Condensing Units

CBX Series
CBX030 thru CBX360
2.5 TR thru 30 TR
9 kW thru 105 kW

R-134a

Company Business
Zamil Air Conditioners was founded in 1974 as one of the first air conditioning business to be established in Saudi Arabia
and today is a leading international manufacturer of air conditioning systems and is No. 1 in the Middle East.
Zamil Air conditioners manufactures both consumer and central air conditioners and has sales operations in over 55
countries in the Middle East, Europe, Africa and Asia.
The companys operations are structured into four Strategic Business Units (SBUs) supporting five in-house product and
service brands as well as a number of international brands under the OEM sales.
The five in-house brands are Classic, Cooline, CoolCare, Clima Tech and Geoclima.
The four SBUs are:
1. Consumer Business Unit supporting Classic, Cooline, GE and OEM brands for consumers.
2. Unitary & Applied Business Unit supporting Classic, Cooline, GE and OEM brands for commercial and industrial
customers.
3. Zamil CoolCare providing engineering & project management services, HVAC maintenance, retrofit services and parts.
4. Geoclima srl is an independent business supporting other SBUs for their requirement of Chillers & Double skin AHUs.
The first three SBUs - Consumer Products, Unitary & Applied Products and CoolCare Service direct their business
operations from the corporate headquarters at Dammam, Saudi Arabia.
Geoclima has its engineering & production departments located at Monfalcone, Italy and has a design center in Austria.
All the four SBUs, while operating independently, supplement each others activities in a way that makes synergy work at
its best and achieve the corporate goals of maximizing customer satisfaction.
Factories and Productions
Zamil Air Conditioners has two manufacturing plants in Dammam, Saudi Arabia and has one speciality production facility
in Italy operated by Geoclima.
The company can produce up to 550,000 Room Air Conditioners, 300,000 Mini-Split systems and 50,000 Central Air
Conditioning systems per year.
Quality & Product Certificates
The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2000 certification.
Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabias Standard Organization)
Certificate for Room Air Conditioners. ZAC's products are also certified with:
1. CE (Council of European Community)
2. UL (Underwriters Laboratory)
3. Eurovent
4. DEMKO
5. ETL
Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed
bin Fahd Al Saud Award for Factory Safety.
Our Products
In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners
manufacturers a host of residential, commercial and industrial air conditioners. This broad range extends from the Concealed Units up to 5 tons, the Ducted Splits up to 30 tons, the Packaged Units up to 90 tons, the Single and Double Skin
Air Handling Units up to 70,630 CFM and the Water Chillers up to 660 tons cooling capacity.

INDEX
Contents

Page

Model decoding ........................................................................................................................................ 2

Unit features & options .......................................................................................................................... 2-3
Physical data ......................................................................................................................................... 4-5
Selection procedure ................................................................................................................................. 6
Performance data .................................................................................................................................. 6-8
Electrical data ...................................................................................................................................... 9-10
Dimensions ....................................................................................................................................... 11-15
Typical schematic wiring diagram ...................................................................................................... 16-17
Typical unit installation ........................................................................................................................... 18
Electrical ................................................................................................................................................. 19
System design ........................................................................................................................................ 19

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.

THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

MODEL DECODING
1, 2 & 3
BASIC

4, 5 & 6
NOMINAL
COOLING
CAPACITY
(MBH)

7
ELECTRICAL
SUPPLY
( V-Ph-Hz )

CBX

030

H : 208/230-3-60

CONDENSING
UNIT
(R-134a)

036
042

8
REFRIGERATION CIRCUIT

S : SINGLE

M : 380-3-60*
(4 WIRE)

048
060

F : 460-3-60

9
MODE

C : COOL ONLY

10
CONDENSER
MOTOR

N : STANDARD A : ALUMINUM
FIN
L : LOW
AMBIENT
B : COATED
ALUMINUM
FIN

12
ACCESSORIES

N : STD. UNIT

13
OPTIONS

N : NO OPTION

F : STD. UNIT WITH U : UVM

FILTER DRYER
& SIGHT GLASS V : VOLT FREE
CONTACTS
P : PDS
C:U&V
C : COPPER FIN S : STD. UNIT WITH
PDS, FILTER
DRYER &
SIGHT GLASS

075
090

11
CONDENSER
COIL

D : DUAL

100

14
MATCHING

N :STD. UNIT
(MATCHING
WITH BY
SERIES)
K : MATCHING
WITH DOUBLE
SKIN AHU

120
150
180
220
240
300
360

* Presently not available for models CBX042, CBX048, CBX090 & CBX100 (under development).

UNIT FEATURES & OPTIONS

A. GENERAL
The Zamil Condensing units are environment friendly units that use refrigerant R-134a and incorporate the latest innovative
technology to provide quiet, reliable performance. The wrap-around coil not only adds to the aesthetical appeal, it also gives
optimum heat transfer efficiency. The access panels provide access to the compressor, fan motor and to the electrical
control box.
These condensing units can be combined with a wide variety of evaporator coils and blower packages to provide quiet
and dependable comfort. These units can be installed on a roof or at ground level.

B. UNIT ENCLOSURE
All panels are of heavy gauge (G-90) galvanized steel sheet and completely weatherized for outdoor installation. Steel
sheet panels are zinc coated and galvanized by the hot dip process of lock-forming quality conforming to ASTM A 653
commercial weight G-90, followed by baked on electrostatic polyester dry powder coat.

C. COMPRESSOR
Hermetic scroll compressors are used as standard as shown in the physical data. They are provided with all the standard
controls necessary for proper and safe operation. These compressors have a self-regulating crankcase heater, improved
internal pressure relief valve which provides high pressure protection to the refrigerant system and vibration isolators for
quiet and efficient operation.

D. AIR COOLED CONDENSER

1. The large wrap-around condenser coil is of corrugated fin & tube type, constructed of enhanced copper tubes and
mechanically bonded to aluminum fins. As an option to aluminum fins, coated aluminum fins or corrugated copper fins
may be provided. Tube support sheets are of galvanized steel, formed to provide structural strength. Tubes are circuited to ensure minimum pressure drop and maximum heat transfer. Each coil is completely dehydrated, charged and
sealed at the factory upon completion of pressure tests.
2. The fans are propeller type and direct-driven, upward discharge provided with fan grille.
3. Units are equipped with totally enclosed fan motors for greater reliability and dependable performance for many years.
Inherent thermal protection is automatic reset type.
2

E. SERVICE VALVES
Both suction and liquid service valves are back seating type. Valves are externally located so refrigerant tube connections
can be made quickly and easily. Each valve has a gauge pressure port for ease of checking refrigerant operating pressures.

F. CONTROL PANEL
The control panel design is equivalent to NEMA construction for easy access ensuring dust and weather proof construction. Internal power and control wiring is neatly routed, properly anchored and all wires identified with cable markers as
per NEC standard applicable to HVAC units. The electrical controls used in the control panel are UL approved, which are
reliable in operation at high ambient conditions for a long period.
The electrical circuit has been carefully designed with all necessary protection and circuit elements for safe operation of
the unit.

G. LOW PRESSURE SWITCH

Auto reset SPST switch activated by refrigerant pressure - locks out the compressor, if the refrigerant pressure falls below
10 PSIG. Also provides additional protection against evaporator freeze up due to loss of indoor airflow.

H. HIGH PRESSURE SWITCH

Auto reset SPST switch activated by refrigerant pressure - locks out the compressor, if the refrigerant pressure rises
above 350 PSIG. Also provides additional protection against compressor damage due to loss of outdoor airflow.

I. LOW AMBIENT (OPTIONAL)

Low ambient operation down to 450F using fan cycling switch.

J. PUMP DOWN SOLENOID VALVE (AVAILABLE AS OPTION for CBX075 & above)
Pump down solenoid valve keeps the evaporator coil dry of liquid refrigerant.

PHYSICAL DATA
MODEL NUMBER
NUMBER OF REFRIGERATION CIRCUIT
NOMINAL CAPACITY (TONS)*
COMPRESSOR

Type

CBX030

CBX036

CBX042

CBX048

CBX060

CBX075

CBX090

CBX100

Single

Single

Single

Single

Single

Single

Dual

Dual

2.5

3.5

7.5

8.5

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Quantity

Oil (oz)

40

42

62

56

81

106

62x2

56x2

189

134x2

144x2

Refrigerant
Charge per system (oz)+
CONDENSER FAN

98

99

110

155

Type

161
Propeller

Qty. Diameter (inch)

1 18

1 18

1 24

1 24

1 24

2 24

2 24

2 24

Nominal CFM

2300

2300

3650

3650

3650

7150

7150

7150

1/41100

1/41100

1/31100

1/31100

1/31100

1/31075

1/31075

1/31075

Motor HP RPM
CONDENSER COIL

R134a

Type
Tube Dia.- Rows - Fins Per Inch

Corrugated fin & tube

3/8-2-16

3/8-2-16

3/8-2-16

3/8-2-16

3/8-2-16

3/8-2-16

3/8-2-16

3/8-2-16

10

10

16

16

16

21

21

24

HIGH PRESSURE SWITCH Open (PSIG)

350 10

350 10

350 10

350 10

350 10

350 10

350 10

350 10

Close (PSIG)

300 10

300 10

300 10

300 10

300 10

300 10

300 10

300 10

LOW PRESSURE SWITCH Open (PSIG)

10 5

10 5

10 5

10 5

10 5

10 5

10 5

10 5

Close (PSIG)

30 5

30 5

30 5

30 5

30 5

30 5

30 5

30 5

REFRIGERANT LINES** Suction line size (OD) - inch

3/4

7/8

7/8

7/8

7/8

1-1/8

7/8 (2)

7/8 (2)

Liquid line size (OD) - inch

3/8

3/8

3/8

1/2

1/2

5/8

1/2 (2)

1/2 (2)

Kg.

78

81

106

118

132

222

246

242

Total face area, Sq. ft.

SHIPPING WEIGHT

*
**
+

Refer to performance data for exact rating values.

Pipe sizes are for runs up to 25 feet to indoor unit. For refrigerant lines longer than 25 feet, use next larger size.
Operating system charge is applicable when matched with BY series air handling units & connected by 25 feet of refrigerant piping.

PHYSICAL DATA
MODEL NUMBER
NUMBER OF REFRIGERATION CIRCUIT
NOMINAL CAPACITY (TONS)*
COMPRESSOR

Type
Quantity
Oil per system (oz)

CBX120

CBX150

CBX180

CBX220

CBX240

CBX300

CBX360

Dual

Dual

Dual

Dual

Dual

Dual

Dual

10

12

15

18

20

25

30

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

Scroll

81x2

106x2

106x2

11 0x2

110x2

Refrigerant
Charge per system (oz)+
CONDENSER FAN

R134a
150x2

REFRIGERANT LINES**

SHIPPING WEIGHT

242x2

349x2

430x2

536x2

Qty. Diameter (inch)

2 24

2 26

2 26

2 26

2 30

2 30

3 30

Nominal CFM

7150

10000

12500

12500

15200

15000

22800

1/3 1075 1/3 850 3/4 1140 3/4 1140 1.5 1140 1.5 1140 1.5 1140

Type

Corrugated fin & tube

3/8216

3/8216

3/8216

3/8414

24

38

38

38

28

28

47

Open (PSIG)

350 10

350 10

350 10

350 10

350 10

350 10

350 10

Close (PSIG)

300 10

300 10

300 10

300 10

300 10

300 10

300 10

Open (PSIG)

10 5

10 5

10 5

10 5

10 5

10 5

10 5

Close (PSIG)

30 5

30 5

30 5

30 5

30 5

30 5

30 5

Suction line size (OD), inch

7/8 (2)

7/8 (2)

1-3/8 (2)

1-3/8 (2)

1-3/8 (2)

1-3/8 (2)

1-5/8 (2)

Liquid line size (OD), inch

1/2 (2)

1/2 (2)

5/8 (2)

5/8 (2)

5/8 (2)

5/8 (2)

7/8 (2)

282

460

544

605

762

924

1010

Total face area, Sq. ft.

LOW PRESSURE SWITCH

238x2

Propeller

Tube Dia. Rows Fins per inch 3/8216

HIGH PRESSURE SWITCH

152x2

Type

Motor HP RPM
CONDENSER COIL

110 & 148 148 & 200

Kg.

3/8514 3/8414

* Refer to performance data for exact rating values.

** Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size.
+ Operating system charge is applicable when matched with BY series air handling units & connected by 25 feet of refrigerant piping.

SELECTION PROCEDURE
1. Enter performance tables at specified SST and desired ambient conditions.
2. HEAT REJECTION:
Calculate condenser Total Heat Rejection Capacity as follows:
HR = Unit cooling capacity + (3.41 x Total Unit Power Input, Watts).
3. HEAD PRESSURE:
To determine head pressure (psig) use the following conversion table:
Condensing Temp. - 0F.
(R-134a) Head Pressure - PSIG.

100

110

120

130

140

150

160

124.1

146.4

171.1

198.7

229.2

262.8

299.9

4. CORRECTION FACTORS FOR ALTITUDE:

ALTITUDE (FEET)
FACTOR

2000

4000

6000

8000

10000

Condensing Unit Cooling Capacity

.99

.98

.96

.95

.94

Condensing Unit & Evaporator

.98

.96

.93

.90

.88

PERFORMANCE DATA
MODEL No.: CBX030
SST
(0F)
30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

MODEL No.: CBX036

0

AMBIENT TEMPERATURE - F
75

85

95

105

115

125

28.8
97
2.5
32.2
99
2.55
37.1
102
2.7
40.1
106
2.82
44.1
108
2.94
48
112
3.14

26.3
106
2.56
29.8
110
2.72
33.4
114
2.87
37.1
116
2.97
40.5
119
3.13
44.1
120
3.31

23.6
117
2.68
27.1
120
2.81
30.4
123
3
33.7
125
3.13
37.3
127
3.3
40.4
130
3.51

21.1
126
2.75
24.4
128
2.9
27.3
131
3.1
30.6
134
3.26
33.8
136
3.45
37.2
138
3.73

18.6
134
2.82
21.6
136
3
24.5
140
3.24
27.3
141
3.4
30.4
144
3.66
33.1
146
3.93

16.2
141
2.9
19
143
3.1
21.6
146
3.35
24.2
148
3.57
27.1
150
3.8
29.4
152
4.1

SST
(0F)
30

35

40

45

50

55

MODEL No.: CBX042

SST
(0F)
30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

75

85

95

105

115

125

36.5
102
3.5
40.8
105
3.68
44.9
111
3.9
49.5
114
4.1
54.1
117
4.37
58.7
118
4.55

33.7
111
3.61
37.7
115
3.81
41.8
118
4.1
45.9
121
4.3
50
125
4.55
54.6
126
4.82

30.6
121
3.79
34.2
124
3.9
38.2
128
4.3
42.3
130
4.5
45.4
133
4.72
50.6
135
5.12

28.1
129
3.92
31.2
132
4.1
35.1
136
4.48
38.7
138
4.7
41.6
141
4.95
46.2
142
5.34

25.5
138
4.09
28
141
4.3
31.6
145
4.65
35.2
146
4.95
38
149
5.2
42
151
5.55

22.4
144
4.2
25.2
149
4.5
28.5
152
4.9
31.6
154
5.15
34.2
155
5.4
38.3
157
5.9

MODEL No.: CBX048

0

AMBIENT TEMPERATURE - F
75
39.3
98
3.4
44.3
100
3.55
49.1
103
3.73
54.2
105
4.04
59.4
107
4.17
64.5
109
4.38

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

AMBIENT TEMPERATURE - 0F

85
36.4
106
3.51
41.1
108
3.7
45.9
111
3.9
50.5
114
4.15
55.4
116
4.39
60.2
118
4.63

95
32.9
113
3.68
37.2
117
3.86
41.8
121
4.1
46.4
122
4.31
51
124
4.55
55.4
126
4.84

105
29.8
121
3.77
33.7
126
3.98
38.1
129
4.27
42.3
129
4.51
46.5
131
4.71
50.9
133
5.1

115
27.3
131
4.1
30.2
134
4.14
34.3
137
4.42
38.3
139
4.69
42.4
140
5
46.3
142
5.3

SST
(0F)

125
23.5
140
4.14
26.9
142
4.3
30.6
144
4.51
34.4
147
4.88
38
149
5.2
41.8
150
5.55

30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

AMBIENT TEMPERATURE - 0F
75
43.9
97
3.86
49.8
101
3.95
55.3
103
4.15
61
105
4.29
66.3
108
4.48
71.9
110
4.65

85
40.6
106
3.92
46
109
4.1
51.6
111
4.3
56.6
114
4.55
62.2
116
4.65
67.3
118
4.9

95
36.7
114
4
41.7
118
4.25
47
120
4.5
52
123
4.74
57.1
125
5
61.7
127
5.25

105
33.2
121
4.09
37.8
126
4.4
42.6
128
4.65
47.5
131
4.95
52
134
5.1
57.2
136
5.48

115
30.7
131
4.2
33.7
135
4.5
38.5
137
4.8
42.8
139
5.1
47.6
142
5.42
52
145
5.76

LEGEND: SST - Saturated Suction Temperature; TC - Total Capacity (1000 Btuh) Gross; CT - Condensing Temperature (0F); kW - Total unit power input

125
26
140
4.3
30.1
142
4.7
34.2
145
5
38.9
148
5.3
43.2
150
5.6
46.9
152
6.1

PERFORMANCE DATA
MODEL No.: CBX060
SST
(0F)
30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

MODEL No.: CBX075

0

AMBIENT TEMPERATURE - F
75
53.5
100
4.62
59.2
101
4.65
65.4
104
4.79
71.2
107
4.98
77
109
5.2
83
112
5.45

85
50
107
4.72
55.4
109
4.81
61
112
5.12
67
115
5.3
72
118
5.5
77.1
120
5.8

95
46
117
4.9
51.6
118
5.0
57
120
5.25
61.8
123
5.55
67.2
127
5.85
72.6
128
6.2

105
43
124
4.98
47.1
126
5.2
52.4
129
5.55
57.4
132
5.7
62.6
135
6.2
67.8
137
6.5

115
38.7
133
5.12
43.2
135
5.45
48.1
138
5.7
53
141
6.0
57.5
144
6.5
62.2
145
7.0

SST
(0F)

125
35
142
5.38
39
145
5.67
43.9
148
6
48.2
150
6.4
53
152
6.9
57.4
154
7.25

30

35

40

45

50

55

MODEL No.: CBX090

SST
(0F)
30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

AMBIENT TEMPERATURE - F
85
76.6
107
7.2
86.8
110
7.66
95.7
113
7.84
105.5
115
8.16
116.4
118
8.76
125.1
120
9.26

95
71.1
116
7.42
81
118
7.91
88.6
121
8.3
98
124
8.72
107
127
9.22
115.6
129
9.8

105
64.4
125
7.77
73.5
127
8.24
81.4
130
8.65
90.4
132
9.15
100
134
9.68
107.9
136
10.12

115
57.2
133
7.98
68
136
8.57
74
138
8.98
83.6
140
9.42
92.6
143
10.1
99
145
10.67

SST
(0F)

125
51.5
142
8.35
58.4
144
8.95
66.8
146
9.3
75
148
9.91
83.5
150
10.47
91.2
152
11.0

30

35

40

45

50

55

MODEL No.: CBX120

SST
(0F)
30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

85
60
104
6.2
67
106
6.48
75
109
6.82
82.3
111
6.95
88.5
113
7.3
95.8
115
7.61

95
56.1
113
6.3
64
115
6.8
70
118
7.14
77.1
120
7.6
83.3
122
7.72
90.7
124
8.05

105
52.3
121
6.7
59
123
7.2
66
126
7.6
71.9
129
7.9
79.1
131
8.25
85.2
133
8.39

115
48
130
7.2
56
133
7.6
62
135
8.1
68.4
138
8.3
73.1
140
8.6
80.1
141
8.64

125
45
139
7.4
52
141
7.9
58
143
8.25
63.7
145
8.65
70.4
148
9.23
76.8
150
9.4

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

AMBIENT TEMPERATURE - 0F
75
90.3
99
8.35
101
102
8.62
113
105
8.92
124
108
9.4
135
110
9.85
145
112
10.3

85
82.4
108
8.51
92.5
110
8.95
104
113
9.27
114
116
9.85
125
119
10.4
135
122
10.85

95
75.6
114
8.7
84
116
9.2
95
119
9.66
105
122
10.1
115
125
10.9
125
127
11.5

105
67.3
124
8.88
77.3
126
9.45
86.1
129
10.05
97
131
10.65
106
134
11.4
115
136
12.1

115
60.2
132
9.12
69.4
135
9.68
78.2
138
10.4
87.6
141
11.1
96.8
143
11.9
105
146
12.6

125
52.7
142
9.28
61
144
9.97
69.9
147
10.75
78.1
149
11.5
86.9
151
12.3
95
153
13.0

MODEL No.: CBX150

0

AMBIENT TEMPERATURE - F
75
103.4
103
9.79
113.4
106
10.18
125
109
10.6
137
111
11.2
149
113
11.5
159
115
12.2

75
64
95
5.95
72
97
6.16
78.4
100
6.5
86.1
102
6.7
94
104
6.95
101.2
106
7.22

MODEL No.: CBX100

0

75
83.8
98
6.8
93.3
102
7.18
103.1
104
7.5
113
107
7.8
124
109
8.29
133.9
111
8.65

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

AMBIENT TEMPERATURE - 0F

85
95.2
112
10.15
106.5
115
10.61
117.6
118
11.15
129
120
11.7
141
122
12.25
148
124
12.8

95
89
118
10.55
99
120
11.05
110
123
11.8
120.4
125
12.4
129.8
127
13.3
138.5
130
13.71

105
82
125
10.78
92
128
11.6
101.8
131
12.22
112
134
12.9
122
136
13.7
130
139
14.5

115
73.6
137
11.5
83.4
139
12.1
93
142
12.69
101.6
145
13.65
112.5
148
14.5
119
149
15.22

SST
(0F)

125
68
145
11.85
77
148
12.48
82.6
151
13.2
94.3
152
14.26
102.6
154
15.2
110
156
16.0

30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

AMBIENT TEMPERATURE - 0F
75
124
96
11.71
138
99
12.25
152
101
12.74
166
102
13.1
178
104
13.6
196
105
14.2

85
117
105
12.45
130
106
12.9
144
109
13.6
157.4
111
14
171.5
113
14.5
184
115
15.3

95
110
114
13.12
122
116
13.72
134
119
14.4
148
121
14.9
160
123
15.4
172
124
16.2

105
102
124
13.85
113
126
14.63
125
129
15.65
136
130
15.8
148.7
132
16.5
161
134
17.2

115
94
134
14.72
104
136
15.4
115
139
16.1
128
141
16.7
138
142
17.6
148
143
18.15

LEGEND: SST - Saturated Suction Temperature; TC - Total Capacity (1000 Btuh) Gross; CT - Condensing Temperature (0F); kW - Total unit power input

125
87
141
15.46
97
143
16.1
106
146
16.9
117
148
17.6
127
149
18.5
136
151
19.0

PERFORMANCE DATA
MODEL No.: CBX180
SST
(0F)
30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

MODEL No.: CBX220

0

AMBIENT TEMPERATURE - F
75
161
98
12.8
176
100
14.1
194
101
16
211
103
17.6
231
105
19.2
245
106
20.9

85
152
105
13.1
168
108
14.7
184
111
16.2
201
112
17.9
220
114
19.6
235
116
21.2

95
143.5
115
13.4
159
118
15.1
173
120
16.6
191
121
18.3
208
123
19.9
222
126
21.6

105
136
125
13.8
151
127
15.5
165
130
16.9
174
131
18.7
197
132
20.1
211
134
21.9

115
127.8
135
14.2
143
136
15.9
155
138
17.3
172
140
18.9
186
141
20.3
199
144
22.1

125
120
144
14.5
135
147
16.2
146
148
17.7
161
149
19.1
175
151
20.65
188
152
212.5

30

35

40

45

50

55

MODEL No.: CBX240

SST
(0F)
30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

75
187
99
14.9
205
102
15.7
224.5
105
16.5
241
108
17.1
261
110
17.4
278
113
17.9

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

85
179
109
17
195
112
17.9
213
114
18.3
229
118
19.2
248
120
19.7
267
122
20.2

95
168
118
19.2
184.5
121
17.8
201
124
20.3
219.5
126
20.9
237
129
21.4
254
129
21.6

105
159
128
21.3
174
131
21.8
190
134
22.6
207
136
23.2
221
139
23.7
239
140
24

115
148
138
23.5
163
141
23.9
179
142
24.3
194
144
24.7
211
146
25.1
227
147
25.9

AMBIENT TEMPERATURE - F
85
214
108
19.9
234
109
20.2
255
111
20.7
276
113
21.1
297
116
21.9
318
118
22.2

95
201
116
22.1
221
118
22.4
242
121
23.1
262
123
23.5
283
125
24
303
127
24.5

105
191
126
23.7
210
127
24.5
228
130
24.8
249
131
25.1
268
134
25.5
287
136
26.2

115
180
137
26.3
198
138
26.6
216
140
27
235
141
27.2
253
144
27.6
272
146
28

AMBIENT TEMPERATURE - 0F

SST
(0F)

125
166
146
28.2
184
147
28.6
202
149
29
220
150
29.4
239
152
29.6
257
153
29.7

30

35

40

45

50

55

75
282
99
24.4
310
102
25.2
338
104
26.1
365
106
26.6
392
108
27.4
420
110
28.1

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

85
268
111
27.4
295
113
28.1
321
115
28.8
348
117
29.4
375
118
29.9
401
120
30.7

95
254
121
29.9
281
122
30.6
305
125
31.3
332
127
32.1
357
130
33
383
131
33.6

105
240
132
32.8
265
134
33.7
291
136
34.4
314
138
35
339
140
35.4
364
141
35.9

115
225
142
35.6
250
144
36.3
274
146
37
298
148
37.5
321
150
38
345
152
38.8

MODEL No.: CBX360

SST
(0F)
30

35

40

45

50

55

TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW
TC
CT
kW

AMBIENT TEMPERATURE - 0F
75
324
97
26.76
358
100
27.4
392
102
28.7
427
104
29.4
461
105
29.6
495
107
30.5

125
138
149
25.5
154
150
25.7
167
151
26.3
184
153
26.8
197
155
27.1
212
156
27.4

MODEL No.: CBX300

0

75
225
98
18.2
246
101
18.6
268
102
19
290
105
19.4
311
106
19.7
333
108
20

AMBIENT TEMPERATURE - 0F

SST
(0F)

85
308
107
30.3
341
109
30.7
374
111
31.6
406
112
32.1
438
114
32.8
471
116
33.4

95
291
116
33.2
322
118
33.7
354
120
34.8
385
122
35.5
417
124
36.1
448
125
36.9

105
276
125
36
306
127
37.1
336
129
37.6
366
131
38.9
395
133
39.4
425
135
39.9

115
259
136
39.7
288
137
40.6
316
139
41.1
344
140
42
373
142
42.7
401
144
43.3

125
243
145
42.8
270
147
44
297
148
44.5
323
150
45.2
350
152
45.8
378
154
46.5

LEGEND:
SST - Saturated Suction Temperature
TC

- Total Capacity (1000 Btuh) Gross

CT

- Condensing Temperature (0F)

kW - Total unit power input

125
212
152
38.2
236
154
38.9
258
155
39.4
281
156
40.1
303
158
40.6
326
159
41.3

ELECTRICAL DATA
Single compressor units
MODEL No.: CBX030
POWER
SUPPLY
(V-Ph-Hz)

VOLTAGE
RANGE

MODEL No.: CBX036

COMPRESSOR

FAN
MOTOR
FLA
LRA

MCA

POWER
SUPPLY
(V-Ph-Hz)

MOCP

187

253

16

97

1.4

21.4

35

15

380-3-60
(4 WIRE)

342

418

8.5

52

1.4

12

20

15

460-3-60

414

506

8.2

50

0.7

10.9

15

MCA

MOCP

187

253

13.1

80

1.4

17.8

30

380-3-60
(4 WIRE)

342

418

6.0

44

1.4

8.9

460-3-60

414

506

5.9

42

0.7

8.1

MODEL No.: CBX042

MODEL No.: CBX048

COMPRESSOR

MIN.

MAX.

RLA

FAN
MOTOR
FLA
LRA

208/230-3-60

187

253

20.7

128

2.3

28.3

45

460-3-60

414

506

10

63

1.3

13.8

20

MCA

POWER
SUPPLY
(V-Ph-Hz)

MOCP

MODEL No.: CBX060

208/230-3-60

MOCP

208/230-3-60

208/230-3-60

VOLTAGE
RANGE

MCA

RLA

RLA

POWER
SUPPLY
(V-Ph-Hz)

FAN
MOTOR
FLA
LRA

MAX.

MAX.

VOLTAGE
RANGE

COMPRESSOR

MIN.

MIN.

POWER
SUPPLY
(V-Ph-Hz)

VOLTAGE
RANGE

VOLTAGE
RANGE

COMPRESSOR

MIN.

MAX.

RLA

FAN
MOTOR
FLA
LRA

208/230-3-60

187

253

20.7

156

2.3

28.2

45

460-3-60

414

506

10

75

1.3

13.8

20

MCA

MOCP

MODEL No.: CBX075

COMPRESSOR

MIN.

MAX.

RLA

FAN
MOTOR
FLA
LRA (each)

187

253

32.1

203

2.3

380-3-60
(4 WIRE)

342

418

16.7

123

2.3

460-3-60

414

506

16.4

95

1.3

MCA

42.4

POWER
SUPPLY
(V-Ph-Hz)

MOCP

VOLTAGE
RANGE

COMPRESSOR

MIN.

MAX.

RLA

FAN
MOTOR
FLA
LRA (each)

60

208/230-3-60

187

253

33.6

231

2.3

46.6

80

23.2

35

380-3-60
(4 WIRE)

342

418

18.6

140

2.3

27.9

45

21.8

35

460-3-60

414

506

17.3

114

1.3

24.2

40

MCA

MOCP

Dual compressor units

MODEL No.: CBX090
POWER
SUPPLY
(V-Ph-Hz)

VOLTAGE
RANGE

MODEL No.: CBX100

COMPRESSOR

MIN.

MAX.

RLA

FAN
MOTOR
FLA
LRA

208/230-3-60

187

253

20.7

128

2.3

51.2

70

460-3-60

414

506

10

63

1.3

25.1

35

MCA

POWER
SUPPLY
(V-Ph-Hz)

MOCP

NOTE: Refer to page 10 for legend & notes.

VOLTAGE
RANGE

COMPRESSOR

MIN.

MAX.

RLA

FAN
MOTOR
FLA
LRA

208/230-3-60

187

253

20.7

156

2.3

51.2

70

460-3-60

414

506

10

75

1.3

25.1

35

ELECTRICAL DATA
Dual compressor units
MODEL No.: CBX120
POWER
SUPPLY
(V-Ph-Hz)

VOLTAGE
RANGE

MODEL No.: CBX150

COMPRESSOR

MIN.

MAX.

RLA

FAN
MOTOR
FLA
LRA (each)

208/230-3-60

187

253

32.1

203

2.3

76.9

100

380-3-60
(4 WIRE)

342

418

16.7

123

2.3

42.2

460-3-60

414

506

16.4

95

1.3

39.5

MCA

POWER
SUPPLY
(V-Ph-Hz)

MOCP

208/230-3-60

187

COMPRESSOR FAN
(each)
MOTOR
FLA
(each)
MAX.
RLA
LRA
253

47.1

273

3.7

380-3-60
(4 WIRE)

342

418

24.4

145

1.7

460-3-60

414

506

19.6

125

1.8

208/230-3-60

187

COMPRESSOR FAN
(each)
MOTOR
FLA
MAX.
RLA
LRA (each)
253

MOCP

208/230-3-60

187

253

33.6/42 231/239

2.5

91.1

125

50

380-3-60
(4 WIRE)

342

418

18.6/23.5 140/145

2.5

52.9

70

50

460-3-60

414

506

17.3/19.2 114/125

1.3

73.9

60

MCA

MCA

MOCP

POWER
SUPPLY
(V-Ph-Hz)

MOCP

VOLTAGE
RANGE
MIN.

113.4

COMPRESSOR FAN
(each)
MOTOR
FLA
(each)
MAX.
RLA
LRA

150

208/230-3-60

187

253

30

195

3.7

74.9

100

58.3

80

380-3-60
(4 WIRE)

342

418

27.2

167

1.7

64.6

90

47.7

60

460-3-60

414

506

19.3

125

1.8

47

60

COMPRESSOR
FAN
(each)
MOTOR
FLA
MAX.
RLA
LRA (each)

MCA

MOCP

MODEL No.: CBX300

VOLTAGE
RANGE
MIN.

MCA

MAX.

MODEL No.: CBX240

POWER
SUPPLY
(V-Ph-Hz)

RLA

FAN
MOTOR
FLA
LRA (each)

MODEL No.: CBX220

VOLTAGE
RANGE
MIN.

COMPRESSOR

MIN.

MODEL No.: CBX180

POWER
SUPPLY
(V-Ph-Hz)

VOLTAGE
RANGE

37.1

239

380-3-60
(4 WIRE)

342

418

32.1

198

2.7

460-3-60

414

506

25.7

148

2.5

MCA

POWER
SUPPLY
(V-Ph-Hz)

MOCP

VOLTAGE
RANGE
MIN.

93.5

125

208/230-3-60

187

253

37.1/81.4 239/505

148.9

225

77.6

100

380-3-60
(4 WIRE)

342

418

32.1/42.1 198/280

2.7

90.1

125

62.8

80

460-3-60

414

506

25.7/37.9 148/225

2.5

78.1

110

MODEL No.: CBX360

LEGEND:
POWER
SUPPLY
(V-Ph-Hz)

COMPRESSOR FAN
(each)
MOTOR
FLA
(each)
MAX.
RLA
LRA

MCA

VOLTAGE
RANGE
MIN.

MOCP

208/230-3-60

187

253

81.4/87.9 505/500

206.3

250

380-3-60
(4 WIRE)

342

418

62.1/61.4 280/305

2.7

147.1

200

460-3-60

414

506

37.9/48.6 225/250

2.5

106.2

150

FLA

Full Load Amps

LRA

Locked Rotor Amps

RLA

Rated Load Amps

MOCP Maximum Over Current Protection

MCA Minimum Circuit Amps

* Single phase motors (208/230V-1Ph-60Hz for 208/230V-3Ph-60Hz & 380V-3Ph-60Hz power supply.
460V-1Ph-60Hz for 460V-3Ph-60Hz power supply).
NOTE:
If other than 900C copper wire is used, size can be determined from unit ampacity given in above table and applicable table of NEC.
Wire size selected must have current capacity not less than that of copper wire specified and voltage drop should not exceed 2% of
rated voltage. Must use copper wire from disconnect switch to the unit.

10

DIMENSIONS
CBX030 - CBX060

NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 32" (812mm) clearance to service end of the
unit, 12" (305mm) on remaining sides and 24"
(610mm) between units for proper airflow.

MODEL NUMBER

CBX030 - CBX036

711

610

708

596

440

175

86

57

CBX042 - CBX060

889

813

806

695

538

216

99

72

11

DIMENSIONS
CBX075 - CBX120

NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 32" (812 mm) clearance to service end of the unit, 24" (610 mm) on remaining sides and 48" (1219 mm) between units for
proper airflow.

12

DIMENSIONS
CBX150 - CBX220

NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 32" (812 mm) clearance to service end of the unit, 48" (1219 mm) on remaining sides for proper airflow.

13

DIMENSIONS
CBX240 - CBX300

NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 48" (1219 mm) clearance on all sides for proper airflow.

14

DIMENSIONS

203
[8.0"]

1550
[61.0"]

CBX360

2121
[83.50"]

73
[2.88"]

2197
[86.50"]

943
[37.13"]

943
[37.13"]
2032
[80.0"]

NOTES:
1. All dimensions are in mm, (dimensions in brackets are in inches).
2. Allow 48" (1219 mm) clearance on all sides for proper airflow.

15

TYPICAL SCHEMATIC WIRING DIAGRAM

Single compressor units - Cool only
HVTB

LEGEND

L1
REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY

L2
L3
LUG
CC

N (SEE NOTE -7)

36B 37B

T1A
T2A
T3A

36A 37A
CAP2

CAP1
35A
COMP

35B
CRANKCASE HTR CONNECTION

FM2

FM1

L1

C.HTR

[UVM] 1A
JP1

[SD] 1B
JP2

COMP

L2

L2

L1
ATB1
TRANS

15 CB 16

1
24 VAC

17

17

2
TO BY & FMX

JP11

SEE HPS OPTION BELOW

LPS

22A

NTB
SD
TRANS
T'STAT
UVM
VFC

NEUTRAL TERMINAL BLOCK

SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
UNDER VOLTAGE MONITOR
VOLT FREE CONTACT
FIELD WIRING
DISCONNECT TAB - 1/4"
SPLICE-CLOSED END

26A

JP12

41A

25A

* [AI]

AIR HANDLING UNIT

ANTI ICE THERMOSTAT
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
CAPACITOR
COMPRESSOR CONTACTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL

___

SEE NOTE 6

UNITS 24V CIRCUIT

AHU
AI
AR
ATB
CAP
CC
CB
C. HTR
COMP
FM
FMC
FR
HPS
HVTB
JP
L1
L2
L3
LPS
LUG
N

CC

NOTES

USE FOR OPTION-3B ONLY

1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.

2. ANY WIRE REPLACEMENT SHOULD BE OF THE 900C
OR ITS EQUIVALENT.
USE COPPER CONDUCTOR WIRES ONLY.

CONTROL & INTERCONN. DETAILS FOR FMX AHU W/O SYSTEMIZER

3. POWER MUST BE SUPPLIED TO CRANKCASE

HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.

NOTE: ATB# 1,4 & 5 OF COND. UNIT

TO BE CONNECTED TO ATB# 1,4 & 5

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY

RESULT IN COMPRESSOR DAMAGE.

OF A.H.U ACCORDINGLY.

4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

TO BE PROVIDED BY END USER WITH RATING AS
RECOMMENDED BY ZAMIL.

SET POINTS

5.

CLOSE (PSIG)

OPEN (PSIG)

NAME
LPS

10 5

30 5

HPS

350 10

300 10

FCS

125 10

225 15

* ATB 3 IS APPLICABLE FOR PDS OPTION UNITS

ONLY.

6. REMOVE JUMPER FOR AI OPTION. ROUTE AI

WIRES FROM AHU.
7. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz
POWER SUPPLY ONLY.

OPTIONS
1. UVM OPTION

4. HPS OPTION

3. VOLT FREE CONTACT OPTIONS

L1

L2

L3

L1

L2

L3

UVM

B. COMP ON/OFF & TRIP & [UNIT] TRIP INDICATION OPTION

FOR BY & FMX UNITS

A. UNIT ON & OFF INDICATION

ATB1
15

ATB2
17

AR1

ATB1
5

ATB2
17

41A

43

FR-1

FR
UNIT/COMP-TRIP

TO ATB
TO ATB
FR-2

(REMOVE JP1)
AR1-1

UNIT ON

46

AR1-1

FR-2

47

54

UNIT OFF

CCA-2B

VFC-FROM CUSTOMER'S
SMOKE DETECTOR

45

CCA-2A

2. SMOKE DETECTOR OPTION

1B

1A
ATB2

ATB2

55

56

57

COMP-ON

REMOVE JP2

COMP-OFF
COMP-TRIP

16

58

44

TO
LPS

23A

HPS

25A

TYPICAL SCHEMATIC WIRING DIAGRAM

Dual compressor units - Cool only
CONNECTION APPLICABLE FOR LOW CONNECTION APPLICABLE FOR
AMBIENT OPTION 230VAC UNITS ONLY 1PH FAN MOTOR ONLY
TO CC2
TO CC1
TO CC2
TO CC1
T2B T3B
T1A T2A
T2B T3B
T1A T2A

HVTB
L1

REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY

L2

FCS1

CAP2

35B
36B
37B

T1B
T2B
T3B

35A
36A
37A

36B
CAP2
35B

35A
FM2

FM1

37B

36B

37A
36A

CAP1

35B

35A
T1A
T2A
T3A

36A

LS 37B
HS 38B

CAP1

N (SEE NOTE -8)

FCS2

36B

CC2

LS 37A
HS 38A

CC1

36A

LUG

39B

39A

L3

LEGEND

FM2

FM1

FCSC4

FCSC3
39
B

HS

FCSC2

FCSC1
39

37B
LS 38B

CAP1

HS

37A
LS 38A

36A

CONNECTION APPLICABLE FOR LOW AMBIENT OPTION- 460VAC UNITS ONLY

TO CC2
TO CC1
T2B T3B
T1A T2A

35A
CRANKCASE HTR CONNECTION
L1

FM1

COMP1

FCS1
FCSC1
12A

15
L2

L3

C.HTR2

13A

COMP2

FCS2
12B

17 15

FCSC2

13B

FCSC3
17
FCSC4

L2

L1
TRANS

ATB
15

FM2

L2

C.HTR1

CB

[SD]

[UVM] 1A

16

JP1

1B

JP11

17

JP2

24VAC
2
SEE NOTE-7

SEE HPS OPTION BELOW

3
22A

[AI1]

25A

LPS1

AHU
AI
AR
ATB
CAP
CC
CB
C. HTR
COMP
FM
FMC
FR
HPS
HVTB
JP
L1
L2
L3
LPS
LUG
N

AIR HANDLING UNIT

ANTI ICE THERMOSTAT
AUXILIARY RELAY
AUXILIARY TERMINAL BLOCK
CAPACITOR
COMPRESSOR CONTACTOR
CIRCUIT BREAKER
CRANKCASE HEATER
COMPRESSOR
FAN MOTOR (CONDENSER)
FAN MOTOR CONTACTOR
FAULT RELAY
HIGH PRESSURE SWITCH
HIGH VOLTAGE TERMINAL BLOCK
JUMPER
LINE 1
LINE 2
LINE 3
LOW PRESSURE SWITCH
LUG GROUND
NEUTRAL

NTB
RR
SD
TRANS
T'STAT
UVM
VFC

NEUTRAL TERMINAL BLOCK

RESET RELAY
SMOKE DETECTOR
TRANSFORMER
THERMOSTAT
UNDER VOLTAGE MONITOR
VOLT FREE CONTACT
FIELD WIRING
DISCONNECT TAB - 1/4"
SPLICE-CLOSED END

___

26A
CC1

C1-CONTACTOR

CC2

C2-CONTACTOR

TO
AHU

SEE HPS OPTION BELOW

[AI2]

25B

LPS2

22B

26B

JP5

41A

41B

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. ANY WIRE REPLACEMENT SHOULD BE OF THE 900C
OR ITS EQUIVALENT.
USE COPPER CONDUCTOR WIRES ONLY.

USE FOR OPTION-3-B ONLY

3. POWER MUST BE SUPPLIED TO CRANKCASE

HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.

OPTIONS
1. UVM OPTION
L1

L2

3. VOLT FREE CONTACT OPTIONS

L3

A. UNIT ON & OFF INDICATION

4. HPS OPTION
COMP1

AR1

15

17

ATB(7)
41A

COMP2
ATB(8)
41B

17

TO
LPS1

23A

HPS1

25A

TO
LPS2

23B

HPS2

25B

FR2

FR1
UVM

43

TO ATB

45

AR1-1

46

AR1-1

FR1-1

47
FR1-2

VFC-FROM CUSTOMER'S
SMOKE DETECTOR
1A

1B
REMOVE JP2

55

FR2-2

56

57

C1-ON
C1-OFF
C1-TRIP

58

60

61

59

62

C2-ON
C2-OFF
C2-TRIP

17

4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER

TO BE PROVIDED BY END USER WITH RATING AS
RECOMMENDED BY ZAMIL.
5.

ATB 3 & 5 IS APPLICABLE FOR PDS OPTION UNITS

ONLY.

6. USE DISCONNECT TAB OR SPLICE ONLY WHERE

EVER REQUIRED FOR EXTENSION OF ORIGINAL
WIRE.

FR2-2
54
CC1A-2B

FR1-2

CC2A-2A

UNIT OFF

CC1A-2A

UNIT ON

44

UNIT-TRIP

(REMOVE JP1)

2. SMOKE DETECTOR OPTION

44A FR2-1

7. REMOVE JUMPER FOR AI OPTION. ROUTE AI

WIRES FROM AHU.

CC2A-2B

TO ATB

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY

RESULT IN COMPRESSOR DAMAGE.

B. COMP ON, OFF & TRIP [&] UNIT TRIP INDICATION OPTION

63

8. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz

POWER SUPPLY ONLY.

INSTALLATION & START-UP INSTRUCTIONS

SAFETY CONSIDERATIONS
Improper installation, service, maintenance or use can cause explosion, fire, electrical shock or other conditions which
may cause personal injury or property damage. Check with your nearest Zamil dealer/sales office for information or
assistance.
Warning
Before installation or servicing the system, always turn off main power supply. Electrical shock can cause personal injury
or death.

INSTALLATION
STEP-1:
Check equipment and job site
Unpack unit and move to final location taking care not to damage the unit. Remove screws holding the unit to wooden
pallet and after removing wooden pallet, refix the screws.

STEP- 2:
Installation on a solid, level mounting pad
For proper drainage, the condensing unit must be raised off the mounting pad. If conditions require the unit be attached to
the pad, tie down bolts should be used.
When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping and service. Double the service
access when multiple units are installed at one location.
On rooftop applications, locate unit at least 6" (152 mm) above roof surface. Place unit above a load-bearing wall, isolate
unit and piping set from structure.
Arrange supporting members to adequately support unit and minimize transmission of vibration to building.

STEP-3:
Piping connections
Outdoor units should be connected to indoor units using field-supplied piping of refrigerant grade and correct size. The
liquid and suction line diameters can be determined from the physical data table. For piping requirements beyond 25 ft
(7.62m), obtain information from your nearest Zamil dealer/sales office.
If either refrigerant piping or indoor coil is exposed to atmospheric conditions, it must be dehydrated to 500 microns to
eliminate moisture contamination in the system.
It is advisable to size piping according to recommended ASHRAE methods. Install piping according to refrigeration
standard practice. Run refrigerant pipes as directly as possible, avoiding unnecessary turns and bends. Install refrigerant
pipes carefully to prevent damaging the suction pipe insulation and vibration transmission to the structure.

Outdoor unit connected to factory matched indoor unit

Outdoor unit contains correct system refrigerant charge for operation with matched indoor unit as given on cooling capacity table and when connected with up to 25 ft (7.62 m) of field-supplied piping. Check refrigerant charge for maximum
efficiency.

Sweat connection
Use refrigerant grade piping. Service valves are closed from factory when shipped and ready for brazing. After wrapping
the service valve with a wet cloth, the piping set can be brazed to service valve using either silver rod or silfos rod brazing
material. When brazing completed, refrigerant piping and indoor coil are now ready for leak testing. This check should
also include all field and factory brazed joints.

18

ELECTRICAL
STEP 1: INSTALLATION
A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements.
Caution: Operation of the unit on improper power supply will result in damage to the unit.
Note: Use copper wires of proper rating for all field wiring.
Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than one
disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death.
B) Ground & power wires
Connect power wires to terminal block per wiring diagram.
Connect ground wire to the ground lug inside the control box.
C) Control wiring between outdoor & indoor unit
Use 16 gauge color-coded wire between the indoor and outdoor units (control wiring).

STEP 2: START-UP
1) Energize crankcase heater for a minimum of 12 hours prior to the system start-up. To energize crankcase heater only,
set thermostat to "off" position and close electrical disconnect switch to the outdoor unit.
2) Fully open liquid/suction service valves.
3) Close electrical disconnect switch to energize the system.
4) Set room thermostat to desired temperature.

SYSTEM DESIGN
THE ZAMIL CONDENSING UNIT SYSTEM HAS BEEN DESIGNED BASED ON THE FOLLOWING:

Intended for outdoor installation with free air intake and discharge.
Minimum outdoor operating air temperature during cooling without low ambient operation option is 55 F.
Maximum outdoor operating air temperature during cooling is 130 F.
For reliable operation, unit should be level on horizontal plane.
Maximum elevation of indoor unit above or below the outdoor unit is: indoor unit above = 50 feet, indoor unit below =150 feet.
For interconnecting refrigerant pipe lengths greater than 25 feet, check with your local Zamil sales office.
Use only copper wire for electric connection at unit. Aluminum and clad aluminum are not acceptable for the type of
0

connector provided.

19

PL-AP-CBX-08-2M-E