Document Review Cover Sheet: EL - Merk Project Company Job No.: SC 4012100 Petrofac Job No.: JI-195

DOCUMENT REVIEW COVER SHEET
EL - Merk Project Company Job No. : SC 4012100 Petrofac Job No.: JI-195
Purchase Order No. : 1950001 rchase Order Description : GAS TURBINE DRIVEN CENTRIFUGAL COMPRESSOR PACKAGES Supplier : GE NUOVO PIGNONE SDRL Code : E05 Contractor Document No. : ELM-1950001-MR-E05-0001 Rev: Rev: Z 1
Supplier Document No. : SOS2992209 Document Description : IGC - SHAFT ALIGNMENT SPECIFICATION
Equipment Tag No.'s :
Total Nos. of Sheets Status
Status Code
1 2 3 4 Z
APPROVED WITHOUT COMMENT
Code Description
REVISE AND RESUMIT. WORK MAY PROCEED SUBJECT TO INCORPORATON OF CHANGES INDICATED REJECTED. TO BE REVISED & RESUBMITED. WORK MAY NOT PROCEED. INFORMATON ONLY. REVIEW NOT REQUIRED. WORK MAY PROCEED. SUPPLIER CERTIFIED FINAL / AS BUILT / ACCEPTED AS FINAL.
Code 1, Code 2 and Code Z endorsed on Vendor data by Contractor and/or Company shall not relieve the Vendor from full responsibility for any errors or omissions, therein, or limit the Vendors obligations for conformance to Specification and Purchase Order or Contract requirements
Reviewed by Name: Vivek S. Signed: Date
16.06.11
SHAFT ALIGNMENT SPECIFICATION

CUSTOMER PLANT LOCATION PLANT : PETROFAC for SONATRACH : EL MERK - ALGERIA : GAS INJECTION
1 Z
VERSION 01/2005
ASE/ROGE
Nuovo Pignone
FIRENZE
COMMESSA JOB.
1102484 (1800017)

1 m 0 m
REV.
N SOS2992209/3
LINGUA - LANGUAGE
REVISED CUSTOMER LABEL AS BUILT

EMESSO - ISSUED
DESCRIZIONE - DESCRIPTION
QUEST
Dav.Bona .
PREPD PREP
Bonaccorso D.
Ricci A.
27/05/11
26/01/10
TAVOLA - SHEET
A
SOSTITUISCE IL - REPLACES
1/2
CHKD CONT
APPRD APPR.
DATE DATA
2002 Nuovo Pignone S.p.A., all rights reserved

SOSTITUITO DA REPLACED BY
Electronically approved draw. GE NuovoPignone Internal DT-'N'
1. SCOPE This specification supplies the data necessary to perform the site shaft alignment and misalignment maps. 2. ALIGNMENT CONSIDERATION Alignment must be accomplished prior to initial starting after the equipment has been installed on its permanent site, and whenever any change has been made in the relative position of the driving to driven equipment. Improper alignment may cause vibration and, at worst, premature bearing failure. Always check alignment after replacement of the driving or driven equipment. Alignment must be checked before and after suction and discharge pipes are assembled to the compressor. Cold alignment compensates for the thermal growth of operating equipment by correctly offsetting the driving and driven equipment. The offset allows the equipment to grow into alignment at normal operating conditions. Ideal full load (hot) alignment occurs when all drive train member centerlines exactly coincide. It is intended to position the cold centerline of each drive train component such that at full load temperature, each member of the drive train will move to the ideal position. 3. ALIGNMENT MEASUREMENT
3.2 AXIAL ALIGNMENT MEASUREMENT Axial alignment (angular alignment) of the shafts, is measured by means of two dial indicators set at zero when they are positioned at 12 and 6 o'clock. Rotate both shafts and record measurements at every 90 intervals, as shown on fig. 2. Assuming that both indicators are attached to the shaft P, the indicator button will track on shaft Q, the results are: -on vertical plane (av), axial misalignment is expressed as: av = (d g) / 2 (+ or - signs should be considered) - on horizontal plane (ao), axial misalignment is expressed as: ao = ((c e) (f h)) / 2 (+ or - signs should be considered) Fig. 2
3.1 RADIAL ALIGNMENT MEASUREMENT Zero the radial dial with reference to vertical, as shown on the figure 1. Rotate both shafts in the direction expected for operation and record measurements at every at 90 int ervals. Dial indicator reads minus when the plunger moves outward and plus when the plunger moves inward. Vertical misalignment (rv) is expressed as: rv = b / 2 where "b" is the reading of the dial indicator a 180 Apart from slight errors, the algebraic sum of 90 (w) and 270 (z) readings coincides with the 180 reading b=w+z whereas their algebraic semi-difference indicates horizontal radial misalignment (ro): ro = (w z) / 2 its imperative to take into account the plus and minus signs of w and z Fig.1 0
rv
z w 3.3 LASER TOOL READINGS In the next pages are shown the values relative to the mechanical tool radial and axial readings. If a laser tool is used for the alignment, the laser values shall be obtained starting from the data in the figures, in the following way: - Radial - Vertical reading : refer to dimension A or B depending on the direction of the reading (from machine 1 to 2 or vice-versa) - Radial horizontal reading: refer to dimension C - Axial vertical reading: refer to the acceptable values range in the axial readings dial gauge at six oclock, and multiply each value by the ratio 100/D where D is the axial reading diameter for the mechanical tool. - Axial horizontal reading: should be always in the range of +- 0.01 mm.
Nuovo Pignone
FIRENZE
COMMESSA JOB.
1102484 (1800017)

0
REV.
N SOS2992209/3
LINGUA - LANGUAGE TAVOLA - SHEET
EMESSO - ISSUED
A
DESCRIZIONE - DESCRIPTION 2002 Nuovo Pignone S.p.A., all rights reserved
2/3
Data for alignment at 25 C
Nuovo Pignone
FIRENZE
COMMESSA JOB.
1102484 (1800017)

0
REV.
N SOS2992209/3
EMESSO - ISSUED
A
3/4
Nuovo Pignone
FIRENZE
COMMESSA JOB.
1102484 (1800017)

0
REV.
N SOS2992209/3
EMESSO - ISSUED
A
4/5
Nuovo Pignone
FIRENZE
COMMESSA JOB.
1102484 (1800017)

0
REV.
N SOS2992209/3
EMESSO - ISSUED
A
5/6
Nuovo Pignone
FIRENZE
COMMESSA JOB.
1102484 (1800017)

0
REV.
N SOS2992209/3
EMESSO - ISSUED
A
6/7
Nuovo Pignone
FIRENZE
COMMESSA JOB.
1102484 (1800017)

0
REV.
N SOS2992209/3
EMESSO - ISSUED
A
7/8
Nuovo Pignone
FIRENZE
COMMESSA JOB.
1102484 (1800017)

0
REV.
N SOS2992209/3
EMESSO - ISSUED
A
8/8

Document Review Cover Sheet: EL - Merk Project Company Job No.: SC 4012100 Petrofac Job No.: JI-195

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Document Review Cover Sheet: EL - Merk Project Company Job No.: SC 4012100 Petrofac Job No.: JI-195

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DOCUMENT REVIEW COVER SHEET

Equipment Tag No.'s :

Total Nos. of Sheets Status

SHAFT ALIGNMENT SPECIFICATION

SHAFT ALIGNMENT SPECIFICATION

REVISED CUSTOMER LABEL AS BUILT

2002 Nuovo Pignone S.p.A., all rights reserved

Electronically approved draw. GE NuovoPignone Internal DT-'N'

SHAFT ALIGNMENT SPECIFICATION

Data for alignment at 25 C

SHAFT ALIGNMENT SPECIFICATION

SHAFT ALIGNMENT SPECIFICATION

Data for alignment at 35 C

SHAFT ALIGNMENT SPECIFICATION

SHAFT ALIGNMENT SPECIFICATION

Data for alignment at 45 C

SHAFT ALIGNMENT SPECIFICATION

SHAFT ALIGNMENT SPECIFICATION

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