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CAPABILITY DOCUMENT FOR ` PROCESS PLATFORMS

CAPABILITY DOCUMENT FOR DESIGN ENGINEERING OF PROCESS PLATFORMS

1 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR ` PROCESS PLATFORMS

INDEX
Page No. 1.0 2.0 Introduction Capabilities 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3.0 Partial Project Reference Process Mechanical Instrumentation Electrical Structural Piping Pipeline 03 06 07 08 09 10 11 12 13 14 15 16 21 27 31 35 40 45 48 53 58 59 61 63 64 65 66 68 69 70 71

Typical Project Information 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 HRC PROCESS Platform MSP Platform Project Brown Field BHN Revamp Tapti Process Platform SH Reconstruction Project Songo Songo Gas Development & Power Generation Project Lakshmi Onshore Gas Processing Plant De-bottlenecking Study PH, PJ Wellhead Platforms PS 2/3 Living Quarters and Power Upgrade Project Premier Oil ANOA Platform, OMDC-II Project Modifications to Water Injection System Ravva Field Water Injection System Upgrade Ravva Field

4.0

Design Engineering Tools (Software) 4.1 4.2 4.3 4.4 4.5 4.6 4.7 Process Mechanical Instrumentation Electrical Structural Piping Pipeline

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CAPABILITY DOCUMENT FOR ` PROCESS PLATFORMS

1.0 INTRODUCTION

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CAPABILITY DOCUMENT FOR ` PROCESS PLATFORMS

1.0 INTRODUCTION
Oil & Natural Gas Corporation Ltd., (ONGC) is commercially considering enhancing production from its fields located in Western Offshore. This includes replacement to BHN process complex. In this connection L&T-Valdel Engineering Private Limited (LTV) wish to submit its Capabilities-Process Platforms in the form of a well compiled document as a pre-run activity to get qualified as Detailed Engineering Consultant (DEC) during bidding stage to provide Detailed Engineering Services to successful EPC Contractor for potential Process Complexes of ONGC. LTV has successfully delivered FEED, Detailed Engineering, PMC services to various E&P Operators, EPC Contractors for 38 Process/Wellhead platforms (Green field) Modification of 195 Process/Well head Platforms (Brown field) 128 Pipeline segments (4dia ~ 48dia)

LTV has varied experience in handling the following blocks which has been detailed in this document. Well Fluid Separation, Testing & Heating Crude Oil/Condensate Stabilisation, Storage & Export Gas Compression, Dehydration and Sales Gas Metering Produced Water Treatment & Disposal Fuel Gas Conditioning Glycol Regeneration Water injection & Lift Gas Facilities Well Testing Facilities Vent & Flare Instrument/Utility Air System Chemical Injection System Fire Water, Diesel Fuel. Portable Water & Sewage Treatment System Living Quarters Utility & Instrument Air Compressor Package Jacket Inplace & Loadout Analysis Jacket Lift & Transportation Analysis Jacket upending and floatation Analysis Jacket On-bottom Stability Analysis Pile drivability Analysis Deck Inplace & Loadout Analysis

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CAPABILITY DOCUMENT FOR ` PROCESS PLATFORMS

Deck Lift & Transportation Analysis Seismic Analysis Fatigue Analysis Deck Modification Analysis Bridge Lift & Transportation Analysis Helideck Inplace Analysis Helideck Lift & Transportation Analysis Platform Ship Impact Analysis Boat Landing Analysis 3D Modelling Isometrics Stress Analysis Hydraulic Analysis (Transient & Steady State) Span Analysis On-Bottom Stability Analysis Flare System Electro Chlorination Unit Chemical Injection Skid Wellhead Shutdown Panel DCS & PLC System ESD System F&G System RTU/SCADA System Battery & Battery Charger System Lighting System CP System Heat Tracing System Solar Power System Navigational Aid System Earthing System Lighting & Small Power System Cable & Cabling System Telecommunication System Power Management System

Information in the enclosed document is organized discipline-wise to give clear insight for the reader in to the capabilities of LTV in delivering Detailed Engineering Services for ONGCs potential Process Complexes.

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CAPABILITY DOCUMENT FOR ` PROCESS PLATFORMS

2.0 CAPABILITIES

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

Ref. No. I II III IV V VI VII VIII IX X XI XII XIII XIV XV XVI XVII XVIII XIX XX XXI XXII XXIII XXIV XXV XXVI XXVII XXVIII XXIX XXX XXXI XXXII XXXIII

PROJECTS EXECUTED HRC Process Platform - ONGC, HRC COMPRESSOR PACKAGE MSP Platform Modifications, ONGC BHN Revamp project - ONGC Tapti Process Platform - Enron(British Gas) SH Recontruction Project - ONGC Songo Songo Gas Developm't & Power generation - Lot 1 - Songas, Tanzania Lakshmi Onshore Gas Processing Plant - CEIL Panna PH and PJ Platforms and Pipelines - Enron(British Gas) PS-2 , PS-3 Living Quarters & Power Upgrade - QP Anoa Platform, OMDC - II Project, Premier Oil Indonesia Modifications to W ater Injection System - Ravva Field, CEIL W ater Injection System Upgrade,Ravva Field -CEIL Rajasthan Field Development - CEIL Satellite Gas Field Development project - CEIL Gauri Field Development project - CEIL BPA revamp - Oil handling facilities - ONGC Produced W ater handling, Ravva Terminal - CEIL Skimmer Upgrade project, Ravva field - CEIL LA & LB platforms, Additional W ell Slots - CEIL PH, PJ and STD W ell Platforms and Pipelines -CLOUGH Engg. Ltd. MH-B&S 4W PP-1 - ONGC HV W ELL PLATFORM Pipeline Replacement Project - ONGC MHN & H Pipeline Project - ONGC N9 & N10 W ell Platform Project - ONGC Anand Rajkot Pipeline Project - GSPL 48" ESSAR OIL Crude Pipeline Project - APL 48" Adani Crude Pipeline Project - APL Mora - Sajod Pipeline Project - GSPL Songo Songo Gas Developm't & Power generation - LOT 2 - Songas, Tanzania Panna PH and PJ Platforms and Pipelines - Enron Ravva Satellite Gas Field Development project - CEIL Clamp-on Related Modifications and pipelines Project - ONGC

FIELD Green Brown Brown Brown Brown Green Brown Green Green+Brown Brown Brown Brown Green Green+Brown Green Brown Brown Brown Brown Green Green-Brown Green+Brown

SCOPE Bid Verification & Detail Engg. FEED and Detail Engg. Detail Engineering Residual detil engineering &Safety Retrofit Studies Detail Engineering Detail Engineering Debottlenecking Study FEED Detail Engineering Vent Dispersion Study Feasibility Study Design Study Conceptual Study & Cost Estimation FEED & PMC FEED Detail Engineering Detail Engineering Detail Engineering FEED & Cost Estimation Detail Engineering Detail Engineering Detail Engineering Detail Engineering Detail Engineering Detail Engineering FEED & PMC Re-engineering Re-engineering FEED & PMC Detail Engineering FEED FEED & PMC Detail Engineering

YEAR OF COMPLETION 1997 2003 2000 2006 2006 2003 2003 1999 2004 1999 1999 1999 2001 2000 2003 2004 2001 2003 2004 2006 2006 2002 2006 2005 2004 2005 2005 2005 2004 2003 1999 2000 2000

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - I

3.0 TYPICAL PROJECT INFORMATION

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - I

3.1

Project: Owner/Client: Nature of work:

HRC PROCESS Platform ONGC / Larsen & Toubro Ltd. Verification of basic engineering package & Detail Engineering

Year of completion: 1997 Location: Description: HRC Process platform is bridge connected to the existing HRG platform at main deck level. The HX/HY well fluid (expected at a pressure of 13.5- 16.9 kg/cm2a at 300C), received on HRG is routed to HRC for processing. Provision is made to heat the incoming well fluid at 520C from HRG to 580C with Compressor II stage Discharge gas in Well fluid heater-II. The heated wellfluid is routed to HP separator. Oil separated is routed to surge tank on HRA platform in the pressurized mode of operation and to LP separator in the stabilized mode of operation. The separated gas is routed to common gas compressor suction header. Produced water from HRC is routed to existing produced water treating system on HRG. Facilities: One new Process platform (HRC), bridge connected to existing HRG process platform, with following main facilities: Well fluid heating. Single stage oil, gas & water separation. Gas compression (1.2 MMSCMD). Oil corrosion inhibitor & gas corrosion inhibitor injection. Diesel storage & supply. Deck drain & effluent disposal system. Fire water deluge system. Living quarters (20 men). Western Offshore, India

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - I

Modification on existing WIH, HRG, HRA & HA platforms including, New Well fluid heater (using hot oil) on HRG platform. Flare system modifications. New Main Oil Line & booster pumps on HRA/HA platforms. New chemical injection pumps on HA platform. Design Capacity: Gas: 0.708 to 0.9 MMSCMD, Oil: 7723 to 14793 BOPD & Water: 49 to 1164 BWPD

Key Activities: Process: FEED verification & preparation of detail engineering deliverables. Key activities/deliverables included, Process Design Criteria. Simulation study. Process flow diagrams, Heat & mass balance. Equipment sizing calculations. Line sizing calculations. Depressurization study. Relief load calculations. Pre-engineering survey & report. P&IDs. SAFE charts. Process data sheets for equipments & instruments. Equipment list & line list. Fire water hydraulic calculations. Vendor data review Participation & Close-out of HAZOP actions. Operating manual. Commissioning assistance. Key activities/deliverables included are: Design Calculations. Requisition for Quotations Vendor offer reviews Technical Queries

Mechanical:

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - I

Instrumentation:

Technical Bid Analysis Purchase specifications Vendor document reviews Material handling study report

FEED verification & preparation of detail engineering deliverables. Key activities/deliverables included, Instrumentation Design Criteria. Procurement assistance for DCS / PLC system (from Fisher) Procurement assistance for F&G system (from Industrial Control Services) HRG compressor control system modification Procurement assistance for long lead items like Control valve, safety valve, shutdown valve, deluge valve, SAPCV etc. Procurement assistance for field instruments like orifice, turbine flow meter, electronic transmitters, switches (press, temp, level, flow) Integration of DCS / PLC system with compressor control system, MOL pump control system through serial link. Engineering deliverables like System interface block diagram, loop schematics, Hook-ups, Layouts, I/O list, MTO etc. FEED verification & preparation of detail engineering deliverables. As part of Detail Engineering, the following major activities were carried out. Engineering Design Basis, Hazardous Area Classification, Electrical Power System, Earthing System, Lighting Systems, Cables and Cabling System, Cathodic Protection System, Electrical Power System, Procurement Activities(RFQ, TQ, TBA, PS & VDR)
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Electrical:

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - I

Structural:

The activities carried out by Structural department are Structural Design basis. Foundation design basis. Jacket Inplace analysis. Jacket Load out analysis. Jacket Transportation analysis. Jacket Launch analysis. Jacket Post launch / upending analysis. Seismic analysis. Fatigue analysis. Deck Inplace analysis. Deck Load out analysis. Deck Transportation analysis. Deck lifts analysis. Bridge Inplace analysis. Bridge Transportation analysis. Bridge Lift analysis. RFQ for jacket rub strip, shear fender, Prefabricated H60 walls / Doors, Diaphragm closure, Grout packer, shock shells etc. Pile drivability analysis. Connection between jacket skirt sleeve and pile. Weight control report. Pre / post engineering survey. Deck modification analysis. The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts General Arrangement Layout-Piping General Arrangement Layout-Support Isometrics MTO (Bulk, Valves, Support & Specialties)
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Piping:

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - I

Purchase Specification for Valves & Piping Specialties.

Software used: Process HYSIM PIPENET Mechanical MS-Office Instrumentation Instrucalc Structural ASAS GRL WEAP SPLINTE Piping Caesar PDS AutoCAD

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3.2

Project: Owner/Client: Nature of work:

MSP Platform Project Brown Field ONGC / Hyundai Heavy Industries Ltd FEED and Detail Engineering

Year of completion: 2003 Location: Description: Project involved modifications carried at BHS process complex (comprising BHS, WIS, SLQ and SA) platforms. Modifications were required due to connection of 12 new wells to BHS Process Complex. The modification project involved three major activities. 1. Modification related to tie in at BHS/SA platforms 2. Modification related to DCS conversion OF BHS/SA/WIS platforms 3. Modification related to revamping/Replacement of the existing facilities at BHS/SA/WIS platforms Design of a new process platform (MSP) to cater for additional flow rate (34% of well fluid) was done by others Facilities: The facilities engineered included the following, Modification related to Tie-in at BHS Platform: Interconnection of well fluid header, crude oil transfer lines, discharges from GDU, Instrument / air utility header, fire water pump discharge header, fuel gas system, diesel system, potable water system, utility water header, scale inhibitor line, methanol line, Flare system of BHS with MSP Platform. Modification related to Tie-in at SA Platform: Tiein of existing SA Platform flare system with new MSP Platform flare system. Dismantling of existing SA flare system. Modification related to DCS Conversion of BHS, SA, WIS and SLQ Platforms from existing
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Western Offshore, India

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - II

conventional control system using single loop controllers and pneumatic & relay based ESD systems mounted on central control panel in respective control rooms. Modification related to Revamping/Replacement of existing facilities at BHS Platform: BHS separator revamp in view of lower operating pressure. New well fluid heater to assist deemulsification and better separation. Replacement of existing instrument and utility air header with SS header. Replacement of metering facility for export gas. Replacement of OCI, GCI, and deemulsifier injection and transfer pump. Extension of fire water ring to cater to new equipments. Modification related to Revamping/Replacement of existing facilities at SA Platform: Separator revamp. New OCI and De-emulsifier injection facility from BHS Platform. Revamp and installation of new production header. Extension of fire water ring to cater to new equipments.

Design Capacity: Key Activities: Process:

BHS, SA and MSP Process Platforms- Gas: 4.14 MMSCMD, Oil: 37014 BOPD & Water: 87434 BWPD

Front End Engineering Design & preparation of detail engineering deliverables. Key activities/deliverables included, Process Design basis. Simulation study. Pre Engineering Survey Report. Process flow diagrams, Heat & mass balance. Equipment List. Fire water Hydraulic Calculations.
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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - II

Mechanical:

Well Fluid Pre-Heater (Shell & Tube Heat exchanger) Calculations. Equipment Sizing Calculations. Instrument Sizing Calculations. Line sizing Calculations. Process Data Sheet for Equipment and Instrument Line Schedule. Safe Charts BHS, WIS and SA. Pre Commissioning Procedure.

As part of Detail Engineering, the following major activities were carried out: Modifications on vessels and separators Chemical injection and transfer pumps Well fluid preheates Front End Engineering Design & preparation of detail engineering deliverables. Key activities/deliverables included, Instrumentation Design basis Pre & Post Engineering site survey Procurement Assistance for Pneumatic Shutdown Panel & Loop Charging Panel Procurement assistance for Moisture Analyser Procurement Assistance for long lead items like control valves, vacuum relief valves, shutdown valves, SAPCV etc. Procurement assistance for all types (indicator, controller, switch) for pressure, level, flow & temperature parameters. Hookups, Loop schematics, System Architecture diagram, functional schematics, Level sketches, I/O list, MTO etc.

Instrumentation:

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - II

Electrical:

As part of Detail Engineering, the following major activities were carried out: Modifications / replacement of all MOCBs in the incomer and outgoing feeders and bus-ties with VCBs in the existing 11kV Switchgear at SLQ platform Modification of one of the motor feeder in 11kV Switchgear at SLQ Platform as Tie-in feeder to connect it with new 11kV Switchgear at MSP Platform. Short-circuit Current Limiters of 11kV, 1250A, 3Phase, 50Hz in 11kV System at SLQ and MSP Platform. Modifications to TG Control, Synchronization and Monitoring System at SLQ for interface to MSP Main 11kV Generators. Modification of LMS (Load Management System) at SLQ platform including tie-ins to MSP Generator and Switchgear Replacement of all MOCBs in the incomer and outgoing feeders and bus-tie by VCB or SF6 breakers in the existing 11kV Switchgear at WIS Platform. New 24V DC System including battery, battery charger, distribution board etc. at SA platform. Modification of existing 24V DC system in BHS and WIS platforms. Extension of 415V Load Center (B1-B2) at SLQ Platform via Bus duct to new tie-feeder breaker for MSP emergency switchboard interface. 11kV (HV) Cables along with termination kits. (Tie-feeder between SLQ and MSP Platform). 415V (LV) Cables (Emergency Tie-feeder between SLQ and MSP Platform). Tie-in of MSP Navigational aids for synchronization to BHS. Modification of existing 240V AC UPS system in BHS and WIS platforms New 240V AC UPS system at SA platform. Dismantling of Cables / cable trays / lighting fixtures / Paging & Intercom System on the interconnecting bridge between SA and SA-Flare (SAF) Platform. Bulk MTO for Cable glands, Plugs, Junction boxes, Cable trays, cable tray supports, MCT Blocks / frames / accessories, materials for lighting system, Earthing material and other electrical accessories as per site requirement.

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - II

Procurement assistance (RFQ, TQ, TBA, PS & VDR) for tagged items like 11kV switchgear modification. LMS modification, 24V DC system, 415V load centre modification, 240V AC UPS system, HV & LV Cables. Preparation of all technical drawings / documents to carry out engineering for the electrical system, like: Single Line Diagrams Control Schematics, as applicable Hazardous Area Classification drawings Relay / Protection Co-ordination Study Synchronization Philosophy for Generators Cable Sizing Calculations Equipment Layout drawings Cable Schedule Control Room layouts Power Distribution Schemes Preparation of documents / drawings for installation/ construction like: Electrical Cable tray Layouts Interconnection Schedule / Diagrams Installation Standards / Drawings Material Take Off for Bulk items Redundant Cables list Junction box Wiring Scheme The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts General Arrangement Layout-Piping General Arrangement Layout-Support Isometrics MTO (Bulk, Valves, Support & Specialties) Purchase Specification for Valves & Piping Specialties.

Piping:

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - II

Software used: Process HYSIM PIPENET HTRI Mechanical MS-Office PV Elite Instrumentation Instrucalc Piping Caesar PDS AutoCAD

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - III

3.3

Project: Owner/Client: Nature of work:

BHN Revamp ONGC / MDL Detail Engineering

Year of completion: 2000 Location: Description: BHN complex comprised of three bridge connected platforms viz, BHN, BHF (also referred to as NF or F) and NA. The complex had been in operation for over 20years .The normal ageing process had rendered various items of topsides piping, equipment and instruments due for revamp/replacement. Revamp was divided into eight categories for modifications on the three platforms BHN, BHF and NA which are explained in the facilities section of this document. Under the umbrella of this project fire water pump was replaced, which was hooked up with the existing fire water network in SA platform. SA platform is a well-cumproduction platform bridge connected to BHS. Facilities: Modifications related to BHN platform : Replacement of Main Fuel gas conditioning system, Glycol Regeneration system, Jet Fuel system & Sewage Treatment Unit; Replacement of existing pneumatic control system with DCS and PLC based ESD system for controlling, monitoring and shutdown of BHN/BHF and NA platforms; Replacement of all 2 and below process and utility piping, 2 valves and associated instruments; Replacement of Fire water piping (with Cupronickel MOC) & Deluge system; Replacement of some control valves and shutdown valves; Provision of new CO2 snuffing system, Hypochlorite injection lines, Fusible plug loops and some new piping and instrument associated with lift gas.
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Western Offshore, India

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - III

Modifications related to BHF platform : Replacement of Instrument / utility air Compressors, Instrument air dryer and Sewage treatment unit; Replacement of Chlorine injection lines, pressure drain header and drain lines, complete gravity drain system, all instruments and tapping on pig barrels and main oil & gas lines; Replacement of all 2 and below process and utility piping, 2 valves and associated instruments; Replacement of Fire water piping (with Cupronickel MOC) & Deluge system; Replacement of some control valves and shutdown valves; Provision of new CO2 snuffing system, Liquid containment system, Fusible plug loops and Open Deck drain system. Modifications related to NA platform : Replacement of Fire water pump, Fire water piping with Cupronickel MOC, Fusible plug loops in the Sprinkler system and Deck drain system; Replacement of some control valves and shutdown valves; Provision of new Pig receiver to receive Well fluid from NK Platform, hypochlorite injection line for fire water pump, CO2 snuffing system and Foam hose reels. Design Capacity: BHN Platform: HP Separator (2 trains) Max. Oil: 38120 BOPD, Max. Water: 66200 BWPD, Max. Liquid: 99580 BLPD, Max. Gas: 2.456 MMSCMD Compressors (2 Nos. Turbine Driven) - Capacity: 2.1 MMSCMD each, Discharge Pressure: 89 kg/cm2 g. Glycol Dehydration Unit (2 trains) Capacity: 2.1 MMSCMD each Glycol Regeneration Unit (2 trains) Glycol Circulation Pumps, Capacity: 4.75 m3/h Fuel gas system - Capacity : 0.306 MMSCMD Jet Fuel system Capacity : 6.86 m3/h BHF Platform : Instrument / Utility Air Compressors (2+1) Capacity : 480 Nm3/h each, Discharge Pressure : 8.5 kg/cm2g NA Platform : HP separator Max. Oil: 7080 BOPD, Max. Water : 18750 BWPD, Max. Liquid : 25820 BLPD, Max. Gas : 0.684 MMSCMD

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - III

Key Activities: Process: Process Design and preparation of detail engineering deliverables. Key activities/deliverables included, Process Design basis. Pre-engineering survey & report. P&IDs (Construct and Destruct) Equipment sizing calculations. Line sizing calculations. SAFE charts. Process data sheets for equipment & instruments. Equipment list & line list. (New, Replacement, Deleted) Fire water hydraulic calculations. Vendor data review Operating manual (Modifications) Instrumentation: Procurement assistance and preparation of detail engineering deliverables. Key activities/deliverables included, Instrumentation Design Criteria. Procurement assistance for DCS / PLC system (from Yokogawa Blue Star) Procurement assistance for Hydraulic Power Unit (Wormald Lintott) Procurement assistance for ESD/FSD Loop Charging Panel (Petrotech) Procurement assistance for long lead items like Control valve, safety valve, shutdown valve, deluge valve, SAPCV etc. Procurement assistance for field instruments like weight monitoring system, basic sediment & water meter, orifice, turbine flow meter, electronic transmitters, viscosity meter Integration of DCS / PLC system with process gas compressor control system, MOL pump control system, DEC Alpha for RTU through serial link.

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - III

Engineering deliverables like System interface block diagram, loop schematics, Hook-ups, Layouts, I/O list, MTO etc.

Electrical: As part of Detail Engineering, the following major activities were carried out Engineering Design Basis, Hazardous Area Classification, Electrical Power System, Earthing System, Lighting Systems, Cables and Cabling System, Cathodic Protection System, Electrical Power System, Procurement Activities(RFQ, TQ, TBA, PS & VDR). Piping: The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts General Arrangement Layout-Piping General Arrangement Layout-Support Isometrics MTO (Bulk, Valves, Support & Specialties) Purchase Specification for Valves & Piping Specialties. Software used: Process HYSIM PIPENET Instrumentation Instrucalc Piping Caesar PDS

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - IV

3.4

Project: Owner/Client:

Tapti Process Platform Enron Oil & Gas India Ltd (Presently British Gas India Ltd) Residual Detail Engineering & Safety Retrofit

Nature of work:

Year of completion: Residual Detail Engineering - 1996 Safety Retrofit - 1998 Location: Description: Enron, as operator proposed to increase their production capacity from 165MMSCFD to 210MMSCFD keeping temperature of the inlet gas to the contactor at 1200F.At that time inlet gas conditions were1300F and 1300psig.The main constraints for this debottlenecking were observed to be high glycol contactor inlet temperature and higher back pressure on the glycol reboiler, forcing the operations to vent the gas and water leaving the reboiler on the flare bridge. This was due to the condensation of water in the vent gas line mostly because of ambient cooling. Study Objective: To review adequacy and identify bottlenecks in the existing Glycol Dehydration/Regeneration & fuel gas systems based on varied operating conditions, inputs received from Owners operating group and recommendations from HAZOP (carried out by DnV). Tapti Process platform (TPP) consists of the following main facilities: Slug catchers Well Fluid Separation Gas Dehydration System Glycol Regeneration System Fuel gas system Condensate Stabilization System Produced Water Handling system. Chemical Injection system Diesel storage & supply.
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Western Offshore, India.

Facilities:

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - IV

Key Activities: Process:

Instrument and Utility Air system Deck drain & effluent disposal system. HP and LP Flare system Fire water system. Potable water system Gas Turbine and Diesel Engine Generators Living quarters (56 men). Sewage Treatment Unit

Residual Detail engineering for the project involved the preparation of the following key deliverables, Piping and Instrumentation Diagrams Equipment List Line List. As part of the Safety Retrofit Project, the following studies were carried out, Well fluid cooling (including sea water & air cooler options) to reduce the gas temperature at the inlet to the Glycol dehydration unit to improve the dehydration performance at increased throughput. Glycol Reboiler back pressure study to identify the reasons for high back pressure and provide appropriate recommendations to alleviate the problem. Fuel gas system study to identify liquid condensation problems in fuel gas supply lines to turbines and provide appropriate recommendations to overcome the problem. Review report on the design philosophy for providing restriction orifices in the liquid outlets from pressure vessels to restrict the fluid flow in case of level control valve failure. Process activities during the above studies included Simulation study, hydraulics, heat loss calculations, gas blowby calculations, marked-up P&IDs and data sheets for new instruments & equipments.

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - IV

Instrumentation: Preparation of Detail engineering Deliverables. Key Activities/Deliverables included Preparation of Data Sheet For Field Instruments. Preparation Of MTO for Bulk Items. Preparation of Purchase Specification for Field Instruments. Preparation of Technical Specification for Well Head Control/ Shut Down Panel. Preparation of Cable Tray Layouts, Instrument Tube layout. Preparation of Control Room Layout and RTU. Preparation of Instrument Location Panel. Technical Specification for Installation, Testing and Calibration of Instruments. Technical Specification for Gas Detection Panel. Electrical: As part of Detail Engineering, the following major activities were carried out: Engineering Design Basis, Heat Tracing System, Battery & Battery Charger, Cables and Cabling System, MCT Layout, Procurement Activities(RFQ, TQ, TBA, PS & VDR) Piping: The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts General Arrangement Layout-Piping General Arrangement Layout-Support Isometrics MTO (Bulk, Valves, Support & Specialties)
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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - IV

Purchase Specification for Valves & Piping Specialties.

Software used: Process HYSIM Instrumentation Instrucalc Piping Caesar PDS AutoCAD

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - V

3.5

Project: Owner/Client: Nature of work:

SH Reconstruction Project ONGC / L&T - MMF Detail Engineering

Year of completion: 2006 Location: Description: Enron, as operator proposed to increase their production capacity from 165MMSCFD to 210MMSCFD keeping temperature of the inlet gas to the contactor at 1200F.At that time inlet gas conditions were1300F and 1300psig.The main constraints for this debottlenecking were observed to be high glycol contactor inlet temperature and higher back pressure on the glycol reboiler, forcing the operations to vent the gas and water leaving the reboiler on the flare bridge. This was due to the condensation of water in the vent gas line mostly because of ambient cooling. Study Objective: To review adequacy and identify bottlenecks in the existing Glycol Dehydration/Regeneration & fuel gas systems based on varied operating conditions, inputs received from Owners operating group and recommendations from HAZOP (carried out by DnV). Western Offshore, India

Facilities: Tapti Process platform (TPP) consists of the following main facilities: Slug catchers Well Fluid Separation Gas Dehydration System Glycol Regeneration System Fuel gas system Condensate Stabilization System Produced Water Handling system. Chemical Injection system
35 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - V

Design Capacity:

Diesel storage & supply. Instrument and Utility Air system Deck drain & effluent disposal system. HP and LP Flare system Fire water system. Potable water system Gas Turbine and Diesel Engine Generators Living quarters (56 men). Sewage Treatment Unit

SHP Process Platform : MOL pumps (3 Nos.)-Capacity : 300 m3/h; Differential Pressure: 90.4 kg/cm2. SHD Process Platform : Surge gas Blower (2 Nos.)- Capacity 3540 Sm3/h; Differential Pressure 1400 mm WC Key Activities: Process: Preparation of the following detail engineering deliverables: Process Design basis. P&IDs (Construct & Destruct). Equipment List. Process Data Sheet for Equipment and Instrument. Line Schedule. SAFE Charts. Operating Manual (Modifications). Mechanical: Preparation of the following detail engineering deliverables / activities: Pre-engineering survey Mechanical Design Basis Requisition for Quotations Vendor offer reviews Bid clarifications Purchase specifications Vendor document reviews

36 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - V

Instrumentation: Preparation of the following detail engineering deliverables: Logic diagrams for PSEQ, ESD and F&G system Fusible plug layout Fire & Gas detection layout & Cable Tray Plan Modified Instrument Location layout & Cable tray Plan MCC schemes Control room Layout Electrical: As part of Detail Engineering, the following major activities were carried out: Procurement assistance for tagged items including RFQ, TQ, TBA, PS & VDR were carried out for the following equipments: Radio equipment Paging & Intercom stations Telephone sets for various platforms Modifications in 6.6kV & 415V Switchboards, DC Distribution Boards (DCDB) Replacement of Power, Control & Telephone / Communication Cables, Cable trays, Earthing system. Additional / New lighting for new walkway and Deck Extensions Basic Engineering Calculations viz., Load Analysis, Voltage drop calculations, etc. Area-wise Illumination Level Calculation and preparation of Power Supply and Distribution Drawings for Normal and Critical Lighting. Determination of rating / sizing calculation of Electrical Equipment such as Switchboard / Motor Control Center (MCC) Extension panels, Motors, Control Panels, Lighting & Power Distribution Panels etc. Preparation / Updating of Single Line Diagram (SLD) for the respective MCC / Switchboards such as Load Center-2 (LC-2) of SHQ Platform, MCC-1, MCC-9, MCC-10 & MCC-12 of SHP Platform and MCC-1 / MCC-2 of SHD Platform. Preparation / Updating of SLD for, 6.6kV Switchgear, Power Distribution Schedules for New / Modified 24V DC Distribution Boards (DCDB) & New 240V AC
37 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - V

UPS Distribution board, Lighting Panels / Power Panels. Preparation of various Control and Protection Schematics, Annunciation Schemes, etc. Sizing Calculations for Cable Trays, MCTs, etc. Preparation of necessary Equipment Installation details, Cable Termination details, MCT layouts etc. Preparation of Cabling layouts, Earthing layouts, Lighting layouts, Paging & Intercom layouts, Telephone System layouts etc. Preparation of complete Cable Schedule for revamp / modification work. Preparation of Interconnection drawings, Terminal diagrams including all hook-up drawings.

Structural: The activities carried out by Structural department are Structural Design basis. Foundation design basis. Jacket Inplace analysis. Jacket Load out analysis. Jacket Transportation analysis. Jacket Launch analysis. Jacket Post launch / upending analysis. Seismic analysis. Fatigue analysis. Deck Inplace analysis. Deck Load out analysis. Deck Transportation analysis. Deck lifts analysis. Bridge Inplace analysis. Bridge Transportation analysis. Bridge Lift analysis. RFQ for jacket rub strip, shear fender, Pre-fabricated H60 walls / Doors, Diaphragm closure, Grout packer, shock shells etc. Pile drivability analysis. Connection between jacket skirt sleeve and pile. Weight control report. Pre / post engineering survey.
38 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - V

Piping:

Deck modification analysis.

The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts General Arrangement Layout-Piping General Arrangement Layout-Support Isometrics MTO (Bulk, Valves, Support & Specialties) Purchase Specification for Valves & Piping Specialties.

Software used: Mechanical PV Elite MS Office Instrumentation Instrucalc Electrical CYME Structural SACS v5.1 Piping Caesar PDS AutoCAD

39 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VI

3.6

Project:

SONGO SONGO GAS DEVELOPMENT & POWER GENERATION PROJECT (LOT-1 & LOT-2). SONGAS Ltd / Larsen & Toubro Ltd. Detail Engineering 2003 Offshore/Onshore, Dar Es Salaam

Owner/Client: Nature of work: Year of execution: Location: Description:

Songo Songo Gas to Electricity project involved the development of the Songo Songo Gas field and supplying gas to the existing TANESCO Ubungo Power Station in Dar Es Salaam and also supplying gas to the Wazo Hill Cement Plant located north of Dar Es Salaam The project consists of gathering gas from three (3) offshore wells viz, SS-5, SS-7 and SS-9 and two (2) onshore wells viz, SS-3 and SS-4 and processing it in a gas plant located in the Songo-Songo Island to the required specifications. The treated pipeline quality gas is transported to the main land via a marine (under water) pipeline for use in the Dar Es Salaam power plant (Ubungo Power Station) and other users (Wazo hill cement plant) Facilities: The facilities included, 70 MMSCFD gas processing plant at Songo Songo island. Facilities include inlet & test separators, 2-train processing facility for hydrocarbon dew point control (gas/gas exchanger, JT valve and cold separator vessel) & MEG injection/regeneration system, chemical injection system (methanol), condensate handling, gas metering, produced water treatment & disposal, flare & drain systems, power generation, fire water system & Utilities (diesel, instrument & plant air, fuel gas, potable water etc)

40 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VI

3 offshore minimum facility wellhead platforms (3 offshore wells). Facilities include wellheads, associated instrumentation, well head control panel, chemical injection skids (methanol & corrosion inhibitor) & drain sump tank. 2 onshore wellhead facilities (2 onshore wells). Facilities include wellheads, associated instrumentation, well head control panel, chemical injection skids (methanol & corrosion inhibitor) & drain sump tank. Gas gathering flow lines (offshore & onshore). Offshore/onshore sales gas pipeline (with valve stations) to Ubungo Power plant & Wazo hill cement factory. Facilities included Fuel gas conditioning, metering & distribution to power turbines in power plant and cement factory.

Design Capacity: Offshore wells: 35 MMSCFD (each) Onshore wells: 10 MMSCFD (each) Gas plant: 70 MMSCFD, Sales gas Specification: water content: 4lb/MMSCF (max.), hydrocarbon dew point: -12 C @ 8170 kPaa. Key Activities: Process: Detail engineering for the project including the execution of following key activities/deliverables, Process Design Basis. Simulation study/Validation report to verify the process scheme including dew point & hydrate checks. Process flow diagrams, Heat & mass balance. Equipment sizing calculations. Line sizing calculations. Relief load calculations. Plant Availability Analysis. P&IDs. Safety block diagrams & shutdown keys (Cause & effect charts). Process data sheets for equipments & instruments. Equipment list & line list. Fire water hydraulic calculations.
41 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VI

Mechanical:

Vendor data review Participation & Close-out of HAZOP actions. Operating manual.

Detail engineering for the project including the execution of following key activities/deliverables, Mechanical Design Basis. Specifications Requisition for Quotations Vendor offer reviews Bid clarifications Technical Bid Analysis Purchase specifications Vendor document reviews Instrumentation: Detail engineering for the project including the execution of following key activities/deliverables, Instrumentation Design Basis Procurement Assistance for Gas Metering Skid (Daniel), Automated Choke Valve, Surface Safety Valve Procurement assistance for long lead items like Control valve, safety valve, shutdown valve, SAPCV etc. Procurement assistance for field instruments like orifice, turbine flow meter, electronic transmitters, switches (press, temp, level, flow) Engineering deliverables like functional schematics, logic diagram, loop schematics, Hook-ups, Layouts, I/O list, MTO etc. Electrical: As part of Detail Engineering, the following major activities were carried out Process Design Basis. Engineering Design Basis, Hazardous Area Classification, Electrical Power System, Earthing System, Lighting Systems, Cables and Cabling System, Cathodic Protection System,
42 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VI

Structural:

Procurement Activities(RFQ, TQ, TBA, PS & VDR)

The activities carried out both for off-shore And on-shore is Structural and foundation design basis. Deck inplace analysis. Deck Lift analysis. Inplace analysis of offshore trestles. Jacket Inplace analysis. Boat landing analysis. Riser clamps design. Design basis civil / structural (onshore) Design of Camp buildings such as accommodation buildings, Kitchen, Dining, Recreation, First aid or sick bay etc. Design of Plant buildings. Design of control room / office complex. Design of Flare stack, Flare stack supporting structures and pipe supports. Equipment / valve operating platforms. Pipe rack and pipe sleepers. Roads, drains, site grading, landscaping, paving etc Desalination unit RO unit. Design of Sewage treatment, Sea water intake and pump shelters. Design of foundation for Drain tanks, slop tanks, Oily water sewerage system, Equipment foundation, skid foundation , pump foundation, Tank foundation, Liquid burner, Potable water tanks, Condensate tank, Day storage tanks, Power transformer, Light pole foundation etc. Pipelines: Detail engineering for Pipelines activities/deliverables included, and Risers. Key

Pipeline Design Brief . Pipeline Hydraulic Analysis . Pipeline Wall Thickness Design Report. Pipeline Stability Analysis Report Pipeline Span Analysis Report
43

L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VI

Software used: Process Mechanical HYSIM MS Office PIPENET PV Elite

Pipeline Expansion Analysis Report. Riser Flexibility Analysis design Reports. Riser Clamp Design Report . Pipeline Stabalisation Mattress Design Report. Pipeline Crossing Design Report for Rigid Lines. Pipeline Alignment Drawings Pipeline Approach and Departure Drawings. Riser and Clamp Location Drawings . Riser General Assembly Drawings Pipeline Crossing Drawings for Rigid Lines Pipeline and Riser Anode Arrangement Drawings Material Requisitions for Pipeline Items Purchase Requisitions for Pipeline Items Procurement Assistance. As built Drawings. To carry out design as per DNV-RP-E-305 Structural SACS v5.1 GRL WEAP STAAD PRO Pipelines Piping PIPESIM Caesar CAESAR-II PDS OFFPIPE AutoCAD CONSTAB EXAT

Instrumentation Instrucalc

44 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VII

3.7

Project:

Lakshmi Onshore Gas Processing Plant Debottlenecking Study Cairn Energy India Ltd De-bottlenecking Study

Owner/Client: Nature of work:

Year of completion: 2003 Location: Description: CEIL, ONGC and TATA Petrodyne Ltd are the Joint Venture Partners operating the Lakshmi Field-Phase 1, comprising of the offshore wellhead platforms in the CBOS/2 BLOCK Gulf of Cambay and Onshore Gas processing Facilities at Hazira. The Lakshmi Field has been developed with two Wellhead Platforms, Lakshmi-A and Lakshmi-B. A 24 NB pipeline has been routed from Lakshmi-A platform to the Onshore Gas processing Facility. The gas produced from Lakshmi-B platform is conveyed through a 12 NB spur line which is tying in Subsea with the 24 main trunk line to onshore. The Gas received at the Onshore Gas processing plant at Hazira is treated and conditioned to a specified quality for export to buyers Study Objective: Perform study to verify the impact on existing Gas Processing Plant with regard to the planned capacity enhancement (Design gas capacity 150 MMSCFD, 2 trains 75MMSCFD each, Target overall gas capacity two cases: 163 MMSCFD & 173 MMSCFD) & change in feed gas composition. Facilities Studied: Gas receiving facilities (including pig receiver & slug catcher), Inlet separator, Gas compressor, TEG gas dehydration system, hydrocarbon dew point control system (including gas/gas exchanger, Joule-Thompson valve & Low temperature separator), Condensate handling & gas metering. Lakshmi Onshore Gas Processing Facility, Hazira, India.

45 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VII

Key Activities: Process: Following key activities were carried out, Process Simulation study. Adequacy check of major equipment/packages. For Equipment/packages involving special internals/proprietary technology data sheets for revised duties were prepared for verification/confirmation by vendors. Hydraulic check for piping/equipment system Adequacy check for instruments (flow meters, control valves etc). Study Summary including recommendations. Instrumentation: Following key activities were carried out, Process Simulation study. Adequacy check of major equipment/packages. For Equipment/packages involving special internals/proprietary technology data sheets for revised duties were prepared for verification/confirmation by vendors. Hydraulic check for piping/equipment system Adequacy check for instruments (flow meters, control valves etc). Study Summary including recommendations. Electrical: As part of Detail Engineering, the following major activities were carried out, Engineering Design Basis, Hazardous Area Classification, Electrical Power System, Earthing System, Lighting Systems, Cables and Cabling System, Cathodic Protection System, Solar Power System,

46 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VII

Procurement Activities(RFQ, TQ, TBA, PS & VDR)

Piping: The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts

Software used: HYSYS

47 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VIII

3.8

Project: Owner/Client:

PH, PJ Wellhead Platforms Enron Oil & Gas India Ltd (Presently British Gas India) / Clough FEED/Basic Engineering & Detail Engineering

Nature of work:

Year of completion: 1999 (FEED) & 2005 (Detail Engineering) Location: Description: BGEPIL is the operator of the Panna Field which is located 95 km offshore, north west of Mumbai. BGEPIL intended in further development of the Panna field and modifications on the existing PPA process platform to integrate/hook-up with the new fields Facilities: Two well-head platforms (PH & PJ) with 15 well slots each, associated pipelines & modifications on existing platform (PPA). Facilities on well head platforms included Production & Test manifolds, Test separator, Oil corrosion inhibitor injection system, Vent gas disposal system, Instrument gas system, Pig launchers/receivers, Open & closed drain system, Down hole pressure equalization pump, Oil based mud collection & disposal system for use during drilling, Diesel storage and distribution, Fire & gas detection system and Well head control panel. PH platform - Gas: 30 MMSCFD, Oil: 15000 BOPD & Water: 15000 BWPD PJ platform - Gas: 30 MMSCFD, Oil: 15000 BOPD & Water: 15000 BWPD Western Offshore, India

Design Capacity:

Key Activities: Process: FEED: Process design & preparation of basic engineering deliverables which formed the input for EPIC Tender package. Key activities/deliverables included,
48 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VIII

Detail Engineering:

Development of Process Design basis. Simulation study. Process flow diagrams, Heat & mass balance. Safety flow diagrams. Instrument gas system study to identify design requirements for avoiding hydrate formation. Equipment sizing calculations. Line sizing calculations. Depressurization study. Relief load calculations. Vent dispersion study. P&IDs. SAFE charts. Process data for equipments & instruments. Equipment list & line list. Scope of work for EPIC contractor. Participation & Close-out of HAZOP actions (HAZOP conducted by DnV Mumbai).

FEED verification & preparation of detail engineering deliverables. Key activities/deliverables included, FEED verification Report. Simulation study. Process flow diagrams, Heat & mass balance. Safety flow diagrams. Instrument gas system study to identify design requirements for avoiding hydrate formation and dew point temperatures. Equipment sizing calculations. Line sizing calculations. Process control & shutdown philosophy. Relief load calculations. Blowdown study & report. P&IDs. SAFE charts, Cause & Effect diagrams. Process data sheets for equipments & instruments. Equipment list & line list. Vendor data review
49 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VIII

Instrumentation:

Close-out of HAZOP actions (HAZOP conducted by Vanguard Solutions, Australia). Operating manual. Commissioning procedure.

Preparation of Detail engineering Deliverables. Key Activities/Deliverables included Preparation of Data Sheet For Field Instruments. Preparation Of MTO for Bulk Items. Preparation of Purchase Specification for Field Instruments. Preparation of Technical Specification for Well Head Control/ Shut Down Panel. Preparation of Cable Tray Layouts, Instrument Tube layout. Preparation of Control Room Layout and RTU. Preparation of Instrument Location Panel. Technical Specification for Installation, Testing and Calibration of Instruments. Technical Specification for Gas Detection Panel. Electrical: FEED & Detail Engineering: As part of Detail Engineering, the following major activities were carried out: Engineering Design Basis, Hazardous Area Classification, Electrical Power System, Earthing System, Lighting Systems, Cables and Cabling System, Cathodic Protection System, Solar Power System, Operating Manual.

50 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VIII

Structural: The activities carried out by structural department are as follows. Structural and foundation design basis. Jacket Inplace analysis. Jacket Loadout analysis. Jacket Lift analysis. Jacket Transportation analysis. Fatigue analysis. Seismic analysis. Pile drivability analysis. Jacket On bottom stability analysis. Deck Inplace analysis. Deck Loadout analysis. Deck Lift analysis. Deck Transportation analysis. Weight control report. Boat landing analysis. Pre engineering survey. Deck modification analysis. Helideck Inplace analysis. Helideck Lift analysis. RFQ for jacket rub strip, shear fenders, shock shells etc. Piping: The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts General Arrangement Layout-Piping General Arrangement Layout-Support Isometrics MTO (Bulk, Valves, Support & Specialties) Purchase Specification for Valves & Piping Specialties.
51 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - VIII

Pipelines: Basic engineering to finalise the pipeline size and route for the proposed pipeline segments. Key activities/deliverables included, Pipeline Hydraulic Analysis. Pipeline Wall Thickness Design Report. Pipeline CP Systems Design. Pipeline Stability Analysis Report Pipeline Alignment Drawings Pipeline Approach and Departure Drawings. Riser and Clamp Location Drawings . Riser General Assembly Drawings Pipeline component Specifications. To carry out design as per DNV-RP-E-305 Software used: Process Instrumentation HYSYS Instrucalc Structural SACS v5.1 GRL WEAP Pipelines PIPESIM OFFPIPE Piping Caesar PDS

52 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - IX

3.9

Project: Owner/Client: Nature of work:

PS 2/3 Living Quarters and Power Upgrade Project Qatar Petroleum / Larsen & Toubro Ltd. Detail Engineering

Year of completion: 2004 Location: Description: The PS-2 production complex is an existing offshore oil and gas production facility, owned and operated by Qatar petroleum (QP). Quantitative Risk assessment in PS-2 production complex, carried out by QP identified safety as major concern. Moreover, the living quarter had insufficient accommodation facilities. Facilities: Two new living quarters platform PS-2Q (Maydam Mahzam Field) and PS-3Q (Bul Hanine Field) for 90 men accommodation consisting of raw water, potable water, hot water, fire water, instrument air, utility air, emergency diesel generator and macerator systems. As part of the power upgrade, a new power generator is installed at the PS-2G platform in addition to the existing 3 gas turbine driven power generators at PS-2E platform to increase the power generation capacity at the PS-2 complex. Design Capacity: Key Activities: Process: Detail engineering for the project which involved the preparation of the following key deliverables Process Design basis Process and Utility Flow Diagrams New Gas Turbine Generator Capacity: 2.5 MW Qatar Offshore, East of Peninsula

53 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - IX

Mechanical:

Process and Utility Engineering Flow diagrams Equipment sizing Relief Load calculations Line sizing Process Equipment and Instrument datasheets Fuel gas system Dew point and Blowdown study Fire water Hydraulic Calculations Equipment Register Line Schedule Utility and Chemical Consumption Summary Effluent summary What if / HAZOP Procedures Participation in What if / HAZOP study HAZOP Closeout actions and Report Plant Operating Manual

The following are the key deliverables Mechanical design basis Requisition for Quotations Vendor offer reviews Bid clarifications Technical bid analysis Purchase specifications Vendor document reviews Material handling study report Instrumentation: Detail engineering for the project which involved the preparation of the following key deliverables Instrumentation Design basis Procurement Assistance for DCS modification (Honeywell Experion server) Procurement Assistance for ESD system (Invensys Triconex TMR) Procurement Assistance for F&G system (Invensys Triconex TMR). Conventional F&G system for entire platforms in PS-2 & PS-3 field was replaced with latest PLC based system (with TMR) Fire & Gas detection Layout
54 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - IX

Electrical:

System Interface Block Diagram F&G panel termination details Control room Layout ESD logic diagram Cable block diagram (for Inst and F&G)

As part of Detail Engineering, the following major activities were carried out: Procurement assistance for tagged items including RFQ, TQ, TBA, PS & VDR were carried out for the following equipments: New 2.5MW 3.3kV, 3ph, 3-wire, 0.8pf, 50Hz, Gas turbine generator & Auxiliaries New & existing 3.3kV Switchboard modification New & existing 415V / 240V Switchboards modification and MCC Cathodic protection system for new jackets (PS-2Q & PS-2J) New1600KVA, 3.3kV/400V Power Transformers New 40KVA, 110V, AC UPS New Navigational Aid system at PS-2Q platform New PAGA system New Power Management system Bulk MTO items like Cables, Cable glands, Cable trays, Cable lugs, Earthing materials, Local control stations, etc. Power System analysis & Protection study of overall complex (Existing & New)using CYME (Version 2.7) Power system analysis package. The following studies were carried out: Load flows Voltage profile (Motor starting Analysis) Protective device Co-ordination Transient stability Short circuit calculations
55 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

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Preparation of Cable tray & MCT layouts Preparation of Earthing & Lighting layouts Preparation of Electrical equipment layouts Preparation of Control & Schematic diagrams Preparation of Cable and Interconnection schedules Sizing calculations for Transformers, Cables, Lighting, Earthing, UPS, Multi Cable Transits, (MCTs) etc. Single line diagrams for 3.3kV, 415V Switchboards & UPS Hazardous Area Classification drawings Electrical load list Installation drawings. Structural: The activities carried out by structural are Structural and Foundation design basis. Helideck inplace analysis. Helideck lift analysis. Helideck Transportation analysis. Helideck Loadout analysis. Jacket Inplace analysis. Jacket Lift analysis. Jacket Loadout analysis. Jacket transportation analysis. Seismic analysis. Jacket Fatigue analysis. Jacket Upending and floatation analysis. Pile drivability analysis. Jacket on bottom stability analysis. Deck Inplace analysis. Deck Loadout analysis. Deck Lift analysis. Deck Transportation analysis. Weight control report. Bridge Inplace analysis. Bridge Lift analysis. Bridge Transportation analysis. Boat landing analysis.

56 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - IX

Piping:

RFQ for jacket rub strip, shear fenders, shock shells etc. Pre engineering survey. Deck modification analysis. Ship impact analysis.

The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts General Arrangement Layout-Piping General Arrangement Layout-Support Isometrics MTO (Bulk, Valves, Support & Specialties) Purchase Specification for Valves & Piping Specialties.

Software used: Process: HYSYS PIPENET Mechanical PV Elite MS Office Instrumentation Instrucalc Electrical CYME Structural SACS v5.1 GRL WEAP

57 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - X

3.10

Project: Owner/Client: Nature of work:

Premier Oil ANOA Platform, OMDC-II Project P.T. Kvaerner Indonesia Vent gas dispersion study

Year of completion: 1999 Study Objective: To determine the safe distance for dispersion of the hydrocarbon vent gases originating from the Compressor stages, Seal leakages and purge gas from Slop drum located on the Premier Oil ANOA platform. Key Activities: Performing vent dispersion calculations using in-house vent dispersion calculation spreadsheet and preparation of Atmospheric Vent Plume Analysis report

58 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - XI

3.11

Project: Owner/Client: Nature of work:

Modifications to Water Injection system - Ravva Field Cairn Energy India Ltd Feasibility Study

Year of completion: 1999 Description: The Water Injection system consisted of Bore well pumps, water injection surge tank, water injection feed pumps, coarse filters, fine water filters and water injection pumps. The water injection surge tank received water from the bore well pumps .the tank level was controlled by control valve at the outlet line. Water Injection feed pumps supplied raw water from the surge tank to the water filtration system comprising of coarse and fine filters. Water from the outlet of the filters provided suction to the water injection pumps, which pumped water to the oil platform RE and other platforms for water injection. Study Objective: To review the feasibility of the proposed modifications by CEIL to Water injection / Treatment facilities at Ravva Onshore Terminal and identify the changes required to the existing system to meet CEILs objectives. Key Activities: Process: Feasibility study and preparation of the following deliverables Study Report Mark-up P&IDs to reflect the changes to be made to the system Start-up and Operating procedures for the modified water injection system Process specification for Electro-Chlorination Package

59 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - XI

Instrumentation: Preparation of the following deliverables Instrumentation MTO for Bulk Items RFQ for LEVEL SWITCH Electrical: As part of Detail Engineering, the following major activities were carried out: Engineering Design Basis, Hazardous Area Classification, Electrical Power System, Earthing System, Lighting Systems, Cables and Cabling System, Cathodic Protection System, Solar Power System, Piping: The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts

60 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - XII

3.12

Project: Owner/Client: Nature of work:

Water Injection system upgrade - Ravva Field Cairn Energy India Ltd Design Study

Year of completion: 1999 Description: The originally designed water injection system of CEIL had capacity to inject 60000 BWPD of bore well water at a pressure 45 bar (a) at plant battery limit. It was intended to upgrade the capacity and provide additional equipment and piping required to the existing system to achieve the upgraded water injection capacity and pressure. Study Objective: To upgrade the Water injection system to achieve the design capacity of 110000 BWPD at 90 bar (a) pressure (at plant battery limit) for a sustained injection capacity of 90000 BWPD. Key Activities: Design study and preparation of the following deliverables Process Design basis Process Flow Diagram Piping and Instrumentation Diagrams Line schedule for new lines Process Datasheets for new equipment and instruments Cause and effect diagram HAZOP study report Pre-commissioning / Operating manual Instrumentation: Design study and preparation of the following deliverables Instrument Design basis Job specification for well kill Acid panel Technical Specification for Terminal loading system P.S. for field Instruments Job specification for well fire shutdown panel
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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS REFERENCE - XII

Electrical:

Instrument MTO for bulk items

As part of Detail Engineering, the following major activities were carried out: Engineering Design Basis, Hazardous Area Classification, Electrical Power System, Earthing System, Lighting Systems, Cables and Cabling System, Cathodic Protection System, Procurement Activities(RFQ, TQ, TBA, PS & VDR). Piping: The activities carried out by Piping department are Piping Design Basis Pipe Wall Thickness Calculation Piping General Specifications Pipe Support Standard RFQ for Valves & Piping Specialties Equipment Layouts Safety Layouts General Arrangement Layout-Piping General Arrangement Layout-Support

62 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

4.0 DESIGN ENGINEERING TOOLS (SOFTWARE)

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

4.1 PROCESS ENGINEERING TOOLS


Sl. No 1 2 3 4 5 6 TOOL Application MS OFFICE HYSYS AutoCAD or MICROSTATION AutoCAD or MICROSTATION MS OFFICE Eight In-house Standardized spreadsheets Excel (Oil & Gas Application) Eleven In-house Standardized spreadsheets Excel (Oil & Gas Application) Eight In-house Standardized spreadsheets Excel (Oil & Gas Application API Method) FRED FLARENET MS OFFICE Available (Yes/No) YES YES YES YES YES YES Capability (Yes/No) YES YES YES YES YES YES

PROCESS DELIVERABLES Process Design Basis Simulation Study Process Flow Diagrams (PFD) with Heat & Mass Balance Utility Flow Diagrams (UFD) with Heat & Mass Balance Process Control, Star-up & Shutdown Philosophy Sizing Calculations for defining equipment design (Static & Rotating ) Load Calculations for sizing field instrument (Relief Valve, Orifice, Control Valve< etc. ) Line Sizing Vent, Flare & Blow down Study Utility Summary ENGINEERING DELIVERABLES Piping & Instrument Diagrams (P&IDs) or Process Engineering Flow Scheme (PEFS) or Process Engineering Flow Diagram (PEFD) Utility Engineering Flow Schemes (UEFS) Safety Analysis Function Evaluation (SAFE) Cause & Effect Diagram (C&E Diagram) Process Equipment Data Sheets Process Instrument Data Sheets Hazardous Source List for Area Classification Drawing Fire Water Hydraulics Study Pre-Commissioning & Commissioning Procedure Operating Manual to start-up, shutdown & Maintenance of the facility

YES

YES

8 9 10

YES

YES YES YES

LEASED ON NEED
YES

11

AutoCAD or MICROSTATION

YES

YES

12 13 14 15 16 17 18 19 20

AutoCAD or MICROSTATION MS OFFICE or AutoCAD or MICROSTATION MS OFFICE or AutoCAD or MICROSTATION In-house ISO Standardized formats (Oil & Gas Appln.) In-house ISO Standardized formats (Oil & Gas Appln.) MS OFFICE PIPENET MS OFFICE MS OFFICE

YES YES YES YES YES YES YES YES YES

YES YES YES YES YES YES YES YES YES

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

4.2 MECHANICAL ENGINEERING TOOLS


S. No TOOL DELIVERABLES Application Mechanical Design Basis MS OFFICE Available (Yes/No) YES Capability (Yes/No) YES

Design calculations

MS OFFICE & PV Elite

YES

YES

RFQ, TQ, TBA, PS

MS OFFICE

YES

YES

Vendor drawing reviews

PV Elite

YES

YES

Material Handling study report

MS OFFICE

YES

YES

FEM Analysis

ANSYS

YES

YES

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

4.3 INSTRUMENTATION ENGINEERING TOOLS


Sl.No 1. DELIVERABLES/ ACTIVITIES DESIGN BASIS TOOL Application MS OFFICE Available (Yes/No) YES Capability (Yes/No) YES

2.

INSTRUMENT INDEX

MS OFFICE or INTOOLS

YES

YES

3.

INSTRUMENT DATA SHEETS INSTRUMENTATION BULK MATERIAL MTO I INSTRUMENT CABLE SCHEDULE INSTRUMENTATION BULK MATERIAL MTO II INSTRUMENT TUBE SCHEDULE

MS OFFICE or INTOOLS

YES

YES

4.

MS OFFICE or INTOOLS

YES

YES

5.

MS OFFICE

YES

YES

6.

MS OFFICE or INTOOLS

YES

YES

7.

MS OFFICE AutoCAD or MICROSTATION or INTOOLS AutoCAD or MICROSTATION or INTOOLS AutoCAD or MICROSTATION or INTOOLS AutoCAD or MICROSTATION or PDS or PDMS AutoCAD or MICROSTATION or PDS or PDMS AutoCAD or MICROSTATION or PDS or PDMS AutoCAD or MICROSTATION or PDS or PDMS MS OFFICE

YES

YES

8.

JUNCTION BOX SCHEMATICS

YES

YES

9.

INSTRUMENT LOOP SCHEMATICS INSTRUMENT INSTALLATION HOOK-UPS INST. LOC. & CABLE TRAY LAYOUT INST. LOC. & TUBE TRAY LAYOUT

YES

YES

10.

YES

YES

11.

YES

YES

12.

YES

YES

13.

MANUAL ESD/FSD & FP LOOP

YES

YES

14.

FIRE & GAS DETECTION LAYOUT

YES

YES

15.

RFQ

YES

YES

16.

TQ/TBA/VDRA

MS OFFICE

YES

YES

17.

PURCHASE SPECIFICATIONS

MS OFFICE

YES

YES

66 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

Sl.No 18.

DELIVERABLES/ ACTIVITIES MCT LAYOUT

TOOL Application AutoCAD or MICROSTATION or ROXTEC AutoCAD or MICROSTATION MS OFFICE AutoCAD or MICROSTATION AutoCAD or MICROSTATION AutoCAD or MICROSTATION AutoCAD or MICROSTATION AutoCAD or MICROSTATION INSTRUCALC, FirstVue, INTOOLS, In-house Spreadsheet. In-house Spreadsheet or INTOOLS In-house Spreadsheet In-house Spreadsheet MS OFFICE or AutoCAD or MICROSTATION MS OFFICE or AutoCAD or MICROSTATION AutoCAD or MICROSTATION MS OFFICE MS OFFICE or INTOOLS MS OFFICE AutoCAD or MICROSTATION Available (Yes/No) YES Capability (Yes/No) YES

19. 20. 21. 22.

LOGIC DIAGRAMS PRE-ENGINEERING SURVEY REPORT LEVEL SKETCHES INSTRUMENT CONTROL ROOM LAYOUT DRAWING ELECTRICAL INTERFACE DRAWING INSTRUMENT PANEL LAYOUT DRAWING POWER DISTRIBUTION LAYOUT DRAWING VALVE SIZING (for Control Valves, Relief Valves, Flow Elements) THERMOWELL PARAMETERS CALCULATION (Natural Freq., Wake Freq., Magnification Factor, Max. Static Press., Max. Length) INSTRUMENT AIR/GAS CONSUMPTION CALCULATION INSTRUMENT LOAD LIST INSTRUMENT CABLE BLOCK DIAGRAM INSTRUMENT INTERCONNECTION DIAGRAM SYSTEM INTERFACE BLOCK DIAGRAM ALARM AND TRIP SCHEDULE INSTRUMENT I/O SCHEDULE ESD TEST REPORTS GRAPHIC PAGES

YES YES YES YES

YES YES YES YES

23.

YES

YES

24.

YES

YES

25.

YES

YES

26.

YES

YES

27.

YES

YES

28. 29. 30.

YES YES YES

YES YES YES

31.

YES

YES

32. 33. 34. 35. 36.

YES YES YES YES YES

YES YES YES YES YES

67 L&T-Valdel Engineering Pvt. Ltd., 19 Primrose Road, Bangalore.

CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

4.4 ELECTRICAL ENGINEERING TOOLS


TOOL Sl.No
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ELECTRICAL DELIVERABLES
Electrical Design Basis Power System Study (LF, SC, Trans Stab, Relay Co-ordination, etc.) Layouts (Lighting, Earthing, Cable Tray, Solar Panel, Equipment & MCT ) Area Classification Drawings Drawings ( SLD, Standard Installation & Interconnection ) Sizing Calculations (Cable, Transformer, Battery & Battery Charger & UPS) Load List Electrical Distribution Schemes Solar Panel Sizing Cathodic Protection System PA/GA System, Telecommunication System Interconnection Schedule Cable Schedule Requisition for Quotations Purchase Specification Technical Query / TBA / MS OFFICE

Application

Available (Yes/No)
YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES

Capability (Yes/No)
YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES

CYME ( Version 2.7 ) & EDSA ( Technical 2005 ) AutoCAD or MICROSTATION AutoCAD or MICROSTATION AutoCAD or MICROSTATION In-house Standardized spreadsheets Excel In-house Standardized spreadsheets Excel AutoCAD or MICROSTATION In-house Standardized spreadsheets Excel In-house Standardized spreadsheets Excel MS OFFICE MS OFFICE MS OFFICE MS OFFICE MS OFFICE MS OFFICE

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

4.5 STRUCTURAL ENGINEERING TOOLS


Sl. No
1 2 3 4 5 6 7 8 9 10 11 12 13

TOOL STRUCTURAL DELIVERABLES


Structural Design Basis Pre / Post Engineering survey report Jacket / Deck In-Place analysis report Jacket / Deck Transportation analysis report Jacket / Deck Load out analysis report Pile drivability analysis report Jacket / Deck Lift analysis report Jacket On-bottom analysis report Jacket / Deck Miscellaneous design report Jacket / Deck structural drawings Jacket / Deck 3D structural modeling Seismic analysis report Deterministic Fatigue analysis report Structural analysis and design for Onshore structures like pipe rack, Technological structure, Building etc. MS OFFICE MS OFFICE SACS v 5.2, MS OFFICE and In-house Standardized spreadsheets Excels SACS v 5.2, MS OFFICE and In-house Standardized spreadsheets Excels SACS v 5.2, MS OFFICE and In-house Standardized spreadsheets Excels GRL WEAP 2005, MS OFFICE and In-house Standardized spreadsheets Excels SACS v 5.2, MS OFFICE and In-house Standardized spreadsheets Excels SACS v 5.2, MS OFFICE and In-house Standardized spreadsheets Excels MS OFFICE and In-house Standardized spreadsheets Excels AutoCAD or MICROSTATION PDS or PDMS SACS v 5.2, MS OFFICE and In-house Standardized spreadsheets Excels SACS v 5.2, MS OFFICE and In-house Standardized spreadsheets Excels STAAD PRO - 2005

Application

Available (Yes/No)
YES YES YES YES YES YES YES YES YES YES YES YES YES

Capability (Yes/No)
YES YES YES YES YES YES YES YES YES YES YES YES YES

14

YES

YES

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

4.6 PIPING ENGINEERING TOOLS


Sl. No
1 2 3 4

PIPING DELIVERABLES
Pipe Wall Thickness Calculation 2-D modeling 3-D modeling Flexibility analysis of pipes (Stress Analysis)

Application
MS OFFICE AutoCAD or MICROSTATION PDS/PDMS Caesar Software

TOOL Available (Yes/No)


YES YES YES YES

Capability (Yes/No)
YES YES YES YES

ENGINEERING DELIVERABLES
5 6 7 8 9 10 11 12 13 14 Pipe Wall Thickness Calculation General Piping Specifications Piping Material Specification (PMS) Valve Material Specification (VMS) Pipe Support Standards and Special Supports Piping Specialty Data Sheets Nozzle Orientation Sketches Equipment Layouts Safety Equipment Layouts General Arrangement Drawing (GAD) for Piping and Support. Piping Isometrics Requisition for Quotations / Purchase Requisitions Material Take Off (MTO) for Bulk, Valves, Piping Specialties and Supports. MS OFFICE MS OFFICE and AutoCAD or MICROSTATION MS OFFICE and AutoCAD or MICROSTATION MS OFFICE and AutoCAD or MICROSTATION MS OFFICE and AutoCAD or MICROSTATION In-house ISO Standardized formats (Oil & Gas Appln.) MS OFFICE and AutoCAD or MICROSTATION MS OFFICE and AutoCAD or MICROSTATION MS OFFICE and AutoCAD or MICROSTATION AutoCAD or MICROSTATION and PDS or PDMS. AutoCAD or MICROSTATION and PDS or PDMS. MS OFFICE or AutoCAD or MICROSTATION MS OFFICE or AutoCAD or MICROSTATION and PDS or PDMS. YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES

15 16

YES YES

YES YES

17

YES

YES

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CAPABILITY DOCUMENT FOR PROCESS PLATFORMS

4.7 PIPELINE ENGINEERING TOOLS


Sl. No
1 2 3 4 5 6 7 8 9 10 11 12

TOOL PIPELINE AND RISER DESIGN


Pipeline Design Basis Hydraulic Analysis / Flow Simulation Study Pipeline Wall Thickness Design Pipeline Span Analysis Pipeline Stability Analysis Pipeline Expansion Analysis Pipeline CP System Design Riser Span Analysis Riser Flexibility Analysis Flexible Pipeline Analysis Pipeline Lay Analysis Pipeline Transient Analysis

Application
MS OFFICE PIPESIM In-house Standardized spreadsheets ( DNV 1981 & 2000 ) In-house Standardized spreadsheets - Excel CONSTAB EXAT PLANODE - In-house Standardized spreadsheet - Excel In-house Standardized spreadsheets - Excel CAESAR- II ORCAFLEX OFFPIPE TGNET/TLNET

Available (Yes/No)
YES YES YES YES YES YES YES YES YES

Capability (Yes/No)
YES YES YES YES YES YES YES YES YES YES YES YES

LEASED ON NEED YES LEASED ON NEED

MAJOR ENGINEERING DELIVERABLES


13 14 15 16 17 18 19 20 21 22 Pipeline Alignment Drawings Pipeline Approach and Departure Drawings Riser and Clamp Location Drawings Riser General Assembly Drawings Pipeline Crossing Drawings Field Layouts Pipeline Design Reports Riser Design Reports Pipeline Procurement Documents Pipeline Component Specifications AutoCAD AutoCAD AutoCAD AutoCAD AutoCAD AutoCAD MS OFFICE MS OFFICE MS OFFICE MS OFFICE YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES

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