User Manual

MPC03LX

Rev. 1.0

MPC03-LX User Manual (Rev.1.0)

Table of Content
1 CONNECTION OF MPC03-LX......................................................................................................1 2 DUAL-AXIS STEPPING SYSTEM ....................................................................................................2
2.1 System Description .................................................................................................................................. 2 2.2 Connection Diagram ............................................................................................................................... 2

3 CONNECT MOTION CONTROLLER TO LASER POWER SUPPLIES....................................................3

3.1 Single-channel Laser Power ................................................................................................................... 3

4 CONNECTION OF ORIGIN AND LIMIT SIGNALS .............................................................................6

4.1 Origin Switches ....................................................................................................................................... 6 4.2 Limit Switches ......................................................................................................................................... 7

X62 CONNECTION INSTRUCTIONS..................................................................................................9 CAUTIONS................................................................................................................................10

MPC03-LX User Manual (Rev.1.0)

1 Connection of MPC03-LX
The digital inputs (limit, origin, and general inputs) of MPC03LX control card can be contact switches and NPN-output proximity sensor switches. Refer to Fig 1.1. 24DCV 24DCV
Pull-up resistor

Opto-isolated power GND MPC03Control Card External signal MPC03Control Card

Opto-isolated power GND External signal

aContact Switches

bNPN-ouput proximity switches

Fig 1.1

Connection of Digital Inputs

MPC03LX outputs pulse/direction signals to control stepper motor drives or digital servo motor drives. The motors rotating speed is determined by the pulse frequency. The rotation angle of the motor is determined by the number of pulses. Fig 1.2 describes the connection of pulse/direction signals. 26LS32 Or Equivalent circuit + + GND
Drives

+5V

+ MPC03 Control Card Drives

MPC03 Control Card

a Connection of differential signal

bConnection of mono signal

Fig1.2 Connection of Pul/Dir Outputs

Remark: No encoder feedback input interface for MPC03-LX.

MPC03-LX User Manual (Rev.1.0)

2 Dual-axis Stepping System

2.1 System Description
1. 2. 3. Hybrid 2-phase stepper motors+stepper motor drives; Upper control unit: MPC03LX; DC power supplies: 24DCV10A

2.2 Connection Diagram

Motor

Motor

X-axis
Power Supply

GND

Motor

Motor

Y-axis
Power Supply

GND

GND

Remark: The connection of Z-axis is the same as the above

MPC03-LX User Manual (Rev.1.0)

3 Connect Motion Controller to Laser Power Supplies

3.1 Single-channel Laser Power
3.1.1 PWM Control

Pin 6 Pin 5

null Laser power adjustment

Pin 4 GND

Pin 3 Water protection Pin 2 Laser On/Off (low-voltage effective) Pin 1 Laser On/Off (high-voltage effective)

Remark1: Pins descriptions of different power supplies will differs. Please confirm with your power device supplier before connecting Remark2: The laser power and MPC03LX controller use common-ground; Remark3: The diagram above describes the connection when signals are low-voltage effective. Remark4: Do connect the pin of laser power to Pin 48; Remark5: If radio-frequency laser tube is applied, only the PWM signal (Pin 48) is required. Pin 49 is left unused for radio-frequency laser tube.

MPC03-LX User Manual (Rev.1.0)

3.1.2 Analog Control

Pin 6 null Pin 5 Laser power adjustment

Pin 4 GND

Pin 3 Water protection Pin 2 Laser On/Off (low-voltage effective) Pin 1 Laser On/Off (high-voltage effective)

Remark1: Pins descriptions of different power supplies will differs. Please confirm with your power device supplier before connecting Remark2: The laser power and MPC03LX controller use common-ground; Remark3: The diagram above describes the connection when the signals are low-voltage effective. Remark4: Do connect the pin of laser power to Pin 52

MPC03-LX User Manual (Rev.1.0)

3.1.2 Dual Analog Control

Pin 6 Pin 5

null Laser power adjustment

Pin 4 GND

Pin 3 Water protection Pin 2 Laser On/Off (low-voltage effective) Pin 1 Laser On/Off (high-voltage effective)

Pin 6 null Pin 5 Laser power adjustment Pin 4 GND

Pin 3 Water protection Pin 2 Laser On/Off (low-voltage effective) Pin 1 Laser On/Off (high-voltage effective)

Remark1: Pins descriptions of different power supplies will differs. Please confirm with your power device supplier before connecting Remark2: The laser power and MPC03LX controller use common-ground; Remark3: The diagram above describes the connection when the signals are low-voltage effective. Remark4: Pin 52 and Pin 50 output 0-5V analog signals, and can be modified independently with the control software.

MPC03-LX User Manual (Rev.1.0)

4 Connection of Origin and Limit Signals

4.1 Origin Switches
4.1.1 Origin Switch Connection (low-voltage effective)

X- Origin

Y- Origin

Z- Origin

Remark1: Connect origin switches to the power GND output from the controller. Remark2: The diagram above describes the connection when origin signals are low-voltage effective. Remark3: If you dont want origin switches, connect these pins to +24DCV opto-isolated power output from the controller OR disconnect these pins.

MPC03-LX User Manual (Rev.1.0)

4.1.2 Origin Switch Connection (high-voltage effective)

X- Origin

Y- Origin

Z- Origin

Remark1: Connect origin switches to the power GND output from the controller. Remark2: The diagram above describes the connection when origin signals are high-voltage effective (User can set signals low-voltage effective or high-voltage effective with LaserCut software). Remark3: If you dont want origin switches, connect these pins to power GND output from the controller.

4.2 Limit Switches

4.2.1 Limit Switch Connection (low-voltage effective)

X- Forward limit X- Reverse limit

Y- Forward limit Y- Reverse limit

Z- Forward limit Z- Reverse limit

MPC03-LX User Manual (Rev.1.0)

Remark1: Connect limit switches to the power GND output from the controller. Remark2: The diagram above describes the connection when limit signals are low-voltage effective (User can set signals low-voltage effective or high-voltage effective with LaserCut software). Remark3: If you dont want limit switches, connect these pins to +24DCV opto-isolated power output from the controller OR disconnect these pins.

4.2.2 Limit Switch Connection (high-voltage effective)

X- Forward limit X- Reverse limit

Y- Forward limit Y- Reverse limit

Z- Forward limit Z- Reverse limit

Remark1: Connect limit switches to the power GND output from the controller. Remark2: The diagram above describes the connection when limit signals are high-voltage effective (User can set signals low-voltage effective or high-voltage effective with LaserCut software). Remark3: If you dont want limit switches, connect these pins to power GND output from the controller.

MPC03-LX User Manual (Rev.1.0)

X62 Connection Instructions

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Reverse LimitAxis4 Reverse LimitAxis3 Forward LimitAxis4 ORGAxis2 Forward LimitAxis2 Definition General Input 1 General Input 2 General Input 3 General Input 4 General Input 5 General Input 6 General Input 7 General Input 8 General Input 9 General Input 10 General Input 11 General Input 12 General Input 13 General Input 14 General Input 15 General Input 16 -24V Power GND + 24V Power Reverse LimitAxis2 Remark IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN IN OUT OUT IN Reserve IN Reserve IN Reserve IN IN IN
9

NO. 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

Definition ORGAxis3 PULSEAxis4 PULSEAxis2 DIRAxis4 DIRAxis2 + 5V Power External GND PULSEAxis3 PULSEAxis1 DIRAxis3 DIRAxis1 + 5V Power General Output 5 General Output 6 General Output 3 General Output 4 General Output 1 General Output 2 PWM Power Laser On/Off Analog Power 2 Laser Power GND Analog Power 1

Remark IN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT Reserve Reserve

GND + 5V Power

OUT OUT

MPC03-LX User Manual (Rev.1.0)

28 29

Forward LimitAxis3 ORGAxis4

IN IN

57 58

External - 24V GND + 24V Power

IN IN

Cautions
Remark1: Pin 17 and Pin 18 can be used for the convenience of inputs wiring such as origin signals. DO NOT make the anode and cathode wrong in wiring. Failure to follow the instruction will damage the controller. Remark2: Do not connect the reserved pins (Remark: Reserve) to any signal wires or power wires. Remark3: Do shut off the 24VDC power which provides power to X62, when plug in or pull out the 62-pin cable. Remark4: Connect power supply to Pin 57 and Pin 58. DO NOT make the anode and cathode wrong. Remark5: If use only one-channel analog output, connect only the analog power 1 (Pin 52). If use dual-channel independent analog outputs, d/a converter chip need to be replaced first; and then connect the laser power supplies to Analog Power 1 (Pin 52) and Analog Power2 (Pin 50) respectively.

10