. 60Ncm/5,31lbfn Use a clamp screw driver Torx T10x80 Dont drop the screw inside the alhidade.
Fig. 5-46 Exchange Optical plummet
60Ncm 5,31lbfn
5 - 60
P/N 78000035, Version 1.00

Clean and grease Optical plummet.
A. Clean optical surface. B. Apply thin layer of D2 grease. C. Mount the optical plummet in reverse order.
Use alcohol D2 grease
Fig. 5-47 Grease Optical plummet
A
4 5 6 Align optical plummet. Mount servo side cover. Adjustment and calibration See page 6-125 see page 5-24 What to do after replacement
P/N 78000035, Version 1.00
5 - 61

Tilt sensor
Exchange Tilt sensor
Tools and equipment
Exchange Tilt sensor

Performance
1 2 3 4 5 6
Remove Side cover right. Remove Side cover left. Remove Optical plummet. Remove Control unit F2. Remove Base part. Remove Slip contacts Hz, Board SCH. Remove Coarse drive lever.
see page 5-24 see page 5-28 see page 5-60 see page 5-57 see page 5-40 see page 5-66
A. Loosen the locking screws. B. Unhook the Spring. C. Unhook the lever from Fine drive Hz and remove the part.
60 Ncm/5.31lbfn
5 - 62
P/N 78000035, Version 1.00

Fig. 5-48 Remove Coarse drive lever
Start position of fine motion drive
B
8 Remove Fine drive Hz
C
40Ncm/3.54lbfn
A. Loosen the two screws. B. Put out the Fine drive Hz.
P/N 78000035, Version 1.00
5 - 63

Fig. 5-49 Remove Fine drive Hz
Exchange Tilt sensor.
A. Disconnect the Cable TSB-MCB. B. Remove the three screws. C. Tip the Tilt sensor and remove it. D. Exchange the Tilt sensor and mount the parts in reverse order.
One screw is hidden by the coarse motor. 60Ncm/5,31lbfn
5 - 64
P/N 78000035, Version 1.00

Fig. 5-50 Remove Tilt sensor
C A B
B B (underneath)
P/N 78000035, Version 1.00
5 - 65

Coarse tilt sensor on Slip contacts Hz
Replacement Coarse tilt sensor
Tools and equipment
Replacement Coarse tilt sensor

Performance
1 2 3 4
Remove Side cover right. Remove Side cover left. Remove Base unit. Remove Slip contacts Hz with coarse tilt sensor.
see page 5-24 see page 5-28 see page 5-40 A. Remove three screws. B. Remove Slip contacts Hz. C. Disconnect Cable SCH Hz- MCB. D. Exchange Slip contacts with Coarse tilt sensor and remount it in reverse order. 35 Ncm/3.1lbfn Every service part will be delevered with a sheet of paper containing the Coarse tilt temperature calibration values.
5 - 66
P/N 78000035, Version 1.00

Fig. 5-51 Remove Coarse tilt sensor
Coarse tilt sensor
P/N 78000035, Version 1.00
5 - 67

Vertical angle unit
Exchange Vertical angle unit
Tools and equipment
Exchange Vertical angle unit

Performance
1 2
Remove Side cover left. Remove Illumination VACB left and right.
see page 5-28 A. Unclip the Angle board cover. B. Unplug the two illumination diodes. C. Unscrew the four screws and lift off the two Illumination V ACB left and right. D. Remove the two black O-rings. Lay down the instrument on servo side cover.
The Angle control board ACB-V get lose.
35 Ncm/3.1lbfn Be carefull, dont scratch the Vertical encoder disk with the loosen Angle control board. The two O-rings centre the Illumination V ACB to the Angle control board ACB.
5 - 68
P/N 78000035, Version 1.00

Fig. 5-52 Remove Illumination V-ACB left and right
Exchange Angle control board ACBV.
A. Unscrew the four screws. B. Remove the Vertical encoder disk. C. Take out the Spring and Steal ball. D. Exchange the Angle control board ACB-V.
The unsymmetrical position of the four screws orientates Encoder disc to the axis.
35 Ncm/3.1lbfn Be careful, the Spring and the Steel ball underneeth the Encoder disc can jump away. The ball functionality is to give the electrical ground from body to the telescope of the instrument.
P/N 78000035, Version 1.00
5 - 69

Fig. 5-53 Exchange Angle control board-ACB-V
B C
Assembly Vertical angle unit.
Remount the parts in reverse order see page 569. and see page 5-70 What to do after replacement
35 Ncm/3.1lbfn
5 - 70
P/N 78000035, Version 1.00

Horizontal turning unit
Disassembly/Assembly Horizontal turning unit
Tools and equipment
Torx T8 bit Torque wrench 120 Ncm Pin wrench
Disassembly/Assembly Horizontal turning unit

Performance
1 2 3 4
Remove Side cover right. Remove Side cover left. Remove Base part. Remove Slip ring board SRB.
see page 5-24 see page 5-28 see page 5-40 A. Remove three screws. B. Disconnect cable SRB-FCB. C. Take off the Slip ring board.
Fig. 5-54 Remove Slip ring board
B C A
P/N 78000035, Version 1.00
5 - 71

Remove Tension gear Hz.
A. Loosen the locking screw. B. Unscrew the Retainer ring. C. Lever out the Clamping ring. D. Take off the Tension gear.
The Tension gear consists of two wheels preloaded by two extension springs.
Fig. 5-55 Remove Tension gear
A B C D
Clean Encoder disc Hz.
A. Unclip the Angle board cover. B. Clean the Encoder disc Hz with isopropanol.
5 - 72
P/N 78000035, Version 1.00

Fig. 5-56 Clean Encoder disc Hz
7 8
Assembly Adjustment and calibration
Mount the parts in reverse order. What to do after replacement
P/N 78000035, Version 1.00
5 - 73

Vertical servo drive unit
There are two versions of Vertical servo drive unit in the instruments series. A nonadjustable version (first 50 instruments) and an adjustable version (running series) exists. Three fixing screws on the Coarse drive is an attribute to identify the adjustable version. Disassembly Vertical servo drive unit - nonadjustable version Assembly Vertical servo drive unit - nonadjustable version Disassembly Vertical servo drive unit - adjustable version Assembly Vertical servo drive unit - adjustable version
Tools and equipment

Torx T8 bit Torx T20 bit Screw driver flat Torque wrench 120 Ncm Vertical gear-wheel clamping tool
Local tool Local tool Local tool T71600280 79293035
Disassembly Vertical servo drive unit - nonadjustable version

Performance
1 2
Remove Side cover right. Clamp the Tension gear.
see page 5-24 A. Turn the vertical axis to see the hole on Tension gear V. see Fig. 5-57 on page 575 . B. Plug the Clamping toolV in the hole to fix the tension of the Tension gear.
The preload of the Tension gear is fixed, in case the Coarse drive V has to be exchanged only.
5 - 74
P/N 78000035, Version 1.00

Fig. 5-57 Clamping the Tension gear
Tension gear
Clamping tool V
P/N 78000035, Version 1.00
5 - 75

Exchange Fine drive V.
A. Unhook the Spring see Fig. 5-60 on page 5-79 B. Select Servo drive test Hz/v from Servo & angle test in on page 6-113 . C. Select Fine drive stops. D. Select V tick box. E. Push the In button. F.
Maintenance & Service, see Fig. 6-92
Precondition: The motor is still working otherwise go to Item 4 and remove the Fine drive and Coarse drive together.
Remove the two screws with washer. G. Tilt the Fine drive V down and take it out. H. Unplug the motor cable and pull it out see Fig. 5-59 on page 5-78 A;B. I. Exchange Fine drive V and mount it back in reverse order.
The fine drive motor moves to the inner position (right).
5 - 76
P/N 78000035, Version 1.00

Fig. 5-58 Exchange Fine drive V
E F
Unplug the cables.
A. Pull out the two motor cables from the cable holders. B. Unplug cable of the fine drive motor. C. Unplug cable of the coarse drive motor. D. Unplug cable of the solenoid.
P/N 78000035, Version 1.00
5 - 77

Fig. 5-59 Unplug cables
B C
Remove Coarse drive V and Fine drive V.
A. Unhook the spring see Fig. 5-60 on page 5-79 . Remove the two screws with washer. C. Remove the two screws with washer. D. Remove the Fine drive V. E. Dismantle Coarse drive V. F. Dont remove the ball bearing out of the alhidade. B. 100Ncm/ 8.85lbfin 40Ncm/ 3.54lbfin
Precondition: The Fine drive V could not be removed according to Item 3. Torx T20 bit
Torx T8 bit
Attend the ball bearing in the alhidade, it takes the axis of the Coarse drive V.
5 - 78
P/N 78000035, Version 1.00

Fig. 5-60 V-drive replacement_2
D F Ball bearing
6 7 Remove MCB board Remove Slip ring board SRB. see page 5-38 A. Loosen the three screws. B. Disconnect cable TSF-SRB. C. Remove Slip ring board SRB. D. Exchange it and mount in reverse order.
E
60Ncm/5.31Lbfin
P/N 78000035, Version 1.00
5 - 79

Fig. 5-61 Remove Slip ring board SRB
C
8 Remove Tension gear V. A. Loosen the locking screw. B. Unscrew the Retainer ring. C. Lever out the Clamping ring. D. Take out carefully the Tension gear V together with the Clamping tool V. E. Press the tension gear and remove the clamp tool. 40Ncm/ 3.54Lbfin 500Ncm/ 44,42Lbfin The Tension gear consists of two cogwheels preloaded by two extension springs. The inner diameter of the Tension gear is married to the axis.
5 - 80
P/N 78000035, Version 1.00

Fig. 5-62 Remove Tension gear V
Assembly Vertical servo drive unit - nonadjustable version

Performance
Mount Tension gear V.
Mount Tension gear in reverse order, see Fig. 5-62 on page 5-81 and tight strong the Retainer ring. A. Mark the superposed cogs on steel and brass cogwheel, after the spring shows the first resistance. B. Distort the cogwheels by help of a plier of three teeth. C. Plug in the Clamping tool in the hole and fix the tension of the cogwheels.
500Ncm/44,42Lbfin
Clamp the Tension gear.
The brass cogwheel has to turn countercklockwise.
Check the tension and the offset of the three teeth again.
P/N 78000035, Version 1.00
5 - 81

Plier
A Clamping tool C
B
3 Mount Slip ring board SRB. Mount Slip ring board in reverse order, see Fig. 5-61 on page 5-80 and center the board to the screws. Mount Main control board, see page 5-38. Position MCB to the Slip ring board to centre the slider contacts to the middle of their tracks see Fig. 5-64 on page 5-83 . 40Ncm/3.54Lbfin
Mount MCB board.
5 - 82
P/N 78000035, Version 1.00

Fig. 5-64 Correct position of Slider contacts
Assembly Coarse drive V and Fine drive V.
A. Mount the Coarse drive V, Fine drive V and tension spring in reverse order see Fig. 5-60 on page 5-79 . B. Be careful plugging in the axis of Coarse drive in the ball bearing. C. Push the holder down and left against the stops and tighten the two screws. D. Check the position of Fine drive to Coarse drive arm and tighten the two screws. E. Plug out the Clamping tool see Fig. 5-65 on page 5-84 .
Be careful with the signal index and the light barriers.
Please check the Fine drive pin position parallel to trunnion axis.
The Tension gear has to fit to the teeth of the pinion without any power or tension. Turn the telescope carefully to check a smooth run of the gears.
100Ncm/8,85 lbfin
100Ncm/8,85 lbfin
P/N 78000035, Version 1.00
5 - 83

Fig. 5-65 Assembly Coarse drive V and Fine drive V
Stop Stop
Tension spring
6 Adjustment and calibration.
Coarse drive lever

Fine drive pin
Fine drive motor
Disassembly Vertical servo drive unit - adjustable version

Performance
Remove servo side cover.
see page 5-24
5 - 84
P/N 78000035, Version 1.00

Clamp Tension gear V.
A. Turn the vertical axis to see the hole on Tension gear see Fig. 5-57 on page 5-75 . B. Plug the Clamping tool V in the hole to fix the tension of the Tension gear.
The preload of the Tension gear is fixed, in case only the Coarse drive V has to be exchanged.
Fig. 5-66 Clamping Tension gear
Tension gearl
Clamping tool
P/N 78000035, Version 1.00
5 - 85

Exchange Fine drive V.
A. Unhook the spring see Fig. 5-60 on page 5-79 . B. Select Servo drive test Hz/v from in Maintenance & Service, see Fig. 692 on page 6-113 . C. Select Fine drive stops. D. Select V tick box. E. Push the In button. Remove the three screws with washer. G. Tilt the Fine drive down and take it out. H. Unplug the motor cable and pull it out see Fig. 5-59 on page 5-78 A;B. I. Exchange Fine drive V and mount it back in reverse order. F.
Servo & angle test
Precondition: The motor is still working otherwise go to Item 4 and remove the Fine drive and Coarse drive together.
The fine drive motor moves to the inner position (right).
5 - 86
P/N 78000035, Version 1.00

Fig. 5-67 Exchange Fine drive V
E F
Unplug the cables.
A. Pull out the two motor cables from the cable holders. B. Unplug cable of the fine drive motor. C. Unplug cable of the coarse drive motor. D. Unplug cable of the solenoid.
P/N 78000035, Version 1.00
5 - 87

Fig. 5-68 Unplug cables
B C
5 - 88
P/N 78000035, Version 1.00

Preparation of Coarse drive V.
A. Loose the three screws and and tight again until you find the first resistance. B. Turn the adjusting screw clockwise untill the motor holder contacts the alidade, support this action by pressing the holder in direction of the alidade. C. Tighten the three screws to hold the assembly. D. Screw in the holding screw for the compression spring untill you find a first resistance.
Torx T20, Screw driver flat
Watch the gap between alidade and motor holder. (it becomes closer to the alhidade).
Allen key 1,5mm
Torx T20, Screw driver flat The extension has to be fixed, to avoid a jump out of the compression spring by removing the holder from the alhidade.
If there is no holding screw, then use one of the side cover screws.
P/N 78000035, Version 1.00
5 - 89

Fig. 5-69 Preparation Coarse drive V
Gap Compression spring B
A/C
4 Remove Coarse drive V and Fine drive V. A. Unhook the spring and take it out. Precondition: The Fine drive V could not be removed according to Item 3. Torx T8 bit 40Ncm/3.54lbfin Torx T20 bit, flat screw driver. Be careful, avoid a jumping out of the extension spring.
Remove three screws with washer. C. Unhook and remove the Fine drive V. D. Remove the three screws with washer. E. Take out the Coarse drive V.
B.
100Ncm/8.85lbfin
5 - 90
P/N 78000035, Version 1.00

Fig. 5-70 Coarse drive V, Fine drive V replacement
Compression spring D
A
5 6 Remove MCB board. Remove Slip ring board SRB. see page 5-38 A. Loosen the three screws. B. Disconnect cable TSF-SRB. C. Remove Slip ring board SRB . D. Exchange it and mount in reverse order.
Fine drive pin
60Ncm/5.31Lbfin
P/N 78000035, Version 1.00
5 - 91

Fig. 5-71 Remove Slip ring board SRB
C
7 Remove Tension gear. A. Loosen the locking screw. B. Unscrew the Retainer ring. C. Lever out the Clamping ring. D. Take out carefully the Tension gear together with the clamp tool. E. Press the tension gear and remove the clamp tool. 40Ncm/3.54Lbfin 500Ncm/44,42Lbfin The Tension gear consists of two cog wheels preloaded by two extension springs. The inner diameter of the Tension gear is married to the axis.
5 - 92
P/N 78000035, Version 1.00

Fig. 5-72 Remove Tension gear V
Assembly Vertical servo drive unit - adjustable version

Performance
Mount Tension gear V.
Mount Tension gear in reverse order, see Fig. 5-72 on page 5-93 and tight strong the Retainer ring.
500Ncm/44,42Lbfin
P/N 78000035, Version 1.00
5 - 93

Clamp the Tension gear V.
A. Mark the superposed cogs on steel and brass cogwheel, after the spring shows the first resistance. B. Distort the cogwheels by help of a plier with a displacement of three toothes. C. Plug in the Clamping tool in the hole and fix the tension of the Tension gear.
The brass cogwheel has to turn countercklockwise.
Check the tension and the offset of the three teeth again.
Plier
A Clamping tool C
5 - 94
P/N 78000035, Version 1.00

Mount Slip ring board SRB.
Mount Slip ring board in reverse order, see Fig. 5-71 on page 5-92 and center the board to the screws. Mount Main control board,see page 5-38. Position MCB to the Slip ring board to centre the slider contacts to the middle of their tracks see Fig. 5-64 on page 5-83 .
40Ncm/3.54Lbfin
Mount MCB board.
Fig. 5-74 Slider contacts
Preparation Coarse drive V.
A. Press the compression spring in the holder and fix it with the holding screw till you find a first resistance. B. Lay down the instrument on the Side cover left.
P/N 78000035, Version 1.00
5 - 95

Assembly Coarse drive V and Fine drive V.
A. Mount the Coarse drive V, Fine drive V and Extension spring in reverse order see Fig. 5-70 on page 5-91 . B. Check the position of Fine drive to Coarse drive arm and tighten the three screws to fix the Fine drive. C. Shift the holder in direction to the alhidade and tighten the three screws of Coarse drive V until you find the first resistant. D. Remount the Extension spring. E. Connect the three cables to the MCB board through the cable holders. F. Release the compression spring by turning the worm screw counter clockwise. G. Plug out the Clamping tool.See Fig. 5-73 on page 1-94
Be careful with the signal index and the light barriers. The Extension gear has to fit to the teeth of the pinion drive without any power or tension. Turn the telescope carefully to check a smooth run of the gears.
Please check the Fine drive pin position parallel to trunnion axis.
Torx T8 60Ncm/5,31Lbfin
Torx T20, Screw driver flat 100Ncm/8,85 lbfin The spring end shows to the MCB board.
The compression spring expands and pushes against the alhidade.
Lock the screw visible 1mm out of the holder with lacquer.
5 - 96
P/N 78000035, Version 1.00

Fig. 5-75 Assembly Coarse drive V and Fine drive V
F E C A
Compression spring
7 Adjustment and calibration
P/N 78000035, Version 1.00
5 - 97

Horizontal servo drive unit
There are two versions of Horizontal servo drive unit in the instrument series. A adjustable and a nonadjustable version exists. Disassembly / assembly Horizontal servo drive unit - nonadjustable version Disassembly Horizontal servo drive unit - adjustable version Assembly Horizontal servo drive unit - adjustable version
Tools and equipment

Torx T8 bit Screw driver flat Torque wrench 120 Ncm Horizontal gear wheel Clamping tool
Local tool Local tool T71600280 79294035
Disassembly / assembly Horizontal servo drive unit - nonadjustable version

Performance
1 2 3 4 5 6 7 8
Remove Side cover right. Remove Vertical servo drive unit. Remove MCB board. Remove Side cover left. Remove Base part. Remove Optical plummet. Remove Control unit F2. Remove Slip contacts Hz-SCH.
see page 5-24 see page 5-74 see page 5-38 see page 5-28 see page 5-40 see page 5-60 see page 5-57 see page 5-66
5 - 98
P/N 78000035, Version 1.00

10
Disassembly Coarse drive Hz and Fine drive Hz.
A. Unhook the extension spring and take it out. B. Unscrew the Fine drive Hz with two screws and remove it. C. Remove the four screws and take out the Coarse drive Hz.
40 Ncm/3.54lbfn
40 Ncm/3.54lbfn
Fig. 5-76 Disassembly Coarse drive Hz and Fine drive Hz
A Fine drive pin C
11
Assembly Horizontal servo drive unit.
Mount Coarse drive Hz and Fine drive Hz in reverse order.
Please check the correct position of the Fine drive pin parallel to vertical axis.
Disassembly Horizontal servo drive unit - adjustable version

Performance
1 2 3
Remove Side cover right. Remove Vertical servo drive unit. Remove MCB board.
see page 5-24 see page 5-84 see page 5-38
P/N 78000035, Version 1.00
5 - 99

4 5 6 7 8 9
Remove Side cover left. Remove Base part F30. Remove Optical plummet. Remove Control unit F2. Remove Slip contacts Hz SCH. Disassembly Fine drive Hz.
see page 5-28 see page 5-40 see page 5-60 see page 5-57 see page 5-66 A. Unhook the extension spring and take it out. B. Unscrew the two screws of the devided Coarse drive lever. C. Unhook the spindle from the Coarse drive lever and take out the devided part of the lever. D. Unscrew two screws with washer. E. Pull out the Fine drive Hz. Put the Instrument in the Holder Instrument F30 79297035 Torx T8 60 Ncm/5,31bfn
5 - 100
P/N 78000035, Version 1.00

Fig. 5-77 Disassembly Fine drive Hz
lever
C A D Fine drive pin
10
Disassembly Coarse drive Hz.
A. Unscrew the fixing screw. B. Dont turn the adjustment screw. C. Unscrew the bolt screw with spring. D. Unscrew the bolt screw. E. Unscrew 4x fixing screws. F. Take out the Coarse drive Hz.
Torx T8
Screw driver flat Screw driver flat
P/N 78000035, Version 1.00
5 - 101

Fig. 5-78 Disassembly Coarse drive Hz
A B C Spring D
F E
Assembly Horizontal servo drive unit - adjustable version
5 - 102
P/N 78000035, Version 1.00

Performance
Mount Fine drive Hz.
A. Put the Instrument in the holder. B. Install the Fine drive Hz.
The Fine drive Hz should be in the middle position.
Holder Instrument F30 79297035 Please check the correct position of the Fine drive pin parallel to vertical axissee page 5-101. Torque wrench T8 40 Ncm/3,54bfn
C.
Fix it with two screws and washer. D. Guide the cable through the opening. Fig. 5-79 Mount Fine drive Hz
P/N 78000035, Version 1.00
5 - 103

Mount Coarse drive Hz.
A. Pin the Coarse drive Hz to the alhidade, that the lever is connected to the spindle (C), see Fig. 5-77 on page 5-101 . B. Push the Coarse drive Hz in direction of the red arrows against the end stops. C. Fix the Coarse drive Hz with four screws.
The adjusting screw have to be turned out and all other clamping screws have to be removed.
Torque wrench T8 60 Ncm/5,31bfn Fig. 5-80 Mount the Coarse drive Hz
B Adjusting screw B B
B C
5 - 104
P/N 78000035, Version 1.00

Mount the extension spring. Preparation for adjustment.
Hook the extension spring in to the leaver (A), see page 5-101. A. Screw in the bolt screw.
The open loop of the spring shows away from Tilt sensor. The screw head limits the adjustment range of the Coarse drive V. The gap between screw head and holder disappears, see red arrow.
B.
Turn the adjusting screw clockwise till the screw head of the bolt screw A contacts the holder.
The pinion of Course drive is far from the Tension gear position.
Fig. 5-81 Preparation for adjustment
Holder
Adjusting screw B
P/N 78000035, Version 1.00
5 - 105

Preparation for adjustment.
A. Screw in the bolt screw with the compression spring. B. Screw in the fixing screw till the screw head contacts the holder.
The spring pressures the holder in direction of the alhidade. Do not tight the screw now.The fixing screw locks the adjusted position of the holder after adjustment routine.
Screw driver flat
Torque wrench T8 60 Ncm/5,31bfn
Fig. 5-82 Preparation for adjustment
Compression spring
Holder
6 7 8 9
Remount Slip contacts Hz board. Remount the Base part F30. Remount Control unit F2. Remount Optical plummet.
see page 5-66 see page 5-42 see page 5-57 see page 5-60
5 - 106
P/N 78000035, Version 1.00

10 11 12 13
Remount MCB board. Remount Vertical servo drive unit. Remount Side cover left. Adjustment and calibration
see page 5-38 see page 5-84 see page 5-28 What to do after replacement
P/N 78000035, Version 1.00
5 - 107

This table is a short form instruction of reqired adjustments and checks/tests after repair/service. When replacing a unit such as Tilt sensor more boards / modules might need to be replaced.
Performance
Item Board / module replaced Adjustment Check / Test
1 2
No parts replaced Transmitter unit F30 Transmitter Unit F30 adjustment / Laser pointer Receiver fibre adjustment Reference fibre adjustment Tracker transmitter adjustment Transmitter Unit F30 adjustment / Laser pointer Receiver fibre adjustment Reference fibre adjustment Tracker receiver unit alignment Clean and regrease (maintenance)
Service check list Verify Reference fibre, signals and distance measurement Check motors Tracker test Service check list Verify Reference fibre, signals and distance measurement Check motors Service check list Tracker test Service check list Check Servo Focus Unit F30 specifications Servo Focus Unit HA/VA collimation short range test Check of Reticle illumination Service check list Service check list Control Unit F30 - Display, Touch Screen and Keyboard test Service check list Adjustment of Optical Plummet Face 2 panel - Display and Keyboard test Service check list Service check list
Receiver unit F30
4 5
Tracker receiver Servo focus unit F30
6 7
Track light F30 Control unit F30
Tracklight alignment
Control unit F2
Optical plummet F30
Adjustment of Optical Plummet
5 - 108
P/N 78000035, Version 1.00

10
Vertical Drive adjustment (for adjustable drive only) Service Interval Service check list Calibration Coarse tilt sensor Service check list
11
Slip contacts Hz board with Coarse tilt sensor Tilt sensor
12
Calibration Fine tilt sensor Calibration Coarse tilt sensor Adjustment of Optical Plummet Vertical Drive adjustment (for adjustable drive only) Horizontal Drive adjustment (for adjustable drive only)
Service check list 13 Reticle Erecting the Reticle F30 Adjustment of Reticle F30 Transmitter Unit F30 adjustment / Laser pointer Receiver fibre adjustment Reference fibre adjustment Tracker transmitter adjustment Tracker receiver unit alignment Tracklight alignment
Servo Focus Unit HA/VA collimation short range test Service check list Service check list Service check list
14 15 16 17 18
Side cove left (Battery+Radio) Side cover ride ( Servos) Vertical angle system Horizontal angle system Vertical servo drive system-nonadjustable version Angle calibration and test Angle calibration and test Servo drive test Hz/V
Service check list Service check list
Service check list
P/N 78000035, Version 1.00
5 - 109

19
Horizontal servo drive systemnonadjustable version Vertical servo drive system-adjustable version Horizontal servo drive systemadjustable version Base part F30
Servo drive test Hz/V Adjustment of Optical Plummet Service check list Vertical Drive adjustment (for adjustable drive only) Servo drive test Hz/V Service check list Horizontal Drive adjustment (for adjustable drive only) Servo drive test Hz/V Adjustment of Optical Plummet Horizontal Drive adjustment (for adjustable drive only) Servo drive test Hz/V
20
21
Service check list Service check list
22
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P/N 78000035, Version 1.00
Chapter 6 Adjustment and Verification
Adjustment and Verification

Servo Focus Unit F30 Reticle F30 Distance unit Tracker unit Tracklight Battery/radio side cover Servo drive units Tilt sensor Angle measurement system Optical plummet Display and keyboard tests Final test and report Focus 30 Check list after service/repair
P/N 78000035, Version 1.00
6-1

Servo Focus Unit F30

Description
Clean and regrease (maintenance) Check Servo Focus Unit F30 specifications Servo Focus Unit HA/VA collimation short range test
Part number
Tools and equipment
Holder SFU F30 Cable SFU connection F30, 8pin/8pin (consist of 2x Adapter 8pin/10pin, 1x Cable 10pin/10pin, 1x Cable 8pin/8pin) Grease BEM 34-32 TORX T6 & T8 bit 1.5 m target
79295035 79296035 55000311 Local tool Local tool
Clean and regrease (maintenance)

Performance
Item Performance Description Result Notes
Remove the Servo Focus Unit (SFU). Prepare for maintenance.
See Servo focus replacement on page 55. for instructions. A. Mount the SFU at the holder. B. Protect the lens with the cover. C. Connect the SFU with the adapter and cable combination to the instrument. 79295035 Holder SFU F30ervo focus unit Connection between MCB and TSF board. Tracker and Distance unit will be missing when instrument starts up.
6-2
P/N 78000035, Version 1.00

Fig. 6-1 SFU with holder for maintenance
Removable lens protective cover B
A Holder
See Connect to the Unit on page 7-3. how to set-up the instrument.
Face two display shows:

Error Subsystem error: DistV3,
press OK.
Start the test.
Select Servo Focus Maintenance from Servo Focus in Maintenance & Service. A. Select Servo Focus Unit Adjust check box. B. Click Adjust or use short-cut key A.
Note Be aware of
short-circuit, the unit has to be kept in switched on mode. The focusing lens is running to defined start position.
Preparation of maintenance.
P/N 78000035, Version 1.00
6-3

Fig. 6-2 Servo Focus Unit: Maintenance dialog
Mount TSF board to side position.
A. Unscrew the TSF board and remove from SFU. B. Mount the TSF board to the side position. C. Unscrew two screws and remove the spindle cover. The spindle is visible for maintenance.
Toque value = 35 Ncm/3.1 lbfin
Use a torque wrench with TORX T8 bit.
Toque value = 35 Ncm/3.1 lbfin
Use a torque wrench with TORX T6 bit.
Fig. 6-3 SFU maintenance setup
Removable lens protective cover A
6-4
P/N 78000035, Version 1.00

Clean the spindle.
A. Select Servo Focus Maintain check box. B. Use the SFU buttons to move the lens holder to different positions, see Fig. 62 on page 6-4 . C. Use a brush with IsoPropanol, to clean the spindle during movement from infinite to close position. A. Lubricate the spindle carefully with a small amount of Grease BEM 34-32. B. Run the lens several times between the end positions and remove excess grease at the end positions. Use a hard brush or stick.
Lubricate the spindle.
Fig. 6-4 Lubricate the spindle
End stops B
A Spindle
10 Terminate maintenance A. Exit the program. B. Remount the spindle cover and TSF board. C. Unplug the cables and the lens protect cover.
P/N 78000035, Version 1.00
6-5

11
Mount Servo Focus Unit F30.
See Servo focus replacement on page 55. for instructions.
Check Servo Focus Unit F30 specifications

Performance
Start up instrument / PASS. Start the test.
See Connect to the Unit on page 7-3. how to set-up the instrument. Select Servo Focus Unit Specification from Servo Focus in Maintenance & Service ,see Fig. 6-5 on page 6-7 . A. Select Adjust Servo Focus Unit check box. B. Click Adjust. A. Select Autocheck B. check box. Click Auto Check to start the test.
Barriers Positions Servo Focus Unit
Run Adjust SFU.
The test will be shown on SFU Status as ...

Successful!
The adjust function will find the start position. The test is checking the motor steps between infinite & close position of focusing lens. The test is checking the light barriers positions.
Run Autocheck SFU.

Successful!
Run Check Light Barriers Positions.
A. Select Check Light B. check box. Click Light Barrier Test to start the test.

Successful!
Run Check Focus Position 1.5 m.
A. Select Check Focus 1.5m Position check box. B. Click Aim 1.5m Target. C. Aim the telescope to a 1.5 m target. D. Use the SFU control button to focusing. E. If the target is sharp visible ,click 1.5
Position OK
The lens runs to 1,5m position.
Thin cross target in 1,5m +/-0,05m

Successful!
6-6
P/N 78000035, Version 1.00

Run Check / Save Focus Infinite Position.
A. Select Check / Save Infinite Positioncheck box. B. ClickAim Collimator. C. Aim to the collimators crosshair. D. Use the SFU control buttons to focus the telescope to the infinite position. E. Click Safe Infinite Position. F. ClickAdjust and then Aim Collimator to check the stored position. G. If all tests be done, click Exit.
Wavelength adapter position: 1
The infinite position will be stored in the SFU module. The collimator should sharp visible.
The test will be shown on SFU Status as ... Successful!
Fig. 6-5 Servo Focus Unit check specifications dialogue
SFU control button
P/N 78000035, Version 1.00
6-7

Trouble shooting
If one of the tests failed, check one of the following items: - Check the cable connection. - Check the movement of the spindle driving the focusing lens. - Check the correct position of light barrier metal sheet, passing the light barriers on the TSF board.
Servo Focus Unit HA/VA collimation short range test

Performance
Start up instrument / PASS. Precondition Preparation
See Connect to the Unit on page 7-3. how to set-up the instrument. HA/VA of reticle is in tolerance, see page 6-12. Mount a 1,5m Target in direction of collimator aiming. Select HA/VA Collimation Short Range Test from Servo Focus in Maintenance & Service, see Fig. 6-77 on page 6-93 . A. Select check box, start the test. Measure to infinite collimator position in Face 1and 2. C. Measure to short range collimator position in Face 1and 2. D. Store the correction values CPK and IPK.
HA/ VA Collimation Short Range Test and
2 3
Thin cross target in 1,5m +/-0,05m
Start the test.
Start Short Range test.
B.
Wavelength adapter position: 1
6-8
P/N 78000035, Version 1.00

Fig. 6-6 HA/VA Collimation Short Range Test
P/N 78000035, Version 1.00
6-9

Verify the test
A. Select check box,Verify HA/ VA

Collimation Specification Test
B.
Measure to infinite collimator position in Face 1and 2. C. Measure to short range collimator position in Face 1and 2. D. Check the result in message box.
HA/VA collimation infinite is shown HA/VA collimation short range is shown Tolerance: <20cc Difference (CHz Diff, CV Diff) between infinity and short range HA/VA Collimation.
As shown in Program status/ messages.
6 - 10
P/N 78000035, Version 1.00

Fig. 6-7 Verify HA/VA collimation
P/N 78000035, Version 1.00
6 - 11

Reticle F30
Check Reticle collimation (HA/VA collimation) Erecting the Reticle F30 Adjustment of Reticle F30 Trunnion axis correction Check of Reticle illumination
Tools and equipment

PASS Service software Screw driver Torx T8 Torque screw driver 120Ncm 1,5 allen key (2x) Reticle erecting tool Reticle illumination tool Front lens mirror local local local 79290035 79706001 79292035
Check Reticle collimation (HA/VA collimation)

Performance
1 2
Run the tilt offset Start Reticle adjustment software and level instrument.
See Calibration Fine tilt sensor on page 6-117. A. Place the instrument on the collimator bench. B. Set Collimator wavelength to position 1. C. Select Reticle adjustment in Reticle
Maintenance & Service.
D. Select check box,Level the

instrument
E.
Level instrument and click Level OK
Tolerance: <10cc in both directions.
6 - 12
P/N 78000035, Version 1.00

Fig. 6-8 Reticle adjustment-leveling instrument
Check erection of Reticle
A. Aim the collimator reticle with the upper line end and check the lower line end for deviation, see Fig. 614 on page 6-20 . B. If out of tolerance go to See Erecting the Reticle F30 on page 6-17.
Tolerance: 1 line width =10cc
Compared the reticle ends in the collimators field of view.
P/N 78000035, Version 1.00
6 - 13

Check HA/VA collimation error.
A. Select Check Hz/V collimation check box. B. Click Measure Face 2 and aim to the collimators crosshair in face 2. C. Click OK to start measurement. D. Click Measure Face 1 and aim to the collimators crosshair in face 1. E. Click OK to start measurement.
The instrument turns to face 2 automatically.
The instrument turns to face 1 automatically. The values for CHz and CV are displayed. Tolerance: CHz: 30 = 0,0083gon CV: 30 = 0,0083gon The message box with button Store is availabel only, if the correction values are in tolerance.
Check HA/VA collimation errors CHz/CV corrections values in tolerance.
Click Store to store HA/ VA collimation corrections and go further to See Servo Focus Unit HA/VA collimation short range test on page 6-8.
6 - 14
P/N 78000035, Version 1.00

Fig. 6-9 Check HA / VA collimation - CHz / CV values in tolerance
Check HA/VA collimation errors CV correction value is out of tolerance.
A message box appears and you have to answer the question: Was the
vertical angle system disassembled or partly replaced?
Answering YES and go to see Adjustment of Reticle F30 in Hz direction with storing a new VA correction on page 6-25.
A new VA correction will be stored in to the MCB board memory.
One component of the angle system was disassembled or partly replaced.
P/N 78000035, Version 1.00
6 - 15

Fig. 6-10 Check HA / VA collimation - CV value out of tolerance
Answering No a second message box appears see Fig. 6-11 on page 6-17 and go to see Adjustment of Reticle F30 in Hz and V direction on page 6-31.
No correction values will be stored in to the MCB board memory.
No component of the angle system was disassembled or partly replaced.
6 - 16
P/N 78000035, Version 1.00

Fig. 6-11 Check HA / VA collimation - CV value out of tolerance
Erecting the Reticle F30

Performance
Start up instrument / PASS. Run the tilt offset. Start Reticle adjustment.
See Connect to the Unit on page 7-3. how to set-up the instrument. See Calibration Fine tilt sensor on page 6-117. Select Reticle adjustment from Reticle in Maintenance & Service.
2 3
P/N 78000035, Version 1.00
6 - 17

Start Reticle adjustment and prepare the instrument.
A. Place the instrument on the Collimator bench. B. Unscrew the eyepiece. C. Unplug the cover behind the eyepiece and mount the eyepiece again, See Reticle replacement on page 5-9. D. Select checkbox
Level the instrument.
Set Collimator wavelength to position 1.
E.
Level instrument and click Level OK.
Tolerance: <10cc in both directions
Fig. 6-12 Disassemble the Eyepiece cover
6 - 18
P/N 78000035, Version 1.00

Erect the Reticle F30
A. Aim to the Collimator and click Holding mode on. B. Insert the Erecting tool in the two holes. C. Loose the three fixing screws of the reticle holder. D. Erect the instruments reticle parallel to collimators reticle, and fix the three screws. E. Remove the tool.
The displayed V angle have to be noticed as reference.
Tolerance: 1 line width =10cc 60Ncm/5,31bfin
Screw driver Torx T8 Aim the collimator reticle with the upper line end and check the lower line end for deviation, see Fig. 614 on page 6-20 .
Fig. 6-13 Erect reticle
D B
Adjust V angle to reference position
A. Adjust the vertical angle to noticed reference position. B. Repeat step 5 until reticle erection and V reference angle are in tolerance.
Tolerance: 1 line width =10cc
Tolerance: 1 line width=10cc
P/N 78000035, Version 1.00
6 - 19

Fig. 6-14 Deviation of Reticle erection
Adjustment of Reticle F30

The optical line of the instrument was determined in production and stored in vertical and horizontal direction. We want to keep these optical line as reference of the telescope and all other referenced lines of sight for EDM and Tracker. Therefore we have divided the reticle adjustment in three
6 - 20
P/N 78000035, Version 1.00

possible adjustment cases. To decide the correct adjustment procedure, check the HA/VA collimation error and compare the results to the following criterias: In case CHz > 0,0083 gon/30 and CV < 0,0083gon/30 Adjustment of Reticle F30 in Hz direction keeping the vertical orientation In case CHz 0,0083 gon/30 and CV > 0,0083 gon/30 and vertical angle system was disassembled only. Adjustment of Reticle F30 in Hz direction with storing a new VA correction In case CHz 0,0083 gon/30 and CV > 0,0083 gon/30 and vertical angle system and/or reticle were disassembled. Adjustment of Reticle F30 in Hz and V direction
Adjustment of Reticle F30 in Hz direction keeping the vertical orientation
The HA collimation is out of tolerance and the VA collimation is in tolerance. The vertical angle system or reticle was not disassembled or partly replaced. Keep the vertical angle and shift the reticle in horizontal direction only.
Performance
Precondition
The Reticle collimation is checked, see Check Reticle collimation (HA/ VA collimation) on page 6-12. A. Unscrew the eyepiece. B. Unplug the cover behind the eyepiece and mount the eyepiece again, See Reticle replacement on page 5-9.
Tolerance: CHz >0,0083 gon = 30 CV <0,0083gon = 30
Prepare the instrument.
P/N 78000035, Version 1.00
6 - 21

Adjust HA collimation
A. Select Adjust Hz collimation check box. B. Click Measure Face 2 and aim to the collimators crosshair in face 2. C. Click OK to start measurement. D. Click Measure Face 1 and aim to the collimators crosshair in face1. E. Click OK to start measurement.
The instrument turns to face 1/2 automatically.
Collimator pos.1
The collimation error CHz, the appropriate adjustment position AP Hz and the Vreference angle will be shown.
6 - 22
P/N 78000035, Version 1.00

Fig. 6-16 Adjust HA collimation
P/N 78000035, Version 1.00
6 - 23

Adjust Hz collimation
A. The adjustement position AP Hz will be driven by the instrument exactly. Click holding mode ON. B. Adjust the instruments reticle in coincidence to the collimators reticle, keep attention to the erecting of reticle, see Fig. 6-14 on page 6-20 . C. The vertical adjustment screws should hold the reticle in the displayed vertical reference position. D. Repeat item 3 and 4 until the tolerance is reached.
To shift the reticle turn the opposite adjustment screws in the same direction. 1,5 allan key.
Correct the Hz adjustment under permanent observation of the V angle. Tolerance: CHz < 10cc CV < 30cc
The vertical reference position could be changed to reach a smaller CV value, if the vertical orientation was not stored before!
Fig. 6-17 Reticle adjustment
B-Horizontal adjustment screw
C Vertical adjustment screw
6 - 24
P/N 78000035, Version 1.00

Store HA / VA correction values.
A. Reaching the adjustment tolerance, the correction values can be stored. B. Save the correction values pushing Yes in the message box.
If the correction value CHz is <30cc and CV <83cc, the message box Store new corrections? appears.
Fig. 6-18 Store new HA/VA corrections
Final collimation test
See Check Reticle collimation (HA/VA collimation) on page 612.
Adjustment of Reticle F30 in Hz direction with storing a new VA correction
The HA collimation could be in or out of tolerance and the VA collimation is out of tolerance. This happens if the vertical angle system was disassembled or partly exchanged. The reticle position was not changed. The VA correction will be new determined and stored in the memory. Keeping the new orientated vertical angle, the reticle will be adjusted in horizontal direction only.
P/N 78000035, Version 1.00
6 - 25

Performance
Precondition
The reticle is checked, see Check Reticle collimation (HA/VA collimation) on page 612. and the question was anwered with Yes. Pressing No follow instruction, see Adjustment of Reticle F30 in Hz and V direction on page 6-31..
A new VA correction value will be stored in to the IM board memory.
Tolerance: CHz 0,0083 gon = 30 CV >0,0083gon = 30
No VA correction value will be stored.
Fig. 6-19 Vertical collimation out of tolerance
6 - 26
P/N 78000035, Version 1.00

Prepare the instrument for HZ collimation adjustement.
A. Unscrew the eyepiece. B. Unplug the cover behind the eyepiece and mount the eyepiece again, See Reticle replacement on page 5-9.
P/N 78000035, Version 1.00
6 - 27

Adjust HA collimation if it is out of tolerance otherwise go to item 5.
The instrument turns to face 1 automatically. The collimation error CHz and the appropriate adjustment position APHz will be shown.
Fig. 6-21 Adjust HA collimation
6 - 28
P/N 78000035, Version 1.00

Adjust Hz collimation.
A. The instrument moves automatically to the adjustment position AP Hz. Click Holding mode ON. B. Adjust the instruments reticle in coincidens to the collimators reticle. Keep attention to the erecting of reticle see Fig. 6-14 on page 620 . C. The vertical adjustment screws should hold the reticle in the displayed vertical reference position. D. Repeat item 3 and 4 until the tolerance is reached. A. Reaching the adjustment tolerance, the correction values can be stored. B. Save the correction values pushing Yes in the message box.
Tolerance: CHz <10cc CV <30cc
To shift the reticle turn the opposite adjustment screws in the same direction with 1,5 allan key.
Tolerance: CHz <10cc CV <30cc If the correction value CHz is <30cc and CV <83cc, the message box Store new corrections? appears, see Fig. 6-22 on page 6-30 .
Store new HA/VA correction.
P/N 78000035, Version 1.00
6 - 29

Fig. 6-22 Store new correction HA/VA
6 - 30
P/N 78000035, Version 1.00


5 Final collimation test See Check Reticle collimation (HA/VA collimation) on page 612.
Adjustment of Reticle F30 in Hz and V direction
The HA collimation could be in or out of tolerance and the VA collimation is out of tolerance. The vertical angle system and/or the reticle was disassembled or partly exchanged. The vertical correction value and/or the optical line of sight of the telescope can be lost. To find a new line of sight as refererence we use the Front lens mirror tool to align the telescope to the collimator and shift the reticle of the instrument to the collimators crosshair. Based on this new reference, the vertical correction value and HA/VA collimation have to be done.
P/N 78000035, Version 1.00
6 - 31

Performance
Precondition
The reticle is checked see Check Reticle collimation (HA/VA collimation) on page 612. and the question The
vertical collimation is out of tolerance. Was the vertical angle system disassembled or partly replaced? was anwered with No, .
Tolerance: CHz 0,0083 gon = 30 CV >0,0083gon = 30 No correction values will be stored in to the IM memory.
Fig. 6-24 Vertical collimation out of tolerance
Confirm the next message box with OK and follow the steps.
6 - 32
P/N 78000035, Version 1.00

Fig. 6-25 Vertical collimation out of tolerance - use tool as reference
Prepare the instrument.
A. Unscrew the eyepiece. B. Unplug the cover behind the eyepiece and mount the eyepiece again, See Reticle replacement on page 5-9.
P/N 78000035, Version 1.00
6 - 33

Fig. 6-26 Disassemble the eye piece cover
6 - 34
P/N 78000035, Version 1.00

Alignment of Telescope to Collimator.
Minimize the tool error.
A. Aim to the Collimator in face 1, click Holding mode on and attach reticle illumination tool. B. Open program Monitor Collimator from Start/All programs/Trimble/ uEye Collimator Monitor. C. Mount the tool Front lense mirror on the Front lens until you feel a first resistant, see Fig. 6-27 on page 6-36 . D. Push the tool against the telescope body. The mirror is pressed by the springs to the front lens surface. E. Step 1: Move the horizontal and vertical drives to bring the two crosshairs into coincidence, see Fig. 6-28 on page 6-37 . F. Step 2: To minimize the tool error, check the vertical mirror position by turning the tool in quarter steps clockwise. G. Step 3: Adjust the mean position by turning the vertical motor drive. H. Step 4: Remove the tool Front lens mirror and switch on the attached reticle illumination tool.
Keep the tool switched off.
Connect camera and the collimators crosshair is visible. In additional the reflected collimator crosshair is now visible. The mirror surface is now aligned rectangle to the optical axis of the telescope.
Instrument typ: Laser Camera settings: 546nm green 900RPM Calibrate the screen pattern according bottom information and the measure values will be shown on the cursor.
The telescope axis is aligned to the collimator. Turn the tool until the largest deviation is visible.
Deviation between instruments reticle and collimator is visible now.
The deviation can be measured with integrated measure function in Collimator Monitor software.
P/N 78000035, Version 1.00
6 - 35

Fig. 6-27 Alignment telescope to collimator with Front lens mirror
End stop for the tool
Tool front lens mirror
6 - 36
P/N 78000035, Version 1.00

Fig. 6-28 Reflected collimator crosshair in Auto-collimation
Step1
Step2
Step3
Step4
P/N 78000035, Version 1.00
6 - 37

Adjust reticle in coincidence as reference.
A. Adjust the instruments reticle to the collimators reticle in coincidence, see Fig. 6-28 on page 6-37 step 4 and keep attention to the erection of the Reticle, see Erecting the Reticle F30 on page 6-17. B. For horizontal shifting turn the opposite adjustment screws in the same direction. C. For vertical shifting turn the opposite adjustment screws in the same direction. D. After adjustment in Hz and V, clamp the screws to fix the position. Remove the reticle illumination tool.
Tolerance: CHz < 10cc CV < 10cc 1 line width=10cc
2x 1,5 allan key.
2x 1,5 allan key.
Torque value: 20-25 Ncm
6 - 38
P/N 78000035, Version 1.00

Measure HA/VA collimation.
The instrument turns to face 1 automatically. The collimation error CHz/CV and the adjustment position AP Hz will be shown.
The measurement can be repeated and the correction value stored after each measurement of face 2 / face 1.
Test results:
F.
Check test results and confirm message box: Case 1: Collimation error CHz 30cc and CV < 83cc. Confirm the message box with Yes and go to item 6 to adjust the reticle in horizontal direction. Case 2: Collimation error CHz 30cc and CV >83cc. Confirm the message box with Yes and go to item 6 to adjust the reticle in horizontal direction.
Message box appears to store the correction values if CHz <30cc and CV <83cc.
Message box appears to store the CV correction values.
The correction value CV should be stored only, if the adjustment with the Front lens mirror was done successfully!
P/N 78000035, Version 1.00
6 - 39

Fig. 6-30 Store new VA collimation after referencing with tool
Adjust Hz collimation.
A. The instrument moves automatically to the adjustment position AP Hz. Click Holding mode ON. B. Adjust the instruments reticle in coincidens to the collimators reticle. Keep attention to the erection of reticle see Fig. 6-14 on page 620 . C. The vertical adjustment should hold the reticle in the displayed vertical reference position.
AP Hz = Hz+CHz
Tolerance: CHz < 10cc CV < 30cc
To shift the reticle turn the opposite adjustment screws in the same direction with 1,5 allan key.
6 - 40
P/N 78000035, Version 1.00

Store new HA/VA correction.
A. Repeat the measurement in face 2 and 1 and the new correction value CHz, CV and adjustment position AP Hz will be shown. B. Adjust the reticle according item 6. C. Store the correction values if the measure result is in tolerance with Yes.
Tolerance: CHz < 30cc CV <83cc
If the correction value CHz is <30cc and CV <83cc, the message box Store new corrections? appears, see Fig. 6-22 on page 6-30 .
P/N 78000035, Version 1.00
6 - 41

Fig. 6-31 Store new correction HA/VA
Final collimation test
See Check Reticle collimation (HA/VA collimation) on page 612.
Check of Reticle illumination Performance

See Connect to the Unit on page 7-3. how to set-up the instrument.
6 - 42
P/N 78000035, Version 1.00

Start the test.
Select Reticle illumination from Reticle in Maintenance & Service, see Fig. 6-32 on page 6-43 . A. Cover the Front lens with a black cloth. B. Select Check reticle illumination check box. C. Toggle the 15 steps of brightness, verify the visibility by looking at the reticle through the eyepiece. The Reticle illumination has to be changing according the plus or minus button.
Check brightness in 15 steps.
Fig. 6-32 Check of reticle illumination
P/N 78000035, Version 1.00
6 - 43

Distance unit
Laser safety Preparing instrument and collimator Transmitter Unit F30 adjustment / Laser pointer Receiver fibre adjustment Reference fibre adjustment Verify Reference fibre, signals and distance measurement Check motors TCXO frequency calibration Adjustment of Receiver fibre to APD maximum EDM offset determination
Laser safety
Warning Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous LED or laser radiation exposure. As with any bright light source, such as the sun, electric welding arcs or arc lamps, common sense applies. DO NOT look into the laser aperture when the laser is on. For further information regarding safe use of lasers, refer to the IEC standard 60825-1 2007.
See Laser Safety on page 1-8. for information about laser safety and classes. Transmitter beam / Laser pointer The Focus 30 is a Laser class 3R product. Do not touch the potentiometer on the PCB of Transmitter/ Laser pointer, this will change the output power of the Laser and may cause hazardous exposure.
6 - 44
P/N 78000035, Version 1.00

Fig. 6-33 Laser safety, Transmitter beam
Potentiometer
Tools and equipment

Collimator bench for TS/Laser Adapter ring for Eyepiece illumination S6 EDM High Precision Eyepiece illumination S6 EDM High Precision (green LED) Adapter Ring F30 Screen attachment DR Scattered light device DR Collimator adjustment cap Light trap Laser adjustment plate Target Spot size 30m
Other tools
79592019 79561001 7027229001975 79075035 7027229001974 7027229001979 79020019 79700001 71199035 Print T71600280 Local tool Local tool
Torque wrench, 120 Ncm Torx T8 bit Allen key 1,3 mm
P/N 78000035, Version 1.00
6 - 45

Ball allen key 1,3mm Allen key 1,5mm Tweezers
Local tool Local tool Local tool
Preparing instrument and collimator

Performance
Preparing instrument and Collimator.
A. Place the instrument on Collimator bench B. Select Optical fibre

adjustment Tx/Rx from EDM DR STD (3R) in Maintenance & Service.
This preparation is very important prior the fibre adjustment.
C.
Level instrument and collimator. D. Switch on Holding mode. E. Aim with cross hair to collimator. 2 Align instrument to Collimator. A. Put the protective lens cap onto the collimator. B. Switch Laser pointer On. C. Lift (or lower) the instrument evenly until the spot is in the correct height by moving the footscrews in same direction. Correct the level again. D. Turn the instrument horizontally to get half the deviation. E. Correct the other half by turning the collimator horizontally. F. Check without cap according item 1 and correct if necessary in the same sequence.
The Laser spot is visible on the lens cap.
Tolerance: 1-2mm in horizontal/vertical direction.
6 - 46
P/N 78000035, Version 1.00

Fig. 6-34 Preparing instrument and collimator
Transmitter Unit F30 adjustment / Laser pointer

Performance
Mount tools.
A.
B. C.
Mount the Eyepiece illumination with Adapter on the eyepiece. Remove the Cover Front lens ring. Mount the Screen attachment with adapter on the Front lens.
Fig. 6-35 Eyepiece illumination and Screen attachment mounted
P/N 78000035, Version 1.00
6 - 47

Start service software and switch on Transmitter unit F30.
A. Select Optical fibre

adjustment Tx/Rx from EDM DR STD(3R) in Maintenance & Sevice.
B. C.
LOW.
Click Filter motor
check box. D. Click Transmitter ON.
Select Switch transmitter ON/OFF Switch on the Eyepiece illumation and the shadow of the prism can be seen on the screen attachment. A Laser 3R warning label appears. Do not look into the Front lense and Laser beam.
Fig. 6-36 Adjustment Transmitter unit / Laser pointer
6 - 48
P/N 78000035, Version 1.00

Position Transmitter beam to Front lens prism.
A. Loosen the three screws which are holding the Transmitter unit. B. Position the beam spot by shifting the Transmitter unit, see Fig. 6-38 on page 650 . C. Tighten the three screws. D. Remove the Screen attachment and the reticle illumination tools.
Torx T8 bit
60 Ncm /5,31 lbfin
The spot has to be positioned centred without reflecting arround the prism, see page 6-50.
Fig. 6-37 Transmitter unit adjustment
A/C
Horizontal
Vertical
Shifting of EDM frame
P/N 78000035, Version 1.00
6 - 49

Fig. 6-38 Transmitter spot on Screen attachment tool
Illuminated screen Shadow of transmitter prism Transmitter laser beam
Align Transmitter beam to infinity.
A. Aim with the instrument the collimator cross-hair. B. Click Holding mode ON. C. Move the greyfilter to position 2 D. Adjust half the deviation of the spot by adjusting the vertical and horizontal adjustment screw. E. Adjust the other half by shifting the transmitter, see page 6-49. Repeat instructions from item 3 to 4.
Switch Collimator wavelength adapter to the Pos. 2 = red. See page 6-51 1,5mm Allen key
Start the program Collimator Monitor (for digital camera only) and the spot is now visible.
Check position of Transmitter unit F30 again.
Tolerance: <10 = 1/2 of double line on instruments cross-hair). Dont look into the Front lense, while the program is shutting down. The Laserbeam flashes up again restarting the instrument!
Warning:
After finishing the adjustment click Exit.
6 - 50
P/N 78000035, Version 1.00

Fig. 6-39 Transmitter beam adjustment to infinity
E (Vertical) Transmitter spot
E (Horizontal)
Fig. 6-40 Greyfilter position 1 and 2
filter position 1
filter position 2
P/N 78000035, Version 1.00
6 - 51

Align transmitter beam at close range (30 meter).
A. Aim to a 30 meter reflecting target B. Select Switch filter check box. Click Filter motor HIGH. D. Adjust the spot to the target with the vertical and horizontal adjustment screws, see Fig. 6-39 on page 6-51 . C.
motor HIGH/LOW
Laser adjustment plate 57013007
Tolerance: <10 = 1/2 of double line on instruments cross-hair).
The adjustement of the Transmitter spot,see Fig. 6-41 on page 6-52 , has to be done under dark light conditions.
Fig. 6-41 Transmitter beam alignment in 30 m distance
6 - 52
P/N 78000035, Version 1.00

Verify transmitter beam alignment at prism, infinite and close range. Check Transmitter unit F3 divergence.
Repeat item 3 to 6 and realign, if necessary, the Transmitter.
Tolerance: <10 = 1/2 of double line on instruments cross-hair). Tolerance: Transmitter spot at target <20mm at 30 m distance. The evaluation of the Transmitter spot, see Fig. 6-41 on page 652 has to be done under dark light condition by close observation to see the complete beam spread. If the Transmitter spot is out of divergence, the complete Transmitter unit F30 needs to be replaced.
A. Select Switch filter B. C. check box. Click Filter motor HIGH. Aim to a 30 meter target and check divergence direct ath the target.
motor HIGH/LOW
Fig. 6-42 Correct focused Transmitter spot and the generalized spot in 30 m distance
< 20 mm
P/N 78000035, Version 1.00
6 - 53

Receiver fibre adjustment
Performance
Preparing instrument and collimator Prepare service software.
See Preparing instrument and collimator on page 6-46. A. The Collimator grey filter needs to be in position 1, see Fig. 640 on page 6-51 . B. Aim with the instrument the Collimator crosshair. C. Select Optical fibre from EDM DR STD (3R) inMaintenance & Service. D. Select Switch receiver ON/OFF check box. E. Click Holding mode ON. F. Click Receiver ON. The receiver fibre aperture is visible on the Collimator screen.
adjustement Tx/Rx
Collimator wavelength adapter in position 2.
6 - 54
P/N 78000035, Version 1.00

Fig. 6-43 Optical fibre adjustment
Focus Receiver fibre.
A. Loosen the clamp screw. B. Move the receiver fibre in or out until the spot is sharp.
1,3 mm ball allen key. Tolerance: As sharp as possible in horizontal and vertical direction. Torque value: 3-5 Ncm/0,26 0,44 lbfin
C.
Tight the screw carefuly and lock the screw with screw lacquer.
Glue MS 1855
P/N 78000035, Version 1.00
6 - 55

Fig. 6-44 Focusing the Receiver fibre
Fig. 6-45 Correct focused and positioned Receiver fibre
6 - 56
P/N 78000035, Version 1.00

Adjust Receiver fibre position.
A. Turn the two position screws counterclockwise, until the fibre is unaligned. B. Turn the two position screws clockwise until the fibre is centered to the crosshair. C. Knock slightly on the ferule holder to remove tensions. D. Verify alignment and lock screws.
1.3 mm ball Allan key, see Fig. 6-44 on page 6-56 . Tolerance: <10 = 1/3 of a garaduation on the Collimators cross-hairs. Glue MS 1855 on red points.
Fig. 6-46 Receiver fibre alignment
A/B
5 Check Receiver fibre adjustment again and exit program. A. Repeat item 2 to 4 check the correct focus and position again. B. Push Exit to leave the program. Tolerance: <10 = 1/3 of a garaduation on the Collimators cross-hairs.
Reference fibre adjustment

Performance
Prepare instrument.
Mount the instrument on the Collimator bench or on a stable base.
P/N 78000035, Version 1.00
6 - 57

Mount tools.
Remove the Cover front lens and mount Adapter Focus 30 and Scattered light device tool on the Front lens.
Keep the inner side of the Scattered light device clean, because fingerprints and grease can affect the signal and thereby the result.
Fig. 6-47 Scattered light device mounted on instrument
Adapter Scattered light device
Check Reference fibre signal.
A. Select Reference fibre adjustment from EDM DR STD (3R) in

Click Holding Mode ON. C. Click Fibre adjustment Start. D. Check the Signal (ext./int).
B.
The extern/ intern signal values will be displayed.
6 - 58
P/N 78000035, Version 1.00

Fig. 6-48 Adjustment of Reference fibre signal
Adjust Reference fibre signal.
A. Loosen the two screws of the clamp plate, see Fig. 6-49 on page 6-60 . B. Move the Greywedge foil until the ratio is within tolerance. C. Tighten the clamp plate. D. Click Fibre adjustment Stop E. Lock the screws. F. Cut the length of the filter foil that approximately 20mm left/right from coupling housing are available.
1,3mm Allen key
Tolerance: Signal (ext/int) 1,10-1,50 Torque value: 30Ncm
If value is not stable, aim to a 30 meter DR target as reference.
Glue MS 1855
P/N 78000035, Version 1.00
6 - 59

Fig. 6-49 Adjustment Reference fibre
20mm
20mm
A/C/E
B Filter foil C Clamp plate Coupling housing
Exit software.
A. Remove Scattered light device with adapter ring. B. Click Exit. See EDM offset determination on page 6-72..
Perform offset determination.
Verify Reference fibre, signals and distance measurement

Check Reference fibre signal, crosstalk, signal/noise ratio, and and distance measurement.
Performance
Prepare instrument
Mount the instrument on the Collimator bench.
6 - 60
P/N 78000035, Version 1.00

Start service software.
Select Check Reference fibre/signals from EDM DR STD (3R) in Maintenance & Service.
Fig. 6-50 Check reference fibre/signals
Check Reference fibre adjustment
A. Select Check reference fibre adjustment check box. B. Click Holding mode ON C. Mount Adapter Focus 30 and Scattered light device on the front lens, see Fig. 6-47 on page 658 . D. Click Reference Fibre adjustment and check the Signal ext/int. E. Click Stop to finish.
Tolerance: Signal (ext/int) 1,10-1,50
P/N 78000035, Version 1.00
6 - 61

Check crosstalk
A. Mount the Light trap tool on the Front lens. B. Select Cross talk check check box. C. Click Cross Talk Measure and check the Amplitude External path/ Crosstalk. D. Click Stop to finnish test. If value is still too high: 1) Check the Transmitter and Receiver adjustment.
Tolerance: 1,0
Clean the Front lens and make sure the Light trap tool is cleaned. Dust and fingerprints can affect the result.
Trouble shooting:
2) Check adjustment of Receiver fibre to APD signal maximum.
See Transmitter Unit F30 adjustment / Laser pointer on page 647.and see Receiver fibre adjustment on page 6-54.. See Adjustment of Receiver fibre to APD maximum on page 6-67. Trouble shooting: If value out of tolerance, check receiver APD value and reference signal.
Check Signal/Noise factor
A. Select Signal noise check check box. B. Click Signal Noise Measurement and check Signal Noise Factor.
Tolerance: > 10
6 - 62
P/N 78000035, Version 1.00

Check distance measurement in DR mode.
A. Aim to a calibrated DR target betwen 2,5 - 50m. B. Select Distance measurement check box. C. Click DR Measure button. Check the Distance and Deviation while running the EDM in Tracking mode. D. Click Stop to finish test. A. Aim to a Prism target between 10-100m. B. Click Prism Measure button. Check the Distance and Deviation while running the EDM in Tracking mode. C. Click Stop to finish test.
Tolerance: Distance <1mm Deviation 3mm
Trouble shooting: The red spot of transmitter should blinking periodically. If no measurement is possible, or the value is out of tolerance, check the Transmitter adjustment, see Fig. 6-38 on page 6-50 and run EDM offset determination, see page 6-72.
Check distance measurement in Prism mode.
Tolerance: Distance <1mm Deviation 3mm
Check motors
Performance
Prepare instrument. Start service software.
Mount the instrument on the Collimator bench or on a stable base. Select Check motors from EDM DR STD (3R)in Maintenance & Service.
P/N 78000035, Version 1.00
6 - 63

Fig. 6-51 Check motors
Check Filter motor.
A. Select Check Filter Motor and press the button Start. B. Confirm the test results by pressing Yes or No button.
Confirm the observation and the test result is shown in

Program status/ messages.
Observe the movement of the motor and listen carefully at least 15 20 times. You have to hear a clear stop noise of the Filter motor.
6 - 64
P/N 78000035, Version 1.00

Fig. 6-52 Check Filter motor
Check Grey wedge motor.
A. Select Check Grey Wedge and click Start. B. Check the results and confirm OK.
Grey wedge motor test is successful passed, when all steps marked with PASS.
P/N 78000035, Version 1.00
6 - 65

Fig. 6-53 Check Grey wedge motor
Offset Grey wedge motor
A. Select Offset Grey wedge and click Start. B. Check the results and confirm OK.
Grey wedge motor offset test is successful passed, when all steps marked with PASS.
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P/N 78000035, Version 1.00

Fig. 6-54 Offset Grey wedge motor
Adjustment of Receiver fibre to APD maximum

Performance
Item Performance Action Result Notes Important information
Do this adjustment only in case the receiver fibre has been exchanged. 1 Prepare instrument. Mount the instrument on the Collimator bench or on a stable base. Remove the Cover Front lens ring and mount Adapter Focus 30 and Scattered light device on the Front lens.
Mount tools.
P/N 78000035, Version 1.00
6 - 67

Fig. 6-55 Scattered light device mounted on instrument
Adapter Scattered light device
Start service software.
A. Select Reference fibre adjustment from EDM High Precision in

B. C.
ON.
Click Holding mode
Click Fibre adjustment Start. D. Check the Signal(ext./int.).
6 - 68
P/N 78000035, Version 1.00

Fig. 6-56 Reference fibre adjustment
Focus Receiver fibre to APD.
A. Loosen the clamp screw. B. Move the fibre end in and out to maximize the value Signal (ext/ int). C. Tighten the clamp screw.
Note Find the maximum signal! Tolerances for reference signal adjustment only. N=3-5Ncm, 0,265-0,442 lbf in
0,7 mm Allan key.
Fig. 6-57 Focus Receiver fibre to APD
A/C
Receiver fibre (blue)
P/N 78000035, Version 1.00
6 - 69

Adjust Receiver fibre position to APD.
A. Turn the left screw carefully in and out to maximize the value Signal ext/int. B. Turn the right screw carefully to maximize value Signal ext/int. C. Repeat action A and B until the value is maximized. D. Lock screws at the red marked dots.
Note Find the maximum signal! Tolerances for reference signal adjustment only.
0,7mm Allen key.
Glue MS 1855
Fig. 6-58 Align receiver fibre position to APD
Adjust reference fibre.
See Reference fibre adjustment on page 657. A. Remove Scattered light device with adapter ring. B. Click Exit.
Exit software.
TCXO frequency calibration

Frequency counter with the following specification is strong required: Range : 100Hz - 300 MHz Uncertainty: <1x 10-7 at (23 3)C / per year Resolution: 10 digits, max. 0,1mHz e.g. Fluke PM6685/-5- with OCXO
6 - 70
P/N 78000035, Version 1.00

Tools and equipment
Frequency counter as specified PASS service software

Performance
Item Performance Action Result
Local
Notes
1 2
Start up instrument / PASS. Start TCXO calibration.
See page 7-3 how to setup the instrument. Select TCXO calibration from Distance unit in Maintenance & Service, see Fig. 6-59 on page 6-71 .
Fig. 6-59 TCXO calibration
Measure frequency.
A. Put the measure probe in the hole on the Receiver board and connect to ground. B. Measure the frequency of the TCXO.
Measured frequency should be appr. 14985800Hz.
Follow the instruction in the dialogue.
P/N 78000035, Version 1.00
6 - 71

Fig. 6-60 Frequency measurement
Measure frequency Ground
Correct the TCXO frequency.
TCXO
A. Type in the measured frequency and push the Enter button. B. Repeat measurement A until the measured frequency value is in tolerance. C. Click Save Correction button. Click Exit button.
A new correction value will be calculated and the TCXO corrected. Tolerance: 2 Hz
Exit software.
EDM offset determination

Performance
See page 7-3 how to set up the instrument. Mount the instrument on the Baseline pillar and level the instrument. Select EDM offset determination from EDM High Precision in Maintenance & Service.
Tolerance: <10cc in both directions
Start the EDM offset determination.
6 - 72
P/N 78000035, Version 1.00

Select Baselines.
Note If baselines
already have been selected, jump to item 6.
A. Select Select Baselines check box. B. Click Baselines button.
The dialogue
Baseline Selection
appears, see Fig. 6-62 on page 674 .
Fig. 6-61 EDM offset determination
Assign Baselines for determination and validation.
A. Click the appropriate Baselines on the left side by a right mouse key. B. A sub menu appears which offers three destinations for the baselines. C. After the assignment is completed click File and Save selection. D. Click File / Exit.
It is a precondition that the Baselines have to be available in the Baseline Editor with name, distance, reference instrument and Hz/V angle information. See PASS user manual how to set Baselines in the Baseline Editor. Each Baseline from the left side can be selected in any position on the right side. Attention: If entries in the Baseline Editor are changed, the information in the Baseline selection menu will be updated.
P/N 78000035, Version 1.00
6 - 73

Baselines requirements.
The minimum number of Baselines are: For determination: 4x prism between 10 - 100 meter For validation 1x prism between 10 - 100 meter 1x DR target between 2,4 - 2,6 meter 1x DR target between 15 - 50 meter Note Do not use the same targets for validation and determination, the distance must be different. It is recommended to select more baselines than the minimum to continue the determination in case one measurement fails. The baselines have to be calibrated with a reference instrument specified with 1mm+1ppm.
Fig. 6-62 Baseline selection for EDM offset determination/validation
A Click to see the properties of the base lines
Setting of atmospheric conditions.
A. Select Set box. Click Atmospheric Conditions button. C. Type in pressure and temperature value with correct unit. D. Confirm with OK. B.
atmospheric conditions check
Tolerance: Temperature 1C/F Pressure 4hPa
The atmospheric conditions will be used to correct the selected baselines. A wrong selected unit can cause a wrong base line. If the humidity can not be measured, please set the value to 60% as default for dry air.
6 - 74
P/N 78000035, Version 1.00

Fig. 6-63 Set atmospheric conditions
Measure Baselines.
A. Select Offset
Determination
box. B. Click Start Offset Determination button, see Fig. 6-63 on page 6-75 . C. A message box with the properties of the first baseline appears. D. Aim to the target and click Set Hz orientation. E. Click Measure to start the distance measurement, see Fig. 6-64 on page 676 . F. Click Position to move instrument to the next target.
check
Check correct leveling of instrument with <10cc.
Selected baselines will be displayed. The shown tolerance (500mm) on distances for EDM offset determination (blue marked distances) is for correct distance identification only.
The measure result and standard deviation is shown after each measurement.
P/N 78000035, Version 1.00
6 - 75

Fig. 6-64 Message box Release Measurement)
Laser pointer a help to position the instrument. Position positions the instrument to the next target, ONLY if the angles to the targets are set in the baseline editor. Set Hz orientation to the first target, so the software will automatically position the instrument to the next target. after Position was pressed. Measure the distance to the target. Skip allows to skip a baseline in the list and continue to the next. Cancel terminates the offset determination.
Fig. 6-65 EDM Offset determination - single measurement succeeded
6 - 76
P/N 78000035, Version 1.00

Complete EDM Offset determination.
After completing the baseline measurement for EDM offset determination, the new value will be stored temporary in the EDM. A. Click Measure to start the distance measurement for validation B. Click Position to move instrument to the next target. C. After successful validation, the new EDM offset value can be stored confirming with Yes, otherwise the old value will be restored in the EDM.
The old and new EDM Offset is displayed.
At least 4x prism targets are required.
Complete validation and store EDM Offset value.
The measure result and standard deviation is shown after each measurement.
At least 1x prism target and 2x DR targets are required.
Fig. 6-66 Complete the EDM offset determination
10
Exit software.
Click Exit button.
P/N 78000035, Version 1.00
6 - 77

Tracker unit
Tracker transmitter adjustment Tracker receiver unit alignment Tracker test Tracker collimation
Tools and equipment

Tracker transmitter adjustment tool Illumination Adapter Collimator (white/green) Screw driver Torx T8 Allan key 2mm Allan key 1,5mm 60mm SECO prism
79351001 79299035 Local tool Local tool Local tool Local tool
Tracker transmitter adjustment

Performance
Precondition:
See Transmitter Unit F30 adjustment / Laser pointer on page 6-47. A. Mount the instrument on the Collimator bench. B. See Connect to the Unit on page 7-3. how to set-up the instrument. C. Remove distance unit cover See Telescope covers on page 5-2. A. Arrange the tool at a distance approx. 1,5m to the instrument. B. Align the tool to the instruments in height and direction measuring the corners in DR mode.
The Transmitter unit F30 is well adjusted.
Prepare instrument/ PASS.
Prepare Tracker transmitter alignment tool
Tolerance: 10mm 1mm
6 - 78
P/N 78000035, Version 1.00

Start service software PASS.
A. Select Tracker
transmitter adjustment from Tracker in Maintenance & Service.
B.
checkbox. C. Click Laser Pointer ON. D. Aim instrument cross-hairs or using Laser pointer to the centre position of the alignment target. E. Click Laser Pointer OFF. Fig. 6-67 Set-up for Tracker alignment tool
Select Adjust Tracker Transmitter The Laser pointer is visible on the monitor. Attention: The Laser pointer is a 3R Laser.
IR - Camera Alignment target
1,2...1,5m (3,9...4,9 ft)
Focus 30
Align the Tracker transmitter
A. Select Adjust Tracker checkbox. Click Tracker Transmitter ON. C. Adjust the deviation to the center of the screen in vertical direction. D. Adjust the deviation to the center of the screen in horizontal direction. B.
Transmitter
The Tracker transmitter spot will appear on monitor screen, see Fig. 6-69 on page 6-81 . Tolerance: 1mm in X/Y direction
The size of the spot is depending on the distance. 1,5mm Allan key
P/N 78000035, Version 1.00
6 - 79

Check the Tracker transmitter divergence
A. Measure with the graduation on the screen the horizontal dimension. B. Measure with the graduation on the screen the vertical dimension. C. Verify the correct spot divergency according specification and given examples. D. If the Tracker transmitter divergence is not according specs, replace the complete Transmitter unit F30.
Specification: Horizontal 2,55gon x Vertical 1,91gon Tolerance 0,2gon Examples: Tool at distance of 1,5 m / 4,9 ft): Spot divergence 60 x 45mm 4,7mm Spot divergency 2,36 x 1,77in 0,19in Tool at distance of 1,2 m / 3,9 ft: Spot divergence 48 x 36mm 3,8mm Spot divergence 1,88 x 142in 0,15in
Fig. 6-68 Adjustment Tracker transmitter
6 - 80
P/N 78000035, Version 1.00

Fig. 6-69 Align Tracker transmitter
P/N 78000035, Version 1.00
6 - 81

Tracker receiver unit alignment
Performance
Prepair collimator.
A. Switch Collimator illumination to white position, see Fig. 670 on page 6-82 . B. Switch Collimator wavelength adapter to Pos. 3.
The Collimator is prepared to send the cross hair on Infrared.
Fig. 6-70 Prepare collimator illumination
light green
B
white light
6 - 82
P/N 78000035, Version 1.00

A. Mount the instrument on the Collimator bench and See page 7-3 how to set-up the instrument. B. Remove Servo focus unit cover See Telescope covers on page 5-2. C. Select Tracker from Tracker adjustment in
receiver alignment
D. Turn instrument in face II and to the collimator. E. Click Holding mode

ON
Start Tracker receiver camera.
A. Select Switch Tracker checkbox. Click Tracker receiver ON. C. Click Find Optimal Camera shutter Start and the software is calculating the correct exposure time visible on the moving slider. The shutter position can be repeated pushing Start again. D. The Collimator pattern can be magnified with selecting the checkbox Zoom Image. B.
receiver ON/OFF
The software shows on Result/ Staus the collimators crosshair pattern via Tracker receiver camera. The collimator pattern should be correct visible.
The refresh rate causes a time delay of any adjustment action.
If the pattern is to dark or bright adjust the setting on your PC monitor.
P/N 78000035, Version 1.00
6 - 83

Fig. 6-71 Start tracker receiver
6 - 84
P/N 78000035, Version 1.00

Adjust Tracker receiver
A. Screw in two adjustment screws until the screws touches the base plate. B. Loose the locking screw until the holder can be moved without mechanicak play. C. Shift the camera holder in direction to the base plate. D. Lift up the camera by turning the screws syncronized. E. Press Measure Sharpness button Start, see Fig. 6-71 on page 6-84 . F. Lift up and down the camera, getting the sharpest position. G. Fix the locking screw, if you feel a first resistance move the fixing screw 3/4 turn further and check the image sharpness again. H. Repeat F and G getting the maximized Sharpness locked.
2x worm screw; M2,5 allan key 1mm. Locking screw; Allan key 2mm
The pattern becames unsharp. The pattern becames visible. A digital sharpness value will be shown. Tolerance: Maximize the the value Sharpness. The pattern should be sharp symmetrically.
Locking the holder, the values Sharpness can vary 2-3 digits.
P/N 78000035, Version 1.00
6 - 85

Fig. 6-72 Adjust tracker receiver
B/G loose it
D A
Camera Base plate
6 - 86
P/N 78000035, Version 1.00

Fig. 6-73 Tracker receiver focus
Exit software
Push Exit button and perform Tracker test.
Tracker test
Performance
1 2
See page 7-3 how to setup the instrument. A. Aim to a precise indoor prism in 15m to measure the Tracker signal performance. B. Select Tracker Test from Tracker adjustment in the test measurement.
Maintenance & Service, and start
Prism e.g 60mm SECO Tolerance: Distance 15m 5cm Pixel Quantity and Luminance will be shown. Pixel Qty. >1380 Luminance 244
P/N 78000035, Version 1.00
6 - 87

Fig. 6-74 Tracker function test
Exit software
Push Exit button and perform Tracker collimation test.
Tracker collimation
Precondition: The reticle adjustment (HA/VA collimation test) has to be done prior the Tracker collimation as reference for the Tracker system. As Tracker collimation we are determine the Centre pixle of the Tracker receiver camera in two faces to calibrate the Tracker system axis to the Optical telescope axis. Use a precise prism e.g. 60mm SECO prism at a distance of 20-50m indoor. Aiming the prism in high accuracy under good visibile conditions is essential to determine the reference pixel. The two face measurement is minimizing aiming errors and will be used to identify the quality of users aiming.
Performance
1 2
Start up instrument / PASS. Start Reference pixel determination.
See page 7-3 how to set up the instrument. Select Refence pixel determination from Tracker adjustment in
Maintenance & Service
6 - 88
P/N 78000035, Version 1.00

New Reference pixel determination.
A. Aim to a SECO prism at 20m in face 1 and press in

Reference Pixel Determination the Start button.
Reference pixel as coordinates in X/Y in face 1 is shown.
B.
Aim to prism in face 2 and press Start button. If the new Ref pixel is shown in green, press Save to store the new Reference pixel. Trouble shooting: If the the new Ref pixel is shown in red please check the tolerance value and repeat the measurement and adjustment of Tracker receiver.
C.
Reference pixel as coordinates in X/Y in face 2 is shown. The average of the Ref pixel in face 1/2 is shown as the new Ref pixel.
The software is measuring 500 time to prism. Tolerance: STD < 0,1 shown in bracket. STD < 0,1 shown in bracket.
Difference between new Reference pixel to default pixel: X-direction < 8 pix Y- direction < 5 pix
P/N 78000035, Version 1.00
6 - 89

Fig. 6-75 Reference pixel determination
Tracker collimation test.
A. Select Tracker
B.
run the automatic driven test. Check the Collimation result as final test criteria.
collimation test and press Start button to
The average of 3 automatic running 2 face measure cycles in Autolock mode is shown as Tracker collimation.
Tolerance: C/I < 0,0083gon.
Exit software
Push Exit button..
6 - 90
P/N 78000035, Version 1.00

Fig. 6-76 Tracker collimation
Final Tracker collimation test.
Following the user manual instruction perform a Tracker collimation test.
P/N 78000035, Version 1.00
6 - 91

Tracklight
Tools and equipment
Prism 50mm Screw driver Torx T8 Local tool
Performance
1 2
See page 7-3 how to setup the instrument. Select Tracklight from Tracklight in Maintenance & Service, see Fig. 6-77 on page 6-93 . A. Place the instrument on the Collimator bench and aim to the cross hair. B. Select Adjustment Tracklight check box. C. Setup a prism with diameter 50mm rectangle aligned to instrument, see Fig. 6-78 on page 6-94 . D. Align the correct prism position using a piece a paper. The Servo focus unit have to be focused to infinity.
Prepare for Tracklight alignment.
Distance appr. 0,4m / 15,8in
The prism diameter is necessary to cover the offset between TrackLight and instrument aperture.
6 - 92
P/N 78000035, Version 1.00

Fig. 6-77 Adjustment Tracklight
Find adjustment position.
A. Turn the instrument in face 2 towards the prism. B. Click Holding mode ON. C. Hold a sheet of paper on the prism and align prism and telescope to each other. D. 2/3 of transmitted beam diameter should be visible on the edge of the prism above. E. The reflected TrackLight beam through the prism should be visible on the lower edge of the prism. F. Turn the prism to the edges of the spots one upon the other.
Servo focus unit have to be focused to infinity.
Do not touch the focusing knob.
The TrackLight is visible on the paper. The reflex of the TrackLight is visible on the paper. The reflected TrackLight beam is visible through the eyepiece.
P/N 78000035, Version 1.00
6 - 93

Fig. 6-78 Tracklight adjustment setup
Prism A
Sheet of paper
0,4m
Fig. 6-79 Tracklight image, visible through the eyepiece
6 - 94
P/N 78000035, Version 1.00

Adjust TrackLight.
A. Lose the screws slightly. B. Focus the TrackLight module by shifting back and forth getting the edge between red / green LED sharp visible. C. Position the TrackLight module until the sharp edge between red/green field is aligned with the vertical cross-hair of instrument. D. Tighten and lock the screws. E. Check action B and C after tighten the screws.
Screw driver Torx T8 Tolerance: Edge sharp as possible Edge aligned <15 = half of double lines
Torque value: 25 Ncm / 2.21 lbfin
Glue MS 1855
Fig. 6-80 Tracklight adjustment
B
c Fo
us
Tracklight
Po sit io n
A
Exit software
Push Exit button..
P/N 78000035, Version 1.00
6 - 95

Battery/radio side cover
Radio configuration - Global or France Radio range test Radio short range test
Tools and equipment

Instrument F2 menu Georadio 2.4 range test cable External Controller unit with radio 59300001
Radio configuration - Global or France

Performance
1 2
Start up instrument. Start configuration menu Radio Parameter.
See User manual how to set-up the instrument. A. Select Radio Parameter and configure Radio Channel and Network ID on the instrument and external device. A. Select Service from Main Menu. B. Select from Service Menu the Radio config. C. Choose the radio configuration Gloabal or France. The menu Radio config will be left automatically. D. Connect correct configured instrument and external controller to test the connection according user manual. The external radio have to be configured according the instrument settings! The radio is now configured in Global or France. Menu description on F2 panel: Main Menu/Radio Parameter.
Configure Radio in Global or French.
Menu description on F2 panel: Main Menu/Service Menu/Radio config.
Connection have to be established.
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P/N 78000035, Version 1.00

Radio range test
Performance
Connect range test cable.
A. Connect the range test cable between the instrument and external radio. B. Separate the instrument and the controller as long as the test cable is allowing. Start up the instrument in robotic mode. Connect the external device and call up the menu Level Bubble... Disconnect the range test cable from instrument and external radio.
Any leacking radio signal fromt the TNC connectors will be avoid. The instrument bubble should be visible and deliveres tilt values. Radio communication link should be interrupted. The tilt values disappears and the instrument shows the radio status Radio link lost. Remote control and tilt values are back and visible. The instruments shows the radio status Connected.
When performing the test, the distance between external radio and instrument should be 5 meter (16 ft) or more.
Note Make sure to
select the correct range test cable. The instruments shows the radio status Connected.
Start the test.
Disconnect range test cable.
By removing the range test cable it will be verified that the radio link is established through the radio range test cable and not leak between the two radios.
Reconnect range test cable.
Reconnect the range test cable again and the radio communication should be established again.
External field test
Perform an external field test if the customer complains any range test issue which can not be detected by the cable test.
Setup the instrument and controller on the border range of radio and disconnet the antenna.
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Radio short range test
Performance
Preparation
Mount antenna on instrument and external device. Set correct radio channel and network on instrument and external device. A. Start up the instrument in robotic mode. Connect the external controller and call up the menu Level Bubble.... Connection between instrument and controller. The instrument bubble should be visible and deliveres tilt values. Distance 0,2 - 4m (0,6ft - 13ft) Height difference < 0,5m (1,6ft) The instrument shows the radio status Connected. The instrument shows the radio status Radio link lost.
Start up a robotic radio communication.
Radio test at close range.
B.
Disconnect both antennas from instrument and exteral controller.
Radio communication link should be interrupted and the tilt values disappears.
C.
Repeat the test connecting the antenna to the instrument or the external device. Trouble shooting: No radio or intermitted connection. 1) Test the instrument and controller with other known test equipment. 2) Check connection cable and antennas. 3) Replace the radio modul on outfigured device.
Observe the instrument status and the bubble values.
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P/N 78000035, Version 1.00

Servo drive units
Vertical Drive adjustment (for adjustable drive only) Horizontal Drive adjustment (for adjustable drive only) Servo drive test Hz/V
Tools and equipment

PASS Service software Allen key 1,5mm Torx T20 Torx T8 Screw driver flat Holder side cover Local tool Local tool Local tool Local tool 79298035
Vertical Drive adjustment (for adjustable drive only)

The aim of the adjustment is to minimize the oscillation of the drive system. Therefore, one has to adjust an optimized axle distance between the pinion and the Tension gear. First, to determine the reference position the excentricity of the Tension gear must be measured. From this position the pinion is moved stepwise. The corresponding angles are measured and the step angle errors are recognized and later minimized.
Performance
Set up
Unscrew the Servo side cover and mount it with the Holder Side Cover on the alhidade, see Fig. 6-82 on page 6-101 .
The vertical and horizontal adjusting screw is visible.
Holder Side Cover 79298035
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Precondition to start the adjustment.
A. Loose the three screws and fix it again until you find a first resistance B. Turn the adjusting screw clockwise until the motor holder contacts the alidade, support this action by pressing the holder in direction of the alidade. C. Turn the adjusting screw 1/2 turn counter clockwise and test the telescope rotation by hand. D. Tighten the 3 screws.
Torx T20, Screw driver flat Watch the gap between alidade and motor holder. Allen key 1,5mm
The telescope should run smoothly. If not, turn the adjustment screw another 1/ 2 turn counter clockwise.
Torx T20, Screw driver flat 200Ncm/17.70 lbfin
Fig. 6-81 Precondition of adjustment
B/C
A/D
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P/N 78000035, Version 1.00

Fig. 6-82 Servo side cover with Holder Side Cover
3 4
Start up instrument / PASS. Start the software.
See page 7-3how to set-up the instrument. Select Gearbox adjustment from Servo & angle unit in Maintenance & Service and press Run operation. A. Select Adjust vertical gearbox. The Vertical drive turns two rotation to find the closest position between Coarse drive pinion and Tension gear as reference point for the adjustment. The reference point is shown on Results. It takes app. 12 minutes.
Determine the Reference point
B.
Push the Reference button to start the test.

point
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Fig. 6-83 Start Vertical Gearbox adjustment
Start Vertical Gearbox adjustment.
Press Adjust button to start the initial test.
The current adjustment value and bar will be shown.
It takes app. 5 minutes.
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Fig. 6-84 Result of initial vertical gearbox adjustment
Adjustment Vertical coarse drive to minimized value.
A. Loosen the three screws and tight again until you find the first resistance. B. Turn the adjustment screw 1/4 counter clockwise. C. Tighten the three screws. D. Press the Adjust button to start the test again. E. Repeat the procedure A. to D. until the adjustment values is decreasing. F. If the adjustment value is increasing go to step 8.
Torx T20, Screw driver flat The Coarse drive is moving down to the Tension gear. 200Ncm/17.70 lbfin A further adjustment value and bar will be shown. The goal is to minimized the value of the bars.
Allen key 1,5mm Torx T20, Screw driver flat Dont touch the telescope while turning. The complete procedure could take 3-5 loops to minimize the adjustment value and bar.
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Fig. 6-85 Adjustment vertical Coarse drive
A/C
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P/N 78000035, Version 1.00

Fig. 6-86 Final gear box adjustment - value 5 increases
77,01 72,31
Finalize the adjustment.
A. Loosen the three screws and tight again until you find the first resistance. B. Turn the adjustment screw 1/4 clockwise. C. Tighten the three screws. D. Press the Adjust button to start the final test. E. If necessary the procedure steps 6 & 7 can be repeated.
Torx T20, Screw driver flat The Coarse drive pinion is moving up to the Tension gear. The adjustment value and bar should return appr. to the last minimized value. Allen key 1,5mm
Torx T20, Screw driver flat 200Ncm/17.70 lbfin
8 9
Exit software Final test
Push Exit button.. After finishing the adjustment procedure perform the Servo drive test, see page 6-112.
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Horizontal Drive adjustment (for adjustable drive only)
The aim of the adjustment is to minimize the oscillation of the drive system. Therefore, one has to adjust an optimized axle distance between the pinion and the Tension gear. First, to determine the reference position the excentricity of Tension gear must be measured. From this position the pinion is moved stepwise. The corresponding angles are measured and the step angle errors are recognized and with the adjustment procedure minimized.
Performance
Precondition
Unscrew the Servo side cover and mount it with the support bar on the alhidade.see page 5-24
The vertical and horizontal adjusting screw is visible.
Holder side cover 79298035
Fig. 6-87 Servo side cover with support bar
2 3
Start up instrument / PASS. Precondion.
See page 7-3 how to set up the instrument. After Coarse drive replacement see Disassembly Horizontal servo drive unit adjustable version on page 5-99. check that the pinion and tension gear are in contact. The instrument should run smoothly. If not, turn the adjustment screw 1/2 turn counter clockwise.
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Start the software.
Select Gearbox adjustment from Servo & angle unit in Maintenance & Service and press Run operation. A. Select Adjust
horizontal gearbox.
Determine the Reference point
B.
Push the Reference button to start the test.

point
The horizontal drive turns one rotation to find the closest position between Coarse Drive and cogwheel as reference point for the adjustment. The reference point is shown on results.
Fig. 6-88 Start horizontal gearbox
Start Horizontal Gearbox adjustment.
Press Adjust button to start the test.
The current adjustment value and bar will be shown.
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Fig. 6-89 Start horizontal gearbox adjustment
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Adjustment horizontal coarse drive to minimized value in counter clockwise direction.
A. Loosen the fixing screw. B. Turn the adjustment screw 1/4 counter clockwise. C. Tighten the fixing screw. D. Press the Adjust button to start the test again. E. If the adjustment value decreases, repeat the procedure A. to D. until the adjustment values is increasing. F. Loosen the fixing screw and turn the adjustment screw in opposite direction 1/ 4 clockwise. G. Tighten the screw. H. Press the Adjust button to start the final test. I. Perfom drive test according item 9.
The Coarse drive is moving closer to the cogwheel.
The hole in MCB board let see the screws. Allen key 1,5mm Torx T8 Dont touch the instrument while turning.The complete procedure could take 3-5 loops to minimize the adjustment value and bar.
A further adjustment value and bar will be shown. Important: If the adjustment value is increasing direct after second measurement, go to step 8. The adjustment value and bar should return appr. to the last minimized value.
40Ncm/3,54lbfin
Skip item 8 if the final adjustment is done.
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Fig. 6-90 Adjustment horizontal Coarse drive
A/C A/C B
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Adjustment horizontal coarse drive to minimized value in clockwise direction.
A. Loosen the fixing screw. B. Turn the adjustment screw 1/4 clockwise. C. Tighten the fixing screw. D. Press the Adjust button to start the test again. If the adjustment value decreases, repeat the procedure A. to D. until the adjustment values is increasing. F. Loosen the fixing screw and turn the adjustment screw in opposite direction 1/ 4 counter clockwise. G. Tighten the screw. H. Press the Adjust button to start the final test. E.
The hole in MCB board let see the screws. Allen key 1,5mm Torx T8 A further adjustment value and bar will be shown. Important: If the adjustment value is increasing direct after second measurement, go to step 7. Dont touch the instrument while turning.The complete procedure could take 3-5 loops to minimize the adjustment value and bar.
40Ncm/3,54lbfin The adjustment value and bar should return appr. to the last minimized value.
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Fig. 6-91 Final gear box adjustment - value 5 increases
77,01 72,31
8 9
Exit software Final test
Push Exit button.. After finishing the adjustment procedere perform the Servo drive test, see page 6-112.
Servo drive test Hz/V

The automatic test sequence in Hz/V is separated in coarse and fine drive test.The coarse test is a two face measurement turning four times in both directions on different angel positions around the circle. The step size is 25 gon. The coarse test procedure for both axis needs appr. 12 minutes, that equates 144 movements.The complete coarse movement is monitored by the program and the result will be shown as passed/failed in the status window. The fine test procedure starts at the centre position and moves the fine drives 10 times to each of the end positions. The deviation of all differences to the center position should be less then 0,02 gon. The fine test procedure for both axis needs appr.2 minutes.
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Performance
1 2
Start up instrument / PASS. Start the test software.
See page 7-3how to set-up the instrument. Select Servo drive test Hz/ V from Servo & angle test in Maintenance & Service, see Fig. 6-92 on page 6113 . A. Select Coarse drive test Hz/V. B. Push the Start button. The results are shown in the Result/status window The results are shown in the Result/status window Tolerance 0,02 gon Complete sequence takes12 minutes.
Coarse drive test
Fine drive test
A. Select Fine drive test Hz/V. B. Select Hz and/or V tick box C. Push the Start button.
Complete sequence takes 4 minutes.
Fig. 6-92 Servo drive test
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Drive to Fine drive stops
A. Select Fine drive stops. B. Select Hz and/or V tick box. C. Push the In or Out button to drive the Fine drive in the end position.
The fine drives moves to the end stops of the inner or outer position behind the light barriers.
This is needed for test/maintenance and disassembly/ assembly.
Exit software
Push Exit button..
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P/N 78000035, Version 1.00

Tilt sensor
Calibration Coarse tilt sensor Calibration Fine tilt sensor
Tools and equipment

Calibration Coarse tilt sensor

Performance
1 2
See page 7-3 how to set up the instrument. Select Coarse tilt sensor Zero point from Final Test & Report. A. Select Edit B. C.
Temperature Values.
Edit Coarse tilt temperature correction values.
Type in the values TempCorrX and TempCorrY. Press Save button.
The new correction values are stored in the instrument configuration file.
A data sheet for constants is delivered with the service part.
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Fig. 6-93 Edit temperature correction values
Zero Point Determination.
A. Select Zero Point Determination and push Start for determination. B. Level instrument coarse. After confirmation the test is running. A. Select Zero Point Validation and push Start for validation. B. Level instrument coarse. After confirmation the validation test is running. C. The test result is shown on Results/ Status as test results Success!.
Instrument will determine the X & Y Zero point values in two faces.
The tilt values are diplayed without corrections. The correction values will be displayed and stored in the instrument data file. The tilt values are diplayed with corrections.
Zero Point validation.
Instrument will determine the X & Y Zero point value in two faces. Tolerance: X Value: 300cc Y Value: 300cc
The test results will be shown as value on Program Status.
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Fig. 6-94 Calibration zero point Coarse tilt sensor
Exit software
Push Exit button..
Calibration Fine tilt sensor

Performance
1 2
See page 7-3 how to setup the instrument. Select Fine tilt sensor Zero point from Final Test & Report. A. Select Zero Point Determination and push Start for determination. B. Level instrument < 30cc in both directions. After confirmation the test is running. The tilt values are diplayed without corrections. The correction values will be displayed and stored in the instrument data file.
Zero Point Determination
Instrument will determine the X & Y Zero Point values in two faces.
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Zero Point Validation
A. Select Zero Point Validation and push Start for validation. B. Level instrument < 30cc in both directions. After confirmation the validation test is running. C. The test result is shown on Results/ Status as Test results Success!.
Tolerance: X Value: 3cc Y Value: 6cc
The tilt values are diplayed with corrections. The test result will be shown as value on Program Status.
Fig. 6-95 Calibration Fine tilt sensor
Exit software
Push Exit button..
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P/N 78000035, Version 1.00

Angle measurement system
Angle calibration and test
Tools and equipment
PASS Service software
Angle calibration and test

The angle measurment system have to be calibrated running an automatic test sequence on horizontal and vertical angle system. Completing the calibration, the angles system will be tested around the circles. The test is checking the excentricity, cleanliness, amplitude and ambiguity of the sensor signals. For each sensor (CIS0 and CIS1) of the diametral angle system, the signals will be tracked separatly.
Performance
1 2
Start up instrument / PASS. Start the Angle calibration and test software.
See page 7-3 how to setup the instrument. Select Angle calibration and test from Servo & angle test in Maintenance & Service, see Fig. 6-77 on page 6-93 . A. Select Init and calibrate Hz/V. B. Select the instruments axis Hz and/or V angle. C. Press the Start button to run the initiation and calibration. D. Check the diagrams for evaluation. All values on Result/ Status have to be marked with green after a sucessful test run. Check a sufficient battery level of the instrument >50%.
Initiate and calibrate Hz/V angle system.
The measure results will be shown by axis Hz and V on three diagrams for: - Excentricity - Amplitude -Ambiguity The calibration values shown on Results/Status will be stored to the instrument.
The calibration procedure for both axis needs appr. 1 minute and further 2 minutes for a complete test back and forth after calibration.
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Fig. 6-96 Init and calibrate Hz/V
Check Hz/V angle system.
A. Select Check Hz/V. B. Select the instruments axis Hz and/or V angle. C. Press the Start button to run the test only. D. Check the diagrams for evaluation. All values on Result/ Status have to be marked with green after a sucessful test run.
Running the test only, no calibration values will be stored to the instrument. The test procedure for both axis needs appr. 2 minutes. The measure results will be shown by axis Hz and V on three diagrams for: Excentricity, Amplitude & Ambiguity.
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Trouble shooting:
A. The status lamps for IM, Hz, V and Drv are not shown in green. B. Save measure values and log file. Push button Store Hz/V measure data. The test shows some calibration values marked with red.
Check connection between PC and instrument, the driver or re-boot the instrument. The files will be stored on hard drive and can be attached in Remedy for evaluation. The calibration was not successful. Check the tab pages Excentricity, Amplitude and Ambiguity. The original calibration values could be restored separated by axis pushing Restore Hz or Restore V. The diagrams should be between the red min./max lines. Green spikes means sensor CIS1 cant read a value. Select CIS1 or CIS0 to separate the diagrams. -Clean CIS1 sensor. The position is shown moving the cursor over the sensor name. -Clean CIS0 sensor. Black spikes means sensor CIS0 cant read a value. -Corresponding spikes in green and black shifted 200gon.
C.
Check diagrams on tab pages Hz-/VExcentricity:
Press tab page Hz-Exc. or V-Exc., see Fig. 6-97 on page 6-122 .
-Clean the encoder disk.
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Fig. 6-97 Hz- and V-Excentricity
max
Spike
Spike 200 gon
Spike
min
max
min
Check diagrams on tab pages Hz-/VAmplitude:
Press tab page HzAmplude and VAmplidude, see Fig. on page 6-123 .
6-98
The diagrams should be above the red min. line The average of diagrams for CIS0 and/or CIS1 is below min. line. -Drop down could be an indicator for dirt on encoder disc.
Select CIS1 or CIS0 to separate the diagrams.
- Check the corresponding LED illumination of the sensor.
-Clean the encoder disk and CIS sensor.
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Fig. 6-98 Hz/ V Amplitude
drop down
drop down
min
drop down
min drop down

Check diagrams on tab pages Hz-/VAmbiguity: Press tab page HzAmbiguity, V-Ambiguity, see Fig. 6-99 on page 6123 . -The diagrams should be between the red min./max lines. -Peaks above the line stand for coarse and fine reading doesnt fit together. Select CIS1 or CIS0 to separate the diagrams. -Repeat calibration. -Clean the CIS sensors. -Clean encoder disc.
Fig. 6-99 Hz/ V Ambiguity
max
min
max
min
Exit software
Push Exit button..
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Check reticle collimation
See page 6-12
The collimation errors HA and VA will be determined.
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Optical plummet
Tools and equipment
Tripod, tribrach and marker Torque wrench, 120 Ncm Screw driver Torx 10
Local tools T71600280 Local tools

Performance
Set-up instrument.
A. Set up the instrument on a tripod and focus to the ground mark B. Align the inner circle to the ground mark by the footscrews in face 1. C. Turn the instrument in face 2 and note the position of the inner circle. A. Loosen the locking screw. B. Correct half the vertical error by sliding the plummet in or out, correct half the lateral error by turning the plummet. The other half by turning the footscrews. C. Tighten the Locking screw.
Tripod height is 1,5m 0,1m 4,920ft 0,328ft
Coarse adjustment optical plummet.
Torx 10
Tolerance: < 0,5mm
60Ncm,/ 5,31lbfin
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Fine adjustment optical plummet
A. Align the inner circle to the ground mark by the footscrews in face 1. B. Adjust half the error with the four adjustment screws, the other half with the footscrews. C. Tight the adjustement screws.
Tolerance: < 0,5mm
Turn the opposite screws equally in reverse direction to keep the correct tension to the optics.
Torque value 5Ncm/0,44lbfin Fig. 6-100 Alignment optical plummet
Adjustment screw 4x B B
A/C
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P/N 78000035, Version 1.00

Display and keyboard tests
Control Unit F30 - Display, Touch Screen and Keyboard test Face 2 panel - Display and Keyboard test
Tools and equipment

PASS Service software
Control Unit F30 - Display, Touch Screen and Keyboard test

Performance
1 2
Start up instrument / PASS. Start Display, Touch Screen & Keyboard test
See page 7-3 how to setup the instrument. A. Select Display, Touchscreen and keyboard Test. B. Push the Start button to run the tests, see Fig. 6-101 on page 6129 . The test software will be transfered to the Control Unit F30 (CU) and starts automatically. If the CU is ready for communication (Device present and Connected) the green lights are shown. The test is running on the CU and deliveres the results to the PASS module. Colors: M - Magenta C - Cyan Y - Yellow
Execute the Display Test
A. The display should shows 3 colored bars (M, C, Y) and 1 greyscale bar. B. If the bars correct visible with gradient, confirm with PASS otherwise FAIL on Touchscreen. A. The display should shows 5 crosses. B. Click all crosses in sequence. The test is confirming automatically, otherwise press FAIL on Touchscreen.
The program jumps to the next test and the result is shown in the Results/ Status Window.
Execute the Touch Screen Test
A hit is shown in green. After finishing, the program jumps to the next test and the result is shown in the Results/Status Window.
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Execute the Scribble Test
A. Draw a line in the centre of the screen. B. If the red line is visible without interruptions, confirm with PASS otherwise FAIL on Touchscreen. A. The backlight is blinking four times. B. If the backlight was switchhed on/off four times confirm with PASS otherwise FAIL on Touchscreen. A. A matrix of the Keypad is shown. Press at first the T button to switch to numeric key mode. Press each key button in sequence. B. If the key is working correctly, the field will be marked in green. Confirm with PASS otherwise FAIL on Touchscreen. A. A button with Audio is visible. Press the button and the speaker should beeps for 2 seconds. B. Confirm with PASS otherwise FAIL on Touchscreen.
The program jumps to the next test and the result is shown in the Results/ Status Window. The program jumps to the next test and the result is shown in the Results/ Status Window. The program jumps to the next test and the result is shown in the Results/ Status Window. If the keyboard is in alphanumeric mode, the keys 0 to 9 have to be toggled until the number is shown.
Execute the Backlight Test
Execute the Keypad Test
Execute the Speaker test
The program terminates automatically. All results are shown in the Results/Status Window.
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Fig. 6-101 Control Unit F30 Display, Touch Screen and Keyboard test
Exit program
Push Exit button to leave the program.
Face 2 panel - Display and Keyboard test

Performance
1 2
Start up instrument / PASS. Start Face 2 Display & Keyboard Test
See page 7-3 how to setup the instrument. Select Display & keyboard test from Face 2 panel in Maintenance & Service, see Fig. 6-102 on page 6-130 . A. Select the Display Test and run Display Test by pushing the Start button. B. Confirm all visible patterns on the display with Yes or No button. The Face 2 Display shows different screen patterns. The program jumps to the next screen and shows the results.
Start the Display Test
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Fig. 6-102 Face two display test
Start the Keyboard Test
A. Select the Keyboard Test and run Keyboard Test by pushing the Start button. B. Press each key on the Face 2 panel. Confirm the test pushing Done button.
The red edge arround the key changed to green if the test is done succsessfully.
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Fig. 6-103 Face 2 Keyboard Test
Exit program
Push Exit button to leave the program.
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Final test and report
Tilt sensor offset HA/VA collimation correction Trunnion axis correction Tracker collimation Service Interval
Tools and equipment

PASS Service software SurveyPro onboard application
Tilt sensor offset

Performance
1 2
Start up instrument / PASS. Start Tilt sensor zero point
See page 7-3 how to setup the instrument. A. Select Tilt sensor offset from B.
Instrument setup in Final Test & Report.
Disconnect the instrument from PASS, restart the instrument and run the test from SurveyPro as shown on the instruction.
Follow the instructions in the appeared window.
Execute the operation in Survey Pro. The corrections will be stored as customer value in the MCB memory.
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Fig. 6-104 Tilt sensor zero point
HA/VA collimation correction

Performance
1 2
Start up instrument / PASS. Start HA/VA collimation
See page 7-3 how to setup the instrument. A. Select HA/VA collimation from B.
Follow the instructions in the appearing window.
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Fig. 6-105 HA/VA collimation
Trunnion axis correction

Performance
1 2
Start up instrument / PASS. Trunnion axis correction
See page 7-3 how to setup the instrument. A. Select Trunnion axis correction from Instrument setup in
Final Test & Report
B.
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Fig. 6-106 Trunnion axis correction
Tracker collimation
Performance
1 2
Start up instrument / PASS. Start Tracker collimation
See page 7-3 how to setup the instrument. A. Select Tracker collimation from B.
Execute the operation in Survey Pro. The correction will be stored as customer value in the memory of IM board.
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Fig. 6-107 Tracker collimation
Service Interval
Performance
1 2
Start up instrument / PASS. Start Service interval
See page 7-3 how to set up the instrument. Select Service interval from Instrument setup in Final Test & Report. Select Set Date and Time and set the current date and time by pressing button Set Select Service Interval and press button +1 year and Set. Current date and time will be shown. The current service interval will be changed one year further.
Set current date and time
Set Service interval
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Fig. 6-108 Service Interval
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Service check list
Focus 30 Check list after service/repair This chapter includes a check list. The checklist is a guide to be used after service/repair of the instrument. After the complete check list the instrument should be ready for delivery to the customer. For information what to do after replacing a service part / module, see page 5-108.
Focus 30 Check list after service/repair

[] [] [] [] [] [] [] [] [] [] [] [] [] 1. Check current update on webpage 2. Perform Tilt sensor offset 3. Perform Servo Focus Unit short range collimation 3. Perform HA/VA collimation 4. Perform Trunnion axis correction 5. Perform Tracker collimation test and function test 6. Perform Servo drive test 7. Perform an Angle drive test 8. Check distances on baselines 9. Radio range & short range test - Robotic only. 10. Set Service date for next maintenance 11. Save constants, error & event log 12. Check accessories
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Chapter 7 Service Software
Service Software

PASS structure Connect to the Unit Instrument updates
P/N 78000035, Version 1.00
7-1

PASS structure
PASS is divided into three categories: Analyse Maintenance & Service Final Test & Report
Analyse
This section contains basic functions tests and saving of constants and reading information from the instrument such as error codes and variables.
Maintenance & Service

Section for all adjustments and calibrations.
Final Test & Reports

Section for tests such as making measurements and checking angles. Also a possibility to create test reports.
7-2
P/N 78000035, Version 1.00

Connect to the Unit
Tools and equipment
PASS service software revison 2.0 and higher POWER SUPPLY 12V CABLE UNIVERSAL 2.5M.(H6-H6) CABLE H6 PC-USB Cable - 2.5m, Hirose 6 pin to PC USB Instrument can be powered up by internal battery or external power. PASS is communicating via the USB port to the instrument. Internal battery or external power is also necessary for the USB communication to work. The internal USB connection has to be configurated to get connection to the instrument for any service activities. After finishing the service and maintenance activities the USB interface has to be set back to avoid aditional driver installation for the costumer. 78600007 73838001 73840001 73840001
Configuration of internal USB connection

Performance
1 2
Start the instrument. Configure the USB interface for service activities Set back the USB interface for costumer activities
Press the Release key. Go to Face two keyboard Main Menu/

Service Menu/USB Interface/Always On/Exit.
Service activities needs access to USB Instrument manager. Avoids aditional driver installation for costumer.
Go to Face two keyboard Main Menu/

Service Menu/USB Interface/Always Off/Exit
Start up a task in PASS

1. Start PASS.
P/N 78000035, Version 1.00
7-3

Fig. 7-1 PASS Main menu
2. 3. 4. 5. 6. 7.
Select Product Family. Select Product Line. Select Model. Press Service Operations. Select category, Analyse / Maintenance & Service / Final Test & Report. Select unit i.e. Servo & angle unit (Maintenance & Service).
7-4
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Fig. 7-2 PASS Maintenance & Service menu
8.
Select task i.e. Servo system test.
P/N 78000035, Version 1.00
7-5

Instrument updates
Application and Operation System update Update Firmware package
Tools and equipment

Application and Operation System update

Performance
1 2
Start up instrument / PASS. Run operation.
See page 7-3 how to set up the instrument. Select Application & OS update from Update in Maintenance & Service . Download the Update software and follow the instructions.
Fig. 7-3 Application & OS update
Update Firmware package

Performance
See page 7-3 how to setup the instrument.
7-6
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Start the software.
A. Select Firmware update from

Maintenance & Service / Update.
B.
C.
Click the link in the menu and you reach your Partners website. Download the update file on your local hard drive.
The next window is guiding you to http:// partners.spectraprecis ion.com.
Please use allways a well charged battery to run the firmware update.
Fig. 7-4 Firmware package link
Start Update
A. Start the update file and follow the instructions.
B.
Press Update to run the firmware update for all instrument sensors.
The update file will be extracted and the Focus Update software runs automatically. The software is updating all 9 units (sensors) in sequence.
The instrument configuration is displayed together with the battery status. Completing the update, the result will be displayed as successful.
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7-7

Fig. 7-5 Firmware update
Fig. 7-6 Running update
Exit
Press Close to exit the update program and all temporary stored files will be deleted.
Restart the instrument and check the installed firmware information on Face 2 menu Instrument Details.
7-8
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Chapter 8 Replacement Parts and Tooling
Replacement Parts and Tooling

See Focus 30 Service Parts Manual on http://partners.spectraprecision.com for infomation.
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8-1
Chapter 9 Appendices
Appendices

Spec Sheet Focus 30 Total Station White Paper Focus 30 Total station, July 2010 Spectra Precision Product Catalog, 2009-2010
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9-1

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Limitation of Liability TRIMBLES ENTIRE LIABILITY UNDER ANY PROVISION

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Manual Change Log

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Focus 30 Service Manual

Chapter 1 General Information and Safety

General Information and Safety

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Focus 30 Service Manual

Chapter 1 General Information and Safety

Focus 30 Service Manual

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Chapter 1 General Information and Safety

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Focus 30 Service Manual

Chapter 1 General Information and Safety

Possible Loss of Warranty

Removal and Replacement

Focus 30 Service Manual

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Chapter 1 General Information and Safety

make the procedure easier to understand.

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Focus 30 Service Manual

Chapter 1 General Information and Safety

Setting up an ESD workstation

Electrical earth ground connection

Mat grounding cable

Focus 30 Service Manual

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Chapter 1 General Information and Safety

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Focus 30 Service Manual

Chapter 1 General Information and Safety

Spectra Precision Focus 30 Total Station

LASER RADIATION AVOID DIRECT EYE EXPOSURE CLASS 3R LASER PRODUCT

Focus 30 Service Manual

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Chapter 1 General Information and Safety

Fig. 1-3 Laser aperture label

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Chapter 1 General Information and Safety

Laser aperture label

Distance measurement Autolock and Laser pointer aperture Tracklight aperture

Focus 30 Service Manual

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Chapter 1 General Information and Safety

Laser warning label

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Focus 30 Service Manual

Chapter 1 General Information and Safety

Focus 30 Service Manual

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Chapter 2 General product Information

General product Information

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Focus 30 Service Manual