Overhead Garage Door

OVERHEAD SECTIONAL DOOR
I. INTRODUCTION
Overhead doors are closures where the door leaf panels are sandwiched into a rail system fitted in the available space above your head. The overhead door is currently the most popular industrial door on the market. The door is known by various names such as sectional door, section door or garage door, for example. There are many manufacturers producing this type of door on the market. Some of the better-known companies include Hrmann, Crawford, Novoferm, Alpha, Condor and Teckentrup. Sectional doors are usually constructed of six to eight panels and slide up and overhead. Sectional doors occupy exactly the same amount of internal garage space as a monolithic door. Sectional doors have two distinct advantages over single panel monolithic doors: - Sectional doors do not require any space outside the garage to open. A vehicle may park very close to the garage before opening the door. - Each panel of a sectional door has its own connection to the door track. This increases reliability and robustness compared to monolithic doors which have only a couple of track connections for the whole panel.
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B. Design Views
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Rear View
Top View
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Side View
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II. DESIGN OF PARTS AND COMPUTATIONS
A. DOOR LEAF ASSEMBLY Inside View
Where: W= H= Door width Door Height = 5000 mm = 4800 mm
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1. Door Panel a. Door Panel Properties From Biorol SA, Panel filled with inflated polyurethane Double wall with stucco shaped galvanize steel sheet, thickness 0.5 mm. Panel height: 600 mm Total Panel thickness: 42mm Weight: 6.8 Kg/m Max length : until 14 m (continuous line CL) until 7.5m (discontinuous line DL) Dyeing: - Outside predyed only (PP1) - Electrostatic dyed in RAL tint - outside only (EC1) - Electrostatic dyed in RAL tint inside & outside (EC2)
b. Dimensions of the Door Height Width Thickness = 8 x 600 mm = 4 800 mm = 5000 mm = 42 mm
c. Weight of the Door Panels Weight = 8 x 6.8 kg/m x width = 8 x 6.8 kg/m x 5 m = 272 kg
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2. Hinges and Supports
Brackets and hinges will be manufactured from heavy gauge galvanized steel having a minimum thickness of 1.6mm to a maximum of 4mm.
From DoorHan,
a. Top Support Bracket with Roller Holder
Galvanized steel width suitable for roller weight of 1 pc
= 2.5 mm = 11 mm = 0.4 kg
Weight, W1 = 2 pcs x 0.4 kg/pc = 0.8 kg
b. Internal Hinge Internal Hinge will be fitted to door panels with screws.
Galvanized steel = 2 mm width weight of 1 pc = 0.1 kg
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c. Side Hinge with Roller Holder Galvanized steel width suitable for roller weight of 1 pc
= 2 mm = 11 mm = 0.31 kg
d. Bottom Support with Roller Holder (with wedge operated cable fixation)
Galvanized Steel Width suitable for roller weight of 1 pair, W4
= 2.5 mm = 11 mm = 1.5 kg
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3. Roller
shaft diameter = 11 mm = 100 mm shaft length = 135 mm total length = 35 mm roller width = 0.15 kg weight of 1 pc with roller bearings galvanized
Weight, W5 = 18 pcs x 0.15 kg/pc = 2.7 kg Total Weight of the door, WT = W + W 1 + W 2 + W3 + W4 + W 5 = 272 kg + 0.8 kg + 2.1 kg + 5.6 kg + 1.5 kg + 2.7 kg = 279.9 kg Say, 280 kg
Weight of each panel
= = 35
4. Fasteners
Tapping Screw for Metal Door Panels Galvanized Steel Size
= 6.3mm x 25mm
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B. Track System
B.1 Design Views Isometric Views
Close Position
Open Position
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Front View
Side View
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Top View
Where: OH = h= SH = VH = HL = OW = Opening height Headroom height Shaft axis height and drum height Vertical track height Horizontal track length Opening width = 4800 mm = 1500 mm = 6050 mm = 5800 mm = 4624 mm = 4900 mm
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B.2. Parts
1. Vertical Track Vertical Track will be fitted on a vertical angle for support and fitted with brackets for fixing to brick, steel or as required.
Cross Section
Galvanized steel Length t = 4800 mm = thickness
2. Vertical Angle Galvanized steel = 6000mm Length = 2 mm Thickness
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3. Horizontal Track Horizontal track will be reinforced with C profile. The tracks will be supported at the ends and where tracks exceed 3000mm a center support will be provided.
Galvanized steel Length, HL thickness
= 4625 mm =t
4. C-Profile for support and spacer of horizontal track galvanized Length thickness
= 4670 mm = 1.5 mm
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5. Connecting plates and brackets for tracks assembly and fastening a. Connection Plates for the horizontal track and C-profile Connection plates are made up of galvanized steel with a thickness of 2 mm.
b. Connection Corner Bracket Connection corners are bracket made up of galvanized steel with a thickness of 2 mm.
c. Mounting Bracket for Horizontal Tracks Fastening Mounting brackets are bracket made up of galvanized steel with a thickness of 2 mm.
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d. Cramp Crams are made up of galvanized steel with a thickness of 2 mm.
e. Connection Bracket Crams are made up of galvanized steel with a thickness of 2 mm.
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Assembly of Mounting Bracket and Cramp
Assembly of Connection Bracket and Cramp to the Horizontal Track and C Profile
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f. Tee Cover Plate Tee cover plates are made up of galvanized steel with a thickness of 2 mm.
6. Bolts and Nuts for Track Assembly and Expandable Bolts for Mounting a. Bolts for Track Assembly
Galvanized Steel Size
= inch x inch
b. Nuts for Track Assembly
Galvanized Steel Size
= inch
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B.3. Design Computations
1. Thickness of the Track Not all of the parts of the tracks system are available at the market, so fabrication of these parts is needed. Most of the parts are made up of galvanized steel, specifically A653 Galvanized Steel. Galvanized steel is simply hot rolled steel to which a zinc coating has been applied for protection against corrosion. It has an ultimate tensile strength of 58,000 - 79,800 psi and yield strength of 36,300 psi (250.2788 MPa). Maximum load of the tracks occurs when the door is fully opened because most of the weight of the door is being supported by the tracks. If you consider one part of the track, it will carry half of the weight of the door.
Consider Section A-B :
( ) (reaction at B)
T + R1 = W T = 228.85 N (min load of the steel cable)
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Consider Section B-C: WAB = WAB
Solving for the maximum moment, MC = 0 2312.5 R2 = 2100x(0.286125 x 4200) + (4200x114.5) R2 = 1299.162162 N R3 = (0.286125x4200) + 114.45 - 1299.162162 N R3 = 17.012838 N F1 = -114.5 N F2a = -114.5 (1887.5x0. 286125) = -654.5109375 N F2b = -654.5109375 + 1299.162162 = 644.6512247 N F3 = 644.6512247 (2312.5x0.286125) = -17.01238384 N Solving for x, X= M2 =-(
= 2253.040541 mm ) = -725,706.8848 Nmm
Mx = -725,706.8848 + x 644.6512247 x 2253.040541 = 505.787064 Nmm Therefore, the maximum moment is equal to 725,706.8848 Nmm
Bending stress,
where:
M c I
And according to Spotts, where:
= moment = distance from the neutral axis = moment of inertia about the neutral axis
FS
= factor of safety = 2, Table 1 = yield strength of the material = working stress
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Solving for the thickness, t, of the track
= I = 2[I01 + A1y12] + 2[I02 + A2y22] + 2[I03 + A3y32] y1 y2 y3

A1 = 22.5 10/2 = 22.5/2 = 22.5 + = 10 t = 22.5 t = (25 +2t)(t) = = =
( ( ( ) ) )( )
= 17.50 mm = 12.5 mm
Cross section of the track
A2
A3
=25t + 2t2 = = 949.21875 t =

()
I01 I02 I03

I=
()
(
() ()
()
)
()
()
, allowable stress Substitute values for t and calculate its corresponding stress. t 1 mm 2 mm 3 mm 4 mm and choose t with stress less than the allowable
397.2840197 MPa 185.2350 Mpa 112.1599685 Mpa 73.87166608 Mpa
In order for the track to carry the load, the thickness of the track must be at least 3mm.
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2. Size of the Expansion Bolt Expansion Bolts are used to fasten or mount the track assembly to the wall and ceiling. The bolts are made of corrosion-resistant steel or CRS. Specifically, the Core bolt and bushings are made up of CRES 17-4PH Condition H-900 with a tensile strength of 1380 Mpa and yield strength of 760 MPa. a. used for mounting to the ceiling
If the expansion bolt is use for mounting to the ceiling, it will experience tensile stress on its core bolt. Using 3 expansion bolts,
Load = R2 = 1299.162162 N, the maximum load of the horizontal bracket will carry.
Solving for the bolt diameter
=
where:
FS
= factor of safety = yield strength of the material = working stress = core diameter of the bolt
=4 = 760 MPa
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F3 = F1 F2 = F1
143(1299.162162) = 38 F3 + 73 F2 + 108 F1 143(1299.162162) = 38( F1 = 1088.260586 N = F1) + 73 ( F1) + 108 F1
d = 2.70050328 mm From the table, use expansion bolt with core diameter of 0.138 inch (3.502mm), Dash No. 3. The Nominal diameter of the bolt is 3/16 inch and the recommended hole of the ceiling where the bolt will be inserted is 0.189 inch - 0.193 inches with a stud length of 1.50 inches.
b. used as mounting to the wall If the expansion bolt is use for mounting to the wall, it will experience tensile stress and shearing stress on its core bolt. Using 4 expansion bolts,
W1 = 343.35 N, acting at 141.3333333 mm from A W2 = 1888mm (0.286125 N/mm) = 540.204 N, acting at 1368 mm from A
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Resulting Load, W1-2 = W1 + W2 = 343.35 + 540.204 = 883.554N x W1-2 = 141.3333333W1 + 1368W2 540.204x = 141.3333333(343.35) + 141.3333333(883.554) x = 891.3320582 mm from A = F4 = F2 = F2 = F1 F1 F1
Solving for the bolt diameter: Considering the Tensile Stress:
=
where:
FS
= factor of safety = yield strength of the material = working stress = core diameter of the bolt
= 4, Table 1 = 760 MPa
891.3320582 (883.554) = 150 F4 + 2050 F3 + 3950 F2 + 5850 F1 891.3320582 (883.554) = 150 ( F1 ) + 2050 ( F1) + 3950 ( F1 = 8.060592025 N =
F1) + 5850 F1
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d1 = 0.232413702 mm Considering the Shearing Stress: = = where:
FS
= factor of safety = yield strength of the material = working shear stress = core diameter of the bolt
= 4, Table 1 = 760 MPa
d2 = 1.216647623 mm Use the bigger diameter in choosing the size of the bolt. Therefore, from Table 2, use expansion bolt with core diameter of 0.138 inch (3.502mm), Dash No. 3. The Nominal diameter of the bolt is 3/16 inch and the recommended hole of the wall where the bolt will be inserted is 0.189 inch - 0.193 inches with a stud length of 1.50 inches.
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C. Door Drive Mechanism
Top View
Front View
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1. Drums with keyway Cable drums will be manufactured from galvanized steel and designed to match door weight and securely fixed to the torsion shaft.
galvanized diameter width max cable diameter max door weight max door height
= 98 mm = 98 mm = 5 mm = 454 kg =5500 mm
Number of turns of drum needed to fully open the door :
where : S = distance traveled by the door from close to open = 4800 mm + (1000 mm 424 mm ) = 5376 mm = diameter of the drum = number of turns of the drum
d N
n = 17.4615709 turns
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2. Door Drive Motor The door drive must overcome the maximum load of the door which happens when the door starts to open. a. Computing Computation of the Maximum Load Load = F = 280 kg x 9.81 m/s2 = 2746.8 N Torque, T = Fr = 2746.8 N x 49 mm = 134.5442 Nm Therefore, a door drive motor with an output torque of at least 134.5442 is necessary to drive the door.
Where F = vertical pull of the Drive motor through the steel wire rope W = weight of the door =mg = 280 kg x 9.81 m/s2 = 2746.8 N a = acceleration of the door from rest
Computing for a:
V = Vo+ at Solving for V: V= where: V r t = velocity of the door, m/min = radius of the drum, m = angular velocity of the drum rad/min = time, table 4 = 0.049 m
From Table 3, if the motor drive is A 140/20 (140 Nm, 20 rpm) Table 3 V = 0.049 mm x 20 x = 0.10262536 m/sec Page | 28

So, a= a F = 2746.8 N + 0.041050144 m/s2 F= 2758.305769 N, maximum load of the motor = 0.041050144 m/s2
b. Selecting the Door Drive Motor Check if the motor can carry the load:
Torque, T = F x r T =2758.305769N x 0.049m = 135.1569827 Nm The Computed torque is less than the rated output torque of the motor. Therefore, the door drive motor can carry the load. From Becker,
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3. Steel Wire Rope
The steel wire rope will experience bending over drums. They are primarily stressed by bending and secondly by tension. The maximum load of the steel cable happens when the door starts to open. a. Computation of the Working Load Properties of the steel wire rope
DIN 3060 steel wire rope galvanized Nominal Tensile Strength
= 1770 N/mm2
To determine the working load of a wire rope, the nominal strength must be reduced by a design factor (formerly called a safety factor). The design factor will vary depending upon the type of machine and installation, and the work performed.
= = 1.379152885 KN Use = 5 (From the table 6)
KN
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b. Selecting the Steel Wire Cable Fiber core applies to any natural or synthetic brous material that is woven into a rope of its own. Fiber cores are generally made of polypropylene or a hard ber such as manila (abaca) or sisal. Fiber cores are adequate for most types of service. Not only do they provide the necessary foundation, but they also add to the pliability of a wire rope. There are some installations, however, where conditions are such that a ber core is inadequate; in these cases a wire strand or independent wire rope core is used. For service where high operating pressures are encountered, where resistance to heat, additional strength, or minimum stretch is a prerequisite, either a strand core or an independent wire rope core is used. Therefore, from Table5, use 4 mm nominal diameter steel cable with fiber core.
4. Shafts and Keys a. Computation of the Maximum Moment of the Shaft The shaft will be designed to match the door weight, and manufactured using 25.4 mm diameter solid steel bar. The shaft will be supported at both ends, with end plates fitted with bearings. Maximum Load:
F= 4750
(
N
) ( )
2x
F1 = F2 = M= M = 172,239.1106 Nmm
Max Moment = 172,239.1106 Nmm
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b. Checking if the Shaft can Carry the Load
From ASME Code B17C -1927, Section 21, p.171 If there is a key way at the section for which the stress calculations are made, the working stress calculation is to be reduced to 75% of the value for the solid circular shaft. By Maximum shear stress theory, and a solid shaft diameter of 25.4 mm, galvanized solid steel shaft with Keyway ( ). M = 172,239.1106 Nmm T = 135,156.9827 Nmm
( Fs = 1.379322431
Therefore, the shaft with diameter of 25.4 can carry the load.
c. Checking if the Key can Carry the Load The dimension of the key will be based on the keyway of the door drive and drum.
The keys are made up of galvanized steel with (
).
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Shearing stress on the key:
where:
F = T/r = A = 6.35mm x 100 mm = 635 mm2 ( )
FS = 8.379749687 Therefore, the key can handle shearing stress.
Bearing Stress on the Key:
where:
F = T/r = A = 6.35mm/2 x 100 mm = 317.5 mm2
FS = 8.379749687 Therefore, the key can handle bearing stress. Bearing Stress on the Shaft:
where:
F = T/r = A = 6.35mm/2 x 100 mm = 317.5 mm2 Page | 33
FS = 8.379749687 Therefore, the shaft can handle bearing stress.
5. End Support Brackets a. Bearing From eq. 9-17 by Doughtie and Vallance, p.209 Fc = (KaKl) KoKpKsKtFr where: Fc = catalog rating of bearing, lb (Table 7 & 8) Fr= actual radial load on the bearing, = N
Ka= application factor taking into account the amount of shock (Table 9), 1.5 for light shock load Kl = life factor Ha = desired life of bearing, hours of use, for 10 hours per day for 10 years Ha = 10(365)(5) Ha = 18250 hrs. Hc= catalog rated life, 10,000 hrs. Krel= reliability factor (Table 10), 1.0
Kl =
= 1.222046194
Ko= oscillation factor, 1.0 for constant rotational speeds of the races Kp = preloading factor, 1.0 for non-preloaded ball bearings Ks = , speed factor Page | 34

Na = rotational speed of bearing, 20 rpm Nc = catalog rated rotational speed, 500 rpm Kr = rotational factor, 1.0 for bearing with fixed outer races and rotating inner races Ks =
( )
= 0.341995189
Kt = thrust factor, 1.0 for no thrust-load component
Therefore, Fc = (1.5 x 1.222046194) (1.0)(1.0)( 0.341995189)(1.0)( Fc = 864.5921554 N x = 194.3680318 lb N)
From Table 7 and 8, for the shaft diameter of 25.4, select SAE 105 Deep-groove type ball bearing with radial capacity (Fc) of 385 lbs and bearing bore of 25 mm and OD of 1.8504 inch and width of 0.4724 in. b. Bearing Housing Galvanized steel Shaft diameter = 25.4 mm Bearing OD = 47.00016 mm Width = 11.99896 mm Housing: Bore = 46.80 mm Thickness = 12.00 mm
It is a general practice to install the rotating race with a tight press fit interferenceof approximately .0025 inch per inch of race diameter. Stationary race usually is installed with a wringing press fit with an interference of somewhat less than the rotating race. Bore of the housing = 1.8504 in -.0025 in/in x 1.8504 in = 1.8845774 in = 46.8826596 mm Say, 46.80 mm Page | 35
Size of the bolt to be used in fastening the housingto the plate: = F/2 = 310.0458678 lb
Basing form the shearing stress of the bolts,
d1 = 0.208566578 in From Table, select in-20 UNF bolt with nut.
c. Bearing Plate
Galvanized steel Bore diameter Thickness
= 25.5 mm = 4 mm
Bearing of the Bolt on the Plate:
where:
F = 1379.15288 N A = 2 x 4 x 6.35 = 50.8 mm2
Page | 36
FS = 9.128820643 Therefore, the bearing plate can carry the load. Size of the expansion bolt in mounting the plate to the wall:
= F2 =
Considering the Tensile Stress:
=
where: FS = factor of safety = yield strength of the material = working stress = core diameter of the bolt =4 =
141(1379.152885) = 15 F2 + 135 F1 141(1379.152885) = 15 ( F1 ) + 135 F1 F1 = 1425.122152 N =
d1 = 3.09032606 mm
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Considering the Shearing Stress: = = where: FS = factor of safety = 4, Table 1
= yield strength of the material = working shear stress = core diameter of the bolt
d2 = 3.040076164 mm Use the bigger diameter in choosing the size of the bolt. Therefore, use expansion bolt with core diameter of 0.138 inch (3.502mm), Dash No. 3. The Nominal diameter of the bolt is 3/16 inch and the recommended hole of the wall where the bolt will be inserted is 0.189 inch - 0.193 inches with a stud length of 1.50 inches.
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III. DSIGN SUMMARY ELEMENTS I. Door Leaf Assembly SPECIFICATIONS 8 Panels filled with inflated polyurethane with galvanize steel sheet height: 600 mm weight: 6.8 Kg/m thickness: 42mm galvanized steel width= 2.5 mm weight = 0.4 kg/piece 2 pieces galvanized steel width= 2 mm weight = 0.1 kg/piece 21 pieces galvanized steel width= 2 mm weight = 0.31 kg/piece 14 pieces galvanized steel width= 2.5 mm weight = 1.5 kg/piece 2 pieces galvanized steel shaft diameter = 11 mm shaft length = 100 mm roller width = 35 mm weight of 1 pc = 0.15 kg galvanized steel Size = 6.3mm x 25mm galvanized steel length = 4800 mm thickness = 4 mm 2 pieces galvanized steel length = 6000 mm thickness = 2 mm 2 pieces galvanized steel length =4625 mm thickness = 4 mm Bending Moment = 725,706.8848 Nmm LOAD
Door Panel
Top Support Bracket with Roller Holder
Internal Hinge
Side Hinge with Roller Holder
Bottom Support with Roller Holder
Roller
Tapping Screw for Metal Door Panels II. Track System Vertical Track
Vertical Angle
Horizontal Track
Bending Moment = 725,706.8848 Nmm
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2 pieces galvanized steel length =4670 mm thickness = 1.5 mm 2 pieces CRES 17-4PH Condition H-900 core diameter = 0.138 inch nominal diameter = 3/16 inch stud length = 1.50 inches. 23 pieces galvanized steel diameter = 98 mm width = 98 mm max door weight = 454 kg max door height = 5500 mm 2 pieces DoorHan A 140/20 torque output = 140 Nmm 20 rpm DIN 3060 steel wire rope Galvanized rope nominal tensile strength = 1770 N/mm2 diameter = 4mm with fiber core galvanized solid steel shaft diameter = 25.4 mm with keyway galvanized steel 6.35 mm x 6.35 mm Length = 100 mm 3 pieces SAE 105 Deep-groove type ball bearing radial capacity = 385 lbs diameter = 25.4 mm OD = 1.8504 inches width = 0.4724 inches 2 pieces galvanized steel bore = 46 mm thickness = 4 mm 2 piees
C-Profile
Tensile Stress = 1299.162162 N
Expansion Bolt
III.
Drive Mechanism
Drums
2758.305769 N
Door Drive Motor
1.379152885 KN
Steel Wire Rope
Shaft
Key
Bending Moment = 172,239.1106 Nmm Stress = Shearing Stress = Bearing Stress =
Bearing
310.0458678 lb
Bearing Housing
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Bolt and Nut for Bearing Housing Bearing Plate Expansion Bolt galvanized steel in-20 UNF 2 pieces galvanized steel bore diameter = 25.5 mm thickness = 4 mm 2 pieces CRES 17-4PH Condition H-900 core diameter = 0.138 inch nominal diameter = 3/16 inch stud length = 1.50 inches. 23 pieces 310.0458678 lb
Bearing Stress =1379.15288 N
Shearing Stress = 1379.152885 N Tensile Stress = 1425.122152 N
Page | 41

IV. LIST OF REFERENCES
Books: Doughtie, V.L., &Vallance, A.(1978). Design of machine members(4thed.).New York: McGraw-Hill, INC. Mott, R.(1992). Machine elements in mechanical design 3rded.). Singapore: Prentice Hall International, INC Spotts, M.F.(1991). Design of machine elements (6thed.). Singapore: Simon & Schuster (Asia) Pte Ltd.
Non-Books: Garage Doors. Retrieve March 25, 2012 from http://en.wikipedia.org/wiki/Garage_door#sectional_ garage_doors. Biorol SA Product Catalog. Retrieve March 29, 2012 from http://www.beside.bg/assets/files/Catalogs/ Sectional%20Doors%20Catalog.pdf DoorHan Sectional Door Hardware Catalog. Retrieve April 12, 2012 from http://www.scribd.com/ doc/ 18666201/Hardware-for-Sectional-Doors-Catalog-2009 Becker Door Drive Catalog. Retrieve April 13, 2012 from http://en.becker-antriebe-partner.de/ downloads/Door_Drive_Catalogue.pdf Cranes. Retrieve April 13, 2012 from http://ocw.uc3m.es/ingenieria-mecanica/transport-engineering ingenieria-mecanica/transport-engineering/transparencias/Cranes.pdf Steel Wire Rope. Retrieve April 13, 2012 from http://www.alibaba.com/product-gs/491055397/ DIN_3060_steel_wire_rope.html Generally Accepted Design Factors. Retrieve April 16, 2012 from http://www.safetysling.com/wr2.htm Shur-Lok Expansion Bolts Product Catalog. Retrieve April 13, 2012 from http://www.shurlok.com/product_dls/EDF_Catalog.pdf
Page | 42

V. APPENDIX Table 1. Factors of Safety (Design Factors)
Table 2. Expandable Diameter Blind Bolts
Page | 43
Table 3. DoorHan Door Drives
Page | 44
Table 4. Crane Speed and Acceleration
Table 5. Sizes of Steel Wire Rope Approx. Weight (kg/m) FC 0.0311 0.0554 0.0865 0.125 0.170 0.221 0.280 0.346 WSC 0.0342 0.0609 0.0952 0.138 0.187 0.243 0.308 0.381 Nominal Tensile Strength 1570 N/mm2 1770 N/mm2 Minimum Breaking Strength (KN) FC WSC FC WSC 4.90 5.29 8.70 9.40 13.6 14.7 19.6 21.2 26.7 28.8 30.9 33.3 34.8 37.6 39.1 42.2 44.1 47.6 48.2 52.1 54.4 58.8
Nominal Diameter mm 3 4 5 6 7 8 9 10 *FC Fiber Core *WSC Wire Strand Core
Page | 45
Table 6. Generally Accepted Design Factors.
Table 7. Typical Radial Capacity of Ball Bearings
Page | 46
Table 8. SAE and International Dimensions for Ball and Roller Bearings
Page | 47

Table 9. Typical Valus of Application Factor for Roller and Ball Bearings
Table 10. Typical Reliability Factors for Rolling-Element Bearings
Page | 48

Table 11. Unified and American National Threads, coarse, fine and extra-fine series
Page | 49

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OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

Where: W= H= Door width Door Height = 5000 mm = 4800 mm

OVERHEAD SECTIONAL DOOR

b. Dimensions of the Door Height Width Thickness = 8 x 600 mm = 4 800 mm = 5000 mm = 42 mm

OVERHEAD SECTIONAL DOOR

Galvanized steel width suitable for roller weight of 1 pc

Weight, W1 = 2 pcs x 0.4 kg/pc = 0.8 kg

Galvanized steel = 2 mm width weight of 1 pc = 0.1 kg

Weight, W2 = 21 pcs x 0.1 kg/pc = 2.1 kg

OVERHEAD SECTIONAL DOOR

Weight, W3 = 14 pcs x 0.4 kg/pc = 5.6 kg

Galvanized Steel Width suitable for roller weight of 1 pair, W4

OVERHEAD SECTIONAL DOOR

Weight of each panel

Tapping Screw for Metal Door Panels Galvanized Steel Size

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

2. Vertical Angle Galvanized steel = 6000mm Length = 2 mm Thickness

OVERHEAD SECTIONAL DOOR

Galvanized steel Length, HL thickness

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

Galvanized Steel Size

b. Nuts for Track Assembly

Galvanized Steel Size

OVERHEAD SECTIONAL DOOR

Consider Section A-B :

T + R1 = W T = 228.85 N (min load of the steel cable)

OVERHEAD SECTIONAL DOOR

= 2253.040541 mm ) = -725,706.8848 Nmm

= factor of safety = 2, Table 1 = yield strength of the material = working stress

OVERHEAD SECTIONAL DOOR

= I = 2[I01 + A1y12] + 2[I02 + A2y22] + 2[I03 + A3y32] y1 y2 y3

Cross section of the track

=25t + 2t2 = = 949.21875 t =

I01 I02 I03

397.2840197 MPa 185.2350 Mpa 112.1599685 Mpa 73.87166608 Mpa

OVERHEAD SECTIONAL DOOR

Solving for the bolt diameter

OVERHEAD SECTIONAL DOOR

143(1299.162162) = 38 F3 + 73 F2 + 108 F1 143(1299.162162) = 38( F1 = 1088.260586 N = F1) + 73 ( F1) + 108 F1

OVERHEAD SECTIONAL DOOR

Solving for the bolt diameter: Considering the Tensile Stress:

= 4, Table 1 = 760 MPa

OVERHEAD SECTIONAL DOOR

= 4, Table 1 = 760 MPa

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

Number of turns of drum needed to fully open the door :

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

OVERHEAD SECTIONAL DOOR

DIN 3060 steel wire rope galvanized Nominal Tensile Strength

= = 1.379152885 KN Use = 5 (From the table 6)

OVERHEAD SECTIONAL DOOR

Max Moment = 172,239.1106 Nmm

Nominal Diameter mm 3 4 5 6 7 8 9 10 FC Fiber Core WSC Wire Strand Core