Technical

Publications

IWP

Parts
Manual
(from serial number
4093-1003 to 4095-3167 )

Third Edition, First Printing

Part No. 31504 (Rev A1)
August 2007

August 2007

Table of Contents

Section One

Decals And Paint

Figure 1-A

Decals and Paint ..........................................................................................................................................

1-2

Figure 1-B

Decals and Paint, Battery Pack & Fiberglass Platform ...............................................................................

1-6

Section Two

Base Components

Figure 2-A

Base Assembly - View 1 ..............................................................................................................................

2-2

Figure 2-B

Base Assembly - View 2 ..............................................................................................................................

2-6

Figure 2-C

Base Assembly - View 3 (Rev A)................................................................................................................

2-8

Section Three

Most Components

Figure 3-A

Number 1 and 2 Mast Assemblies - All Models ...........................................................................................

3-2

Figure 3-B

Number 3 and 4 Mast Assemblies - All Models ...........................................................................................

3-4

Figure 3-C

Number 5 Mast and Carriage Assemblies ..................................................................................................

3-6

Figure 3-D

Lifting Chain Assemblies, IWP-19 ................................................................................................................ 3-10

Figure 3-E

Lifting Chain Assemblies, IWP-24 ................................................................................................................ 3-10

Figure 3-F

Descent Sequencing Cables and Mast Cover Plate ................................................................................... 3-12

Figure 3-G

Number 1 Mast Attached Parts ................................................................................................................... 3-14

Section Four

Power Groups

Figure 4-A

Hydraulic Installation ....................................................................................................................................

4-2

Figure 4-B

AC Hydraulic Power Unit .............................................................................................................................

4-4

Figure 4-C

DC Hydraulic Power Unit .............................................................................................................................

4-8

Figure 4-D

Function Manifold ......................................................................................................................................... 4-12

Figure 4-E

Ground Control Box - AC ............................................................................................................................ 4-14

Figure 4-F

Ground Control Box - DC ............................................................................................................................ 4-18

Figure 4-G

Control Cable Assembly, IWP-19 ................................................................................................................ 4-20

Figure 4-H

Control Cable Assembly, IWP-24 ................................................................................................................ 4-22

Figure 4-i

Battery Pack Assembly ............................................................................................................................... 4-24

Figure 4-J

Battery Charger ........................................................................................................................................... 4-28

Figure 4-K

Hydraulic Hoses and Fittings - Serial Number 4093-1001 to 4093-1489 ................................................... 4-30

Figure 4-L

Hydraulic Hoses and Fittings - Serial Number 4093-1490 to 4093-............................................................ 4-32

Part No. 31504.

Genie IWP

iii

August 2007

Section 2 - Base

Rev A

Figure 2-C
Base Assembly - View 3

2-8

Genie IWP

Part No. 31504

August 2007

Section 2 - Base

Rev A

FIGURE 2-C

Index

Part No.

Description

Quantity This Figure

21018

Screw - PHM, 10-24 x 0.38 inch.................................................................. ........... 2

27776

Relay - SPST, N.O. .................................................................................................... 2

8785

Connector - Ground, 1/2 inch (includes fasteners)........................................ ............ 1

28082

Grommet, Rubber, 3/16 ............................................................................................... 3

Ref.

Hydraulic Hoses and Fittings (refer to figures 4-K and 4-L, pages 4-30 and 4-32) .......

29388

Valve Flow Control, 1.0 GPM ...................................................................................... 1

5361

Pin - Cotter, 0.125 x 1.5 inch ...................................................................................... 2

27338

Hydraulic Cylinder - Lift ............................................................................................... 1

18745

Seal Kit - Hydraulic Cylinder ......................................................................................

29818P

Bracket - Lift Cylinder Mount....................................................................................... 2

10

13775

Washer - Flat, 1.063 x 2 x 0.134 ................................................................................. 2

11

31183

Pin - Lift Cylinder Mount, IWP ..................................................................................... 1

12

31155

Mast Valve Manifold (includes valve) ......................................................................... 1

--

31277

Release Valve - Mast Manifold ..................................................................................

13

31142

Bracket, Mast Valve ................................................................................................... 1

14

8255

Screw - HHC, 3/8 -16 x 0.75 Inch ................................................................................ 2

15

6021

Washer - Lock, 0-375 inch .......................................................................................... 2

16

6090

Screw -HHC, 1/4-20 x 0.75 inch .................................................................................. 2

17

6356

Washer - Lock, 1/4 inch .............................................................................................. 4

18
--

31563
32216

Weldment - Outer Base Assembly, IWP-19 (includes counter weight) ......................... 1

Weldment - Outer Base Assembly, WP-24 (Includes counter weight) ......................... 1

19

23904

Screw - Phillips, 10-24 x 0.50 inch .............................................................................. 2

This parts list continues on page 2-11.

Part No. 31504

Genie IWP

2-9

August 2007

Rev A

Figure 2-C

Genie IWP

Part No. 31504

August 2007

Rev A

FIGURE 2-C

Index Part No. Description

Quantity This Figure

20

31143P
31144

Bracket, Mast Valve Striker, IWP-24 .......................................................................... 1

Weldment, Bracket, Sheave and Mast Valve Striker, IWP-19
(refer to figure 4-G, page 4-20) .................................................................................... 1

21

6090

Screw - HHC, 1/4-20 x 0.75 inch, GR 5........................................................................ 2

22

5365

Nut - Nylock, 10-24 ..................................................................................................... 1

23

31616

Relay - 5 Second Time Delay, 2 AMP, 12VDC ........................................................... 1

24

45916

Screw - SHC, 10 x 24 x 1.125 inch ............................................................................. 1

25

27612

Lower J-Box ................................................................................................................ 1

26

27773

Cover, J-Box (includes mounting fastener) .................................................................. 1

Part No. 31504

Genie IWP

Section 4 Power Groups

Parts Manual First Edition

Figure 4-I
Battery Pack Assembly

4 - 26

Genie IWP

Part No. 31504

Parts Manual First Edition

Section 4 Power Group

FIGURE 4-C

Index Part No.

Description

16

31621

Stud, Battery Strap ..................................................................................................... 1

17

31187

Strap - Battery Tie Down ............................................................................................. 2

18

31568P

WEldment - Battery Box Handle, Left Side ................................................................. 1

19

6090

Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ..................................................................... 13

20

6889

Nut - Low Profile Nylock, 1/4 -20 ................................................................................14

21

6145

Screw - HHC, 1/4 -20 x 1.5 inch, GR 5 ........................................................................ 2

22

21688

Cable Assembly - Quick Disconnect (includes index number 9) .................................. 1

23

25180

Cable Assembly - Quick Disconnect IWP-19 and IWP-24 ........................................... 1

Part No. 31504

Quantity This Figure

Genie IWP Super Series

4 - 27

Genie North America

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Toll Free USA and Canada
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(from serial(from
numberserial
4093-1003
to 4095-3167)
IWP
PartsParts
ManualManual
PoweredGenie
Superlift
Advantage
number
PSLA98-101)

Part No.
31504

Rev A1

Part No. 69880