CLEANING AND SANITIZING IN THE MILK PROCESSING INDUSTRY

Competition forces each company to optimize its production efficiency at the lowest cost. You as a sanitation specialist have the responsibility to ensure your processes function optimally. This responsibility also includes selecting and using the appropriate products, procedures and programs.

Ecolab can supply the tailor made chemicals and equipment for cleaning, sanitizing and chain lubrication in the milk processing industry as well as for other fields of application.

To meet your needs or solve your problems, Ecolab provides service by trained specialists and a wide selection of products and equipment. This brochure summarizes the result and knowledge of more than 70 years of experience in serving the beverage and food industries.

Contents Milk transportation Milk cans Milk collecting trucks Milk reception Reception, storage tanks, pipelines Raw milk processing Pasteurizer, separator, homogenizer, pipelines Cleaning of milk bottles and crate cleaning Long life milk production UHT-plant Sterile tanks Yoghurt production Fresh cheese production Cheese production Cheese making machine, coagulator, cheese vats, pipelines Cheese moulds, cheese cloths, trays, boards, cheese grates Butter production Cream ripening vat Cream heater Butter making machine, churn and worker, butter packing machine Filling equipment for milk, fresh cheese, yoghurt and desserts Ice cream production Storage tanks, mixing tanks, pipelines Freezer Filler Evaporated milk-, milk powder production Evaporator Spraying tower Roller-drum dryer Water treatment Boiler Cooling system Ice water conservation General plant cleaning Exterior cleaning of equipment in all production rooms, floors and walls A septic filling rooms Floors Sanitary rooms Personnel P3-Equipment Abbreviations

Page 4 4 5 6 6 7 7 9 10 10 11 12 13 14 14 15 16 16 17 17 18 19 19 20 21 22 22 22 23 24 24 24 24 25 25 26 26 26 26 27 27

Milk transportation
Milk cans
Methods Cleaning by spraying in can washing machines Product P3-aquanta SI Product Characteristics P Li St Al M Application/Control x + + + C. 2 4% Alkaline cleaner containing complexing, sequestering and T. cold cleaning agents and corrosion F. 0.36 inhibitors. Suitable for use in hard S. 50 ml water. Concentration can be controlled L. 0.5 n HCl by conductivity. I. Phenolphthalein Concentrated cleaner based on x + + + C. 0.5-1% phosphoric acid with wetting agents T. 50-80C and corrosion inhibitors. F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein Concentrated cleaner based on x + + + C. 0.5 2% phosphoric acid with surfactants, T. 50-80C antifoam agents and corrosion F. 0.23 inhibitors. The sanitation is due to the S. 50 ml synergistic effect of the surfactants L. 1 n HCl and the acid. I. Phenolphthalein x + + C. 1-2% Slightly alkaline product containing phosphates, silicates, wetting agents T. cold to 50C and available chlorine. A 1% solution F. 0.2 contains 130 ppm available chlorine. S. 50ml L. 0.5n HCI I. Methyl Orange

P3-horolith USP

Combined Cleaning and sanitation by spraying in can washing machines Combined Cleaning and sanitation by hand

P3-horolith CIP

P3-Z

Milk collecting trucks

Methods Combined Cleaning and sanitation by spraying Product P3-horolith CIP Product Characteristics P Li + Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid. Slightly alkaline product. The x cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine. Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates. x SS Al M St + + + Application/Control C. 0.5 2% T. 50-80C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein C. 1 2% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 0.5-1% T. 6090C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 1-2% T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein C.0.5-2% T. 50-60C F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0,5-2,0% T. 50-60C F. 0,39 S. 50 ml L. 0,5n NaOH I. Phenolphthalein C. 0.2-0.5% T. cold/ambient see special titration instructions datasheet

P3-asepto MT

Cleaning by spraying or circulation

P3-mip 100

P3-mip LF

P3-aquanta SI

P3-aquanta OP

Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Liquid acidic, phosphate free cleaning agent

Sanitation by spraying or circulation

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure. P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

C. 0,1% T. up to 40C see special titration instructions datasheet

Milk reception
Reception, storage tanks, pipelines
Methods Combined Cleaning and sanitation by spraying Product P3-horolith CIP Product Characteristics P Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid. Slightly alkaline product. The x cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine. Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Highly alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity Li x Ss St Al + + M + Application/Control C. 0.5 2% T. 50-80C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein C. 1 2% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 1-2% T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein C. 1-2% T. 50-70C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0.2-0.5% T. cold/ambient (see special titration instructions)

P3-asepto MT

Cleaning by spraying or circulation

P3-mip LF

P3-mip CIP

Sanitation by spraying or circulation

P3-oxonia active Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure. P3-oxysan ZS Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration. P3-Z Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine. x

C. 0,1% T. up to 40C (see special titration Instructions

Combined Cleaning and sanitation by hand

C. 1-2% T. cold to 50C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange

Raw milk processing

Pasteurizer, separator, homogenizer, pipelines
Methods Cleaning by circulation (alkaline) Product P3-mip LF Product Characteristics P Li SS AL M
St

Application/Control C. 1-2% T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein C. 1-2% T. 50-70C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0.5-2% T. cold to 65C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein C. 0.3-0.5% T. 60 - 80C

P3-mip CIP

(acid)

P3-horolith FL

Additive to acids

P3-stabicip NA

Single phase alkaline cleaning by CIP Compound

P3-mip 100

Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Highly alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion. Highly alkaline cleaning x compound containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Due to this combined effect acid cleaning steps might be eliminated or tremendously reduced, depending also on the water hardness.

x +

x +

C. 0.5-1% T. 6090C F. 0.05 S. 50 ml L. 0.5 n HCl I. Phenolphthalein

Pasteurizer, separator, homogenizer, pipelines

Methods Additives Product P3-stabicip EA Product Characteristics Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness. Neutral surfactant booster for alkaline and acid cleaning solutions to improve fat dissolving. Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration. P Li SS AL M
St

Application/Control C. soft water 0.10.3% medium hard 0.30.5% hard 0.50.8% T. 70-90C C. 0.1-0.3% T. 60-90C

P3-stabicip TH

Sanitation by circulation

P3-oxysan ZS

- C. 0,1% T. up to 40C see special titration instructions datasheet

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

C. 0.2-0.5% T. cold/ambient see special titration instructions datasheet

Cleaning of milk bottles

P Methods Additive to caustic soda solutions Product P3-stabilon cip Product Characteristics Liquid cleaning booster for alkaline single phase cleaning. Li x Ss St x M Application/Control C. 0.15-0.3% T. 60 -80C

Additive to concentrated caustic lye (50%)

P3-stabilon WT

Liquid concentrated mixture of sequestering, other cleaning agents and dispersants. Free from phosphates and surfactants. Product can be mixed with concentrated liquid caustic soda without separation! Mixing ratio depends on degree of soil.

T. 70 90C Mixing ratio of NaOH 50% and P3-stabilon WT 95:5 for normal soil 90:10 for heavy soil Application concentration of above mixture 4%

Antifoamers

P3-prevafoam PB

Scale preventor

P3-polix XT

Sanitizer for rinsing water

P3-hypochloran 50 P

Neutral liquid antifoam agent containing foam depressing surfactants (readily biodegradable), to be added to alkaline solutions if required. Liquid acid concentration containing organic sequestering agents to prevent calcium deposits in the warm water rinsing selection. P3-polix XT has a threshold effect on the water hardness, but in order to prevent a settling of the hardness particles the compartments should be rinsed thoroughly after each production. Sanitizer with stabilized x available chlorine.

C. PET: 0.01 0.03% (100-300 gr/m)

C. 5 80 ppm depending on water hardness.

C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20C see special instructions datasheet C. 5-10% T. 30-60C

P3-horolith AS

+ Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals.

Crate cleaning
Methods Cleaning by circulating or CIPprocess Product P3-aquanta extra Product Characteristics Liquid neutral cleaner containing special wetting agents to grant a good cleaning, a spotless drying and a long term antistatic effect. In order to increase the cleaning effect it could be applied together with the carry over from the warm water rinsing or with 0.5 1% caustic soda. Application/Control C. 0.5-1% with water C. 0.3-0.5% with NaOH or carry over T. 40-80C

Long life milk production

UHT-plant
Methods

Intermediate cleaning
Under production conditions, circulating at 140C Compound (alkaline) Additive to caustic soda solutions

Product P3-mip 100

Product Characteristics P Li M Highly alkaline product containing x surfactants, complexing, sequestering and other cleaning agents for the removal of organic and inorganic precipitates. Due to this combined effect and acid cleaning step in the intermediate cleaning can be neglected. Concentration depends on water hardness. Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness. Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors. x +

Application/Control C. 2.5-3% T. 130-140C F. 0.06 S. 50 ml L. 0.5 n HCI I. Phenolphthalein

P3-stabicip EA

C. soft water 0.3-0.5% Medium hard 0.5-0.7% hard 0.7-0.9% T. 130-140C

Acid treatment

P3-horolith USP

Additive to acids

P3-stabicip NA

Main cleaning
By circulation at 80-90C Compound (alkaline) Additive to caustic soda solutions

P3-mip 100

P3-stabicip EA

Acid treatment

P3-horolith USP

Liquid concentrated additive to acids improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion. Highly alkaline cleaning compound x containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness. Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

x +

C. 1-2% T. 140C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein C. 0.3-0.5% T. 60 - 80C

C. 2-3% T. 7090C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90C

C. 1-2% T. 80-90C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein

10

Sterile tanks
Methods Combined Cleaning and sanitation by spraying Product P3-horolith CIP Product Characteristics P Li M Concentrated cleaner based on phosphoric + acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid. Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine. Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration. + Application/Control C. 0.5-1% T. 50-80C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein + C. 1-2% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange + C. 1-2% T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein C. 0,1% T. up to 40C (see special titration Instructions + 0 C. 0.2-0.5% T. cold/ambient (see special titration instructions)

P3-asepto MT

Cleaning by spraying or circulation

P3-mip LF

Sanitation by spraying or circulation

P3-oxysan ZS

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

Conveyor chains
Types Lubricant for cardboard boxes Product P3-lubostar CP Product Characteristics Liquid, soap free chain lubricant for card boxes - suitable for all water hardnesses - phosphate free Application/Control C. 0.2 0.4% Continuous dosing

11

Yoghurt production

Methods Combined Cleaning and sanitation by hand

Product P3-Z

Product Characteristics P Slightly alkaline product containing x phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

Li

M -

Cleaning by circulation

P3-mip 100

Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic precipitates.

P3-mip RC

Additive to alkaline solutions

P3-stabicip EA

Sanitation by circulation

P3-hypochloran 50 P

Alkaline cleaner containing complexing, sequestering and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Suitable for single phase alkaline cleaning. Concentrated liquid of surfactants, complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and inorganic precipitates. Concentration depends on water hardness. Sanitizer with stabilized available chlorine.

Application/Control C. 1-2% T. cold to 60C F. 0.19 S. 50ml L. 0.5n HCI I. Phenolphtalein C. 0.5-1% T. 7090C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 1-3% T. 6080C F. 0.15 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.8% T. 70-90C

C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20C see special instructions datasheet C. 0,1% T. up to 40C see special titration instructions datasheet

P3-oxysan ZS

Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDA-approved for no rinse procedure.

C. 0.2-0.5% T. cold/ambient (see special titration instructions)

12

Fresh cheese production

Methods Combined cleaning and sanitation by spraying or circulation Cleaning by circulation

Product P3-Z

Product Characteristics Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine.

P3-mip zentra

Alkaline cleaner with complexing and sequestering agents for use in fresh cheese separators. Approved by Westfalia.

P3-horolith FL

Additive to caustic soda solutions Combined cleaning and sanitation by circulation

P3-stabicip XT

P3-asepto MT

Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Liquid concentrate of active ingredients; contains surfactants with defoaming effect as an additive to caustic soda solutions in CIP systems Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine. Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

P Li M Application/Control x - C. 1-2% T. cold to 60C F. 0.19 S. 50ml L. 0.5n HCI I. Phenolphtalein x 0 C. 2-3% T. 80C F. 0.1 S. 50 ml L. n/2 HCl I. Phenolphthalein x 0 C. 0.5-1% T. 60-70C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein x 0 C. 0,1 - 1 % T. 50 - 80C

Sanitation by circulation

P3-oxysan ZS

C. 1-3% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 0,1% T. up to 40C see special titration instructions datasheet

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

C. 0.2-0.5% T. cold/ambient see special titration instructions datsheet

13

Cheese production
Cheese making machine, coagulator, cheese vats, pipelines
Methods Combined cleaning and sanitation by hand Product P3-Z Product Characteristics Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine. P Li M Application/Control x - C. 1-2% T. cold to 60C F. 0.19 S. 50ml L. 0.5n HCI I. Phenolphtalein x + C. 1-2% T. 50-80C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein x + C. 0.5-1% T. 60-70C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein C. 1-3% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange C. 0.7-1.5% T. 50-80C F. 0.22 S. 50 ml L. 1 n HCl I. Phenolphthalein C. 0,1% T. up to 40C see special titration instructions datasheet x 0 C. 0.2-0.5% T. cold/ambient (see special titration instructions)

Cleaning by circulation or spraying

P3-mip CIP

Highly alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity.

P3-horolith FL

Combined cleaning and sanitation by circulation or spraying

P3-asepto MT

Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine. Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid. Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

P3-horolith CIP

Sanitation by circulation

P3-oxysan ZS

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

14

Cheese moulds, cheese cloth, trays, boards, cheese grates

Methods Combined cleaning and sanitation by hand Product P3-Z Product Characteristics Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine. P x Li St St + Al Application/Control C. 1-2% T. cold to 50C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange + C. 0.7-1% T. 60-70C F. 0.23 S. 50 ml L. 1 n HCl I. Phenolphthalein + C. 0.5-1% T. 60-80C F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein - C. 1-2% T. 50-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange - C. 1-1.5% T. 60-80C F. 0.13 S. 50 ml L. 0.5 n HCl I. Phenolphthalein - C. 0.5-1.5% T. 60-70C F. 0.24 S. 50 ml L. 1n NaOH I. Phenolphthalein C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20C see special instructions

Combined Cleaning and sanitation by spraying

P3-horolith CIP

P3-horolith USP

Concentrated cleaner based on phosphoric acid with surfactants, antifoam agents and corrosion inhibitors. The sanitation is due to the synergistic effect of the surfactants and the acid. Concentrated cleaner based on phosphoric acid with wetting agents and corrosion inhibitors.

P3-asepto MT

Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. A 1% solution contains 225 ppm available chlorine. Highly alkaline cleaner containing complexing and cleaning agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Sanitizer with stabilized available chlorine.

Cleaning by spraying

P3-mip CIP

P3-horolith FL

Sanitation by spraying or by hand

P3-hypochloran 50 P

15

Butter production
Cream ripening vat
Methods Combined cleaning and sanitation by spraying or circulation Product P3-horolith CIP St Al Product Characteristics P Li St M Application/Control Concentrated cleaner based on phosphoric x + + + C. 0.5-2% acid with surfactants, antifoam agents and T. 50-80C corrosion inhibitors. The sanitation is due F. 0.23 to the synergistic effect of the surfactants S. 50 ml and the acid. L. 1 n HCl I. Phenolphthalein Slightly alkaline product. The cleaning and x + + - C. 0.5-2% quick sanitizing effect is due to T. 50-60C phosphates, silicates and available F. 0.10 chlorine. A 1% solution contains 225 ppm S. 50 ml L. 0.5 n HCl available chlorine. I. Methyl Orange Highly alkaline product containing x + - + C. 0.5-1.5% complexing, sequestering and other T. 8090C cleaning agents for the removal organic F. 0.06 and inorganic precipitates. S. 50 ml L. 0.5 n HCl I. Phenolphthalein x + - + C. 1-2% Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. T. 60-70C Suitable for use in hard water. F. 0.103 Concentration can be controlled by S. 50 ml conductivity. L. 0.5 n HCI I. Phenolphtalein Premium cold disinfectant with working C. 0,1% x mechanism based on synergistic effect in T. up to 40C per-oxy compounds mixture. Low application concentration. see special titration instructions datashe datasheet Slightly acid sanitizer based on a stabilized x + + 0 C. 0.2-0.5% combination of peracetic acid and T. cold/ambient hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution see special titration contains 90 ppm peracetic acid. FDAinstructions datashe datasheet approved for no rinse procedure.

P3-asepto MT

Cleaning by spraying or circulation

P3-mip 100

P3-mip LF

Sanitation by spraying or circulation

P3-oxysan ZS

P3-oxonia active

16

Cream heater
Methods Cleaning by circulation Product P3-mip 100 Product Characteristics Highly alkaline product containing complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. P Li M Application/Control x + C. 0.5-1.5% T. 8090C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein x + C. 2-3% T. 70-80C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein x - C. 0.5-1% T. 60-70C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein x C. 0,1% T. up to 40C see special titration instructions datasheet x 0 C. 0.2-0.5% T. cold/ambient see special titration instructions datsheet

P3-mip LF

Alkaline cleaner containing sequestering, cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Highly acid cleaner based on stabilized nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

P3-horolith FL

Sanitation by circulation

P3-oxysan ZS

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

Butter making machine, churn and worker, butter packing machine

Methods Combined cleaning and sanitation by circulation or by hand Product P3-Z Product Characteristics Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine. St Al P Li St M Application/Control x + + - C. 1-2% T. 50-60C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange Concentrated cleaner based on phosphoric x + + 0 C. 1-1.5% acid with surfactants, antifoam agents and T. 50-80C corrosion inhibitors. The sanitation is due F. 0.22 to the synergistic effect of the surfactants S. 50 ml and the acid. L. 1 n HCl I. Phenolphthalein

P3-horolith CIP

17

Filling equipment for milk, fresh cheese, yoghurt and desserts

Methods Cleaning by circulation Product P3-aquanta SI St Al P Li St M Application/Control x + + + C. 0.5-2% T. 60-70 F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein Alkaline cleaner containing complexing, x +. - + C. 0.5-1.5% sequestering and cleaning agents. Suitable T. 5070C for use in hard water. Concentration can F. 0.15 be controlled by conductivity. Suitable for S. 50 ml single phase alkaline cleaning. L. 0.5 n HCl I. Phenolphthalein Slightly alkaline product. The cleaning and x + + - C. 1-2% quick sanitizing effect is due to T. cold to 50C phosphates, silicates and available F. 0.10 chlorine. A 1% solution contains 225 ppm S. 50 ml available chlorine. L. 0.5 n HCl I. Methyl Orange Sanitizer with stabilized available chlorine. x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 2 to 20C see special instructions see special instructi Slightly acid sanitizer based on a stabilized x + + 0 C. 0.2-0.5% combination of peracetic acid and T. cold/ambient hydrogen peroxide. Rinses freely from see special titration equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAinstructions datashe datasheet approved for no rinse procedure. Neutral product based on Biguanide. x + + + C. 0.05-0.2% Free of quaternary ammonium T. cold/ambient (see special compounds. Also suitable for fillers with (see special titr titration instuctions) plastic parts sensitive to acids or oxidizing instructions) agents. Mild alkaline cleaner containing x + + - C. 0.5-2% surfactants, antifoam and sequestering T. 30-60C agents. Suitable for all materials used in F. 0.725 fillers. Low foaming. Removes oil and fat. S. 50 ml L. 0.5 n HCl I. Methyl Orange Mild alkaline product with phosphates x + + - C. 2-5% especially suitable for cleaning the outside T. 20-60C of filling machines. F. 0.47 S. 50 ml L. 0.5 n HCl I. Methyl Orange Product Characteristics Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

P3-mip RC

Combined cleaning and sanitation by circulation

P3-asepto MT

Sanitation by circulation

P3-hypochloran 50 P

P3-oxonia active

Sanitation by soaking (overnight, weekends) Cleaning by circulation and spraying of fillers/packers

P3-trimeta SAN conc

P3-mip FPC

Outside cleaning of filling- and other dairy equipment

P3-topax 12

See also General plant cleaning Products are approved and listed by leading equipment manufacturers!

18

Ice cream production

Storage tanks, mixing tanks, pipelines
Methods Cleaning by spraying, circulation or by hand Product P3-aquanta SI St Al P Li St M Application/Control x + + + C. 0.5-3% T. 50-60C F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein Alkaline cleaner containing sequestering, x + - + C. 1-2% cleaning agents and corrosion inhibitors. T. 60-70C Suitable for use in hard water. F. 0.103 Concentration can be controlled by S. 50 ml conductivity. L. 0.5 n HCI I. Phenolphtalein Concentrated cleaner based on phosphoric x + + + C. 0.5-1% acid with wetting agents and corrosion T. 50-80C inhibitors. F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein Slightly alkaline product. The cleaning and x + + - C. 0.5-1.5% quick sanitizing effect is due to T. 50-60C phosphates, silicates and available F. 0.10 chlorine. A 1% solution contains 225 ppm S. 50 ml available chlorine. L. 0.5 n HCl I. Methyl Orange Product Characteristics Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity. Sanitizer with stabilized available chlorine. x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20C see special instructions datasheet see special instructions datashe C. 0,1% T. up to 40C

P3-mip LF

P3-horolith USP

Combined Cleaning and sanitation by spraying, circulation or by hand Sanitation by spraying, circulation or by hand

P3-asepto MT

P3-hypochloran 50 P

P3-oxysan ZS

Premium cold disinfectant with working mechanism based on synergistic effect in per-oxy compounds mixture. Low application concentration.

P3-oxonia active

Slightly acid sanitizer based on a stabilized combination of peracetic acid and hydrogen peroxide. Rinses freely from equipment surfaces. A 0.2% solution contains 90 ppm peracetic acid. FDAapproved for no rinse procedure.

see special titration instructions datashe datasheet 0 C. 0.2-0.5% T. cold/ambient see special titration instructions datashe datasheet

19

Freezer
Methods Cleaning by circulation Product P3-mip LF Product Characteristics Alkaline cleaner with surfactants, antifoam and sequestering agents. Suitable for use in hard water. Concentration can be controlled by conductivity. Slightly alkaline product. The cleaning and quick sanitizing effect is due to phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine. Sanitizer with stabilized available chlorine. St Al P Li St M Application/Control x + + + C. 1-2% T. 60-70C F. 0.103 S. 50 ml L. 0.5 n HCI I. Phenolphtalein x + + - C. 1-2% T. 40-60C F. 0.10 S. 50 ml L. 0.5 n HCl I. Methyl Orange x 0 C. 1 ppm ( 1mg/ltr.) T. cold ambient to 20C see special instructions C. 0.1-0.3% T. cold/ambient

Combined cleaning and sanitation by circulation

P3-asepto MT

Sanitation by circulation or immersion

P3-hypochloran 50 P

P3-triquart

Neutral sanitizer based on quaternary ammonium compounds (QAC). Extremely good sanitizing effect by supplementary reduction of surface tension.

20

Filler
Methods cleaning by circulation Product P3-aquanta SI P Li M Application/Control x + C. 2 4% T. cold F. 0.36 S. 50 ml L. 0.5 n HCl I. Phenolphthalein Alkaline cleaner with surfactants, antifoam x + C. 1-2% and sequestering agents. T. 60-70C Suitable for use in hard water. F. 0.103 Concentration can be controlled by S. 50 ml conductivity. L. 0.5 n HCI Suitable for single phase alkaline cleaning. I. Phenolphtalein Concentrated cleaner based on phosphoric x - C. 0.5-1% acid with wetting agents and corrosion T. 50-80C inhibitors. F. 0.16 S. 50 ml L. 1n NaOH I. Phenolphthalein Slightly alkaline product. The cleaning and x - C. 1-2% quick sanitizing effect is due to T. cold to 50C phosphates, silicates and available F. 0.10 chlorine. A 1% solution contains 225 ppm S. 50 ml available chlorine. L. 0.5 n HCl I. Methyl Orange Slightly alkaline product containing x - C. 1-2% phosphates, silicates, wetting agents and T. cold to 50C available chlorine. A 1% solution contains F. 0.19 130 ppm available chlorine. S. 50ml L. 0.5n HCI I. Phenolphtalein Neutral product based on Biguanide. x + C. 0.05-0.2% Free of quaternary ammonium compounds. T. cold/ambient Also suitable for fillers with plastic parts sensitive to acids or oxidizing agents. Product Characteristics Alkaline cleaner containing complexing, sequestering and cleaning agents and corrosion inhibitors. Suitable for use in hard water. Concentration can be controlled by conductivity.

P3-mip LF

P3-horolith USP

Combined cleaning and sanitation by circulation

P3-asepto MT

Combined cleaning and sanitation by hand

P3-Z

Sanitation by soaking (overnight, weekends)

P3-trimeta SAN conc.

21

Evaporated milk-, milk powder production, whey, skim milk

Evaporator
Methods Cleaning by circulation Product P3-mip 100 Product Characteristics P Li Highly alkaline cleaning compound x containing surfactants, complexing, sequestering and other cleaning agents for the removal organic and inorganic precipitates. Concentration depends on water hardness. It is suitable for single phase alkaline cleaning. Concentrated liquid mixture of surfactants, x complexing, sequestering and antifoam agents. Used in combination with caustic soda solutions. Concentrated liquid of surfactants, x complexing, antifoam and other cleaning agents used in combination with caustic soda solutions to remove organic and mineral precipitates. Concentration depends on water hardness. Highly acid cleaner based on stabilized x nitric and phosphoric acid. Does not release nitrous fumes when used according to instructions. Especially suitable for the removal of water hardness precipitates. Liquid concentrated additive to acids x improving cleaning and disinfection in dairy, as well as protects metal and gaskets against corrosion. Application/Control C. 2-3% T. 6080C F. 0.06 S. 50 ml L. 0.5 n HCl I. Phenolphthalein C. 0.1-0.3% T. 60-80C

Additive to caustic soda solutions

P3-stabicip AD

P3-stabicip EA

C. soft water 0.1-0.3% medium hard 0.3-0.5% hard 0.5-0.7% T. 70-90C

Acid treatment

P3-horolith FL

Additive to acids

P3-stabicip NA

C. 1-2% T. cold to 65C F. 0.24 S. 50 ml L. 1 n NaOH I. Phenolphthalein C. 0.3-0.5% T. 60 - 80C

Spraying tower
Methods Combined cleaning and sanitation by circulation or spraying Cleaning by circulation Product P3-asepto MT Product Characteristics P Li Application/Control Slightly alkaline product. The cleaning and x C. 1-2% sanitizing effect is due to special T. 50-60C phosphates, silicates and available F. 0.1 chlorine. Suitable for use in hard water. A S. 50 ml 1% solution contains 225 ppm available L. 0.5 n HCl chlorine. I. Methyl Orange Highly alkaline product containing x C. 0.5-1% surfactants, complexing, sequestering and T. 6070C other cleaning agents for the removal F. 0.06 organic and inorganic precipitates. S. 50 ml Concentration depends on water hardness. L. 0.5 n HCl It is suitable for single phase alkaline I. Phenolphthalein cleaning.

P3-mip 100

22

Roller-drum dryer
Methods Cleaning by hand or spraying Product P3-asepto MT Product Characteristics Slightly alkaline product. The cleaning and sanitizing effect is due to special phosphates, silicates and available chlorine. Suitable for use in hard water. A 1% solution contains 225 ppm available chlorine. Slightly alkaline product containing phosphates, silicates, wetting agents and available chlorine. A 1% solution contains 130 ppm available chlorine. P Li Application/Control C. 1-2% T. 50-60C F. 0.1 S. 50 ml L. 0.5 n HCl I. Methyl Orange x C. 1-2% T. cold to 50C F. 0.19 S. 50ml L. 0.5n HCI I. Methyl Orange

Combined cleaning and sanitation

P3-Z

23

Water treatment
Boiler
Methods Desccaling Product P3-horolith AS Product Characteristics Highly acid powder with corrosion inhibitors and colour indicator, suitable for all metals. Application/Control C. 5-10% T. 30-60C

Cooling System
Type Descaling Product P3-horolith AS Product Characteristics Application/Control Highly acid powder with corrosion inhibitors C. 5 10% and colour indicator, suitable for all metals. T. 30 60C

Scale and corrosion Cooling Care EFM prevention

A corrosion and scale inhibitor based on low phosphorus phosphonates and bio degradable polymeres

Undiluted dosing straight into the water system. Typical use concentration 180 220 ppm. For more detailed information see our Technical Data Sheet

Ice water conservation

P Type Prevention of bacteria growth Product P3-polix DES Product Characteristics Disinfectant based on biguanid and quaternary ammonium compounds (QAC). Li X Application/Control C. 0.05-0.1%

24

General plant cleaning

Exterior cleaning of equipment in all production rooms, floors and walls
Methods Product Low pressure foam P3-topax 12 cleaning and sanitation with P3 foam cleaning systems (see special brochures for equipment) P3-topax 19 St P Li St Al Cu Application/Control x + + + C. 2-5% T. 20-60C F. 0.47 S. 50 ml L. 0.1 n HCl I. Methyl Orange Highly alkaline product with x + + - C. 2-5% complexing agents for heavy soils. T. 20-60C F. 0.25 S. 50 ml L. 0.5 n HCl I. Phenolphthalein Acid cleaner based on phosphoric x + - + C. 2-5% acid, removes inorganic residues, T. 20-60C scale deposits and light grease. F. 0.27 Leaves surfaces shiny. S. 50 ml L. 1 n NaOH I. Phenolphthalein Acid cleaner based on phosphoric acid x + + + C. 2-5% with inhibitors, removes inorganic T. 20-60C residues, scale deposits and light F. 0.32 grease. S. 50 ml L. 1 n NaOH I. Phenolphthalein Alkaline combined cleaner and x + 0 0 C. 2-5% sanitizer especially suited for the T. 20-60C removal of heavy organic residues. F. 0.86 S. 50 ml L. 0.5 n HCl I. Phenolphthalein Liquid, alkaline cleaning agent with x x x 0 C. 2-5% available chlorine T. 40-60C F. 0,222 S. 100 ml L. 0,1 n HCL I. Phenolphthalein Neutral product for foam disinfection x + + + C. 2% based on alkylamine acetates. T. ambient (see special titration instructions) Sanitizer based on quaternary x + + + C. 0.1-0.3% ammonium compounds. Also T. ambient applicable by spraying device. Product Characteristics Mild alkaline product with phosphates especially suitable for cleaning the outside of filling machines.

P3-topax 52

P3-topax 56

P3-topax 66

P3-topax 686

P3-topax 99

All products are also suitable for high pressure machines

P3-triquart

Products are approved and listed by leading equipment manufacturers!

25

Aseptic filling rooms

Methods Air sanitation by special fogging machines Product P3-triquart Product Characteristics Liquid, neutral disinfection agent P Li x St St x Al x C u Application/Control C. 0,2 - 0,4 % T 20 - 40C

Floors
Methods Product Manual or P3-clint KF automatic cleaning of floors (brushes or single disc machines)* Product Characteristics Liquid, alkaline cleaning agent for plant cleaning and vehicle cleaning Application/Control C. 2 - 4% T. 40-60C F. 1,2 S. 50 ml L. 0,5 n HCL I. Phenolphthalein

* We can also offer floor cleaning machines, please ask for our detailed catalogues!

Sanitary rooms
Methods Methods Manual cleaning Manual cleaning Product Product Into Info Product Characteristics Product Characteristics Sanitary cleaner for daily and heavy-duty Liquid, acid specialty cleaner for sanitation cleaning tasks. areas as well as for maintenance cleaning Application/Control Application/Control For all acid-resistant Spray and disperse undiluted. After surfaces. a short contact time rinse off Apply diluted. with clear water.

Personnel
Methods Hand cleaning and sanitizing Hand washing Sanitation of hands Hand care Product P3-manosan Product Characteristics Antimicrobial hand washing lotion, perfume-free. Mild general hand wash lotion, perfumefree. Neutral, liquid had disinfectant, based on alcohol, perfume-free. Hand care lotion, which prevents dehydration of the skin, perfume-free. Application/Control Put on dry hands, rub well and rinse off with water. Put on dry hands, rub well and rinse off with water. Rub in dry hands until are dry again Rub in dry hands until skin is covered, before starting work and after finishing work.

P3-manosoft P3-manodes P3-manoguard

*All products are applied best in P3- manocenter

26

P3-Equipment

We plan, develop, supply, install and service for you: complete automatic conveyor lubrication systems, dosing and proportioning pumps and systems to dispense cleaners and sanitizers, conductivity measuring equipment to control alkaline, acid or sanitizing solutions, foam cleaning systems.

Abbreviations:

Key to the symbols used: - = not suitable + = suitable 0 = limited suitable C. = concentration T. = temperature F. = factor S. = sample I. = indicator L. = titration solution

P = powder Li = liquid Al = aluminium Cu = copper St = stainless steel St (4301, AISI 304 4401, AISI 316) M = Multiple use of solution possible Br = Brass

Special remark : The titration instructions for alkaline solutions are only valid for fresh solutions. Used solutions must be titrated against phenolphthalein and methyl orange as indicators, calculation: (2p m) x factor.

27

For each P3-product mentioned in this brochure, a separate leaet is available providing detailed information about composition, characteristics and application. These technical information sheets are available upon request.

Ecolab Export GmbH P.O. Box 13 02 70 40552 Dsseldorf Germany Phone: +49 (0) 211 9893-928 Fax: +49 (0) 211 9893-207

www.ecolab.com

11.2010.500