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INTRODUCTION
This Servicing Manual outlines the maintenance and servicing procedures for the Multi-film Carrier MFC10Y of the Fujifilm Digital Minilab FRONTIER 350/370 SP1500/SP2000 and LP1500SC/LP2000SC. This manual is a professional publication provided for qualified service personnel or persons fully trained in equipment service procedures. All other personnel and operators are restricted from servicing the MFC10Y. When maintenance service is needed, be sure to contact qualified service personnel.
Precautions Generally Applying to All Servicing Operations ! WARNING When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution board are both set to the OFF position. If the main power is left ON, electricity will flow as far as the power switch and power supply section, and this can cause electric shocks and/or short-circuiting. If the power is left on, there is also the possibility for the machine to be accidentally activated causing damage to the machine and/or bodily injury. ! CAUTION The light source section and dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing with servicing procedures. Wear gloves when handling the optical system parts to keep the parts free from fingerprints. When mounting machine parts, take care not to sandwich any of the wires. Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are connected to connectors, harness ends or parts bearing the corresponding symbols. The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the catch first; when connecting, make sure the catch engages (locks).
Service Manual Appropriations 1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM). 2. Manual usage is restricted to FUJIFILM equipment-related technical and service personnel. 3. This manual contains exclusive information relating to FUJIFILM equipment and is therefore proprietary. Unauthorized disclosure is prohibited. 4. FUJIFILMs prior consent is required in regard to the following.
K K K
Manual copying in whole or in part. Disclosure of manual contents to unauthorized personnel. Manual uses for purposes other than technical service.
Contents
Contents
1. Installation .................................................................................................................................................. 2
1.1 1.2 1.3 1.4 Film Carrier MFC10Y Registration (Menu 44P) ................................................................................... 2 Carrier Focus Position Adjustment (Menu 43C) ................................................................................... 2 MFC10Y Monitor Image Position Adjustment (Menu 44H) .................................................................. 3 Scanner Correction (Menu 13) ............................................................................................................. 3
1. Installation 1. Installation
1.1
1. Start up the SP1500/SP2000. 2. Install the film carrier MFC10Y without the mask.
Rail
Glare Shield
EZ1440
Mark
1.2
EZ1439
The error message E-1119 Focus position adjustment for each carrier not performed. Call a technical representative. appears. 3 . Open the [44P] Film Carrier ID Setup/Delete screen. The Carrier ID and Carrier Type are displayed in the Installed carrier box automatically.
1. Install the mask on the carrier, insert the film and align it with the mask.
Mask
Film
EZ1445
4. Click [Backup]. The carrier data are saved from the carrier into the hard disk in the main control unit as a backup file. After completion of saving, the carrier ID and type are listed in the Backup completion carrier box..
1. Installation
1.4
1. Open the [13] Scanner Correction screen of the 1 Preoperational Check menu.
4. Insert a good focused film in the film mask. 5. Click [OK]. The focus position is adjusted and adjustment value is displayed. The message Focus position adjustment is completed appears and the [Run] button is changed to the [Regist] button. 6. Click [Regist]. Operation returns to the 4 Setup and Maintenance screen. 7. Repeat steps 1 to 6 for all masks to be used. 2. Click [OK]. The message I-1490 appears.
1.3
Perform menu 44H MFC10Y Monitor Image Position Adjustment for all masks to be use (see section 4.2).
3. Click [Clean]. The film slider modes to the diffusion plate cleaning position. The message I-1491 appears.
1. Installation
4. Remove the carrier and clean the upper and lower surfaces of the diffusion plate using the blower brush.
Diffusion Plate Upper Surface
After the completion of the correction, the [Skip] button is changed to the [End] button.
Blower Brush
EZ1442
Blower Brush
7. Click [End]. 8. Skip the pre-operational check menu and return to the main menu screen.
EZ1443
5. Reinstall the carrier. 6. Click [End]. The message disappears. The scanner correction is automatically started.
2.1
Type
Main Specifications
Item Reciprocating film slider 135, 240, 110, 126, 120, 220 Reversal film and negative film 135F, 135P, 135HV, 135H, 240, 135/240 mount (135 and 240 are changed by replacing switch button.), 64.5, 66, 67, 68, 69, 110, 126 Specifications
2.2
2.2.1
Outline
MFC10Y External View
Mark
Film Slider
Keyboard Circuit Board (D487 to D490) D487: Right-hand Frame Adjustment Key D488: Right-hand Frame Feed Key D489: Left-hand Frame Feed Key D490: Left-hand Frame Adjustment Key
EZ1390
2.2.2
Film Slider Feed Motor (M480) Film Slider Stop Sensor (D486)
Plug-in Connector
Film Slider
Film Feed Motor (M481) Film Slider Home Position Sensor (D485) Indicator Lamp (L481) Film Mask Sensors 1 to 5 (D480 to D484) Diffusion Plate Front Guide Shaft
EZ1391
2.2.3
Film Mask 110 240 135F 135H 135P 135HV 126 135/240M 64.5 66 67 68 69
2.2.4
ALTERA
EZ1723
3.1
Light source and optical system initialization Is the MFC10Y installed? Is the MFC10Y installed? Yes No Yes
No
MFC10Y is removed.
No
Cleaning and Scanner Correction Sequence No (D480 to D484 are OFF.) Is the mask installed? Yes (Some D480 to D484 are ON.) L480 lights up L480 goes OFF
No
No
3. Operation Sequences
3.2
No (D485 transparent) Is home position sensor turned ON. Yes (D485 shading) M480: clockwise (40mm/sec) 14.0mm Excitation OFF after movement
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
No (D485 shading) Is home position sensor OFF? Yes (D485 transparent) M480: counterclockwise (40mm/sec) 18.2mm
Go to the next step without stopping the M480 if the home position sensor changes to ON during movement (D485 shading). Home position sensor does not change to ON (D485 transparent). Home position sensor does not change to ON (D485 transparent).
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm Home position sensor changes to ON (D486 transparent or shading). during movement (D485 shading).
M480: clockwise (40mm/sec) 6.0mm fine adjustment value Excitation OFF after movement Mask set position
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
Is mask installed? Yes (Some of D480 to D484 are ON) L480 lights up No (D480 to D484 are OFF.)
3. Operation Sequences
3.3
No Is diffusion plate cleaned? Yes M480: clockwise (50mm/sec) 55.0mm Excitation OFF after movement Diffusion plate cleaning position Clean diffusion plate and press [OK] button.
Home position sensor does not change to ON (D485 transparent). Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
Home position sensor does not turn OFF after 14mm movement (D485 shading).
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
M480: clockwise (50mm/sec) (40mm/sec if carrier is removed and reinstalled) 6.0mm fine adjustment value Excitation OFF after movement Mask set position
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
M480: clockwise (50mm/sec) 45.0mm Excitation OFF after movement Scanner correction position Scanner correction is performed.
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
Home position sensor does not turn OFF after 14mm movement (D485 shading)
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
M480: counterclockwise (50mm/sec) 6.0mm fine adjustment value Excitation OFF after movement
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
Second time completed. M480: excitation OFF L481 blinks (Red) Error E-1240
10
3. Operation Sequences
3.4
L480 goes OFF. S480: ON (except mount mask) Waiting 0.2 sec to stabilizing Pre-scanning M480: clockwise (40 or 50mm/sec) Speed and movement are depend on kind of mask. L481 lights up (Green) during moving scanning range. Exciting OFF after movement
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
Home position sensor does not turn OFF after 14mm movement (D485 shading)
Moving to standard AF position M480: counterclockwise (50mm/sec) Movement depends on kind of mask. Moving to center of mask opening Excitation OFF after movement
M480: excitation OFF S480: OFF L481 blinks (Red) Error E-1233
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
Auto Focusing
No
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
Auto focusing again Moving to pre-scanning end position M480: clockwise (50mm/sec) Movement depends on kind of mask. Moving to pre-scanning end position Excitation OFF after movement
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
M480: excitation OFF S480: OFF L481 blinks (Red) Error E-1240
11
3. Operation Sequences
3.5
Fine-scanning Sequence
START
M480: counterclockwise (50mm/sec) Movement depends on scanning range. Excitation OFF after movement Fine-scanning entrance start position L481 lights up (Green)
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
M480: counterclockwise (2 to 30mm/sec) Movement depends on trimming. Excitation OFF after movement Fine-scanning end position L480 lights up
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
3.6
S480: OFF
M480: excitation OFF S480: OFF L481 blinks (Red) Error E-1233
M480: counterclockwise (50mm/sec) 6.0mm fine adjustment value Excitation OFF after movement Mask set position L480 lights up
Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading) Film slider stop sensor is observed during movement. No OFF to ON change within 3mm (D486 transparent or shading)
M480: excitation OFF S480: OFF L481 blinks (Red) Error E-1240
12
3. Operation Sequences
3.7
No (D487 to D490: No change) Does key pressing method change? Yes (D487 to D490: Change)
Yes
Interval 1 sec
No
M481: counterclockwise (194mm/sec) Feed length depends on kind of mask. Excitation OFF after movement Interval 50msec
M481: clockwise (194mm/sec) Feed length depends on kind of mask. Excitation OFF after movement Interval 50msec
M481: counterclockwise (7.3mm/sec) Feed length is 1.4mm. Excitation OFF after movement Interval 50msec
M481: clockwise (7.3mm/sec) Feed length is 1.4mm. Excitation OFF after movement Interval 50msec
13
4.1
4.2
[Selection]
Select 4 Setup and Maintenance 4 Carrier Adjustment/ Maintenance G MFC10Y I/O Check .
[Selection]
Select 4 Setup and Maintenance 4 Carrier Adjustment/ Maintenance H MFC10Y Monitor Image Position Adjustment.
[Procedure]
Operation of the motors and solenoids, and status of the sensors can be checked on this menu.
[Procedure]
The mask edge position on the monitor screen can be adjusted on this menu.
1. Connect the multi-film carrier MFC10Y to the plug-in connector on the scanner using the carrier extension cable as shown.
1. Select the [Monitor frame max.]. 2. Click [OK]. Operation returns to the Setup and Maintenance screen. 3. On the printing screen, pre-scan the reversal film. 4. If there is black mask edge on the screen, measure its width.
2. Press the button of the output command and check if each part operates normally. 3. Click [OK]. Operation returns to the 4 Setup and Maintenance screen.
<Example> Case of 135 Mount The top black edge is 1.0mm, bottom black edge is 2.0mm, left-hand black edge is 3.0mm and right-hand black edge is 6.0mm.
14
4. Maintenance Menu
8. Enter the input value in the appropriate box in the screen. 9. Select the [Monitor frame standard]. 10. Click [OK]. Operation returns to the 4 Setup and Maintenance screen. 11. On the printing screen, pre-scan the reversal film and make sure there is no black mask edge on the screen.
6. Calculate (A) by using the formulae in the table below. <Example> T(+) D(): (A) = (Top Bottom) 2 = (1.0 2.0) 2 = 0.5 R(+) L(): (A) = (Right Left) 2 1.0 = (6.0 3.0) 2 1.0 = 0.5 7. Calculate input value from value (A) using the formulae the table below. <Example> T(+) D(): Since (A) < 0, Input value = (A) 0.3 = 0.5 0.3 = 0.8 R(+) L(): Since (A) > 0, Input value = (A) 0.3 = 0.5 0.3 = 0.2
Mask Type 135F 135M (Mount) 135P 135HV 135H 240 240M (Mount) 64.5 66 67 68 69 110 126 135F 135M (Mount) 135P 135HV 135H 240 240M (Mount) 64.5 66 67 68 69 110 126
Formula for input value In the case of (A) 0 In the case of (A) < 0 Input value = (A) Input value = (A) 0.3
(A) = (Top Bottom) 2 0.86 (A) = (Top Bottom) 2 Input value = (A) 0.1
R(+) L()
(A) = (Top Bottom) 2 0.6 (A) = (Top Bottom) 2 (A) = (Right Left) 2 1.5 (A) = (Right Left) 2 1.0
(A) = (Right Left) 2 1.5 (A) = (Right Left) 2 0.86 1.2 (A) = (Right Left) 2 0.5 (A) = (Right Left) 2 0.7 (A) = (Right Left) 2 0.5 (A) = (Right Left) 2 0.7 (A) = (Right Left) 2 0.6 0.6 (A) = (Right Left) 2 + 3.0 Input value = (A) 0.1
15
4. Maintenance Menu
4.3
4.4
[Selection]
Select 4 Setup and Maintenance 4 Carrier Adjustment/ Maintenance S MFC10Y Machine Data Setup .
[Selection]
Select 4 Setup and Maintenance - 4 Carrier Adjustment/ Maintenance - L MFC10Y Working Information
[Procedure]
Set the machine data of the MFC10Y. 1. Install the MFC10Y. 2. Open the MFC10Y Machine Data Setup screen.
[Procedure]
Confirm the MFC10Y working information. The working information can be written to the EEPROM of the carrier or floppy disk before returning the carrier to the factory.
NOTE: The values should not be changed except when there is a special instruction from FUJIFILM.
4. Click [OK]. Operation returns to the 4 Setup and Maintenance screen.
3. Select the Carrier EEPROM or FD. 4. Insert the floppy disk into the disk drive of the main control unit.
16
4. Maintenance Menu
6. Click [OK]. Writing starts. When writing is completed, the dialog box below appears.
7. Click [OK]. The dialog box disappears. 8. If the data clear is required, click [Clear] The confirmation dialog box appears. 9. Click [OK]. The dialog box disappears. 10. Click [OK]. Operation returns to the 4 Setup and Maintenance screen.
17
EZ1438
Code D480 D481 D482 D483 D484 D485 D486 D487 D488 D489 D490 L480 L481 M480 M481 S480
Name Film Mask Sensor 1 Film Mask Sensor 2 Film Mask Sensor 3 Film Mask Sensor 4 Film Mask Sensor 5 Film Slider Home Position Sensor Film Slider Stop Sensor Right Frame Adjustment Key Right Frame Feed Key Left Frame Feed Key Left Frame Adjustment Key Back Light Indicator Lamp Film Slider Feed Motor Film Feed Motor Film Pressure Solenoid Micro Switch Micro Switch Micro Switch Micro Switch Micro Switch
Remarks
Photo Interrupter Photo Interrupter Keyboard Circuit Board Keyboard Circuit Board Keyboard Circuit Board Keyboard Circuit Board DC24V Lamp for Light Table Green/Red LED 5-phase Pulse Motor Stepping Motor Solenoid
18
6.1
6.3
Removal
1. Remove the two bearing holders and the film feed roller from the mask by unscrewing the two screws.
Screws (2) Bearing Holders (2) Film Feed Roller
6.4
Removal
1. Remove the front cover by unscrewing the two screws.
Removal
1. Remove the front cover (see section 6.3). 2. Remove the cover, keyboard circuit board and four keys by unscrewing the two screws.
Screws (2) Cover Keyboard Circuit Board Keys (4)
EZ1394
EZ1397
Installation
Install the roller in the reverse order of removal.
6.2
Installation
Install the circuit board in the reverse order of removal.
Removal
1. Remove the roller and two coil springs by unscrewing the bind screw.
EZ1398
6.5
Roller
Reinstallation Removal
Re-install the cover in the reverse order of removal. 1. Remove the feed section cover by unscrewing the three screws.
Screws (3)
Coil springs (2)
Bind Screw
EZ1395
Installation
Install the roller in the reverse order of removal.
EZ1396
Reinstallation
Reinstall the cover in the reverse order of removal.
19
6.6
6.7
Removal
1. Remove:
SSD20 Circuit Board (Indicator Lamp L481/Film Slider Home Position Sensor D485) Replacement
4. Remove the two M3 6 screws and lift the thread shaft nut retaining plate.
NOTE: Take care not to damage the guide shaft when sliding the retaining plate. Damage on the guide shaft may cause improper film slider feeding result in unacceptable prints.
Thread Shaft Nut Retaining Plate Film Slider Feed Motor M3 6 Screws (2)
Removal
Front cover (see section 6.3). Feed Section Cover (see section 6.5). 2. Move the film slider to the right side fully by turning the film slider feed motor by hand. 3. Remove the film feed motor section cover by unscrewing the screw.
Film Slider Feed Motor Screw Film Slider
1. Remove the film feed motor section cover (see section 6.6). 2. Disconnect the connector (SSD1) from the circuit board. 3. Remove the circuit board by unscrewing the screw.
Film Slider Home Position Sensor (D485) Connector (SSD1) Screw
Film Slider
5. Open the film slider slightly and disconnect the printed wire from the circuit board by releasing the lock on the connector.
NOTE: The printed wire may be damaged if the film slider is opened fully without disconnecting the printed wire.
Film Slider
Reinstallation Reinstallation
Reinstallation is essentially in the reverse order of removal. Reinstall the circuit board in the reverse order of removal.
NOTE: Insert the tab on the cover into the groove in the carrier base.
6.8
3. Remove the M3 6 screw and slide the front guide bushing retaining plate to the right side.
20
3. Disconnect the connector and remove the circuit board. 4. Remove the five push buttons.
MSB20 Circuit Board (D480 to D484) Connector
NOTE: Always use the M3 6 screws. Longer screws damage the guide shaft and improper operation may result. While pressing the guide bushing retaining plate against the locating pin, tighten the screw.
Locating Pin
Installation
Install the circuit board in the reverse order of removal.
Screw Guide Bushing Retaining Plate
EZ1405
6.9
Harness Holders Flat Countersunk Head Screws (2) Flat Countersunk Head Screw
EZ1410
Installation
Installation is essentially in the reverse order of removal.
Removal
1. Open the film slider (see section 6.8). 2. Remove the two bind screws securing the circuit board.
MSB20 Circuit Board
NOTE: Align the hole in the solenoid with the locating pin on the film slider.
Solenoid (S480)
Gear Bracket
EZ1408
Installation
Installation is essentially in the reverse order of removal.
EZ1411
21
Installation
Installation is essentially in the reverse order of removal.
Reinstallation
Reinstallation is essentially in the reverse order of removal.
NOTE: Tighten the left-hand screw first, then the right hand screw. Lightly apply minilab grease to the guide shaft.
Guide Shaft
NOTE: Always use the M3 6 screws. Longer screw damages the guide shaft and improper operation may result. While pressing the guide bushing retaining plate against the locating pin, tighten the screw.
Locating Pins (2) M3 6 Screws (2)
3. Remove the guide bushing, felt seat and retaining plate from the guide shaft.
NOTE: Take care not to damage the guide shaft with the retaining plate. Damage on the guide shaft may cause improper film slider feeding resulting in unacceptable prints.
Retaining Plate Felt Seal
1. Open the film slider (see section 6.8). 2. Remove the two M3 6 screws and shift the guide bushings and retaining plates. 3. Remove the film slider.
NOTE: Take care not to damage the guide shaft with the retaining plate. Damage on the guide shaft may cause improper film slider feeding resulting in unacceptable prints.
M3 6 Screws (2)
Screws (2)
Film Slider
22
3. Remove the two retaining plates, guide bushings and felt seals from the guide shaft.
Retaining Plates (2) Guide Bushings (2)
Screw
Installation
Installation is essentially in the reverse order of removal.
NOTE: Tighten the left-hand screw first, then the right-hand screw. Lightly apply minilab grease to the guide shaft.
Guide Shaft (For Minilab)
Screw
EZ1420
Motor Bracket
Connector
EZ1422
4. Remove the bracket from the motor by unscrewing the two screws.
Screws (2)
Bracket
Connector (L480)
EZ1421
Installation
Install the back light in the reverse order of removal.
Installation
Install the motor in the reverse order of removal.
23
Installation
Install the plug-in connector in the reverse order of removal.
Screw
EZ1424
Reinstallation Installation
Reinstallation is essentially in the reverse order of removal.
Removal
1. Remove the feed section cover (see section 6.5). 2. Disconnect the three connectors (CN1, CN2 and CN3) from the circuit board. 3. Remove the driver circuit board by unscrewing the two screws.
NOTE: Insert the three tabs on the rear side of the cover into the grooves first, then insert the left tab into the groove.
Left Tab
Install the circuit board in the reverse order of removal. After installation, download the data from the hard disk into the CYA20 circuit board on the menu 44P Film Carrier ID Setup/ Delete screen.
CN1
CN2
VR2
VR1
CN3
Screws (2)
EZ1429
Screw/Grounding Wire
Installation
Installation is essentially in the reverse order of removal.
NOTE: Do not try to turn the variable resisters (VR1 and VR2). They are adjusted at the factory before shipment.
CYA1 CYA2 CYA3
EZ1426
24
6.21 Film Slider Feed Motor (M480) Assembly/Film Slider Feed Thread Shaft/SSJ20 Circuit board (Film Slider Stop Sensor D486) Replacement
Removal
1. Open the film slider (see section 6.8). 2. Loosen the two hex. socket head set screws securing the joint using the 1.27mm hex. wrench. 3. Remove the motor assembly by unscrewing the two screws. 4. Disconnect the motor connector.
Motor Assembly (M480) Hex. Socket Head Set Screws (2) Joint
6. Remove the SSJ20 circuit board by unscrewing the screw and disconnecting the connector.
SSJ20 Circuit board (Film Slider Stop Sensor D486)
3. Install the motor assembly and tighten the two screws while pressing it against the right-hand side front.
NOTE: Pass the motor harness to the right-hand side through the groove in the carrier base.
Motor Assembly
Screw Connector
EZ1432
Installation
Installation is essentially in the reverse order of removal.
NOTE: Tighten the motor bracket and thread shaft bracket by following the steps below.
1. Loosen the two screws securing the right-hand thread shaft bracket.
Bracket Screws (2) Screws (2)
4. While pressing the right thread shaft bracket against the left-hand side front, tighten the two screws.
Connector
EZ1430
5. Align the hole in the joint with the Dcut surface on the thread shaft and tighten the two hex. socket head set screws.
Hex. Socket Head Set Screws (2)
2. Install the thread shaft and two ball bearings to the bracket.
25
Diffusion Plate
EZ1437
Installation
Install the diffusion plate in the reverse order of removal.
26