MA-1

MAINTENANCE

GENERAL NOTES: There are two separate maintenance schedules,

namely A and B, which apply to different driving conditions. Find out how the vehicle is driven, select the appropriate schedule and service the vehicle accordingly.

Every service item in the periodic maintenance list must be performed. Next to the columns of periods in the schedule, . reference pages have been added for easy access to service data and procedures necessary for each operation. The service interval for scheduled maintenance is determined by the odometer reading or time interval, whichever comes first, shown in the schedule. Maintenance services after the last period should be performed at the same interval as before unless otherwise noted. Skipping even one item in the list can cause the engine to run poorly and increase exhaust emissions.

MA-2
MAINTENANCE MAINTENANCE SCHEDULE

MAINTENANCE SCHEDULE
SCHEDULE A

CONDITIONS: Towing a trailer, using a camper or car top carrier. Repeated short trips of less than 8 km (5 miles) with outside temperature remaining below freezing. Extensive idling and/or low speed driving for long distances, such as police, taxi or door-to -door delivery use. Operating on dusty, rough, muddy or salt spread roads. Maintenance operation: A = Check and adjust if necessary. R = Replace, change or lubricate. I = Inspect and correct or replace if necessary.
Service interval (Use odometer reading or months, whichever comes first) Maintenance items ENGINE Timing belt (1) Valve clearance Drive belt Engine oil and oil filterK Engine coolant Exhaust pipes and mountings FUEL Idle speed Air filter (2)K Fuel lines and connections (3) Fuel tank cap gasket IGNITION EVAP BRAKES Spark plugsK* Charcoal canister Brake linings and drums (4) Brake pads and discs Brake line pipes and hoses CHASSIS Steering linkage SRS airbag Drive shaft boots Ball joints and dust covers Transaxle oil Steering gear housing oil (5) Rear wheel bearing Bolts on body (6) I: First period 10 years. I: After that every 2 years. I: Every 12 months I: Every 12 months R: Every 24 months I: Even 24 months R: First period 72,000 km (45,000 miles) or 36 months. R: After that every 48,000 km (30,000 miles) or 24 months. I: Every 24 months A: First period. 12,000 km (1.500 miles) or 12 months, second period 24,000 km (15,000 miles) or 24 months. A: After that every 24,000 km (15,000 miles) or 24 months. I: Every6 months R: Every 36 months I: Every 36 months R: Even 72 months R: Every 36 months I: Every 72 months 1: Every 12 months i: Every 12 months I: Every 24 months I: Every 12 months I: First period 96,000 km (60,000 miles) a 72 months. I: After that every 12,000 km (7,500 miles) or 12 months. R: Every 6 months A: Every 72 months Maintenance services beyond 96,000 km (60,000 miles) should continue to be performed at the same intervals shown for each maintenance schedule. x 1,000 km x 1,000 miles
3.75 11.25 18.75 22.5 26.25 33.75 37.5 41.25 48.75 52.5 56.25

System

See page (item No.) Months MA-7 (item 1) MA-1 1 (item 12) MA-7 (item 2) MA-9 (item 6) MA-9 (item 7) MA-10 (item 11) MA-1 1 (item 13) MA-8 (item 3, 4) MA-10 (item 10) MA-10 (item 9) MA-8 (item 5) MA-9 (item 8) MA-14 (item 16) MA-14 (item 15) MA-13 (item 14) MA-15 (item 17) MA-15 (item 18) MA-16 (item 20) MA-16 (item 21) MA-17 , MA-18 MA-16 (item 19) MA-19 (item 24) MA-19 (item 26)

(item 22, 23)

I: Every 48 months I: Every 12 months

MA-3
MAINTENANCE MAINTENANCE SCHEDULE

L and * marks indicates maintenance which is part of the warranty conditions for the Emission Control Systems. The warranty period is in accordance with the owners guide or the warranty booklet. L: California and New York specification vehicles *: Other specification vehicles (1) Applicacable to vehicles operated under conditions of extensive idling and/or low speed driving for long distances such as police, taxi or door-to-door delivery use. (2) Applicable when operating mainly on dusty roads. (3) Includes inspection of fuel tank band and vapor vent system. (4) Also applicable to drum lining for parking brake. For other usage conditions, refer to SCHEDULE B. (5) Check for oil leaks from steering gear housing. (6) Applicable only when operating mainly on rough, muddy roads. The applicable parts are listed below. For other usage conditions, refer to SCHEDULE B. Bolts for seat installation.

MA-4
MAINTENANCE MAINTENANCE SCHEDULE

SCHEDULE B
CONDITIONS: Conditions others than those listed for SCHEDULE A. Maintenance operation: A = Check and adjust if necessary. R = Replace, change or lubricate. I = Inspect and correct or replace if necessary.

System

Service interval (Use odometer reading or months, whichever comes first) Maintenance items

Maintenance services beyond 96,000 km (60,000 miles) should continue to be performed at the same intervals shown for each maintenance schedule. x 1,000 km x 1,000 miles 22.5 37.5 52.5 Months A: Every 72 months I: First period 96,000 km (60,000 miles) or 72 months. I: After that every 12,000 km (7,500 miles) or 12 months. R: Every 12 months R: First period 72,000 km (45,000 miles) or 36 months. R: After that every 48,000 km (30,000 miles) or 24 months. I: Every 36 months A: First period, 12,000 km (7,500 miles) or 12 months, second period 24,000 km (15,000 miles) or 24 months. A: After that every 24,000 km (15,000 miles) or 24 months. R: Every 36 months I: Every 36 months R: Every 72 months R: Every 72 months I: Every 72 months I: Every 24 months I: Every 24 months I: Every 24 months I: Every 24 months I: First period 10 years. I: After that every 2 years. I: Every 24 months I: Every 24 months I: Every 24 months I: Every 24 months I: Every 48 months I: Every 12 months See page (item No.)

ENGINE

Valve clearance Drive belt Engine oil and oil filterK Engine coolant Exhaust pipes and mountings

MA- 11 (item 12) MA-7 (item 2) MA-9 (item 6) MA-9 (item 7) MA-10 (item 11) MA-1 1 (item 13) MA-8 (item 4) MA-10 (item 10) MA-10 (item 9) MA-8 (item 5) MA-9 (item 8) MA-14 (item 16) MA-14 (item 15) MA-13 (item 14) MA-15 (item 17) MA-15 (item 18) MA-16 (item 20) MA-16 (item 21) MA-17 (item 22) MA-16 (item 19) MA-19 (item 24) MA-19 (item 25)

FUEL Idle speed Air filterK Fuel lines and connections (1) Fuel tank cap gasket IGNITION EVAP BRAKES Spark plugsK* Charcoal canister Brake linings and drums (2) Brake pads and discs Brake line pipes and hoses CHASSIS Steering linkage SRS airbag Drive shaft boots Ball joints and dust covers Transaxle oil (3) Steering gear housing oil (4) Rear wheel bearing Bolt on body (5)

L and * marks indicates maintenance which is part of the warranty conditions for the Emission Control Systems. The warranty period is in accordance with the owners guide or the warranty booklet. L: California and New York specification vehicles *: Other specification vehicles (1) Includes inspection of fuel tank band and vapor vent system. (2) Also applicable to drum lining for parking brake. (3) Check for leakage. (4) Check for oil leaks from steering gear housing. (5) The applicable parts are listed below. Bolts for seat installation.

MA-5
MAINTENANCE PREPARATION

PREPARATION
SST (SPECIAL SERVICE TOOLS)
09043-38100 Hexagon 10 mm Wrench A/T oil pan drain plug

RECOMMENDED TOOLS
09200-00010 Engine Adjust Kit

EQUIPMENT
Belt tension gauge Dial indicator Micrometer Mirror Steel square Tachometer Torque wrench Vernier calipers Brake hose

COOLANT
Item Engine coolant (w/ Heater) M/T A/T Capacity 4.9 liters (5.2 US qts, 4.3 Imp. qts) 5.4 liters (5.7 US qts, 4.8 Imp. qts) Classification Ethylene-glycol base

MA-6
MAINTENANCE PREPARATION

LUBRICANT
Item Engine oil Drain and refill w/ Oil filter change w/o Oil filter change Manual transaxle oil Automatic transaxle fluid Transmission Drain and refill Differential Wheel bearing grease Capacity Classification API grade SG or SH, Energy- Conserving II multigrade engine oil or ILSAC multigrade engine oil and recommended viscosity oil 2.7 liters (2.9 US qts, 2.4 Imp. qts) 2.5 liters (2.6 US qts, 2.2 Imp. qts) 2.4 liters (2.5 US qts, 2.1 Imp. qts) API GL-4 or GL-5 SAE 75W-90 ATF DEXRONR II 2.5 liters (2.6 US qts, 2.2 Imp. qts) 1.4 liters (1.5 US qts, 1.2 Imp. qts) Lithium base multipurpose (NLGI No.2)

MA-7
MAINTENANCE MAINTENANCE OPERATIONS

MAINTENANCE OPERATIONS
ENGINE Cold Engine Operations
1. REPLACE TIMING BELT (a) Remove the timing belt. (See pages EM-15 to EM-18) (b) Install the timing belt. (See pages EM-22 to EM-26) 2. INSPECT DRIVE BELTS (a) Visually check the belt for excessive wear, frayed cords etc. If necessary, replace the drive belt. HINT: Cracks on the rib side of a belt are considered acceptable. If the belt has chunks missing from the ribs, it should be replaced.

(b) Using a belt tension gauge, check the drive belt tension. Belt tension gauge: Nippondenso BTG-20 (95506-00020) Borroughs No. BT-33-73F Drive belt tension: Generator Used belt 100 20 lbf New belt 160 20 lbf PS Used belt 100 20 lbf New belt 160 25 lbf A/C Used belt 110 20 lbf New belt 165 15 lbf PS and A/C Used belt 100 20 lbf New belt 160 20 lbf If necessary, adjust the drive belt tension.

MA-7
MAINTENANCE MAINTENANCE OPERATIONS

MAINTENANCE OPERATIONS
ENGINE
Cold Engine Operations
1. REPLACE TIMING BELT (a) Remove the timing belt. (See pagesto EM-15 to18) (b) Install the timing belt. (See pages EM-22 to EM-26) 2. INSPECT DRIVE BELTS (a) Visually check the belt for excessive wear, frayed cords etc. If necessary, replace the drive belt. HINT: Cracks on the rib side of a belt are considered acceptable. If the belt has chunks missing from the ribs, it should be replaced.

(b) Using a belt tension gauge, check the drive belt tension. Belt tension gauge: Nippondenso BTG-20 (95506-00020) Borroughs No. BT-33-73F Drive belt tension: Generator Used belt 100 20 lbf New belt 160 20 lbf PS Used belt 100 20 lbf New belt 160 25 lbf A/C Used belt 110 20 lbf New belt 165 15 lbf PS and A/C Used belt 100 20 lbf New belt 160 20 lbf If necessary, adjust the drive belt tension.

MA-8
MAINTENANCE MAINTENANCE OPERATIONS

HINT: New belt refers to a belt which has been used less than 5 minutes on a running engine. Used belt refers to a belt which has been used on a running engine for 5 minutes or more. After replacing the drive belt, check that it fits properly in the ribbed grooves, especially in the places difficult to see. Check by hand to confirm that the belt has not slipped out of the groove on the bottom of the pulley. After installing a new belt, run the engine for approx. 5 minutes and then recheck the tension.

3. INSPECT AIR FILTER (a) Visually check that the air filter is not excessively dirty, damaged or oily. If necessary, replace the air filter. (b) Clean the air filter with compressed air. First blow from the upper side thoroughly, then blow off the lower side of the air filter. 4. REPLACE AIR FILTER Replace the air filter with a new one. 5. REPLACE SPARK PLUGS (a) Disconnect the high - tension cords at the rubber boot. Do not pull on the high-tension cords.
NOTICE: Pulling on or bending the cords may damage the conductor inside.

(b) Remove the 4 spark plugs.

(c) Adjust the electrode gap of new spark plugs. Correct electrode gap: 1.1 mm (0.043 in.) Recommended spark plugs: W16REXR-U1 1 for ND BPR5EY11 for NGK (d) Reinstall the 4 spark plugs.
Torque: 18 NSm (180 kgfScm. 13 ftSlbf)

(e) Reconnect the high-tension cords.

MA-9
MAINTENANCE MAINTENANCE OPERATIONS

6. REPLACE ENGINE OIL AND OIL FILTER (See Lubrication System on page EG-235 ) Oil grade: API grade SG or SH, Energy-Conserving ll multigrade engine oil or ILSAC multigrade engine oil. Recommended viscosity is as shown in the illustration. Drain and refill capacity: w/ Oil filter change 2.7 liters (2.9 US qts, 2.2 Imp. qts) w/o Oil filter change 2.5 liters (2.6 US qts, 2.4 Imp. qts)

7. REPLACE ENGINE COOLANT (See Cooling System on page EG-21 1 ) Coolant capacity (w/ Heater): M/T 4.9 liters (5.2 US qts, 4.3 Imp.qts) A/T 5.4 liters (5.7 US qts, 4.8 Imp.qts) HINT: Use a good brand of ethylene-glycol base coolant and mix it according to the manufacturers directions. Using coolant which includes more than 50 % ethylene-glycol (but not more than 70 %) is recommended. NOTICE: Do not use a alcohol type coolant. The coolant should be mixed with demineralized water or distilled water.

8. INSPECT CHARCOAL CANISTER (a) Remove the charcoal canister. (b) Visually inspect the canister case. (c) Check for crogged each port and stuck check valve. Using low compressed air (4.71 kPa (48 gf/cm2, 0.68 psi)), blow into port A and check that air flows without resistance from the other ports.

MA-10
MAINTENANCE MAINTENANCE OPERATIONS

Blow low compressed air (4.71 kPa (48 gf/cm2, 0.68 psi)) into port B and check that air does not flow from the other ports. If operation is not as specified, replace the charcoal canister.

(d) Clean the filter in the canister. Clean the filter by blowing 294 kPa (3 kgf/cm2, 43 psi) of compressed air into port A while holding port B closed.
NOTICE:

Do not attempt to wash the canister. No activated carbon should come out. (e) Reinstall the charcoal canister.

9. REPLACE GASKET IN FUEL TANK CAP (a) Remove the old gasket from the tank cap. Do not damage the cap. (b) Install a new gasket by hand. (c) Check the cap for damage or cracks. (d) Install the cap and check the torque limiter.

10. INSPECT FUEL LINES AND CONNECTIONS Visually check the fuel lines for cracks, leakage, loose connections, deformation or tank band looseness. 11. INSPECT EXHAUST PIPES AND MOUNTINGS Visually check the pipes, hangers and connections for severe corrosion, leaks or damage.

MA-1 1
MAINTENANCE MAINTENANCE OPERATIONS

Hot Engine Operations

12. ADJUST VALVE CLEARANCE (a) Warm up the engine to normal operating temperature. (b) Stop the engine and remove the cylinder head cover. (c) Adjust the valve clearance. (See Engine Mechanical on page EG-49 ) Valve clearance (Hot): 0.20 mm (0.008 in.) (d) Reinstall the cylinder head cover. 13. ADJUST IDLE SPEED (a) Preparation Engine at normal operating temperature Air cleaner installed All pipes and hoses of air induction system connected All vacuum lines properly connected HINT: All vacuum hoses for EGR system, etc. should be properly connected. MFI system wiring connectors fully plugged All accessories switched OFF Ignition timing set correctly Transmission in neutral position

(b) Disconnect the VSV connector for idle-up.

(c) Connect a tachometer to the engine. Connect the tester probe of a tachometer to terminal IG of the data link connector 1. NOTICE: NEVER allow the tachometer terminal to touch ground as it could result in damage to the igniter and/or ignition coil. As some tachometers are not compatible with this ignition system, we recommend that you confirm the compatibility of your unit before use.

MA-12
MAINTENANCE MAINTENANCE OPERATIONS

(d) Race the engine at 2,500 rpm for approx. 2 minutes.

(e) Adjust the idle speed by turning the idle speed adjusting screw. Idle speed (w/ Cooling fan OFF): M/T 750 rpm A/T 800 rpm

(f) Reconnect the VSV connector for idle-up.

(g) Disconnect the tachometer.

MA-13
MAINTENANCE MAINTENANCE OPERATIONS

BRAKES 14. INSPECT BRAKE LINE PIPES AND HOSES HINT: Check in a well lighted area. Check the entire circumference and length of the brake hoses using a mirror as required. Turn the front wheels fully right or left before checking the front brake. (a) Check all brake lines and hoses for: Damage Wear Deformation Cracks Corrosion Leaks Bends Twists (b) Check all clamps for tightness and connections for leakage. (c) Check that the hoses and lines are clear of sharp edges, moving parts and the exhaust system. (d) Check that the lines installed in grommets pass through the center of the grommets.

MA-14
MAINTENANCE MAINTENANCE OPERATIONS

15. INSPECT BRAKE PADS AND DISCS FOR FRONT AND REAR (a) Check the thickness of the disc brake pads and check for irregular wear. Minimum pad thickness: 1.0 mm (0.039 in.)

HINT: If a squealing or scraping noise comes from the brake during driving, check the pad wear indicator to see if it is contacting the disc rotor. If so, the disc pad should be replaced.

(b) Check the disc for wear. Minimum disc thickness: 17.0 mm (0.669 in.)

(c) Check the disc for runout. Maximum disc runout: 0.09 mm (0.0035 in.)

16. INSPECT BRAKE LININGS AND DRUMS FOR PARKING BRAKE (a) Check the lining-to-drum contact condition and lining wear. Minimum lining thickness: 1.0 mm (0.039 in.)

MA-15
MAINTENANCE MAINTENANCE OPERATIONS

(b) Check the brake drums for scoring or wear. Maximum drum inside diameter: 181 mm (7.126 in.) (c) Clean the brake parts with a damp cloth. NOTICE: Do not use compressed air to clean the brake parts. If necessary, adjust the parking brake.

CHASSIS
17. INSPECT STEERING LINKAGE (a) Check the steering wheel freeplay. Maximum freeplay: 30 mm (1.18 in.) With the vehicle stopped and pointed straight ahead, rock the steering wheel gently back and forth with light finger pressure. (b) Check the steering linkage for looseness or damage. Check that: Tie rod ends do not have excessive play. Dust seals and boots are not damaged. Boot clamps are not loose.

18. INSPECT SRS AIRBAG Visually inspect the steering wheel pad (airbag and inflater). Use the diagnosis check to check if there are abnormalities. Check that there are no cuts, cracks or noticeable color changes on the surface of the steering wheel pad or in the center groove of the pad. Remove the steering wheel pad from the vehicle and check the wiring and steering wheel for damage and corrosion due to rusting, etc. If necessary, replace the steering wheel pad. CAUTION:
For removal and replacement of the steering wheel pad or front passenger airbag assembly, see page RS-16 and be sure to perform the operation in the correct order.

MA-16
MAINTENANCE MAINTENANCE OPERATIONS

Before disposing of the steering wheel pad or front passenger airbag assembly must first be deployed by using SST (See page RS-93 ). 19. INSPECT STEERING GEAR HOUSING OIL Check the steering gear housing for oil leakage.

20. INSPECT DRIVE SHAFT BOOTS Inspect the drive shaft boots for clamp looseness, grease leakage or damage.

21. INSPECT BALL JOINTS AND DUST COVERS (a) Inspect the ball joints for excessive looseness. Jack up the front of the vehicle and place a wooden block with a height of 180 - 200 mm (7.09 - 7.87 in.) under one front tire. Lower the jack until there is about half a load on one front coil spring. Place stands under the vehicle for safety. Make sure the front wheels are in a straightforward position and block the wheel with chocks. Move the lower arm up and down, and check that the ball joint has no excessive play. Maximum ball joint vertical play: 0 mm (0 in.) If there is play, replace the ball joint.

(b) Check the dust cover for damage.

MA-17
MAINTENANCE MAINTENANCE OPERATIONS

22. INSPECT TRANSAXLE OIL (FLUID) A. Inspect manual transaxle oil (a) Visually check the transaxle for oil and leakage. If leakage is found, check for the cause and repair. (b) Remove the filler plug, and feel inside the hole with your finger. Check that the oil comes to within 5 mm (0.20 in.) of the bottom edge of the filler hole. If the level is low, add oil until it begins to run out of the filler hole. Transaxle oil: See item 23 (A) (c) Reinstall the filler plug securely.

B. Inspect automatic transaxle fluid Transmission (a) Visually check the transmission for fluid and leakage. If leakage is found, check for the cause and repair. (b) Check the fluid level with the engine idling and shift lever at P position. If the level is low, add fluid. Transmission fluid: See item 23 (B) Differential (a) Visually check the differential for fluid and leakage. If leakage is found, check for the cause and repair. (b) Remove the filler plug, and feel inside the hole with your finger. Check that the fluid comes to within 5 mm (0.20 in.) of the bottom edge of the filler hole. If the level is low, add fluid until it begins to run out of the filler hole. Differential fluid: See item 23 (C) (c) Reinstall the filler plug securely.

MA-18
MAINTENANCE MAINTENANCE OPERATIONS

23. REPLACE TRANSAXLE OIL (FLUID) A. Replace manual transaxle oil (a) Remove the filler and drain plugs, and drain the oil. (b) Reinstall the drain plug securely.

(c) Add new oil until it begins to run out of the filler hole. Transaxle oil: Oil grade API GL-4 or GL-5 Viscosity SAE 75W-90 Capacity: 2.4 liters (2.5 US qts, 2.1 Imp.qts) (d) Reinstall the filler plug securely. B. Replace automatic transaxle fluid Transmission (a) Using SST, remove the drain plug, and drain the fluid. 09043-38100 (b) Reinstall the drain plug securely.

(c) With the engine OFF, add new fluid through the dipstick tube. Transaxle fluid: ATF DEXRON II Drain and refill capacity: 2.5 liters (2.6 Us qts, 2.2 Imp.qts) (d) Start the engine and shift the selector into all positions from P through L, and then shift into P. (e) With the engine idling, check the fluid level. Add fluid up to the COOL level on the dipstick. (f) Recheck the fluid level with the normal temperature (70 - 80_C (158 - 176_F)) and add as necessary.
NOTICE: Do not overfill. The transmission and differential are separate units.

MA-19
MAINTENANCE MAINTENANCE OPERATIONS

Differential (a) Remove the filler plug. (b) Using SST, remove the drain plug, and drain the fluid. 09043-38100 (c) Reinstall the drain plug securely.

(d) Add new fluid until it begins to run out of the filler hole. Differential fluid: ATF DEXRONII Capacity: 1.4 liters (1.5 US qts, 1.2 Imp.qts) (e) Reinstall the filler plug securely.

24. REPACK REAR WHEEL BEARINGS (a) Change rear wheel bearing grease. Remove the hub and inner and outer bearings. Clean in solvent and inspect the bearings for damage. Pack the bearings and axle hubs with multipurpose grease. Wheel bearing grease grade: Lithium base multipurpose grease (NLGI No.2) (b) Install inner bearing and new oil seal. (c) Install the hub and adjust the wheel bearing preload. (See page SA-43 ) Preload (while turning): Add frictional force plus 0-1 1.8 N (0-1.2 kgf, 0-2.6 lbf)

25. TIGHTEN BOLTS ON BODY Tighten the front seat mounting bolts.
Torque: 37 NSm (375 kgfScm, 27 ftSlbf)

MA-20
MAINTENANCE MAINTENANCE OPERATIONS

26. BODY INSPECTION (a) Check the body exterior for dents, scratches and rust. (b) Check the underbody for rust and damage. If necessary, replace or repair. 27. ROAD TEST (a) Check the engine and chassis for abnormal noises. (b) Check that the vehicle does not wander or pull to one side. (c) Check that the brakes work properly and do not drag. 28. FINAL INSPECTION (a) Check the operation of the body parts: Hood Auxiliary catch operates properly Hood locks securely when closed Front and rear doors Door locks operate properly Doors close properly Luggage compartment door Door lock operates properly Seats Seat adjusts easily and locks securely in any position Front seat back locks securely in any position Folding-down rear seat backs lock securely (b) Be sure to deliver a clean car. Especially check: Steering wheel Shift lever knob All switch knobs Door handles Seats

MA-21
MAINTENANCE GENERAL MAINTENANCE

GENERAL MAINTENANCE
There are some maintenance and inspection items which are considered to be the owners responsibility. They can be performed by the owner or be can have them done at a service shop. These items include those which should be checked on a daily basis, those which, in most cases, do not require (special) tools and those which are considered to be reasonable for the owner to perform. Items and procedures for general maintenance are as follows:

OUTSIDE VEHICLE
1. TIRES (a) Check the pressure with a gauge. Adjust if necessary. (b) Check for cuts, damage, uneven or excessive wear. 2. WHEEL NUTS When checking the tires, check the nuts for looseness or for missing nuts. If necessary, tighten them. 3. TIRE ROTATION It is recommended that tires be rotated every 12,000 km (7,500 miles). 4. WINDSHIELD WIPER BLADES Check for wear or cracks whenever they do not wipe clean. Replace if necessary. 5. FLUID LEAKS (a) Check underneath for leaking fuel, oil, water or other fluid. (b) If you smell gasoline fumes or notice any leak, have the cause found and corrected. 6. DOORS AND ENGINE HOOD (a) Check that all doors including the trunk lid operate smoothly, and that all latches lock securely. (b) Check that the engine hood secondary latch secures the hood from opening when the primary latch is released.

INSIDE VEHICLE
7. LIGHTS (a) Check that the headlights, stop lights, tail lights, turn signal lights, and other lights are all working. (b) Check the headlight aim.

8. WARNING LIGHTS AND BUZZERS Check that all warning lights and buzzers function properly. 9. HORN Check that it is working. 10. WINDSHIELD GLASS Check for scratches, pits or abrasions. 11. WINDSHIELD WIPER AND WASHER (a) Check operation of the wipers and washer. (b) Check that the wipers do not streak. 12. WINDSHIELD DEFROSTER Check that air comes out from the defroster outlet when operating the heater or air conditioner. 13. REAR VIEW MIRROR Check that it is mounted securely. 14. SUN VISORS Check that they move freely and are mounted securely. 15. STEERING WHEEL Check that it has specified freeplay. Be alert for changes in steering condition, such as hard steering, excessive freeplay or strange noise. 16. SEATS (a) Check that all front seat controls such as seat adjusters, seatback recliner, etc. operate smoothly. (b) Check that all latches lock securely in any position. (c) Check that the locks hold securely in any latched position. (d) Check that the head restraints move up and down smoothly and that the locks hold securely in any latched position. (e) For fold - down rear seat backs, check that the latches lock securely. 17. SEAT BELTS (a) Check that the seat belt system such as buckles, retractors and anchors operate properly and smoothly. (b) Check that the belt webbing is not cut, frayed, worn or damaged. 18. ACCELERATOR PEDAL Check the pedal for smooth operation and uneven pedal effort or catching.

MA-22
MAINTENANCE GENERAL MAINTENANCE

19. CLUTCH PEDAL (a) Check the pedal for smooth operation. (b) Check that the pedal has the proper freeplay. 20. BRAKE PEDAL (a) Check the pedal for smooth operation. (b) Check that the pedal has the proper reserve distance and freeplay. (c) Check the brake booster function. 21. BRAKES At safe place, check that the brakes do not pull to one side when applied. 22. PARKING BRAKE (a) Check that the lever has the proper travel. (b) On a safe incline, check that vehicle is held securely with only the parking brake applied. 23. AUTOMATIC TRANSMISSION PARK MECHANISM (a) Check the lock release button of the selector lever for proper and smooth operation. (b) On a safe incline, check that vehicle is held securely with the selector lever in P position and all brakes released.

UNDER HOOD
24. WINDSHIELD WASHER FLUID Check that there is sufficient fluid in the tank. 25. ENGINE COOLANT LEVEL Check that the coolant level is between the FULL and LOW lines on the seethrough reservoir. 26. RADIATOR AND HOSES (a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs. (b) Check the hoses for cracks, kinks, corrosion or lose connections. 27. BATTERY ELECTROLYTE LEVEL Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case. If level is low, add distilled water only.

28. BRAKE AND CLUTCH FLUID LEVELS (a) Check that the brake fluid level is near the upper level line on the see-through reservoir. (b) Check that the clutch fluid level is within 5 mm (0.20 in.) of the reservoir hem. 29. ENGINE DRIVE BELTS Check all drive belts for fraying, cracks, wear or oiliness. 30. ENGINE OIL LEVEL Check the level on the dipstick with the engine turned OFF. 31. POWER STEERING FLUID LEVEL Check the level in the dipstick. The level should be in the HOT Or COLD range depending on the fluid temperature. 32. AUTOMATIC TRANSAXLE FLUID LEVEL (a) Park the vehicle on a level surface. (b) With the engine idling and the parking and foot brake applied, shift the selector into all positions from P to L, and then shift into P position. (c) Turn and pull out the dipstick and wipe off the fluid with a clean rag. Reinsert the dipstick fully and check that the fluid level is in the HOT range. (d) Perform this check with the fluid at normal driving temperature (70 - 80_C (158 176_F)). If the level is at the low side, add fluid.
NOTICE: Do not overfill. HINT: Wait about 30 minutes before che-

cking the fluid level after extended driving at high speeds in hot weather, driving in heavy traffic or with a trailer. 33. EXHAUST SYSTEM Visually inspect for cracks, holes or loose supports. If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, have the cause located and corrected.

MA-23
MAINTENANCE SERVICE SPECIFICATIONS

SERVICE SPECIFICATIONS
SERVICE DATA
Engine Drive belt tension Generator New belt Used belt PS New belt Used belt A/C New belt Used belt PS and A/C New belt Used belt Spark plug Recommended spark plug Correct electrode gap Firing order Valve clearance Idle speed (w/ Cooling fan OFF) ND NGK 160 " 20 Ibf 100 " 20 lbf 160 " 25 lbf 100 " 20 lbf 165 "15 lbf 110 " 20 lbf 160 "20 lbf 100 " 20 Ibf W16EXR-U1 1 BPR5EY11 1.1 mm (0.043 in.) 1-3-4-2 0.20 mm (0.008 in.) 750 rpm 800 rpm

M/T A/T

Brake

Front brake Pad thickness Disc thickness Disc runout Rear brake Lining thickness Drum inside diameter

Limit Limit Limit Limit Limit

1.0 mm (0.039 in.) 17.0 mm (0.669 in.) 0.09 mm (0.0035 in.) 1.0 mm (0.039 in.) 181 mm (7.126 in.)

Chassis

Steering linkage Steering wheel freeplay Ball joint Vertical play

Limit Limit

30 mm (1.18 in.) 0.3 mm (0.012 in.)

TORQUE SPECIFICATIONS
Part tightened Spark plug x Cylinder head Front seat x Body NSm kgfScm 180 375 ftSlbf