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Indian Standard CENTRIFUGALLY CAST ( SPUN) IRON PRESSURE PIPES FOR WATER, GAS AND SEWAGE SPECIFICATION (Fourth Revision )
ICS 23.040.10
Q BIS 2001
BUREAU
OF
INDIAN
STANDARDS
Price Group 8
FOREWORD This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Pig Iron and Cast Iron Sectional Committee, had been approved by the Metallurgical Engineering Division Council. This standard was first published in 1960 and subsequently revised in 1967, 1976 and 1989. While reviewing this standard, in view of the experience gained, the Committee has decided to revise it incorporating the following modifications: a) b) c) d) e) Amendments issued have been incorporated. Definition of various terms have been incorporated. A clause on type of joints and inter-connection has been incorporated. Tolerance on barrel diameter and socket dimensions ( push-on joints) have been modified. A general clause on Quality Assurance System has been incorporated.
In the preparation of this standard due consideration has been given to the manufacturing and trade practices followed in the country in this field and assistance has been derived from the following International Specifications: 1S0 13: 1978 Grey iron pipes, special castings and grey iron parts for pressure main lines; issued by the International Organization for Standardization ( 1S0 ). BS :4622 Specification for grey iron pipes and fittings, issued by the British Standards Institution ( BSI ). The composition of the committee responsible for formulation of this standard is given in Annex C. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test, shall be rounded off in accordance with IS 2:1960 Rules for rounding off numerical values ( revised ). The number of #significant places retained in the rounded off value should be the same as that of the specitied value in this standard.
IS 1536:2001
Indian Standard CENTRIFUGALLY CAST ( SPUN) IRON PRESSURE PIPES FOR WATER, GAS AND SEWAGE SPECIFICATION (Fourth Revision )
1 SCOPE 1.1 This standard covers the requirements for centrifugally cast (spun) iron pipes for pressure main lines for water, gas and sewage, manufactured in metal ( lined or unlined ) or sand lined moulds. By sand it is to be understood, sand or mineral based materials used in foundry trade irrespective of the type of bonding agents. 1.2 This standard is applicable to cast iron pipes having sockethpigot ( both lead caulked or push on flexible ) or flanges as specified in this standard. Increasing use is being made of various forms of Mechanical and or differently designed Push-on flexible joints, it is not possible to include such joints in this standard without restricting their future development. This staqdard is also applicable to such mechanical and push-on joints, apart from what is specified in the Standard, whose the inner profile of socket end and spigot end of the pipe shall depend on the type of rubber gasket ensuring that the overall dimensions are maintained for reasons of safety and interchangeability.
NOTE The word push-on flexible joint have been referred as push-on joint hence forth in this standard.
IS NO. 5382:1985
Title
Rubber sealing ring for gas mains, water mains and sewers (first
revision )
11606:1986 12820:1989
Method of sampling of cast iron pipes and fittings Dimensional requirements of rubber gaskets for mechanical joints and push-on joints for use with cast iron pipes and fittings for carrying water, gas and sewage Specification Cast iron specials for mechanical and push-on flexible joints for pressure pipe lines for water, gas and sewage
13382:1992
3 DEFINITtONS For the purpose of this standard, the following definitions shall apply. 3.1 Pipe Casting of uniform bore, straight in axis, having either socket, spigot or flanged ends, except for flangedsockets, flanged-spigots and collars which are classified as fittings. 3.2 Fittings Cdtiig otherthart pipe which allows pipeline deviation, a change of dmtion or bore. In addition flanged-sockets, flanged-spigots and collars are also classified as fittings. 3.3 Accessory Any item other than a pipe or fitting which is used in a pipeline, such .aa: glands and bolts fm mechanical flexible joints glands, bolts and locking rings or segments for restrained joints
2 REFERENCES 2.1 The following Indian Standards contain provisions, which through reference in this text, constitute provisions ofthis standard. At the time of publication, the editions indicated were valid. AH standards are subject to revision and parties to agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below:
IS No. fitle
638:1979 1387:1993
Sheet rubber jointing and rubber insertion jointing General requirements for the supply of metallurgical materials (second
revision )
NOTE Vatvea and hydrants of all types are not covered by the term accessory.
3.4 Flange Flat circular end of a pipe or fitting, extending perpendicular to its axis, with bolt holes equally spaced on p circle. 1
1608:1995
1S 1536:2001
NOTE A flange maybe fixed ( for example integrally casgthreaded-onor adjustable;an adjustableflangecomprises a ring, in one or several parts bolted together, which bears on an end j oint hub and can be freely rotated around the pipe axis before jointing.
have been taken as the basis for evolving the series ofpipes. CkrwAal lowsalOp ercentincremeint hickness over class LA. Class Ballowsa20 percent increase in thickness over Class LA. 4.1.1 For speciaI uses, Classes C, D or E may be derived after allowing corresponding increases of thickness of 30,40 or 50 percent respectively. 4.2 Centrifugally Cast Pipes with screwed on Flanges to t,his standard shall be of Class B only. For special uses Class C, D or E may be made available under mutual agreement between manufacturer and customer. 5 SUPPLY OF MATERIAL 5.1 The general requirements relating to the supply of the material are laid down in IS 1387. 6 MANUFACIWRE 6.1 The metal used for the manufacture for pipes shall be of good quality commensurate with the mechanical requirement laid down in 11. R shall be manufactured by any method at the discretion of the manufacturer provided that the requirements defined in this standard are complied with. 6.2 The pipes shall be such that they could be cut, drilled or machined. In case of dispute the pipes may be accepted provided hardness measured on the external unmachined surface does not exceed 230 HBS. 6.3 Pipes centrifugally cast shall be heat treated in order to achieve the necessary mechanical properties and to relieve casting stresses. 6.3.1 If necessary, the pipes maybe subjected to reheat treatment to ensure that Brinell hardness does not exceed the specified value and the specified mechanical properties are satisfied. 7 SURFACE CONDITION AND REPAIRS 7.1 The pipes shall be stripped with all precautions to avoid warping or shrinkage defects, detrimental to their good quality. The pipes shall be sound and free from defects and surface imperfections which could impair their compliance with the requirements of this standard. Pipes showing small imperfections which result from the method of manufacture, and which do not affect their serviceability, shall not be rejected on that account alone. Minor defects arising out of manufacturing process may be rectified with the consent of the purchaser. 7.2 Repairing of defects by soldering or application of epoxy putty maybe carried out to such minor defects provided that the repair pipes comply with all the requirements of 7.3. 7.3 When necessary, pipes may be repaired to remove 2
3.5 Collar; Coupling Connecting piece used to join together the spigots of mating pipes or fittings. 3.6 Spigot Male end of a pipe. 3.7 Socket Female end of a pipe to make the joint with the spigot of an adjacent component. 3.8 Gasket Sealing component of a joint. 3.9 Joint Connection between the ends of pipes in which a gasket is used to effect a seal. 3.10 Flexible Joint A connection between individual pipes that provide angular deflection or axial movement, or a combination of both, in service without impairing the efficiency of the connection. 3.11 Push-in Flexible Joint A flexible joint in which an elastomeric gasket is located in the socket and the joint assembly is eflected by entering the spigot through the gasket into the socket. 3.12 Flanged Joint Joint between two flanged ends. 3.13 Nominal Size DN Numerical designation of size which is common to all components in a piping system. It is a convenient round number for reference purposes and is only loosely related to manufacturing dimensions. 3.14 Nominal Pressure PN A numerical designation expressed by a number which is used for reference purposes. All components of the same nominal size DN designated by the same PN number have compatible mating dimensions. 3.15 Length Effective length of a pipe, as shown on the drawings.
NOTE For flanged pipes the effective length is equal to the overall length and is noted L. For socketed pipes the effective length is equal to the overall length minus the spigot insertion depth.
is equal to 100 (
axis
maximum
) where ,A,, is the A, +/4> and A2 the rninirnfimaxis of the pipe cross-
Al Az
section. 3.17 Deviation on Length Amount by which the design length may differ from the standardized length ofa pipe. 4 CLASSIFICATION 4.1 Pipes have been classified in this standard as LA, A and B according to their thickness. Class LA pipes
IS 1536:2001
surface imperfections and localized defects whichdo
not affect the entire wall thickness, provided that the repaired pipes comply with all the requirement of 11 and 12 of this standard. 7.4 Only minor defects up to 100 mm2 area can be categorized as salvagible. Section thickness of such defects should be less than 15 percent of nominal wall thickness. 8 TYPE OF JOINTS AND INTER-CONNECTION 8.1 General Joint designs for socket and spigot pipe suitable for leadjoint and push-onjoint which are generally followed in this country are given in this standard. Details of standard flanged joint is also given in this standard. 8.2 This standard does not restrict the use of other type of joints or future development of other joints as long as over all dimensions are maintained for reasons of safety and interchangeability. 8.3 Push-on Joint In case ofpush-on flexible joints, the spigot ends shall be suitably chamfered or rounded off for smooth entry of pipe in the socket t%ted with the rubber gasket. 8.4 Flexible Joints Pipes with flexible joints shall conform to 13.3 of this standard for their spigot external diameters DE and their tolerances. This offers the possibility of interconnection between components equipped with different types of flexible joints.
NOTE For interconnection with existing pipelines which may have external diameters not in compliance with 13.3, the manufacturers guidance wilI be followed as to the appropriate means of interconnection ( for example adapters ).
8.5.3 The cast iron pipes having screwed on flanges shall be sealed at the threaded joint between the pipe and the flange by a suitable sealing compound. Unless otherwise specified, the sealing compound applied to the threaded joint shall be suitable for use with. raw and potable water (up to a temperature of 10OC), gas and normal domestic sewage. 8.5.4 Alternative types of sealing compound, for pipes used for other duties, such as, carrying industrial effluents, chemicals and town gas; shall be compatible and shall be the subject of agreement between the manufacturer and the purchaser. 8.5.5 For screwed on flanged pipes, the method of screwing and the exact form of thread are left to the discretion of the manufacturer in view of the fact that flanges are never removed after screwing on the barrels of the pipes. 8.5.6 The range of Cast iron pipe having screwed on flanges shall be up to and including DN 600 and shall conform to the requirement of Tables 5 and 9. 8.6 Materials in Contact with Potable Water 8.6.1 When used under the conditions for which they are to be subjected, in permanent or in temporary contact with water intended for human consumption, Cast iron pipes and their joints shall not deteriorate the quality of water or should not impart any taste or odour. 9 RUBBER GASKETS 9.1 Rubber gaskets for use with push-on-joints shall conform to IS 5382. 9.2 The dimension of rubber gaskets, for use with pushon joint as per this standard, shall conform to 1S 12820. 9.3 Rubber gaskets for use with flanged joints shall conform to IS 638. 10 SAMPLING 10.1 Sampling criteria for various tests, unless specified in the standard, shall be as laid down in IS 11606. 10.2 The mechanical acceptance tests shall be carried out on cast iron pipes grouped in batches as follows. Each batch shall be made up of pipes cast successively as follows:
Size Range (DN) Batch Size
8.4.1 For high pressure mains, overworking pressure 1.6. MPa suitable flexible joint maybe preferred where the joint is restrained against axial movement. 8.5 Flanged Joints The dimensions and tolerances of the screwed on flanges of pipes shall comply with details given in 13.4. This ensures interconnection between all flanged components ( pipes, fittings, valves... ) of the same DN and PN and adequate joint performance. 8.5.1 In case of cast iron pipes with screwed on flanges the flanges shall be at right angle to the axis of the pipe machined on face. The bolt holes shall be cored or drilled. 8.5.2 The bolt hole circle shall be concentric with the bore and holes of the two flanges of the pipe shall be correctly aligned.
3
IS 1536:2001 11 MECHANICAL TESTS 11.1 General Mechanical tests shall be carried out, during manufacture. Tests for every four hours of production shall be conducted. However, for pipes 700 DN and above manufactured by controlled cooled process, at least one tensile test for every 25 pipes or part thereof produced during the day shall be conducted; The resiult obtained shall be taken to represent all the pipes of all sizes made during that period. 11.2 Ring Test and Tensile Test The ring test shall be conducted for pipes for sizes up to and including 300 mm as per the details given in Annex A). For sizes beyond 300 mm bar tests are to be conducted. Test one test piece obtained by cutting rings or bars from the spigot end of one pipe selected for testing except for pipes manufactured under controlled cooled process described in 11.1. For sizes beyond 300 mm, tensile test shall be conducted as per the details given in IS 1608. a) Ring test ( for pipes centrifugally cast in metals and mouids )
Nominal Diameter Modulus of Rupture, Min MPa
two additional tests shall be made on test pieces selected from two other pipes from the same lot. If both the test results satisfy the specified requirements, the lot shall be accepted. Should either of these additional test pieces fail, the lot shall be deemed as not complying with this standard. 11.4.1 In the event of lot not found conforming to this standard, the same may be re-offered for inspection after reheat treatment. 12 HYDROSTATIC TEST 12.1 Pipes shall be tested hydrostatically at the pressure specified in Tables 1 and 2, as appropriate. To perform the test, the pressure shall be applied internally and shall be steadily maintained for a period of minimum 10s. The pipes shall withstand the pressure test and shall not show any sign of leakage, sweating or other defects. As far as possible the hydrostatic test shall be conducted before coating the pipes. 12.2 Worka Test Requirements-Socket and spigot pipes shall withstand test pressures specified in Table 1. Flanged pipes shall withstand hydrostatic test pressures specified in Table 2. NOTE Suggeatdmaximum pressure (inclusive f surge) o andmaximumhydrostatic test pressure after iristailation
for socket and spigot pipes and flanged pipes are given in Annex B for information.
390
12.2.1 When pipes are required for higher test pressures, test pressures are subject to special agreement between the purchaser and the manufacturer.
Nominal Diameter Tensile Strength Min, MPa
m 180 180
All diameters
NOTE For pipes of Class-C and above minimum tensile should be 180 MPa.
11.2.1 All pipes from which rings or bars have been cut for quality checks shall be accepted by the purchaser
as complete lengths. 11.3 Brinell Hardness Test
Table 1 Hydrostatic Test Pressure for Centrifugally Cast Socket and Spigot Pipes ( Clauses 12.1 and 12.2)
Class
Hydrostatic Test Pressure for Works, MPa t 3
Up
For checking the Brinell hardness specified in 6.2 the test shall be carried out .on the test ring or bars cut from the pipes used for tests under 11.2 in accordance with IS 1500. 11.4 Retest If test piece representing a lot fails in the first instance 1 For further details of Ring test and Tensile test refer to Annex A. ~ 4
to DN 6001J (Including)
(2)
3.5 3.5 3.5
(1)
(3)
I .5 2.0 2.5
LA
A B
I) DN Nominal diameter.
1S 1536:2001 Table 2 Hydrostatic Test Pressure for Centrifugally Cast Pipes with Screwed on Flanges ( Clauses 12.1 and 12.2)
class
Hydrostatic Test Pressure for Works,
f
respectively. 13.6 Dimensions and mass of uncoated flanges and barrel of flanged pipes ( Class B ) centrifugally cast with screwed flanges are given in Table 9.
NOTE Mass for sockets, pipe barrels and flanges as given in Tables 6 to 9 are calculated on the basis of the density of cast iron as 7.15 kg/dm3.
MPa
\
Up to 300 DN
(i)
B
(2) 2.5
14 TOLERANCE 14.1 Tolerance on Barrel Diameter and Socket Dimensions Suitable for (Lead Joint) Ihe tolerances shall be as follows :
Dimensions Nominal Diameter DN Tolerances m
13 SIZES AND DIMENSIONS 13.1 The range of nominal diameter, DN, of pipes and flanges followed in this standard is as follows : 80,100,125,150,200,250, 300,350,400,450,500, 600,700,750,800,900, 3000and 1050 mm. ,. The range of nominal diameter DN for screwed on flangeswill be 80,100,125, 150;200,250,300,350,400, 450,500 and 600 mm. 13.2 Working lengths L of socket and spigot pipes and for flanged pipes followed in this standard areas follows : a) b) Socket and spigot pipes: 3.0,3.5,3.66,4,4.5, 5,5.5 and6m; Flanged pipes: 2.75,3,4,4.5,5,5.25 and 5.5 m.
All diameters
q1/3 f-*(3
+ 0.001 DN )
13.3 Dimensions for socket and spigot of pipes for lead joint and for push-on joint irrespective of class are given in Tables 3 and 4 respectively. 13.4 Dimensions of screwed flanges of pipes and standard flange drilling of flanged pipes are given in Table 5. 13.5 Dimensions and mass of uncoated socket and barrel of both the lead joint and push-on joint pipes are given in Tables 6, 7 and 8 for Class LA, A and B
Nominal Diameters r
14.1.1 The maximum or minimum jointing space resulting from these tolerances is such that the jointing of the pipes and fittings is not adversely affected. 14.2 Tolerances on Barrel Diameter and Socket Dimensions (Push-on Joints) Tolerances on barrel diameter and socket dimensions (push-on joints) shall be as follows:
I (3) + 2.0 1.0 +2.0 1.25 +2.0 1.5 + 2.() 1.75 +3.() 2.0 + 4.0 -3.0
J (4) +1.5 0.5 +1.5 1.0 +2.0 1.0 + 2.0 1,.0 +2.5 1.5 +2.5 2.0
Qo
(7) *3.() i3.o
q 4.0
NDE (8) * 0.5 * 0.5 * 0.5 +0.5 * 0.5 * 0.5 (9) *1.O +1.0 +1.0 +1.0 +1.6 +1.0 (lo) * 2.0 * 2.25 &2.25 *2.25 + 2.75 *3.25
*4.O
q 5.0
5.0 5
10.0
q 6.0
13.3 )
u= 3+0.001 DN g =20+ 0.03 DN h = 8 + 0.025 DN y= 9 +
0.003 DN
Barrel
DE
mm
80 I 00 125 150
I
DI I P I (4) 84 88 91 94 100 103 I 05 107 110 112 115 120 122 123 125 128 128 128 k% (5) 22.5 23.0 24.0 24.5 26.0 27.5 29.0 30.5 32.0 33.5 35.0 38.0 41.0 42.S 44.0 47.0 50.0 52.0 (3) 116 137 163 189 241 294 346 398 449 501 553 657 760 813 865 968 I 072 1 143
Socket Dimensions
h I A4in (6) a (optional) (7) 3.0 3.0 3.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 4.0 4.0 4.0 4.0 5.0 KL I (8) 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8,5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 (9) 9 9 9 11 12 14 14 14 15 18 20 22 24 25 25 27 28 28 M I N
Joint Thickness
f
(12) 9.0 9.5 9.5 9.5 9.5 10.0 10.0 10.0 10.0 10.5 10.5 [1.0 11.0 11.5 11.5 11.5 12.0 12.O
(1)
(2)
98 118 144 i 70 222 274 326 378 429 480 532 635 738 790 842 945 1048 I 1124
(lo)
14 14 14 16 17 18 18 19 20 22 24 25 26 28 28 30 :2 32
(11) 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
10.0
10.5 11.0 12$0 13.O 14.5 15.5 17.0 18.0 19.O 20.5 23.0 25.5 27.0 28.0 30.5 33.0 36.0
200 250 300 350 400 450 500 600 700 750 800 900 1000 1050
mu
1 co
IS 1536:2001
Table 4 Dimensions of Sockets and Spigots of Pipes
( Clau$e 13.3 )
1-
1
x
K.
*
DE
20
,.
Nominal Diameter
DN
Barrel DE
(2) 95 115 I 14!1
Socket Df
(4) 99 119 I 1451
x
Min (3) 9 9 9
P
(5) .89 92 94
QIIIJIK
NO Min (7) 121 141 167 193 248 (8) 1,16 136 162 I 88 242 (9) 102 I 22 148 174 226 (lo) 12
(1) 80
(6) 52 52 52 52
I (11)
5.5 5.5
m
(12)1
I
I (15) I
(13)1(14)
100
1125
-t-12
12 12
*
5141 3112.01
200
250 300 350 400 450 500 600 700 750 800 900 1000 1050 NOTES
2i91
271 323 375 426 477 529 632 735 787 839 942 I 045 1 118
9
9 9 14 14 14 14 14 15 15 15 15 19 19
223
275.5 328 380.5 431.5 482.5 535 638 742.5 795 846.5 949.5 1 052 1 125
102
106 110 110 112 112 117 125 138 143 143 143 143 143
6C
+ 15
15 ! I
=l=l=E
67 74 407 403 383 17 I 8,0 461 454 435
67
3s5
35 I
33 I
17
19
9.0 9.0
74
5 I2 567
508
485
19 --t21
4.5
20.8
81
563
538
I 10.0
I 10.0 I 11.0 I 11.0
22.1
86 88
I I
673 ] 780 ]
669 774
I I
642
21 21 21
10
10 10 II II II
20.8
745
10
5 5 6 6 6 6
5 5 5 6 6 6
22
11.0
12,0
+ 22
91 91 I1092IIO88IIO56 111651116111134 22 23
12.0
I 12.0
1 Dimensions S, T and L are for guidance only. 2 For nominal diameters DN 600 and above the sockets maybe without centering ring as in the alternative sketch given above.
IS 1536:2001 Table 5 Dimensions of Screwed Flanges of Pipes and Standard Flange Drilling of Flanged Pipes
( Clause 13.4)
A-HOLES
EQIMLL Y S=
. . l-Ll!jtr+ ..
b
Nominal Lliamctcr
DN mm
--=ld-
Dimension c
(2) 160 180 210 240 295 350 400 460 515 565 620 725 D E b a r
Mob s
(9) 17 18 19 20 22 24 26 28 30 32 34 38 (lo) 4 8 8 8 8 12 12 16 16 20 20 Diameter Diameter of Bolts (12) 16 16 16
(1)
80 I 00 125 150 200 250 300 350 400 450 500 600
(3) 200 220 250 285 340 395 445 505 565 615 670 780
(4) 132 156 184 211 266 319 370 429 480 527 582 682
(5) 21.0 22.0 22.5 23.0 24.5 26.0 27.5 29.0 30.0 31.5 33.0 36.0
7
(6) 42 44 45 46 (7) 6 6 6 6 6 49 52 55 58 61 64 67 70 8 8 8 8 6., 8 8
(8) 3 3 3 3 3 3 4
(11)
19 19 19 23 23 23 23 23 28 28 28 31
20 20 20 20 20 24 24 24 27
.4 4 4 4 5
-L
20
IS 1536:2001
Table 6 socket and Spigot
Pipes Class LA
e =10/12(7+
0.02 DN )
II II
Barrel
(2)
98 118
(3)
95 115 1* I
(4)
7.2 7.5
(5)
14.7 18.6
(6)
5.5 7.1 9.2
(lo) 79 100 130 162 237 319 412 519 631 761 I I ! I
(11) 109 142 177 259 349 450 567 690 832 I I I I
(12) 119 154 192 281 379 489 615 748 902
144 I
7.9
24.2
326 I
323
10.8
76.5
29.8
500
600 700 750 800 900 1000 1050
671
894
I
I
727
968
809
892 I
974 I
12981
1057
1408
I1078IL188I
2643
,.
2935
IS
13.5 )
e=ll/12(7+0.02DN)
Nominal Diameter
Barrel
I
(4) 7.9 8,3 8.7 9.2 10.1 11.0 I I (5) 16.0 20.5 26,4 33.2 48.1 65.0 I 84.0 105.0 128.7 156.0 I 181.O I 241.4 I 311.6 348.9 389.1 I 474.3 570.0 641.2 I I I I I (6) 5.5 7.1 9.2 11.s 16.5 22.9 29.8 37.5 46.3 56.0 66.0 89.3 (7)
Length
in kg
,,
I
I
I
I
\ 11,9 12.8 13.8 14.7 ~ 15.6 I 17.4 I 19.3 20.2 21. I I 22.9 24.8 26.0
97311055111761129611417 125711363115191167511830 I 409 1 527 1704 2080 2502 2874 1702 1899 2317 2787 3 195
I 572
1918 2308 2656
10
e=7+0.02DN
Nominal Diameter
DN mm DE Lead Joint mm
Barrel
DE Push-on Joint mm e mm Mass for One Metre k Socket Mass k
(1) 80 100 125 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 I 050
(2) 98 118 144 170 222 274 326 378 429 480 532 635 738 790 842 945 1048 1 124 .
(3) 95 115 141 167 219 271 323 375 426 477 529 632 735 787 839 942 1045 1 118
(4) 8.6 9.0 9.5 10.0 11.o 12.0 13.0 14.0 15.0 16.0 17.O 19.O 21.0 22.0 23.0 25.0 27.0 29.0
(5) 17.3 22.0 28.7 35.9 52.1 70.6 91.4 114.5 139.5 169.0 196.7 262.9 338.2 380.6 423. I 516.6 619.2 713.3
(6) 5.5 7.1 9.2 11.5 16.8 22.9 29.8 37.5 46.3 56.0 66.0 89.3 116.8 131.7 147.8 182.6 222.3 309.6
(7) 69 88 114 143 207 281 364 457 557 675 786 I 052 1355 1525 1 696 2073 2489 .2920
(8) 74 95 124 155 225 305 395 495 604 732 853 1 141 1470 1644 1840 2249 2699 3 163
(9) 83 106 138 173 251 341 441 553 674 816 951 1272 1639 1844 2052 2507 3009 3519
(lo) 92 117 153 191 278 376 487 610 744 90 I 1049 1404 1808 2029 2263 2766 3318 3876
(11) 128 167 209 304 411 533 667 814 986 1 148 1.535 1977 2225 2475 3024. 3621 4233
(12) 139 181 227 329 447 578 725 883 1070 1246 1667 2146 2415 2686 3282 3938 4589
IS 1536:2001 Table 9 Flanged Pipe Centrifugally Cast with screwed Flange Class B ( Clause 13.6)
e= 7 + 0.02 DN
DN
DE
Leagtti L ia kg
mm (3) 8.6 9.0 9.5 10.0 11.o !2.0 13.0 14.0 .15.0 16.0 17.0 19.0 21.0 22.0 23.0 25.0 27.0 29,0
13m (7) 60 76 99 124 179 241 311 386 473 572 666 893.5 1 158 1311 1463 1777 2126 2480
4m (8) 78 98 128 160 23 I 312 403 500 613 741 863 1156 1497 1691 1886 2293 2745 3193
4.5 m (9) 86 109 142 178 257 347 448 558 682 826 961 I 288 1666 1882 2098 2552 3054 3550
5m (lo) 95 120 157 196 283 382 484 615 752 910 1060 1419 I 835 2072 2309 2810 3364 3906
5.25 m (11) 99 126 164 205 296 405 517 644 787 952 1 109 I 485 i 919 2167 2415 2939 3519 4085
5.5 m (12) 104 131 171 214 309 418 540 672 822 983 1 158 I 551 2004 2262 2521 3068 3674 4263
150
200 250 300 350 400 450 500 600 700 750 800 900 1000 1050
170
222 274 326 378 429 480 532 635 738 790 842 945 1048 1 124
IS 1536:2001 14.2.1 Tolerance on Ovality ( Push-on Joint ) In case of oval spigot ends (DE) the minor axis is permitted tabe lessthan the minimumallowable diameter by value given below provided the mean diameter DE measured by circumferential tape comes within the minimum allowable dime~siemsofDE ( Table 4 ) afier applying tolerance: . .....
Nominal Diameter DN Allowable Dlflerence Betweert Minor Axis ~ : und DEj. Min z , .Snn. .
to
be supplied in each diameter, the manufacturer may supply up to 10 percent in lengths shorter than the specified length as follows:
Spectfled Length Decrease in Length
Upto4m Over 4 m
0.5, 1m
0.5,1,1 .5,2m
14.5 Permissible Deviation from a Straight Line The pipes shall be straight. When rolled along two gantries. Separated by approximately two-thirds the length of the pipe to be checkathe maximum deviation fiomastraightline in mm shaUnot be greater than 1.25 times the length L in metres of the pipe, thus ,. &<l.25L
1.0
~;75. 2.00 .
,2.4
3.5
14:6 Flanges
900-1000
14.3 Tolerance on Thickness
Tolerances for the various dimensions of flanges ~hall beasgiven in Tables 10,11, 12and 13. 14.7 Toleranceom Masa
14.7.1 The permissible tolerances on standard mass of pipe shall be * 5 percent. 14.7.2 The pipes of the heavier m= than the maximum shall be accepted provided they comply in every other respect with the requirements of this standard. 15 COATING 15.1 Eachpipeshallbe coated inaccordancewith 15.1.1 to 15.1.5. 15.1.1 Coating shalt not be appliedto any pipe unless its surfaces are clean, dry and free from rust. 15.1.2 Unless otherwise agreed tytween the purchaser and the manufacturer all pipes shall be coated externally ahd internally with the saine material by dipping in a tar or suitable base bath. The piped may be either preheated before dipping or the bath maybe uniformly heated. Alternatively, ifmutually agreed between the purchaser and the manufacturck,thepipes may be coated by spraying or brush painting. 15.~.3 The coating iaterial shall set rapidly with good adherence and shall not scale off.
-(1+0.05
*(2+o.05b)
e)lJ
e = thickness of the pipe wall in mm, and b = thickness of the flange in mm. 1)NOlimit for
the plus tolerance is specified..
of Casting
Tolerance m
&100 *10
+5.5, -2.5
+6.5, -3.5
+7.5 , -4.0
13
4 5
+1 .5, -2.0
+2, -3.0 +2.5, -4.0
16 QUALITY ASSURANCE 16.1 General The manufacturer shall demonstrate the conformity of his products with this standard by controlling the manufacturing process and carrying out the various tests.
Table 12 Tolerances
on Thickness ON Flange
(Clause
14.6 )
Type of Flange
Screwed on flanges
Tolerance
*(2 + 0.05 b)
16..2Quality Assurance System The manufacturer shall control the quality of his products duringtheir manufacture a systemof process by control in order to comply with the technical requirements of this standard. Wherever possible, statistical sampling techniques should be used.
16.3 If the purchaser desires to inspect pipes at the manufacturers pl,ant, the purchaser shall so specify on the purchase order.
17 MARKING
Tolerance
Bolt hole diameter, d
--i
Pitch circle diameter, .C Centre to centre of adjacent bolt holes
+2 -0
&2 q2
17.1 Each pipe shall have cast, stamped or indelibly painted on it the following appropriate marks: a) Manufacturersname, initialsor identification mk, The nominal diamete~ Class reference; Mass of pipe; and The lasttwo digits of the year of manufacture.
b)
c) d) e)
15.1.5 Where the coating material has a bitumen or similar base, it shall be smooth and tenacious and hard enough not to flow when exposedto a temperature of
65C for five minutesbut not sobrittle ata temperature of OT asto chipoff whenscribedlightlywith a penknife.
15.1.6 When the pipes are to be used for conveying potable water the inside coating shall not contain any constituent soluble in such water or any ingredient which could impart any taste or whatsoever to the potable water atler sterilization and suitable washing of the mains.
b)
17.2 Any other marks required by the purchaser may be painted on.
14
1S 1536:2001
MECHANICALTESIS
A-1 RINCTESWORPIPESCENIRIFUGALLYCH JN METAL MOULDS A-1.1 On pipesof upto and including300 mm nominal diameter, rings of approximately 25 mm width shall,be tested on a suitable machine. The rings shall be supported on two knife edges diametrically opposed and the load applied from the inside at these points (see Fig. 1). A-2 TENSILE TESTS ON BARS FOR PIPES CENTRIFUGALLY CAST IN METAL OR RESIN
A-1.2 The modulus of rupture of the ring shall be calculated from the breaking load by the following formula: 3P(D-e) R= xbt+ where R= modulus of rupture of the ring in MPa, P= breaking load in newtons, D= external dia of the ring in mm, e . wall thickness of the ring in mm, and b= breadth of the rin mm.
up to 13
Over 13
andup to 17
10
14
32
32
Over 17
A
!,:
FIG.1
RING TEST
15
H-w-H-
.i.,,, ;. ,, .,,
v,
16
1S 1536:2001
(1]
80400
(2) Spigot and socket spun pipes Class LA Spigot and socket spun pipes Class A
Spigot and socket spun pipes
(3) 1.6
80-600
2.0
2.5
Class B 700-1050
700-1050
1.5
2.0
700-1050
25
1.5
W-3(K) 350-600
2.5 20
1.6
1.6
17
IS 1536:2001
ANNEX C ( Foreword)
COMMITTEE COMPOSITION
SHIU V. PRAKASH SHRi N. K. KAUSHAL( A/ternate ) SHRIS. B. SENGUPTA SHRI V. M. RALLI( Alternate ) SHRI K. V. RAMAKRISHNAN SHRI M. P. PurwuswwY SHRIUDAYANSEN SHRIR. L. DUIIEY SHRI L. P. BAFNA ( Alternate ) SHRIL. B. SINGH SHRI S. K. DOGRA( Alternate ) SHRIRAOHEYSHYAM DR P. K. PANDA DR P. T. PUSHP( Alternate ) DR S. PRAKASH DR S. D. SINGH( Alterna/e ) SHRI A. CHATTERJEE SHRIR. C. SOOD SHRI R. P. BHALOTIA Alternate ) ( SHRI D. PRASAD SHRI P. K. BASUTKAR( Alternate ) SHRI H. P. JETWARE SHRI P. DHAR ( Alternate ) SHRIZ. AHWED SHRI U. J. GUPTA( Alternate ) SHRIN. P. SHRSVASTAV SHRI N. K. DUTTA( Alternate ) SHRI K. A. NAIDU SHRI G. Tlw.a
Ennore Foundries Ltd, Chennai ( Ahernate ) Institute of Indian Foundrymen Kesoram Spun Pipes and Foundries, Kolkata
Ministry of Railways, Ajmer National Institute of Foundry and Forge Technology, Ranchi
National Metallurgical
Lab, lamshedpur
Vkhakhapatnam ( Alternate )
SHRI A. B. PANDEY SHRIB. K. BHAGAT( A/terns/e ) SHRI RAKESHCHANDERJAIN SHRI MANDEEP.%NGH SHRIN. MITRA Director ( Met Engg )
Jainsons Industries, Jabalpur High Tech Industries, Jalandhar Direetor General, BIS ( Ex-oficio Member )
Secretaty SHRI SUNJAY KUMAR Joint Director (Met Engg), BIS ( Cantinued on page 19)
18
IS 1536:2001
( Confinuecfjbm page 18 )
SHRI R. K. KEJRIWAL SHRI G. D. AGARWAL Alternate ) ( SHRI D. K. HADA SHRI C. P. RATHI ( Alternate ) SHRI R. L. DUBEY SHRJA. B. PANDEY SHRi B. K. BHAGAT( Alternate ) SHRI ASHOKAGARWAL SHRI RAJENDER PRASAD( Alternate ) SHRI T. B. PAUL SHRI V. KUMAn ( Al(ernate ) SHRIB. L. GOYAL SHRI RAKESHGOYAL( Alternate ) SHRI S. P. MOHANTI
Kesoram Spun Pipes and Foundries, Kolkata Jayaswals Neco Ltd, Nagpur
19
Bureau
of Indian
Standards
BIS is a statutory
institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part ofthesepnblications maybe reproducedin any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to copyright be addressed to the Director (Publications), BIS. Review of Indian Standards Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards should ascertain that they are in possession of the latest amendments or ediiion by referring to the latest issue of BIS Catalogue and Standards: Monthly Additions. This Indian Standard has been developed from DOG: No, MTD 6 (4226 ). Amendments Issu@d Since Publication Amend No. Date of Issue Text AffCcted
AHMADABAD. BANGALORJ3. BHOPAL, BHUBANESHWAR. COIMBATORE. FARIDABAD. GHAZIABAD. GUWAHATI. HYDEMBAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM.
Printed at New India
PrintingPress,Khurja,India
NO. 1 MAY 2002 TO IS 1536:2001 CENTRIFUGALLY CAST (SPUN) IRON PRESSURE PIPES FOR WATER, GAS AND SEWAGE SPECIFICATION
(Fourth Reviswn )
AMENDMENT
( Page 2, clause 6.3 ) Insert the following sentence in the end of the
clause: Pipes cast under controlled cooling conditions need not be heat treated.
(MTD6)
Reprography Unit, BIS, New Delhi, India
2 DECEMBER 2003 TO IS 1536:2001 CENTRIFUGALLY CAST (SPUN) IRON PRESSURE PIPES FOR WATER, GAS ANIi SEWAGE SPECIFICATION ( Fourth Reviswn )
Page 4, clause 11.2(a) ] Substitute the following for the existing:
a)
AMENDMENT
NO.
(MTD6)
~progmphy Unit, 91S, New Delhi, India
NO. 3 JULY 2008 TO IS 1536:2001 CENTRIFUGALLY CAST (SPUN) IRON PRESSURE PIPES FOR WATER, GAS AND SEWAGE SPECIFICATION ( Fourth Revision)
(Page 5, c/uuse 13.2) Add the following new clause 13.2.1: 113.2.1 Length other than specified in 13.2 may also be supplied agreement between the manufacturer and the purchaser. (Page 5, c/uuse 13.5, fine 1) Delete and mass. (Page 5, c/ause 13.6, line 1) Delete and mass. (Page 5, clause 13.6, Note) Substitute the following for the existing:
NOTE Mass for sockets, pipe barrels and flanges are calculated on the basis of the
AMENDMENT
on mutual
(Fa~e 9, Table 6, CO15 to 12) Delete alongwith their column headings. (Page
headings.
10, Tab/e
alongwith
their column
(Page
11,
Table
alongwith
their column
headings. (Page headings. 12, Table 9, CO1 4 to 12) Delete alongwith their column
(Page 13, c/ause 14.7) Delete. (Page internally. 13, clause 15.1.2, line 3) Insert lined between and and
Amend No. 3 to IS 1536:2001 (Page 13, clause 15.1.2) Add the following at the end of last sentence: and internal lining as required by the purchaser. . [Page 14, clause 17.l(d)] Delete.