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SELF-ALIGNING COUPLINGS
Features :
Absorbs Torsional Vibration Y Y Y Y Y Y Y Y Y Y
Tyre Coupling
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From Code KIC/001 to KIC/017 with internal Pressure Plates From Code KIC/018 to KIC/028 with external Pressure Plates. Dimension Size 5 and 6 can easily be altered to suit individual applications. Normally shaft ends may be kept (7) distance apart. However, they can be kept at larger distance apart, care being taken that sufficient shaft/keyway length is is covered by the Hub. The shaft length can also be brought nearer each other keeping in mind the end play between the shafts to avoid chattering. Apart from the standard sizes listed above we have 50 other types/sizes under regular production which can be tailored to suit almost any requirement and may prove to be even more economical. please furnish full details of your drive. Replacement tyre-members for imported Tyre type coupling are also available. The figures given above are approximate and furnished for guidance purposes only. In case you are not able to make proper selection. Please furnish the following details for making our recommendations : A. Brief description of driving and driven machine. B. Duty Conditions: Continuous/intermittent/fluctuating/revising /braking/sudden shock loads/frequent startstop. C. Horse Power or Torque to be transmitted : Normal and Maximum. D. Operating speed of the Coupling connecting the 2 shafts, in Revolutions for minute. E. Diameter and length of the 2 shafts to be connected by Coupling. F. Space available per Coupling, both vertically and horizontally. G. Rough sketch of installation. Price and specifications are subject to change without notice.
Tyre Coupling
Selection Data of 'Easyflex' Couplings. 'Easyflex' Couplings are readily available in the following Standard Sizes.
Serial No. Code No. Max Max Bore Speed mm I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI XVII XVIII XIX XX XXI XXII XXIII XIV XXV XXVI XXVII XXVIII KIC/001 KIC/002 KIC/003 KIC/004 KIC/005 KIC/006 KIC/007 KIC/008 KIC/009 KIC/010 KIC/011 KIC/012 KIC/013 KIC/014 KIC/015 KIC/016 KIC/017 KIC/018 KIC/019 KIC/020 KIC/021 KIC/022 KIC/023 KIC/024 KIC/025 KIC/026 KIC/027 KIC/028 9 11 14 18 20 22 24 28 32 44 46 44 50 55 70 85 90 80 100 125 125 140 140 170 185 195 215 225 rpm 6000 6000 6000 5500 5500 5500 5500 5500 5500 4400 4300 4200 3750 3200 2755 2700 2600 2550 2450 2200 2000 1700 1600 1300 1250 1080 960 960 Max Rating kg m. Continuous Rating Under study load H. P . per 100 rpm 585 06 .12 .2 .3 .4 .8 1.2 1.6 2.5 3.7 4.5 6 9 12 18 25 37 49 64 98 123 197 304 440 562 615 808 1011 HP Rating at various RPM
720
960
1440 2940 .15 .3 .5 .7 1 2 3 4 6 9 11 14 22 30 44 60 90 120 158 242 302 484 749 ----------.3 .6 1 1.5 2 4 6 8 12 18 22 28 44 60 -----------------------------
kg m.
Nominal Nominal Nominal " " " " " " " " " " 1.3 0.5 .14 3 1.0 .21 4 1.5 .28 5 2.0 .42 8 3.0 13 .63 1.5 16 .77 5.5 20 .98 7 33 1.54 11 45 2.1 15 65 3.1 22 90 4.2 30 130 6.3 45 175 8.4 60 230 11.0 80 350 16.8 120 430 21 150 700 33.6 240 1200 52.0 400 1650 75.2 550 2000 96.1 700 2550 117.1 850 3000 138.1 1000 3400 172.8 1250
.07 .1 .15 .2 .25 .35 .4 .5 .5 .7 1 1.3 1.5 2 2 2.7 3 4 4.5 6 5.5 7.5 7 9.5 11 15 15 20 22 30 30 40 45 60 60 80 79 106 121 161 151 202 242 323 374 499 541 722 692 923 843 1124 994 1326 1244 1659
Larger/giant size Couplings capable of transmitting up to 10,000 Kg. M (or even more) and for larger size shaft are available to suit individual need. Please furnish full details of your requirement. 1 mm = .394 inch 1 Inch = 25.4 mm HP = .746 K.W.=33,000 Lb. Ft. per minute HP x 100 RPM
The Prices are for Couplings with small rough pilot bores on either side. Finish boring/keywaying is done by the customer to suit the exact shaft sizes to be connected. Each Coupling can be bored to accommodate a maximum shaft size and no more. HP x 100 Torque in Lb. Ft = Kg. M x 7.233 RPM 7.233 RPM x 7.233 Torqee in Lb. Ft. x RPM HP = 5252 Torqee in Kg. M x 7233 x RPM HP = 5252 HP at 200 RPM = 3.63 kg. M=26.26 Lb. Ft. HP at 100 RPM = 3.63 kg. M=26.26 Lb. Ft. HP at 100 RPM = 14.52kg. M=26.26 Lb. Ft. Torque in Kg. M = Lb. Ft. HP x 5252
Compute HP at 100 RPM or torque to be transmitted apply service factor and select Coupling to match larger of the 2 shafts.
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Tyre Coupling
'Easyflex' Tyre Type Automatic Flexible Cushion Couplings
A new idea in flexible couplings. Designed on a modern, scientific and well-proven concept of power transmission from one shaft to the other.
Self Aligning Agent - 'Easyflex' Coupling is a sophisticated new device for driving your machines with a flexing body that automatically compensates to considerable degree singly or in any combination; misalignment and end float. It takes angular misalignment upto 40. parallel misalignment upto 1/8" or end float upto 5/16" depending upon the size of the coupling and duration of shaft misplacement. Cushion Shock Loads - It cushions Shock Loads and absorbs Torsional and Lateral
Vibration real enemies of valuable machines. Vibrations that could produce undesirable sounds are also isolated. Transmission of gear noise and motor hum between shafts is reduced. 'Easyflex" provides just a steady constant dampening effect regardless of the direction of rotation and protects system components from fatigue failure.
Simplified Design - No gears No seals No bearings No wearing parts No backlash clearance. Easyflex' forms one combined assembly, there is no relative movement inside of any part. No Lubrication or Maintenance - 'Easyflex' couplings requires no lubrication
prompting cleanliness that is especially desirable in such fields as food processing and textiles hence requiring no periodic maintenance as a result.
Safety - No metal to metal contact between two shafts, therefore. the cushion coupling insulates against flow of current from one shaft to the other No sharp edges, metal surfaces are finished all over. Flexible Member - The heart of Easy Flex' Coupling is a Tyre-shaped hollow round, non-endless ring with an oblongated semi-circular cross-section having a number of fully spread and impregnated layers of reinforcements and rows of internal stress absorbing materials reason for its amazing long life: Twin flanges hold the Flexible Member in position allowing it to flex at will in all directions-the power loss being practically negligible. Easy Installation
Quick and Easy to install No need for precise Shaft Alignment Initial assembly of the 'Easyflex' Coupling is a simple operation. Alignment may be roughly checked by placing accurate measuring equipment, since small errors in mis-alignmenl are easily, accommodated by the Resilient Member. To replace the Flexible Member, simply loosen the Bolts, remove the Tyre and replace with a new one. It is not necessary to move either the driving driven machines during the entire operation. The split Flexible Member is placed so that bearing on both sides is held between the Flanges and the Clamping Rings. The bolts are then tightened into place to grip the Resilient Member fully. THAT IS ALL. To get highest dependability in mechanical power transmission, USE EASY FLEX COUPLINGS.