Data Bulletin Guide to Low Voltage Transformer Protection and Selective Coordination

Retain for future use.

0100DB0902R04/11 04/2011 Replaces 0100DB0902, 07/2009

Introduction

Use this guide for selecting transformer primary circuit breaker, secondary circuit breaker and the largest branch circuit breakers for total selective coordination. The circuit breaker selections conform to the NEC Article 450 requirements for transformer protection while providing total selectivity for the circuits. See How to Use this Guide, on page 2, for additional information. Use the Guidelines below for tips on working through systems for selective coordination. NOTE: It is still necessary to perform an engineering study to determine the specific requirements of each system.

Guidelines
Know your state and municipal code Understand your state and local municipalitys adoption and enforcement regarding the National Electrical Code (NEC). Part of understanding local code adoption and enforcement is understanding the threshold of selective coordination required0.1s (TCCs) or total, for the full operating range of the protective devices (which typically uses look-up tables). This guide assumes total selective coordination is required.

Lighting Panelboard Recommendations

Do not feed lighting panelboards from other lighting panelboards unless there is a transformer in between them. Better levels of selective coordination are available with 225 A and larger panelboards. Consider using main lugs panelboards.

Bottom-Up Coordination

When selectively coordinating a system, work from the loads towards the source(s), coordinate the branch panels first, then the power distribution panels, then the switchboard or switchgear.

Sizing Upstream Circuit Breakers

The upstream circuit breaker should be at least one frame size larger than the downstream circuit breaker. This may necessitate increasing the size of panelboards and feeder conductors. Very high levels of short circuit selective coordination may be achieved by using high ampere frame electronic trip circuit breakers with low ampere sensors and/or lower ampere rating adjustments. When there is no overlap (at any point) of the TCCs below the available short circuit current at the downstream panel, the circuit breakers are fully coordinated. When there is overlap in the short circuit zone, use the short circuit selective coordination tables in document number 0100DB0501, Short Circuit Selective Coordination for Low Voltage Circuit Breakers or

Overlapping Time Current Curves (TCCs)

2011 Schneider Electric All Rights Reserved

Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

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document number 0100DB0604, Selectivity Guidelines for Square D Panelboards. Automatic Transfer Switch (ATS) Withstand Ratings Make sure automatic transfer switches have adequate withstand ratings.

It may be necessary to relocate the switch, or

It may be necessary to increase the size of the switch. Mixing of Overcurrent Protective Devices (OCPD) Time-Current Curves (TCC) may be used so long as the fault current does not exceed the instantaneous trip point of the upstream breaker OCPD from different manufacturers or different types cannot be mixed if the fault current is outside of the parameters describe above. Consider how selective coordination impacts the arc flash Protective Personnel Equipment (PPE) levels. It may be possible to reduce arc flash incident energy with Zone Selective Interlocking (ZSI).

Arc Flash Incident Energy

Nesting Time-Current Curves

The time-current curve of a thermal magnetic circuit breaker can sometimes be nested underneath the time-current curve of an upstream electronic trip circuit breaker. Molded case circuit breakers (UL 489) will perform to the following levels:

Circuit Breaker Withstand Capacity

Field Adjustment

LA/LH MC (Mission Critical) circuit breakerSelectively coordinate up to 22 kA with 120 V Circuit Breakers (most economical) D-Frame MC (Mission Critical) circuit breaker - Selectively coordinate up to 30kA with 120V circuit breakers PowerPact PG/PK and RG/RK circuit breakersSelectively coordinate up to 65 kA with 277 V Circuit Breakers Masterpact NW circuit breakersSelectively coordinate up to 100 kA with larger molded case circuit breakers Refer to 0100DB0501 for complete, total selectivity tables.

Do not neglect to properly adjust circuit breakers in the field as all Square D low voltage circuit breakers are shipped from the factory with all but the ampere-rating switch in the lowest position.

Rarely needed, but as a last resort . . .

Change the Upstream Circuit Breaker Type to an Insulated Case Circuit Breaker or a Low Voltage Power Circuit Breaker Reduce the voltage if the desired level of selective coordination cannot be achieved using a 480Y/277 Vac panelboard. Consider feeding a 208Y/120 Vac panelboard through a transformer. Split up some of the loads and use multiple smaller transformersavoid feeding a 100 A/208 V panel from another 208 V panel.

Insert Impedance through longer run of wire or higher impedance transformers or reactors.

How To Use This Guide

1. Determine the available fault current on primary side of transformer and choose the appropriate reference table. a. 35 kA / 18 kA b. 65 kA c. 100 kA 2. Locate the transformer size on far left of chart. Options are available up to 225 kVA. 3. Based on the specification requirement for aluminum or copper transformer windings, read the available circuit breaker combinations for

2011 Schneider Electric All Rights Reserved

0100DB0902R04/11 04/2011

Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

primary, secondary (main), and branch circuit breakers for a selectively coordinated system. 4. Choose the circuit breaker combination that best suits your system requirements. a. The primary circuit breaker should be selected as the device feeding the transformer, whether in a panelboard or circuit breaker enclosure. b. The secondary circuit breaker should be selected as the main breaker in the panelboard downstream of the transformer; or optionally, could be mounted in a circuit breaker enclosure to feed a main lugs only panelboard. c. The branch circuit breakers are listed to show the maximum size that can be applied to a full selectively coordinated system. Additionally, notation is made to present which style of QO(B) circuit breaker is required based on current rating and number of poles. 5. Reference data bulletin 0100DB0501 if additional circuit breaker selections are required upstream from the primary circuit breaker to complete the system. This data bulletin is a comprehensive resource for selectively coordinated circuit breaker combinations within the same voltage system.

2011 Schneider Electric All Rights Reserved

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Notes about using this Quick Reference Guide: This table is not meant to replace a selective coordination system study. The purpose of this guide is for activities that occur before the final system study, such as quotation and iterative design changes, to increase the chance of device combinations being selectively coordinated. The device combinations presented in this guide represent a level of "total" selective coordination, where the devices were chosen based on the maximum let-through current. NEC requirements for transformer protection were also followed in the selection of the device combinations. Transformers are 480V primary with 208Y/120V secondary.
Primary Circuit Breaker Secondary Circuit Breaker Long Time Short Time Branch Circuit Breakers for Total Selective Coordination TCCs

Quick Reference Guide for Selective Coordination Based on 35 kA Available Fault Current on 480 Vac Primary

Input Circuit Breaker

Transformer

Main Circuit Breaker

BranchCircuit Breakers

Table 1:

Selective Coordination Device Combinations (35 kA)

A C
1P 1570 A QO(B) 30 50 100125 4 4 100125 100125 50 50 50 QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) 400 D-MC LA-MC 600/250 (0.9)(1) 600/400 (0.7)(0.8) 400 16 D-MC 600/400 (0.8)(0.95) 16 D-MC 600/400 (0.8)(0.95) 16 LA-MC 400 D-MC 600/600 (0.7)(0.95) 4 225250 100 225250 100 225300 225250 100 QO(B) QO(B) QO(B) Frame Ampere Size / Rating2 Rating A A 125 35 Setting (0.7)(0.95) (0.5)(0.8) 4 7 0.2 9 4 7 0.2 9 D-MC 600/150 (0.7)(0.95) D-MC 600/150 (0.7)(0.95) D-MC 600/150 (0.7)(0.95) 4 D-MC 600/150 (0.7)(0.95) 4 D-MC 600/150 (0.5)(0.8) 8 60 100125 Delay Setting Delay Circuit Frame Instant- Breaker Size / aneous Type Rating (Main) HD 150 Max. Ampere Min. Min. Branch Rating2 Settings Delay Size5 (A) (A) 60 30 125 125 150 125 150 600/150 600/250 400 400 400 400 400 400 400 400 200 200 200 200 200 200 200 200 100 100 80 80 80 80 35

Long Time

D
2P 15100 A QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B)3 QO(B) QO(B)3 2P 110150 A 3P 15150 A QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B)4

Trans- General Transformer Min. Circuit former Purpose Catalog Impedance Breaker Size Transformer Numbers (% Z)1 Frame kVA Type Aluminum EE15T3H 4.8 EG 15 Copper EE15T3HCU 4.6 EG EG HG EG HG DG DG LA/LH MC LA/LH MC LA/LH MC LA/LH MC LA/LH MC LA/LH MC LA/LH MC LA/LH MC

EE30T3H

5.0

Aluminum

EE30T3H

5.0

30

EE30T3HCU

5.0

Copper

Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

EE30T3HCU

5.0

001 005 (Note a) 002 (Note b) 002 (Note b) 006 (Note b) 006 (Note b) 003 007

Aluminum

EE45T3H

5.2

45

Copper

EE45T3HCU

4.3

EE75T3H

3.5

Aluminum

600/150 (0.9)(0.93) D-MC 4 600/250 (0.5)(1) 600/150 (0.9)(0.93) D-MC 4 600/250 (0.5)(1) 600/250 (0.9)(1) 16 D-MC 600/400 (0.7)(0.8) LA-MC

125150 60 125175 125150 60 125175 225250 100 225300

EE75T3H

3.5

75

EE75T3HCU

3.4

QO(B) QO(B)4 300400 150 QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH 300400 150 QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH 400 100 QO(B)-VH QO(B)-VH QO(B) 400600 150 QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH

Copper

EE75T3HCU

3.4

112.5

Aluminum EE112T3H Copper EE112T3HCU

5.1 5.4

EE150T3H

5.9

150

Aluminum

EE150T3H

5.9

225

Copper EE150T3CU Aluminum EE225T3H Copper EE225T3HCU

5.4 6.5 3.7

LA/LH MC 400 LA/LH MC 400 PG 1200/400

200 250 320

0.8

10

D-MC 600/600 (0.7)(0.95) 4 400600 150 QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH D-MC 600/600 (1)(1) 4 600 150 QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH 0.2-IN OFF D-MC 600/600 (1)(1) 4 600 150 QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH TCC Notes: a. TCC shows overlap between the secondary D-MC and the branch circuit breaker above the instantaneous trip. b. Used SKM "Function" feature to show two different primary circuit breaker choices on same TCC.

004 (Note b) 004 (Note b) 008 (Note b) 008 (Note b) 010 013 015 (Note b) 015 (Note b) 017 016 018

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Values representative of impedance values for Square D transformers. Allow primary trip rating to increase to 250% of rated FLC (NEC 450.4); secondary main trip rating cannot exceed 125% of rated FLC. Selective with 2 pole QO(B) through 80A rating. Selective with 3 pole QO(B) through 60A rating. Branch circuit breakers with ampere ratings of 50%, or less, of the D-MC main circuit breaker are selective. Values shown in this column correspond to the minimum D-MC trip in column to the left.

5
Notes about using this Quick Reference Guide: This table is not meant to replace a selective coordination system study. The purpose of this guide is for activities that occur before the final system study, such as quotation and iterative design changes, to increase the chance of device combinations being selectively coordinated. The device combinations presented in this guide represent a level of "total" selective coordination, where the devices were chosen based on the maximum let-through current. NEC requirements for transformer protection were also followed in the selection of the device combinations. Transformers are 480V primary with 208Y/120V secondary.
Primary Circuit Breaker Secondary Circuit Breaker Long Time Short Time Branch Circuit Breakers for Total Selective Coordination TCCs

Quick Reference Guide for Selective Coordination Based on 65 kA Available Fault Current on 480 Vac Primary

Input Circuit Breaker

Transformer

Main Circuit Breaker

BranchCircuit Breakers

Table 2:

Selective Coordination Device Combinations (65 kA)

A C
Frame Ampere Size / Rating2 Rating A A 125 35 Setting (0.7)(0.95) (0.5)(0.8) (0.5)(0.8) (0.5)(0.8) (0.5)(0.8) (0.5)(0.8) 8 7 0.2 8 7 0.2 9 9 8 7 0.2 9 8 7 0.2 9 8 7 0.2 9 8 7 0.2 9 D-MC 600/150 (0.7)(0.95) D-MC 600/150 (0.7)(0.95) D-MC 600/150 (0.7)(0.95) 4 4 4 4 4 16 LA-MC D-MC LA-MC 400 600/250 (0.9)(1) 600/400 (0.7)(0.8) 400 16 D-MC 600/150 (0.7)(0.95) 4 D-MC 600/150 (0.5)(0.8) 8 60 100125 100125 100125 100125 Delay Setting Delay Circuit Frame Instant- Breaker Size / aneous Type Rating (Main) HD 150 30 50 50 50 50 60 60 225300 100 225250 100 225250 100 225300 225250 100 125 125 150 125 150 600/150 600/250 600/400 600/400 600/400 600/400 160 160 160 160 100 100 80 80 80 80 35 Max. Ampere 1P Min. Min. Branch Rating2 1570 Settings Delay Size5 (A) A (A) 60 30 QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B)

Long Time

D
2P 2P 3P 15100 110150 15150 A A A QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B)3 QO(B) QO(B)3 QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B) QO(B)4 QO(B) QO(B)4

Trans- General Transformer Min. Circuit former Purpose Catalog Impedance Breaker Size Transformer Numbers (% Z)1 Frame kVA Type Aluminum EE15T3H 4.8 EJ 15 Copper EE15T3HCU 4.6 EJ EJ HJ EJ HJ DJ DJ DJ DJ DJ DJ

EE30T3H

5.0

Aluminum

EE30T3H

5.0

30

EE30T3HCU

5.0

Copper

Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

EE30T3HCU

5.0

021 025 (Note a) 022 (Note b) 022 (Note b) 026 (Note b) 026 (Note b) 023 027

Aluminum

EE45T3H

5.2

45

Copper

EE45T3HCU

4.3

600/150 (0.9)(0.93) D-MC 600/250 (0.5)(1) 600/150 (0.9)(0.93) D-MC 600/250 (0.5)(1) D-MC 600/250 (0.9)(1)

125150 125175 125150 125175

EE75T3H

3.5

Aluminum

EE75T3H

3.5

75

EE75T3HCU

3.4

Copper

EE75T3HCU

3.4

112.5

150

225

Aluminum EE112T3H Copper EE112T3HCU Aluminum EE150T3H Copper EE150T3CU Aluminum EE225T3H Copper EE225T3HCU

5.1 5.4 5.9 5.4 6.5 3.7

DJ DJ DJ DJ PJ PJ

600/400 600/400 600/600 600/600 1200/400 1200/400

200 200 240 240 320 320

(0.5)(1) (0.5)(1) (0.5)(0.8) (0.5)(0.8) 0.8 0.8

8 8 8 8 4 4

7 7 7 7 8 8

0.2 9 0.2 9 0.2 9 0.3 9 0.2-IN 12 0.2-IN OFF TCC Notes:

D-MC D-MC D-MC D-MC D-MC D-MC

600/400 (0.8)(0.95) 16 600/400 (0.8)(0.95) 16 600/600 (0.7)(0.95) 4 600/600 (0.7)(0.95) 4 600/600 (1)(1) 4 600/600 (1)(1) 4

300400 300400 400600 400600 600 600

150 150 150 150 150 150

QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH

QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH

024 (Note b) 024 (Note b) 028 (Note b) 028 (Note b) 030 033 031 034 036 038 a. TCC shows overlap between the secondary D-MC and the branch circuit breaker above the instantaneous trip. b. Used SKM "Function" feature to show two different primary circuit breaker choices on same TCC.

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1 2 3 4 5

Values representative of impedance values for Square D transformers. Allow primary trip rating to increase to 250% of rated FLC (NEC 450.4); secondary main trip rating cannot exceed 125% of rated FLC. Selective with 2 pole QO(B) through 80A rating. Selective with 3 pole QO(B) through 60A rating. Branch circuit breakers with ampere ratings of 50%, or less, of the D-MC main circuit breaker are selective. Values shown in this column correspond to the minimum D-MC trip in column to the left.

6
Notes about using this Quick Reference Guide: This table is not meant to replace a selective coordination system study. The purpose of this guide is for activities that occur before the final system study, such as quotation and iterative design changes, to increase the chance of device combinations being selectively coordinated. The device combinations presented in this guide represent a level of "total" selective coordination, where the devices were chosen based on the maximum let-through current. NEC requirements for transformer protection were also followed in the selection of the device combinations. Transformers are 480V primary with 208Y/120V secondary.
Primary Circuit Breaker Secondary Circuit Breaker Long Time Short Time Branch Circuit Breakers for Total Selective Coordination TCCs

Quick Reference Guide for Selective Coordination Based on 100 kA Available Fault Current on 480 Vac Primary

Input Circuit Breaker

Transformer

Main Circuit Breaker

BranchCircuit Breakers

Table 3:

Selective Coordination Device Combinations (100 kA)

A C
1P 1570 A QO(B) QO(B) QO(B) QO(B) 16 225300 100 225250 100 225300 225300 100 100 QO(B) QO(B) QO(B) QO(B) Frame Ampere Size / Rating2 Rating A A 150 80 150 80 Setting (0.7)(0.95) (0.5)(0.8) (0.5)(0.8) (0.5)(0.8) (0.5)(0.8) (0.5)(0.8) 8 7 0.2 9 D-MC 8 7 0.2 9 LA-MC 400 8 7 0.2 9 D-MC 8 7 0.2 9 LA-MC 400 8 7 0.2 9 8 7 0.2 9 Delay Setting Delay Circuit Instant- Breaker aneous Type (Main) D-MC D-MC 600/150 600/250 600/400 600/400 600/400 600/400 160 160 160 160 100 100

Long Time

D
2P 2P 3P 15100 110150 15150 A A A QO(B) QO(B) QO(B) QO(B) QO(B)3 QO(B) QO(B)3 QO(B) QO(B) QO(B) QO(B) QO(B) QO(B)4 QO(B) QO(B)4 QO(B) 042 046 043 047

Trans- General Transformer Min. Circuit former Purpose Catalog Impedance Breaker Size Transformer Numbers (% Z)1 Frame kVA Type Aluminum EE30T3H 5.0 HL 30 Copper EE30T3H_Cu 5.0 HL DL DL DL DL DL DL

Aluminum

EE45T3H

5.2

45

Copper

EE45T3H_Cu

4.3

Frame Max. Ampere Size / Branch Min. Min. Rating2 Rating Settings Delay Size5 (A) Plug (A) 600/150 (0.7)(0.95) 4 100125 50 600/150 (0.7)(0.95) 4 100125 50 600/150 (0.9)(0.93) 125150 D-MC 4 60 600/250 (0.5)(1) 125175 600/150 (0.9)(0.93) 125150 D-MC 4 60 600/250 (0.5)(1) 125175

EE75T3H

3.5

Aluminum

EE75T3H

3.5

75

600/250 (0.9)(1) 600/400 (0.7)(0.8)

Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

EE75T3H_Cu

3.4

Copper

EE75T3H_Cu

3.4

112.5

150

225

Aluminum EE112T3H Copper EE112T3H_Cu Aluminum EE150T3H Copper EE150T3_Cu Aluminum EE225T3H Copper EE225T3H_Cu

5.1 5.4 5.9 5.4 6.5 3.7

DL DL DL DL PL PL

600/400 600/400 600/600 600/600 1200/400 1200/400

200 200 240 240 320 320

(0.5)(1) (0.5)(1) (0.5)(0.8) (0.5)(0.8) 0.8 0.8

8 8 8 8 4 4

7 7 7 7 8 8

0.2 9 0.2 9 0.2 9 0.3 9 0.2-IN 12 0.2-IN OFF TCC Notes:

D-MC D-MC D-MC D-MC D-MC D-MC

600/250 (0.9)(1) 16 600/400 (0.7)(0.8) 600/400 (0.8)(0.95) 16 600/400 (0.8)(0.95) 16 600/600 (0.7)(0.95) 4 600/600 (0.7)(0.95) 4 600/600 (1)(1) 4 600/600 (1)(1) 4

225250 225300 300400 300400 400600 400600 600 600

150 150 150 150 150 150

QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH

QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH QO(B)-VH

044 (Note b) 044 (Note b) 048 (Note b) 048 (Note b) 050 053 051 054 056 058

a. TCC shows overlap between the secondary D-MC and the branch circuit breaker above the instantaneous trip. b. Used SKM "Function" feature to show two different primary circuit breaker choices on same TCC.

1 2 3 4 5

Values representative of impedance values for Square D transformers. Allow primary trip rating to increase to 250% of rated FLC (NEC 450.4); secondary main trip rating cannot exceed 125% of rated FLC. Selective with 2 pole QO(B) through 80A rating. Selective with 3 pole QO(B) through 60A rating. Branch circuit breakers with ampere ratings of 50%, or less, of the D-MC main circuit breaker are selective. Values shown in this column correspond to the minimum D-MC trip in column to the left.

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Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

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2011 Schneider Electric All Rights Reserved

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2011 Schneider Electric All Rights Reserved

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2011 Schneider Electric All Rights Reserved

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2011 Schneider Electric All Rights Reserved

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2011 Schneider Electric All Rights Reserved

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2011 Schneider Electric All Rights Reserved

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Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

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2011 Schneider Electric All Rights Reserved

0100DB0902R04/11 04/2011

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2011 Schneider Electric All Rights Reserved

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Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

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2011 Schneider Electric All Rights Reserved

0100DB0902R04/11 04/2011

Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

2011 Schneider Electric All Rights Reserved

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Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

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2011 Schneider Electric All Rights Reserved

0100DB0902R04/11 04/2011

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2011 Schneider Electric All Rights Reserved

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Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

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2011 Schneider Electric All Rights Reserved

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2011 Schneider Electric All Rights Reserved

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Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

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2011 Schneider Electric All Rights Reserved

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Guide to Low Voltage Transformer Protection and Selective Coordination Data Bulletin

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Schneider Electric USA, Inc. 3700 Sixth Street SW Cedar Rapids, IA 52404 USA 1-888-SquareD (1-888-778-2733) www.schneider-electric.us 60

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. Square D and Schneider Electric are trademarks or registered trademarks of Schneider Electric. Other trademarks used herein are the property of their respective owners. 2011 Schneider Electric All Rights Reserved