From ICE to EV Not really a plug and play

Pascal Dgardins, Mnchen, 17.03.2011

International expert for E/E Architecture

Intedis GmbH & Co. KG. All rights reserved.

Covering the complete architecture spectrum

from Functions to Technology

Methodology and Tools

Value Engineering

Concept Evaluation weighted percentage to reference overall trimlines - rounded

6%

+1,5%
4% Change to reference in percent

+0,5%
2%

0%

-2%

-0,25%
-4%

-0,5% F1a F1b F2 F3

F2: Amortisation of overall Invest for additional BCM starts at 500.000 vehicles
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Intedis GmbH & Co. KG. All rights reserved.

With a global offer in eMobility

from Functional Requirements

to Architecture Design
DTC
Therm an o-M agem ent

EPS

corners

BatterieManagement

EMB HV batt Fault Tree Analysis

and Component Specification

Z ellen-Ladem anagem ent

Source: Automedien-portal.net/ADAC

Intedis GmbH & Co. KG. All rights reserved.

Supported by a global networking

Share holders

Partners

International Research Projects

Intedis GmbH & Co. KG. All rights reserved.

EV: not really a plug and Play

New Business models

New Distribution of the roles

New Functions

New Energy Distribution Systems

New Products

Intedis GmbH & Co. KG. All rights reserved.

New Functions: EV as a trigger / enabler for:

(through the electrification of the drivetrain)
torque vectoring lane keeping collision avoidance

Obstacle

(benefiting from an electrical source)

Standby heating

(necessary to increase the autonomy)

eHorizon ACC

Source: Hella KGaA Hueck & Co.

Intedis GmbH & Co. KG. All rights reserved.

New Energy Distribution Systems

Intedis GmbH & Co. KG. All rights reserved.

New Energy Distribution Systems

Source: Leoni AG

Intedis GmbH & Co. KG. All rights reserved.

New E/E Products

Wires and connectors

High voltage junction boxes and hazard protections

Battery EM and cabling

Converters, E-Drive

HV Aggregates

Intedis GmbH & Co. KG. All rights reserved.

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New E/E Products

Big Expensive Difficult to package Difficult to assemble Requiring cooling infrastructure

Intedis GmbH & Co. KG. All rights reserved.

11

EV requires mechatronics solutions

Pre-Assembly modules
Primary HV circuit
loading plug, W/H, distribution and protection

Piggy Tails
Screwed, distributed connections
Source: Leoni AG

eCabling for Batteries

E/E solution for energy regulation and distribution

Electrotechnics modules
Optimal integration of converters, eDrive and cooling From follower to leader

ILH Patent pending

Intedis GmbH & Co. KG. All rights reserved.

12

Intedis offers mechatronics solutions

Pre-Assembly modules
Primary HV circuit
loading plug, W/H, distribution and protection

Piggy Tails
Screwed, distributed connections

eCabling for Batteries

E/E solution for energy regulation and distribution

Electrotechnics modules
Optimal integration of converters, eDrive and cooling From follower to leader

Intedis GmbH & Co. KG. All rights reserved.

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And the relevant architecture consulting

Fail Safe Architecture Design

e-efficiency

e-PMT

Intedis GmbH & Co. KG. All rights reserved.

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Thanks for your e-Attention