MAN B&W Diesel A/S Dispatch Pattern, Testing, Spares and Tools

Painting of Main Engine

The painting specification (Fig. 9.01) indicates the minimum requirements regarding the quality and the dry film thickness of the coats of, as well as the standard colours applied on MAN B&W engines built in accordance with the Copenhagen standard. Paints according to builders standard may be used provided they at least fulfil the requirements stated in Fig. 9.01.

S26MC Project Guide

Furthermore, the dispatch patterns are divided into several degrees of dismantling in which 1 comprises the complete or almost complete engine. Other degrees of dismantling can be agreed upon in each case. When determining the degree of dismantling, consideration should be given to the lifting capacities and number of crane hooks available at the engine maker and, in particular, at the yard (purchaser). The approximate masses of the sections appear from Fig. 9.03. The masses can vary up to 10% depending on the design and options chosen. Lifting tools and lifting instructions are required for all levels of dispatch pattern. The lifting tools (4 12 110 or 4 12 111), are to be specified when ordering and it should be agreed whether the tools are to be returned to the engine maker (4 12 120) or not (4 12 121). Furthermore, it must be considered whether a drying machine, option 4 12 601, is to be installed during the transportation and/or storage period.

Dispatch Pattern
The dispatch patterns are divided into two classes, see Figs. 9.02 and 9.03: A: Short distance transportation and short term storage B: Overseas or long distance transportation or long term storage. Short distance transportation (A) is limited by a duration of a few days from delivery ex works until installation, or a distance of approximately 1,000 km and short term storage. The duration from engine delivery until installation must not exceed 8 weeks. Dismantling of the engine is limited as much as possible. Overseas or long distance transportation or long term storage require a class B dispatch pattern. The duration from engine delivery until installation is assumed to be between 8 weeks and maximum 6 months. Dismantling is effected to a certain degree with the aim of reducing the transportation volume of the individual units to a suitable extent. Note: Long term preservation and seaworthy packing are always to be used.

Shop trials/Delivery Test

Before leaving the engine makers works, the engine is to be carefully tested on diesel oil in the presence of representatives of the yard, the shipowner and the classification society. The shop trial test is to be carried out in accordance with the requirements of the relevant classification society, however a minimum as stated in Fig. 9.04. MAN B&W Diesels recommendations for trials are available on request. An additional test may be required for measuring the NOx emmissions, if required, option: 4 14 003.

480 100 100

178 54 99

9.01

MAN B&W Diesel A/S

Spare Parts
List of spares, unrestricted service The tendency today is for the classification societies to change their rules such that required spare parts are changed into recommended spare parts. MAN B&W Diesel, however, has decided to keep a set of spare parts included in the basic extent of delivery (4 87 601) covering the requirements and recommendations of the major classification societies, see Fig. 9.05. This amount is to be considered as minimum safety stock for emergency situations.

S26MC Project Guide

The wearing parts supposed to be required, based on our service experience, are divided into 14 groups, see Table A in Fig. 9.07, each group including the compo-nents stated in Tables B.

Large spare parts, dimensions and masses The approximate dimensions and masses of the larger spare parts are indicated in Fig. 9.08. A complete list will be delivered by the engine maker.

Tools
List of standard tools The engine is delivered with the necessary special tools for overhauling purposes. The extent of the main tools is stated in Fig. 9.09. A complete list will be delivered by the engine maker. The dimensions and masses of the main tools appear from Figs. 9.10. Most of the tools can be arranged on steel plate panels, which can be delivered as an option: 4 88 660, see Fig. 9.11 Tool Panels. If such panels are delivered, it is recommended to place them close to the location where the overhaul is to be carried out.

Additional spare parts recommended by MAN B&W Diesel The above-mentioned set of spare parts can be extended with the Additional Spare Parts Recommended by MAN B&W (option: 4 87 603), which facilitates maintenance because, in that case, all the components such as gaskets, sealings, etc. re-quired for an overhaul will be readily available, see Fig. 9.06.

Wearing parts The consumable spare parts for a certain period are not included in the above mentioned sets, but can be ordered for the first 1, 2, up to 10 years service of a new engine (option 4 87 629), a service year being assumed to be 6,000 running hours.

480 100 100

178 54 99

9.02

MAN B&W Diesel A/S

S26MC Project Guide

No. of coats/ Total dry film thickness m

Components to be painted before shipment from workshop

Type of paint

Colour: RAL 840HR DIN 6164 MUNSELL

Component/surfaces, inside engine, exposed to oil and air 1. Unmachined surfaces all over. However cast type crankthrows, main bearing cap, crosshead bearing cap, crankpin bearing cap, pipes inside crankcase and chainwheel need not to be painted but the cast surface must be cleaned of sand and scales and kept free of rust Components, outside engine 2. Engine body, pipes, gallery, brackets etc.

Engine alkyd primer, weather resistant Oil and acid resistant alkyd paint. Temperature resistant to minimum 80 C

2/80 1/30

Free White: RAL 9010 DIN N:0:0.5 MUNSELL N-9.5 Free Light green: RAL 6019 DIN 23:2:2 MUNSELL10GY 8/4 Alu: RAL 9006 DIN N:0:2 MUNSELL N-7.5

Engine alkyd primer, weather resistant Final alkyd paint resistant to salt water and oil, option: 4 81 103

2/80 1/30

Heat affected components: 3. Supports for exhaust receiver Scavenge air-pipe inside Components affected by water and cleaning agents 4. Scavenge air cooler box inside

Paint, heat resistant to minimum 200 C

2/60

Complete coating for long term protection of exposed to moderately to severely corsive environment and abrasion Engine alkyd primer, weather resistant

2/75

Free

5. Gallery plates topside 6. Purchased equipment and instruments painted in makers colour are acceptable unless otherwise stated in the contract Tools Unmachined surfaces all over on handtools and lifting tools Purchased equipment painted in makers colour is acceptable, unless otherwise stated in the contract Tool panels

2/80

Free

Oil resistant paint

2/60

Orange red: RAL 2004 DIN 6:7:2 MUNSELL N-7.5r 6/12 Light grey: RAL 7038 DIN:24:1:2 MUNSELL N-7.5

Oil resistant paint

2/60

Note: All paints are to be of good quality. Paints according to builders standard may be used provided they at least fulfil the above demands. Delivery standard for point 2, is a primed and finally painted condition, unless otherwise stated in the contract.
178 3U0 20-7.1

Fig. 9.01: Specification for painting of main engine: 4 81 101

480 100 100 178 55 00

9.03

MAN B&W Diesel A/S

Class A + B: Comprises the following basic variants:
Dismounting must be limited as much as possible. The classes comprise the following basic variants:

S26MC Project Guide

A1 + B1

A1 Option: 4 12 021, or B1, option: 4 12 031 Engine Spare parts and tools

Engine complete

A2 Option: 4 12 022, or B2 option: 4 12 032 Top section inclusive cylinder liner, cylinder covers complete, camshaft, piston rods complete, connecting rods complete, cooler box with cooler insert, exhaust receiver, turbocharger(s) and platforms with pipes Bedplate/cranshaft section inclusive turning gear and pipes Remaining parts, stay bolts, chains and etc.

A2 + B2

Note: The engine supplier is responsible for the necessary lifting tools and lifting instruction for transportation purpose to the yard. The delivery extent of the lifting tools, ownership and lend/lease conditions is to be stated in the contract. Furthermore, it must be stated whether a drying machine is to be installed during the transportation and/or storage period.

Top section

Bedplate/cranchaft

178 40 85-9.0

Fig. 9.02: Dispatch pattern, engine with turbocharger on the aft end

412 000 002

178 55 01

9.04

MAN B&W Diesel A/S

4 cylinders Pattern Section Mass in t A1+B1 Engine complete A2+B2 Top section Bedplate/cranchaft Remaining parts 31.5 20.2 10.8 0.5 Length in m 3.8 3.8 3.2 5 cylinders Mass in t 36.5 23.9 12.0 0.6 Length in m 4.3 4.3 3.7 6 cylinders Mass in t 42.3 28.2 13.4 0.7 Length in m 4.8 4.8 4.2

S26MC Project Guide

7 cylinders Mass in t 47.5 31.9 14.9 0.8 Length in m 5.3 5.3 4.7 8 cylinders Mass in t 52.9 36.0 16.1 0.9 Length in m 5.8 5.8 5.2

9 cylinders Pattern Section Mass in t A1+B1 Engine complete A2+B2 Top section Bedplate/cranchaft Remaining parts 58.2 39.7 17.5 1.0 Length in m 6.3 6.3 5.7

10 cylinders* Mass in t 67.9 46.7 20.1 1.1 Length in m 6.8 6.8 6.2

11 cylinders* Mass in t 73.6 50.9 21.5 1.2 Length in m 7.3 7.3 6.7

12 cylinders* Mass in t 78.9 54.6 23.0 1.3 Length in m 7.8 7.8 7.2 Height in m 4.9 3.5 1.6 Width in m 3.3 3.3 1.9

The weights are for standard engines with solidforged crankshaft, integrated crosshead guides in frame box and MAN B&W turbocharger. All masses and dimensions are approximate and without packing and lifting tools. The masses of turning wheel, turbocharger specified in dispatch pattern outline can vary, and should be checked. Moment compensators and tuning wheel are not included in dispatch pattern outline. Turning wheel is included. Note: * 10-12S26MC engines are with turbochargers on exhaust side The masses can vary up to 10% depending on the design and the options chosen.

178 40 86-0.0

Fig. 9.03: Dispatch pattern, list of masses and dimension for engines with turbocharger aft

412 000 002

178 55 01

9.05

MAN B&W Diesel A/S

Before leaving the factory, the engine is to be carefully tested on diesel oil in the presence of representatives of Yard, Shipowner, Classification Society, and MAN B&W Diesel. Minimum delivery test: Starting and manoeuvring test at no load Load test Engine to be started and run up to 50% of Specified MCR (M) in 1 hour.

S26MC Project Guide

At each load change, all temperature and pressure levels etc. should stabilise before taking new engine load readings.

Governor tests, etc: Governor test Minimum speed test Overspeed test Shut down test

Followed by: Starting and reversing test 0.50 hour running at 50% of specified MCR Turning gear blocking device test 0.50 hour running at 75% of specified MCR 1.00 hour running at 100% of specified MCR 0.50 hour running at 110% of specified MCR. Start, stop and reversing from engine side manoeuvring console. Fuel oil analysis to be presented. All tests must be carried out on diesel or gas oil. An additional test may be required for measuring the NOx emissions, option: 4 14 003.

Only for Germanischer Lloyd: 0.75 hour running at 110% of specified MCR.

178 36 00-7.1

Fig. 9.04: Shop trial running/delivery test: 4 14 001

486 001 010

178 55 02

9.06

MAN B&W Diesel A/S

Delivery extent of spares
Class requirements CCS: GL: KR: NKK: RINa: RS China Classification Society Germanischer Lloyd Korean Register of Shipping Nippon Kaiji Kyokai Registro Italiano Navale Russian Maritime Register of Shipping Class recommendations ABS: BV: DNVC: LR:

S26MC Project Guide

American Bureau of Shipping Bureau Veritas Det Norske Veritas Classification Lloyds Register of Shipping

Cylinder cover, section 901 and others 1 Cylinder cover complete with fuel, exhaust, starting and safety valves, indicator valve and sealing rings (disassembled) Piston, section 902 1 Piston complete (with cooling pipe), piston rod, piston rings and stuffing box, studs and nuts 1 set Piston rings for 1 cylinder Cylinder liner, section 903 1 Cylinder liner with sealing rings and gaskets 1/2 set Studs for 1 cylinder cover Cylinder lubricator, section 903 1 Cylinder lubricator, of largest size, complete Connecting rod, and crosshead bearing, section 904 1 Telescopic pipe with bushing for 1 cylinder 1 Crankpin bearing shells in 2/2 with studs and nuts 1 Crosshead bearing shell lower part with studs and nuts 2 Thrust piece Main bearing and thrust block, section 905 1 set Thrust pads for one face of ech size, if different for "ahead" and "astern" Chain drive, section 906 1 Of each type of bearings for: Camshaft at chain drive, chain tightener and intermediate shaft 6 Camshaft chain links (only for ABS, DNVC, LR, NKK and RS) 1 Cylinder lubricator drive: 6 chain links or gear wheels 1 Guide ring 2/2 for camshaft bearing Starting valve, section 907 1 Starting valve, complete

Exhaust valve, section 908 2 Exhaust valves complete (Only 1 for GL) 1 Pressure pipe for exhaust valve pipe Fuel pump, section 909 1 Fuel pump barrel, complete with plunger 1 High-pressure pipe, each type 1 Suction and puncture valve, complete Fuel valve, section 909 1 set Fuel valves for half the number of cylinders on the engine for ABS 1 set Fuel valves for all cylinders on one engine for BV, CCS, DNVC, GL, KR, NKK, RINa, RS and IACS Turbocharger, section 910 1 Set of makers standard spare parts 1 a) Spare rotor for one turbocharger, including: compressor wheel, rotor shaft with turbine blades and partition wall, if any Scavenge air blower, section 910 1 set Rotor, rotor shaft, gear wheel or equivalent working parts 1 set Bearings for electric motor 1 set Bearings for blower wheel 1 Belt, if applied 1 set Packing for blower wheel Safety valve, section 911 1 Safety valve, complete Bedplate, section 912 1 Main bearing shell in 2/2 of each size 1 set Studs and nuts for 1 main bearing a) Only required for DNVC and RS. To be ordered separately as option: 4 87 660 for other classiftication societies The section figures refer to the instruction books. Subject to change without notice.
178 39 43-4.2

Fig. 9.05: List of spares, unrestricted service: 4 87 601

487 601 005

178 55 03

9.07

MAN B&W Diesel A/S

S26MC Project Guide

For easier maintenance and increased security in operation

Beyond class requirements
Cylinder cover, plate 90101 4 pcs Studs for exhaust valve 4 pcs Nuts for exhaust valve O-rings for cooling jacket 50 % 1 pcs Coling jacket Sealing betw. cyl.cover and liner 50 % 4 pcs Spring housings for fuel valve Colling water pipes between liner and 100 % cover for one cylinder Hydraulic tool for cylinder cover, plate 90161 1 set Hydraulic hoses compl. with couplings 8 pcs O-rings with backup rings, upper 8 pcs O-rings with backup rings, lower Piston and piston rod, plate 90201 1 box Locking wire, 1=63 m 5 pcs Piston rings of each kind 2 pcs D-rings for piston skirt 2 pcs D-rings for piston rod Piston rod stuffing box, plate 90205 15 pcs Self locking nuts 5 pcs O-rings 5 pcs Top scraper rings 15 pcs Pack sealing rings 10 pcs Cover sealing rings 120 pcs Lamellas for scraper rings 30 pcs Springs for top scaper and sealing rings 30 pcs Springs for scraper rings Cylinder frame, plate 90301 Studs for cylinder cover (1cyl.) 50 % 1 pcs Bushing Nuts for cyl.cover studs (1cyl.) 50 % Cylinder liner and cooling jacket, plate 90302 1 pcs Cooling jacket of each kind 4 pcs Non return valves O-rings for one cylinder liner 100 % Gaskets for cooling water connection 50 % O-rings for cooling water pipes 50 % % Refer to one cylinder Lubricator drive, plate 90305 2 Coupling 3 Discs

Connecting rod and crosshead, plate 90401 1 Telescopic pipe 2 Thrust piece Chain drive and guide bars, plate 90601 4 Guide bar 1 set Locking plates and lock washers Chain tightener, plate 90603 2 Locking plates for tightener Camshaft, plate 90611 1 Exhaust cam 1 Fuel cam Camshaft bearing and roller guide housing, plate 90613 1 Packing Indicator drive, plate 90612 100 % Gaskets for indicator valves 3 Indicator valve/cock complete Regulating shaft, plate 90618 3 Resilient arm, complete

Arrangement of engine side console, plate 90621 2 Pull rods Main starting valve, plate 90702 1 pcs Repair kit for main actuator 1 pcs Repair kit for main ball valve 1 pcs *) Repair kit for actuator, slow turning 1 pcs *) Repair kit for ball valve, slow turning *) if fitted

178 39 44-6.1

Fig. 9.06a: Additional spare parts recommended by MAN B&W, option: 4 87 603

487 603 020

178 55 04

9.08

MAN B&W Diesel A/S

Starting valve, plate 90704 Piston 2 Spring 2 Bushing 2 O-ring 100 % Valve spindle 1 Locking plate 2 Exhaust valve, plate 90801 1 pcs Exhaust valve spindle 1 pcs Exhaust valve seat O-ring exhaust valve/cylinder cover 50 % 4 pcs Piston rings Guide rings 50 % Sealing rings 50 % Safety valves 50 % Gaskets and O-rings for safety valve 100 % 1 pcs Piston complete 1 pcs Damper piston O-rings and sealings between air piston 100 % and exhaust valve housing/spindle 1 pcs Liner for spindle guide Gaskets and O-ings for cool.w.conn. 100 % 1 pcs Conical ring in 2/2 O-rings for spindle/air piston 100 % Non-return valve 100 % Valve gear, plate 90802 3 pcs Filter, complete 5 pcs O-rings of each kind

S26MC Project Guide

Fuel pump, plate 90901 1 pcs Top cover 1 pcs Plunger/barrel, complete 3 pcs Suctions valves 3 pcs Puncture valves Sealings, O-rings, gaskets and lock washers 50 % 1 pcs Internal spring 1 pcs External spring Sealing and wearing rings 100 % 4 pcs Felt rings % Refer to one engine

Fuel pump gear, plate 90902 1 pcs Fuel pump roller guide, complete 2 pcs Shaft pin for roller 2 pcs Bushings for roller 2 pcs Internal springs 2 pcs External springs Sealings 100 % 2 pcs Roller Fuel pump gear, details, plate 90903 50 % O-rings for lifting tool Fuel pump gear, details, plate 90904 1 pcs Shock absorber, complete Fuel pump gear, reversing mechanism, plate 90905 1 pcs Reversing mechanism, complete 2 pcs Spare parts set for air cylinder Fuel valve, plate 90910 Fuel nozzles 100 % O-rings for fuel valve 100 % 3 pcs Spindle guides, complete Springs 50 % Discs, +30 bar 50 % 3 pcs Thrust Spindles 3 pcs Non return valve (if mounted) Fuel oil high pressure pipes, plate 90913 1 pcs High pressure pipe, complete of each kind 100 % O-rings for high pressure pipes Overflow valve, plate 90915 1 pcs Overflow valve, complete 1 pcs O-rings of each kind

Valve gear, plate 90805 1 pcs Roller guide complete 2 pcs Shaft pin for roller 2 pcs Bushing for roller 4 pcs Discs 2 pcs Non return valve 4 pcs Piston rings 4 pcs Discs for spring 2 pcs Springs Valve gear, details, plate 90806 1 pcs High pressure pipe, complete O-rings for high pressure pipes 100 % 4 pcs Sealing discs Cooling water outlet, plate 90810 2 pcs Ball valve 1 pcs Butterfly valve 1 pcs Compensator 1 set Gaskets for butterfly valve and comp.

178 39 44-6.1

Fig. 9.06b: Additional spare parts recommended by MAN B&W, option: 4 87 603

487 603 020

178 55 04

9.09

MAN B&W Diesel A/S

Turbocharger, plate 91000 1 pcs Spare rotor, complete with bearings 1 pcs Spare part set for turbocharger Scavenge air receiver, plate 91001 2 pcs Non-return valves complete 1 pcs Compensator Exhaust pipes and receiver, plate 91003 1 pcs Compensator between TC and receiver 2 pcs Compensator between exhaust valve and receiver 1 set Gaskets for each compensator Air cooler, plate 91005 16 pcs Iron blocks (Corrosion blocks) Safety valve, plate 91101 100 % Gasket for safety valve 2 pcs Safety valve, complete Arrangement of safety cap, plate 91104 100 % Bursting disc

S26MC Project Guide

The plate figures refer to the instruction book Liable to change without notice Where nothing else is stated, the percentage will refer to one engine
178 39 44-6.1

Fig. 9.06c: Additional spares part recommended by MAN B&W, option: 4 87 603

487 603 020

178 55 04

9.10

MAN B&W Diesel A/S

Table A
Group No. 1 2 3 4 Plate 90201 90205 90205 90302 Qty. 1 set 1 set 1 set 1 set 1 set 1 set 1 1 set 1 set 1 set 1 set 5 6 90801 90801 1 1 set 1 set 1 set 1 set 7 90801 1 2 1 set 8 9 10 90801 90805 90901 1 1 set 1 set 1 set 1 1 1 set 11 90910 1 1 1 set 12 13 14 1 1 1 set 2 Descriptions Piston rings for 1 cylinder O-rings for 1 cylinder Lamella rings 3/3 for 1 cylinder O-rings for 1 cylinder Top scraper rings 4/4 for 1 cylinder Sealing rings 4/4 for 1 cylinder Cylinder liner Outer O-rings for 1 cylinder O-rings for cooling water connections for 1 cylinder Gaskets for cooling water connections for 1 cylinder Sealing rings for 1 cylinder Exhaust valve spindle

S26MC Project Guide

Piston rings for exhaust valve air piston and oil piston for 1 cylinder O-rings for water connections for 1 cylinder Gasket for cooling for water connections for 1 cylinder O-rings for oil connections for 1 cylinder Spindle guide Air sealing ring Guide sealing rings for 1 cylinder Exhaust valve bottom piece O-rings for bottom piece for 1 cylinder Bushing for roller guides for 1 cylinder Washer for 1 cylinder Plunger and barrel for fuel pump Suction valve complete O-rings for 1 cylinder Fuel valve nozzle Spindle guide complete O-rings for 1 cylinder Slide bearing for turbocharger for 1 engine Guide bearing for turbocharger for 1 engine Guide bars for 1 engine Set bearings for auxiliary blowers for 1 engine

The wearing parts are divided into 14 groups, each including the components stated in table A. The average expected consumption of wearing parts is stated in tables B for 1,2,3... 10 years service of a new engine, a service year being assumed to be of 6000 hours. In order to find the expected consumption for a 6 cylinder engine during the first 18000 hours service, the extent stated for each group in table A is to be multiplied by the figures stated in the table B (see the arrow), for the cylinder No. and service hours in question.
178 33 98-2.2

Fig. 9.07a: Wearing parts, option: 4 87 629

487 611 010

178 55 06

9.11

MAN B&W Diesel A/S

Table B
Service hours Group No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Set of piston rings Set of piston rod stuffing box, lamella rings Set of piston rod stuffing box, sealing rings Cylinder liners Exhaust valve spindles O-rings for exhaust valve Exhaust valve guide bushings Exhaust seat bottom pieces Bushings for roller guides for fuel pump and exhaust valve Fuel pump plungers Fuel valve guides and atomizers Set slide bearings per TC Set guide bars for chain drive Set bearings for auxiliary blower 4 0 0 0 0 0 4 0 0 0 0 0 0 0 0 5 0 0 0 0 0 5 0 0 0 0 0 0 0 0 6 0 0 0 0 0 6 0 0 0 0 0 0 0 0 7 0 0 0 0 0 7 0 0 0 0 0 0 0 0 0-6000

S26MC Project Guide

0-12000 Number of cylinders 9 0 0 0 0 0 9 0 0 0 0 0 0 0 0 10 11 12 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 4 4 0 0 0 8 0 0 0 0 0 0 0 0 5 5 5 0 0 0 0 0 0 0 0 0 0 0 6 6 6 0 0 0 0 0 0 0 0 0 0 0 7 7 7 0 0 0 0 0 0 0 0 0 0 0 8 8 8 0 0 0 0 0 0 0 0 0 0 0 9 9 9 0 0 0 0 0 0 0 0 0 0 0 10 11 12 10 11 12 10 11 12 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

8 0 0 0 0 0 8 0 0 0 0 0 0 0 0

10 11 12

10 12 14 16 18 20 22 24

Table B
Service hours Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0-18000 0-24000 Number of cylinders 7 7 7 0 0 0 7 0 0 0 0 0 0 8 8 8 0 0 0 8 0 0 0 0 0 0 9 9 9 0 0 0 9 0 0 0 0 0 0 10 11 12 10 11 12 10 11 12 0 0 0 0 0 0 0 0 0 4 8 8 4 0 0 4 0 0 0 8 1 0 1 5 6 7 8 9 10 11 12 10 12 14 16 18 20 22 24 10 12 14 16 18 20 22 24 5 0 0 5 0 0 0 1 0 1 6 0 0 6 0 0 0 1 0 1 7 0 0 7 0 0 0 1 0 1 8 0 0 8 0 0 0 1 0 1 9 0 0 9 0 0 0 1 0 1 10 11 12 0 0 0 0 0 0

Description Set of piston rings Set of piston rod stuffing box, lamella rings Set of piston rod stuffing box, sealing rings Cylinder liners Exhaust valve spindles O-rings for exhaust valve Exhaust valve guide bushings Exhaust seat bottom pieces Bushings for roller guides for fuel pump and exhaust valve Fuel pump plungers Fuel valve guides and atomizers Set slide bearings per TC Set guide bars for chain drive Set bearings for auxiliary blower 4 4 4 0 0 0 4 0 0 0 8 0 0 0 5 5 5 0 0 0 5 0 0 0 0 0 0 6 6 6 0 0 0 6 0 0 0 0 0 0

12 15 18 21 24 27 30 33 36 16 20 24 28 32 36 40 44 48 10 11 12 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 11 12 0 0 0 1 0 1 0 0 0 1 0 1 0 0 0 1 0 1

10 12 14 16 18 20 22 24

10 12 14 16 18 20 22 24

Fig.9.07b: Wearing parts, option: 4 87 629

178 30 98-2.2

487 611 010

178 55 06

9.12

MAN B&W Diesel A/S

Table B
Service hours Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Set of piston rings Set of piston rod stuffing box, lamella rings Set of piston rod stuffing box, sealing rings Cylinder liners Exhaust valve spindles O-rings for exhaust valve Exhaust valve guide bushings Exhaust seat bottom pieces Bushings for roller guides for fuel pump and exhaust valve Fuel pump plungers Fuel valve guides and atomizers Set slide bearings per TC Set guide bars for chain drive Set bearings for auxiliary blower 4 8 8 4 0 0 8 0 0 0 8 1 0 1 5 6 0-30000

S26MC Project Guide

0-36000 Number of cylinders 10 11 12 4 5 6 7 8 9 10 11 12

10 12 14 16 18 20 22 24 12 15 18 21 24 27 30 33 36 10 12 14 16 18 20 22 24 12 15 18 21 24 27 30 33 36 5 0 0 6 0 0 7 0 0 8 0 0 9 0 0 10 11 12 0 0 0 0 0 0 4 0 4 8 4 4 4 1 1 1 5 0 5 6 0 6 7 0 7 8 0 8 9 0 9 10 11 12 0 0 0

10 11 12

20 25 30 35 40 45 50 55 60 24 30 36 42 48 54 60 66 72 10 12 14 16 18 20 22 24 0 0 0 1 0 1 0 0 0 1 0 1 0 0 0 1 0 1 0 0 0 1 0 1 0 0 0 1 0 1 0 0 0 1 0 1 0 0 0 1 0 1 0 0 0 1 0 1 10 12 14 16 18 20 22 24 5 5 5 1 1 1 6 6 6 1 1 1 7 7 7 1 1 1 8 8 8 1 1 1 9 9 9 1 1 1 10 11 12 10 11 12 10 11 12 1 1 1 1 1 1 1 1 1

10 12 14 16 18 20 22 24 16 20 24 28 32 36 40 44 48

Table B
Service hours Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Set of piston rings Set of piston rod stuffing box, lamella rings Set of piston rod stuffing box, sealing rings Cylinder liners Exhaust valve spindles O-rings for exhaust valve Exhaust valve guide bushings Exhaust seat bottom pieces Bushings for roller guides for fuel pump and exhaust valve Fuel pump plungers Fuel valve guides and atomizers Set slide bearings per TC Set guide bars for chain drive Set bearings for auxiliary blower 4 5 6 0-42000 Number of cylinders 7 8 9 10 11 12 4 5 6 7 8 9 10 11 12 12 15 18 21 24 27 30 33 36 16 20 24 28 32 36 40 44 48 12 15 18 21 24 27 30 33 36 16 20 24 28 32 36 40 44 48 8 0 4 10 12 14 16 18 20 22 24 0 5 0 6 0 7 0 8 0 9 0 0 0 8 0 4 10 12 14 16 18 20 22 24 0 5 0 6 0 7 0 8 0 9 0 0 0 0-48000

10 11 12

10 11 12

28 35 42 49 56 63 70 77 84 32 40 48 56 64 72 80 88 96 12 15 18 21 24 27 30 33 36 12 15 18 21 24 27 30 33 36 4 4 4 1 1 1 5 5 5 1 1 1 6 6 6 1 1 1 7 7 7 1 1 1 8 8 8 1 1 1 9 9 9 1 1 1 10 11 12 10 11 12 10 11 12 1 1 1 1 1 1 1 1 1 4 4 4 2 1 2 5 5 5 2 1 2 6 6 6 2 1 2 7 7 7 2 1 2 8 8 8 2 1 2 9 9 9 2 1 2 10 11 12 10 11 12 10 11 12 2 1 2 2 1 2 2 1 2

16 20 24 28 32 36 40 44 48 24 30 36 42 48 54 60 66 72

178 30 98-2.2

Fig. 9.07c: Wearing parts, option: 4 87 629

487 611 010 178 55 06

9.13

MAN B&W Diesel A/S

Table B
Service hours Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Set of piston rings Set of piston rod stuffing box, lamella rings Set of piston rod stuffing box, sealing rings Cylinder liners Exhaust valve spindles O-rings for exhaust valve Exhaust valve guide bushings Exhaust seat bottom pieces Bushings for roller guides for fuel pump and exhaust valve Fuel pump plungers Set slide bearings per TC Set guide bars for chain drive Set bearings for auxiliary blower 4 5 6 0-54000

S26MC Project Guide

0-60000 Number of cylinders 10 11 12 4 5 6 7 8 9 10 11 55 55 33 0 11 11 0 44 11 11 11 66 2 1 2 12 60 60 36 0 12 12 0 48 12 12 12 72 2 1 2

16 20 24 28 32 36 40 44 48 20 25 30 35 40 45 50 16 20 24 28 32 36 40 44 48 20 25 30 35 40 45 50 8 0 4 10 12 14 16 18 20 22 24 12 15 18 21 24 27 30 0 5 0 6 0 7 0 8 0 9 0 0 0 0 4 0 5 0 6 0 7 0 8 0 9 0 10

10 11 12

36 45 54 63 72 81 90 99 10 40 50 60 70 80 90 10 8 0 16 20 24 28 32 36 40 44 48 16 20 24 28 32 36 40 4 4 4 2 1 2 5 5 5 2 1 2 6 6 6 2 1 2 7 7 7 2 1 2 8 8 8 2 1 2 9 9 9 2 1 2 10 11 12 10 11 12 10 11 12 2 1 2 2 1 2 2 1 2 4 4 4 2 1 2 5 5 5 2 1 2 6 6 6 2 1 2 7 7 7 2 1 2 8 8 8 2 1 2 9 9 9 2 1 2 10 10 10 2 1 2

Fuel valve guides and atomizers 24 30 36 42 48 54 60 66 72 24 30 36 42 48 54 60

178 33 98-2.2

Fig. 9.07d: Wearing parts, option: 4 87 629

487 611 010

178 55 06

9.14

MAN B&W Diesel A/S

S26MC Project Guide

Cylinder liner 218 kg Cylinder liner inclusive cooling jacket 387 kg

Piston complete with piston rod 153 kg

Cylinder cover 177 kg Cylinder cover inclusive starting and fuel valves 190 kg

Rotor for turbocharger Type NA34 40 kg

Rotor for turbocharger Type VTR304 80 kg

All dimensions are given in mm

178 43 60-3.0

Fig. 9.08 Large spare parts, dimensions and masses

487 601 007

178 55 07

9.15

MAN B&W Diesel A/S

The engine is delivered with the following standard tools for dismantling and mounting of spare parts. Mass: Approximately 350 kg Cylinder cover, section 901 1 set Milling and grinding tools for exhaust valve seats 1 set Cylinder cover studs, hydraulic jack 1 Fuel valve extractor 1 Cylinder cover lifting gear (part of cylinder liner lifting gear) Piston with rod and stuffing box, section 902 1 set Lifting gears for piston 1 Guide ring for piston 1 Support for piston 1 set Piston overhaul tools 1 set Stuffing box overhaul tools 1 set Tilting gears for piston 1 Piston pressure testing tool Cylinder liner and cylinder frame, section 903 1 set Cylinder liner lifting gears 1 set Piston lifting and tilting gears (only low lift) Crosshead and connecting rod, section 904 1 Lifting attachment for connecting rod 1 Lifting tool for crosshead 1 set Crosshead and crankpin bearing bolt hydraulic jacks Crankshaft and main bearing, section 905 1 set Dismantling tools for lower main bearing shell 1 Pin gauge for top dead centre 1 Thrust bearing turning tool 1 Crankcase relief valve testing tool Camshaft, chain drive and reversing mechanism, section 906 1 set Pin gauges for gear 1 set Chain assembling tools 1 set Chain disassembling tools 1 set Main bearing studs, hydraulic jack 1 set Cam adjusting tools Starting air system, section 907 1 set Starting valve overhaul tools

S26MC Project Guide

Exhaust valve and valve gear, section 908 1 set Overhaul tools for high pressure connections 1 Lifting device for roller guide 1 Exhaust valve spindle and seat, pneumatic grinding machine 1 set Exhaust valve spindle and seat, checking templates Fuel valve and fuel pump, section 909 1 Fuel valve test rig, VPU-603 1 set Fuel pump barrel and plunger, lifting tools 1 set Fuel oil high pressure pipe and connection, overhaul tools 1 set Fuel valve overhaul tools 1 Fuel pump overhaul tool 1 set Roller guide and fuel pump housing, lifting tools Turbocharger and air cooler system, section 910 1 set Turbocharger overhaul and rotor cleaning tools 1 set Air cooler cleaning tools Safety equipment, section 911 1 Safety valve pressure testing tool Main part assembling, section 912 1 set Staybolt hydraulic jacks General tools, section 913 913.1 Accessories 1 Hydraulic high pressure pump, pneumatically operated 1 set High pressure hose and couplings 913.2 Ordinary hand tools Torque spanners Socket spanners Ring ram spanners Fork ram spanners Special spanners

1 1 1 1 1

set set set set set

913.3 Miscellaneous 1 set Shackles 1 set Eye-bolts 1 Indicator 1 set Cylinder measuring tools
178 42 04-7.0

Fig. 9.09: Standard tools: 4 88 601

488 601 004

178 55 08

9.16

MAN B&W Diesel A/S

S26MC Project Guide

Pos. 1

Sec. 902

Description Support for piston

Mass in kg 27

Fig. 9.10a: Dimensions and masses of large tools

178 42 08-5.0

488 601 004

178 55 08

9.17

MAN B&W Diesel A/S

S26MC Project Guide

Sec. 909

Description Fuel valve test rig Same pump as used for hydraulic jacks

Mass in kg 15

Fig. 9.10b: Dimensions and masses of tools

488 601 004

178 30 32-7.0

178 55 08

9.18

MAN B&W Diesel A/S

S26MC Project Guide

178 13 70-2.0

Pneumatic support grinding machine for exhaust valve spindles and bottom pieces Dimensions in wooden box 440 x 380 x 185 mm, mass 25 kg.

Pneumatic or electric grinding machine for cylinder cover/cylinder liner, (option: 4 88 610) Mass 60 kg.
178 34 36-6.0

Fig. 9.10c: Dimensions and masses of tools

488 601 004

178 55 08

9.19

MAN B&W Diesel A/S

S26MC Project Guide

Sec. 913

Description Pump for hydraulic jacks and fuel valve test rig

Mass in kg 20

178 43 48-5.0

Fig. 9.10d: Dimensions and masses of tools

488 601 004 178 55 08

9.20

MAN B&W Diesel A/S

S26MC Project Guide

Pos 1

No. 901 907 909 911 902 903 904 905 906 908

Description Cylinder cover Starting air system Fuel valve and fuel pump Safety equipment Piston, piston rod and stuffing box Cylinder liner Crosshead and connecting rod Crankshaft and main bearing Camshaft, chain drive and reversing Exhaust valve and valve gear

Mass in kg

46

31

47

178 43 48-5.0

Fig. 9.11: Tool panels, option: 4 88 660

488 601 004

178 55 08

9.21