Hi-Temp 1027

PRODUCT DESCRIPTION:

- CUI - Stainless Steel - DTR - Primer - Cryogenic

Prevents Corrosion Under Insulation Prevents Stress Corrosion Cracking Direct to Tight, Adherent Rust Application High Build, High Solids Protects Cryogenic Equipment

Service Temperature: minus 300F to 1200F [minus 185C to 650C] Surface Application Temperatures: 50F to 600F [10C to 316C]* Hi-Temp 1027 is a high-build, single component coating formulated to prevent corrosion under insulation of carbon and stainless steel. Hi-Temp 1027 is formulated to help prevent chloride induced stress corrosion cracking of stainless steel and has been tested by an independent laboratory for low leachable chlorides, sulfides and halides. It helps protect against chlorides: 1) from the atmosphere, 2) from by-products of process operations, and 3) which may be incorporated in the insulation, from coming in contact with stainless steel. Hi-Temp 1027 is a low VOC, high build primer which air dries at ambient temperatures to a UV resistant and stable film, and provides excellent corrosion resistance at the full range of service temperatures. Hi-Temp 1027 can be top coated with a full range of Hi-Temp color top coats. Hi-Temp 1027 can be applied directly to hot substrates having a metal temperature up to 600F [316C]*, eliminating the need for costly shutdown during maintenance. Hi-Temp 1027 does not require a heat cure to achieve superior corrosion resistance. Hi-Temp 1027 is resistant to thermal shock and thermal cycling in intermittent (wet, steam, dry) service. Hi-Temp 1027 can be applied to tightly adhering rust in maintenance and repair situations. Hi-Temp 1027 will protect cryogenic equipment in continuous or cyclic operation from minus 300F to 1000F [minus 185C to 538C]. Hi-Temp 1027 provides a UV-resistant, chalking-free film with no maximum recoat interval, regardless of operating temperature, as long as the surface to be recoated is clean and free of all contaminants.

TECHNICAL DATA:
Components: One Type: Inert Multipolymeric Matrix Dry Temperature Resistance: 1200F [650C] Continuous, 1400F [760C] Peak Cryogenic Service: Minus 300F to 1000F [Minus 185C to 538C] Adhesion ASTM 3359-09: 4A to 5A Impact ASTM G-14 (direct): 30 lbs. Colors Available: Black (Dark Gray), Gray, and Light Gray Minor color change may occur in exposed service, but corrosion protection will not be compromised. Finish: Flat Dry Time @ 50% R.H., 70F [21C]: To touch 2 hours (Recoat and dry times are reduced when To ship 24 hours applied to hot substrates) To topcoat 6 hours Substrate Temperature During Application: 50F [10C] and rising to 600F [316C]* Thinner/Cleanup: See Mixing, Thinning, and Cleanup Table Volume Solids: 65% 2% as applied Coverage @ 1 mil DFT 1042 ft2/gal @ 25 microns DFT [25.5 m2/l] VOC: 3.5 lbs/gal [420 g/l] Weight: 16 lbs/gallon [1.92 kg/liter] Packaging: 1 gallon cans; 50 gallon drums Storage Temperatures: 40F to 120F [4C to 49C] Shelf Life: Two years
*

For direct application to hot substrates over 500F and up to 600F [260C to 316C] consult Hi-Temp Technical Service.

HI-TEMP COATINGS TECHNOLOGY P.O. Box 2347 Acton, MA 01720 Tel: 978-635-1110 Fax: 978-635-1124 hitemp@hitempcoatings.com www.hitempcoatings.com
Rev. 090412 Page 1 of 4

SURFACE PREPARATION:
As with all coatings, the performance and service life of Hi-Temp 1027 are relative to the quality of surface preparation accomplished. CARBON STEEL All surfaces to be coated with Hi-Temp 1027 shall be free of all weld splatter, oil, dirt, grease, and all other contaminants, especially salts. Round off all rough welds and sharp edges. In maintenance and repair situations, Hi-Temp 1027 can be applied over a surface in which tightly adhering rust is still present; remove all rust scale and loosely adhering rust until glints of bright metal are visible. The remaining rust must be tightly adherent and not easily removed by lightly wiping with a cloth. Hi-Temp 1027 should only be used to overcoat inorganic zinc or itself. When overcoating aged inorganic zinc, prepare a small test patch and check for adhesion. If previously applied coatings other than inorganic zinc or HiTemp 1027 are not fully removed by the method of surface preparation utilized, feather the edges of any remaining old coating, and use Hi-Temp 1027 to spot prime only the areas where the substrate is exposed. Non-insulated surfaces: Recommended: Dry abrasive blast clean to SSPC-SP 6, Commercial Blast [Sa 2] with a 1.0 to 2.0 mil [25 to 50 micron] profile.

When abrasive blast cleaning is not an option, the following methods are acceptable: SSPC-SP 15 Commercial Grade Power Tool Cleaning, with a minimum 1.0 mil [25 micron] profile. SSPC-SP 12, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating to meet the visual definition of WJ-3, Thorough Cleaning. Use potable water. SSPC-SP 3, Power Tool Cleaning [St 3] or SSPC-SP 2, Hand Tool Cleaning [St 2].

Insulated surfaces: Recommended: Dry abrasive blast clean to SSPC-SP 6, Commercial Blast [Sa 2] or better, with a 1.0 to 2.0 mil [25 to 50 micron] profile.

When abrasive blasting is not an option, the following methods are acceptable: SSPC-SP 15 Commercial Grade Power Tool Cleaning, with a minimum 1.0 mil [25 micron] profile. SSPC-SP 12, Surface Preparation and Cleaning of Metals by Waterjetting Prior to Recoating to meet the visual definition of WJ-2 Very thorough or Substantial Cleaning. Use potable water. All existing coating must be removed except for aged inorganic zinc or existing Hi-Temp 1027. Power Tool Clean or Hand Tool Clean to remove all existing coating except for aged inorganic zinc or existing Hi-Temp 1027.

STAINLESS STEEL All surfaces to be coated with Hi-Temp 1027 shall be free of all weld splatter, oil, dirt, grease, and all other contaminants, especially salts. Round off all rough welds and sharp edges. IMPORTANT: DO NOT USE CHLORINATED SOLVENTS ON STAINLESS STEEL SURFACES. Non-insulated and insulated surfaces: Small surfaces may be cleaned with a chloride free solvent. Large surfaces may be cleaned utilizing a high or low pressure wash or steam cleaning with an alkaline detergent, followed by a freshwater rinse. Water used should be potable grade or better and should be checked to assure minimal salt content. Do not use any chemical additives in the rinse water. An anchor profile is not mandatory for adhesion of Hi-Temp 1027 on stainless steel surfaces. o As an option, following cleaning, a light abrasive sweep blast using an appropriate chloride free abrasive may be performed. After completion of this mechanical surface preparation, rinse the surface with potable grade water or better. Always allow rinsed surfaces to dry before coating.

Product: Hi-Temp 1027 Rev. 090412

Page 2 of 4

MIXING, THINNING, AND CLEANUP:

Hi-Temp 1027 is a heavy bodied material; use mechanical agitation for mixing immediately before application and as needed during application. Be sure any settled solids are incorporated during mixing. If thinning is needed, thin only with Hi-Temp thinners and in accordance with applicable regulations. Agitate as needed during application.
Application to ambient substrate Below 150F [66C] Flush equipment and thin with Hi-Temp #10 or #11 Application to hot substrate 150F to 500F [66C to 260C] Flush equipment and thin with Hi-Temp #5

Clean up with Thinners #5, #10, #11

For application to hot substrates over 150F and up to 500F [66C to 260C] thin (if needed) only with HiTemp thinner #5. For application to substrates over 500F and up to 600F [260C to 316C] consult Hi-Temp Technical Service.

APPLICATION:
For ambient application, surface temperature should be a minimum of 5F [3C] above the dew point. Do not apply to surfaces with surface temperature below 50F [10C]. Do not exceed recommended maximum dry film thicknesses for the appropriate service type and temperatures.

APPLICATION TO HOT SURFACES:

IMPORTANT! It is essential to apply multiple thin passes of Hi-Temp 1027 during application to hot steel. This process, similar to mist coating, prevents blistering and also allows solvent to escape without leaving pinholes. Use of a solvent other than Hi-Temp #5 thinner could produce a fire hazard, and dry spray and poor film characteristics may also result. If blisters are observed in Hi-Temp 1027 applied to hot surfaces, immediately brush out the blisters before they set, using a wood-handled china bristle brush. Note that the higher the substrate temperature, the shorter the recoat time. For direct application to hot substrates over 500F and up to 600F [260C to 316C] consult Hi-Temp Technical Service.

APPLICATION EQUIPMENT:
Spray application is recommended: Use conventional or airless spray and good painting practices. Typical equipment is as follows: Product 1027 Air Pressure 60-80 psi Conventional Spray Fluid Fluid Tip Pressure Pressure <40 psi 1.8 to 2.2 mm 3000 psi Airless Spray Minimum Fluid Line 1/4 to 3/8 Tip size 417 to 521

Brush and Roll: Spray application is recommended but when spray painting is not possible, brush or roll application may be used. The coating should be applied with a suitable brush or short nap roller. Brushing and rolling only in one direction may aid in building film thickness. For more specific instructions, refer to the Hi-Temp Coatings Application Guideline titled Guidelines for Roller and Brush Application of Hi-Temp Coatings Products.

APPLICATION SYSTEMS:
I. INSULATED AND NON-INSULATED SERVICE Carbon Steel / Stainless Steel Applied direct to hot or ambient steel Hi-Temp 1027 2 coats @ 5 to 6 mils DFT [125 to 150 microns]; total of 10 to 12 mils DFT [250 to 300 microns] Optional 3rd coat @ 5 to 6 mils DFT [125 to 150 microns]; total of 15 to 18 mils DFT [375 to 450 microns]
Product: Hi-Temp 1027 Rev. 090412 Page 3 of 4

II. PRIMER / TOPCOAT SYSTEM NON-INSULATED SERVICE Carbon Steel / Stainless Steel Applied direct to hot or ambient steel Primer Coat - Hi-Temp 1027 - 1 coat @ 5 to 6 mils DFT [125 to 150 microns] Hi-Temp Color Topcoats a] Ambient apply: b] Hot apply: (See appropriate topcoat PDS) Hi-Temp 500VS or Hi-Temp 1000VS Hi-Temp 500VHA or Hi-Temp 1000VHA

III. CRYOGENIC INSULATED AND NON-INSULATED SERVICE Ambient Stainless Steel Hi-Temp 1027 [1.] For service temperature of minus 100 F to 400 F [minus 73C to 204C] 2 coats @ 5 to 6 mils [125 to 150 microns] DFT per coat; total of 10 to12 mils [250 to 300 microns] [2.] For service temperature of minus 300 F to 1000 F [minus 185 C to 538C] 1 coat @ 5 to 6 mils [125 to 150 microns] - DO NOT EXCEED 8 mils [200 microns] total DFT

RECOMMENDED APPLICATION PER COAT:

Minimum Dry Film Thickness Wet Film Thickness Coverage Mils 5 7.7 208 ft2/gal Microns [125] [192] [5.1 m2/l] Maximum Mils Microns 6 [150] 9.2 [230] 174 ft2/gal [4.3 m2/l]

APPROXIMATE DRY SCHEDULE:

Substrate Temperature at 50% RH Dry to Recoat, Minimum Dry to Recoat, Maximum Dry to Ship Cured 70F [21C] 50F [10C] 100F [38C] 302F [150C] 24 hours 6 hours 5 hours 1/4 hour No maximum as long as the surface is clean and free of contaminants 24 hours 24 hours 24 hours N/A N/A N/A N/A N/A

Dry times can vary based on environmental and substrate conditions. Do not exceed maximum dry film thickness recommendations as this can affect dry times.

PRECAUTIONS:
This product is for use only by professional applicators in accordance with information in this data sheet and the applicable material safety data sheets (MSDS). Refer to the appropriate MSDS before using this material. All use and application of this product should be performed in compliance with all relative federal, state and local health, safety and environmental regulations or in compliance with all pertinent local, regional and national regulations as well as good safety practices for painting, and in conformance with recommendations in SSPC-PA 1, Shop, Field and Maintenance Painting of Steel.

WARRANTY:
Hi-Temp Coatings Technology, Inc. (Hi-Temp) warrants that its products are free from defects in material and workmanship. Hi-Temps sole obligation and buyers exclusive remedy shall be limited to replacement of products not conforming to this warranty. Any claim for replacement product must be made within one year from the delivery date. Hi-Temp makes no other warranties, expressed or implied, such as warranties of merchantability or fitness for a particular purpose. Hi-Temp products are intended for buyers with the knowledge and skills to evaluate the suitability of Hi-Temps products for buyers intended use. In no event shall Hi-Temp be liable for consequential or incidental damage.

Product: Hi-Temp 1027 Rev. 090412

Page 4 of 4