hkmn

GAS TURBINE DIVISION

GEARBOX. POWER AND ACCESSORY, COVER ASS,EHBLY TORQUEMETER SHAFT BORE BUSHING - ADD

1.

PLANNING A.

INFORMATION:

Effectivity: !Qm 250-C18, 250-c20 250-C20 250-C2OB 250-8156 250-817 250-B17B C18A. C188, C18C GEARBOX SLRIAL All All CAG CAG CAG CAG All All CAG NUMm

are affected. are affected. 34320 except CAG 34240. 34242 and CAG 34306. 34244 except CAG 34237, 34239. are affected. are affected. 80215

CAG 34241, CAG 34238,

B.

w: The torquemeter wear, resulting shaft in oil bore of leakage the gearbox cover iassembly and occasional cracking. is known to

C.

Description: New P/N 6898569 gearbox cover assembly incorporates extending the full length of the torquemeter shaft is cemented and pinned ln place. Oversize bushings maintain the desired Interference fit in the cover. a brass bushing bore. The bushing are available to

D.

ADproval:

Technical

aspects

are

FAA Approved.

April 10, 1979 Revision No. 4 February 15. ~1993

250-Cl8 Series 250-C20 Series 25D-B15G 250-817 Series

CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 1 of

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ALLISON Commercial 1. PLANNING E. INFORMATION: Code: (Continued)

GAS TURBINE Engine Bulletin

Comoliance It is repair

recommended or earlier

that this bulletin be complied at Operators discretion. Not affected.

with

at

time

of

F. G.

Interchanqeabillty: Material No. Availabflity: Nomenclature Pin Bushing Bushing Bushing None. and Balance: Load Data:

New Part MS9486-02 6898577-1 6898577-2 6898577-3 H. I. J. K.

QtY 2 1 AR AR

torquemeter torquemeter torquemeter

A- diam. A- diam. A- diam.

1.2805-1.2800 1.2835-1.2830 1.2865-1.2860

Tooling: Weiqht Electrical References: CW 1866, CW 5589

Not

affected. affected

Not

CW 1917,

CW 2403,

CW 2362.

SC 363,

RFSE No.

250-90-11.

2.

ACCOMPLISHMENT Modify Part and

INSTRUCTIONS: the following m 6886945 6870765. 6870734 6876935 6877707 250-C18, 250-C18. 250-C20, 250-C20. 250-C20 Figures 1 and 2 C18A. C18A. C18B. C18B. C18C and C18C 250-B15G cover assemblies:

reidentify

No.

6876940, 6844979, 6851928, 6875493, 6887155 6876584. NOTE:

817. 8178 C20B

Refer

to

April 10, 19~79 Revision No. 4 February 15. 1993

250-Cl8 Series 250-C20 Series 250-B15G 250-817 Series

CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 2 of

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ALLISON Commercial 2. ACCOMPLISHMENT A. Torquemeter NOTE: INSTRUCTIONS: Bore Enlargement

GAS TURBINE Engine Bulletin

(Continued) :

During replacement of torquemeter shaft b'ore bushing at overhaul or repair, when an oversize bushlng is required to maintain the desired 0.001-0.0025 inch interference fit between the pilot diameter of the bushing and the bore In the cover assembly, the bore should be sized to mat,ch the selected oversize bushing: PIN 6898577-l 6898577-2 6898577-3 A-Diameter 1.2805-1.2800 1.2835-1.28,30 1.2865-1.2860 inch. inch. inch.

(1)

Enlarge torquemeter shaft bore to 1.2780-1.2'790 inch diameter. Refer Figure 2. Diameter BA to be square with Surface C within 0.001 inch FIR and located within -.OOl inch radius of true positron. The bore is located vertically by the 6.6436 inch dimension and horizontally by the 1.5342 incll dimension (See Figure 1). Surface C is the split line Inside surface of the cover. (See Figure 2.) Machine inches the from inside Surface the face C. of the cover at (See Figure 2). edge of the bore the bore to 0.560-0.564

(2)

(3)

Countersink diameter. Apply

inside

90"

,to achieve

1.320

(4) 8.

dichromate Installation:

to

reworked

areas.

Bushing (1)

Apply RTV 106 Sealant to the O.D. and adjacent flange of 6898577 Torquemeter Bushing. Heat Cover assembly to 300F and install bushing with flange on inside of cover assembly and with the key slot oriented as shown in Figure 1. (Slot i!; horfzontal.) Press to fully seat flange against cover. Wipe away all excess sealant from end faces, bore and sides of bushing slot. NOTE: After 0.006 installation, to 0.034 the inch. bushing aft face will be recessed

April 10, 1979 Revision No. 4 February 15, 1993

250-Cl8 Series 250-C20 Series 250-B15G 250-817 Series

CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 3 of

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Rolls-Royce Proprietary Data Uncontrolled Printed Copy

ALLISON GAS TURBINE Commercial Englne Bulletin 2. ACCOMPLISHMENT (3) INSTRUCTIONS: (Continued) flange 0.210 to be bushing

Using existing 0.063-0.064 inch diameter holes in bushing as guides, line drill two 0.060-0.062 inch diameter holes inch deep Into cover assembly. Select flush flange. two P/N MS9486-02 pins for or not more than 0.005 inch drive below fit. the Install surface pins the

(4)

of

(5)

Cure adhesive at required duration.

the

specified

temperature

and hold

for

the

C.

Using pressure test and compressed air. should be no leakage Paint per Overhaul

fixture shown in Figures 4 and 5 (or equivalent) pressurize bushing/cover joint to 30 prig. There at the joint between the bushing and the cover. Manual. power and accessory in Figure 1: AS APPLICABLE gearbox as

D. E.

Reidentify applicable OLD PIN 6876584 6877701 6887155 6876935 6886448 6844979 6870765 6851928 6870734 6876940 6886945 6875493

modified cover assemblies. per AS478-2Dl/-2E as shown NEW P/N

----

ADD SUFFIX "CEB-1105" "CEB-1105" "CEB-1105" "CEB-1105" "CEB-231" "CEB-231" "CEB-231" "CEB-231" YEB-231" "CEB-231" "CEB-231"

-6898569
---

or or

"CEB-1083" "CEB-1083"

or or or

"CEB-101" "CEB-101" "CEB-1083" 250-817, B17B TP 250-B15G TP CEB-101 Record, Part III

F.

Record compliance with 250-C20, C2OB CEB-1105, CEB-1083, 250-C18. ClBA, Cl88. C18C CE8231 or the Gearbox Assembly (yellow pages) Modffication the Engine Log Book.

in of

April 10. 1979 Revision No. 4 February 15, 1993

250-Cl8 Series 250-C20 Series 250-B15G 250-817 Series

CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 4 of

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ALLISON GAS TURBINE Commercial Engine Bulletin 2. ACCOMPLISHMENT INSTRUCTIONS: (Continued)

THIS

LOCATIO

DIMENSIONS ARE IN "',-."=@ SECTION BX-BX

Bushing

Location 1 250-Cl8 Series ZSO-C20 Series 250-B15G 250-B17 Series CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 5 of

Figure April 10, 1979 Revision No. 4 February 15. 1993

10

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

ALLISON GAS TURBINE Commercial Engine Bulletin 2. ACCOMPLISHMENT INSTRUCTIONS: (Continued)

SURFACE c--

CSK 900 TO 1.320 DIA._- 7 al.2790 1.2780 THE AXIS OF THIS -/ BA DIAMETER SHALL BE SQUARE WITH SURFACE c 0.001 WITHIN WITHIN

0.930

REF.

'T TORQUEMETER SHAT SHAFT BORE & BUSHING FINISH SURFACES TO

TIR AND LOCATED 0.001 R OF TP

COVER ASSEMBLY

DIMENSIONSAREININCHES Bushing Installation Figure April 10, 1979 Revision No. 4 February 15, 1993 2 250-Cl8 250-C20 250-8156 250-817 Series Series Series CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 6 of

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Rolls-Royce Proprietary Data Uncontrolled Printed Copy

ALLISON GAS TURBINE Commercial Engine Bulletin 2. ACCOMPLISHMENT INSTRUCTIONS: (Continued)

CSK 900 TO 411.000 ANGLE

-0 3:

-Acl

SECTION D-D

BREAK SHARP EDGES 0.010 FINISH ALL OVER qs/UOS

UOS

DIMENSIONSAREININCHES

Bushing

Dimensions 3 250-Cl8 Ser'les 250-C20 Ser'ies 250-B15G 250-817 Ser'les CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 7 of

Figure April 10, 1979 Revision No. 4 February 15, 1993

10

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

ALLISON Commercial 2. ACCOMPLISHMENT INSTRUCTIONS:

GAS TURBINE Engine Bulletin

(Continued)

MATL DET REDD 5 1 1 1 PUR 1 rnc,nta .I I 3 I UeTL l"l" ! -3 1 NEOPRENE -2 11 L30DURO 1 NEOPRENE SAElOlB

STOCKSIZE / I HANSEN PI Ilc r .,,..,OUPLING 9 nn nib . ..uu ,.-X1.62 LG. .12x 1.62 DIA .12x 1.50 DIA 1.75 DIAx1.50 LG. SERIES3000 '10

NOTES: 1. BLACKOXlDEALLSTL.OET'S. 2. ALLBONDINGTOBEDONEWITH EASTMAN KODAK#990CEMENT.

SECTIONVIEW OIMENSIDNSAREININCHES

Typical

Pressure Figure 4

Test

Tool

April 10. 1979 Revision No. 4 February 15, 1993

250-Cl8 Series 250-C20 Series 250-B15G 250-817 Series

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 8 of

10

ALLISON GAS TURBINE Commercial Engine Bulletin 2. ACCOMPLISHMENT INSTRUCTIONS: (Continued)

0.2~.ZOlAPxO.5W

DEEP

0.5WHEX.

CENT. (II REVD. -SAE 1018 MEDIUM KNURL (1) REQ'D-SAE 1018

ORlLLO.l25DIATHRU TAPDRILLD.5DDEEP

(1) REQ'D.-NEOPRENE MDUROMETER

(IIREQD. -NEOPRENE MD;ROMElER

0.12 DIMENSIONSAREININCHES Typical Pressure Figure April 10, 1979 Revision No. 4 15, 1993 Febr-uary Test 5

*x+
0.12

Tool

Parts

250-Cl8 250-C20 250-B15G 250-Bl7

Series Series Series

CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 9 of

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Rolls-Royce Proprietary Data Uncontrolled Printed Copy

ALLISON GAS TURBINE Commercial Engine Bulletin 3. MATERIAL A. 8. Basis Bill INFORMATION: for of quantities material: Instructions/ New P/N 6876584 6877701 or or 6887155 or 6875493 or 6876935 or 6898569 or or or or or or or is per engine shipping container assembly.

!2tY
1 Alt 1 Alt 1 1 1 1 1 1

Nomenclature Cover Assembly (250-C20) Cover Assembly (250-C20) Cover Assembly Cover Assembly (250-C20. Cover Assembly (250-C20, Cover Assembly (250-C20. C208, 817, 8178) Cover Assembly (250-C18. ClBA, ClBB, ClBC) Cover Assembly (250-C18, ciafi. 088, ciac) Cover Assembly (ZSO-C18, ~18~. ciaf3. ciao Cover Assembly (250-C18, ~18~. ciao. ciao Cover Assembly (250-C18, ClBA, C18B. ClBC, and 250-B15G) Cover Assembly (250-C18, ClBA, ClBB, ClBC, and 250-B15G) . Bushing . Bushing, 0.003 O.S. . Bushing, 0.006 O.S. Pin RTV 106

Old

P/N

QtY
1 Alt. 1 A;t. 1 1 1 1 1 1

DisDQsitiOn 1 ;

817)
817)

6876584 6877707 6887155 6876935 6876935 6886448

1 1 1 1 1 1 1 1

6844979 6870765 6851928 6870734 6876940 6886945

6844979
6870765 6851928

6870734
6876940

6886945
---

6898577-l 6898577-2 6898577-3 MS9486-02

1 AR AR 2 AR

2 2 2 2
2

INSTRUCTIONS/DISPOSITION NOTES:
1. 2. New Item Added. (Purchased or fabricated).

CUSTOMER SUPPORT

ALLISON GAS TURBINE DIVISION

GENERAL MOTORS CORPORATION

April 10, 1979 Revfsion No. 4 February 15, 1993

250-cia Series 250-C20 Series 250-B15G 250-817 Series

Rolls-Royce Proprietary Data Uncontrolled Printed Copy

CEB-231 CEB-1105 TP CEB-101 TP CEB-1083 Page 10 of

10