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Practical

SAFE LIFTING PRACTICE AND MAINTENANCE


THIS WORKSHOP COVERS:
Advanced Lifting Equipment Safety Slinging, inspection and safe use of lifting equipment Guides to implementing a total safe lifting program in your plant & operation Selection, safe use and maintenance of lifting equipment Practical Safe slinging and basic rigging practice Types, selection and features of lifting equipment used Management of a total safe lifting program Your lifting equipment - legal or lethal?

WHO SHOULD ATTEND:


Maintenance and Project Managers Plant Engineers and Technicians Artisans and Apprentices Rigging Personnel and Contractors Inspectors of Lifting Equipment Safety Officer and Loss Control Personnel Health and Safety Representatives Plant Foreman and Supervisors Lifting Equipment Operators Lifting Equipment Service Providers Lifting Equipment Sales Engineers

7.11

THE WORKSHOP
This very timely workshop has been put together by an expert in the area of lifting practice and equipment who has observed and studied the problems in working with loads. In two concentrated days you will have the distillation of his experience of over 30 years in this sometimes dangerous and demanding field. Lifting Equipment refers to both the lifting tackle as well as Lifting Machines. This is a practical participative workshop using sample slings and components; new and old to practically demonstrate features and correct use. Videos and posters in the workshop room are used to reinforce the material covered in the comprehensive 250 page manual which will act as a reference for your work for years to come. Case studies throughout the workshop which emphasise past experience give you a solid practical bias to the workshop. You will also do simple calculations on various lifting and loading situations. It should be emphasised that all loads are dangerous - a 50 kg load will kill or maim as surely as a 5 tonne load if dropped from a 1 metre distance. Safety is not negotiable; therefore this workshop drives home the point that if you use correct lifting equipment correctly and safely, your operators and personnel are well trained and in compliance with the local legislation as well as with a Total Safe Lifting program you will have a productive work force. This course is not a replacement for that of a full rigger's course but it will teach you in two days what most people will take years to learn and make you a far safer and more productive person on the shopfloor.

THE PROGRAM
DAY ONE
INTRODUCTION
Safe Lifting Statement Why training is essential Lifting pyramid triangle

DAY TWO
CHAIN SLINGS
Qualities of chain Types of chain Specifications Traceability Heat treatment Protective coatings Configurations of slings Certification Markings Inspection Safe and correct use Storage and maintenance [Calculation Exercise] Rope construction Types of ropes Splices Types of slings Accessories Correct and safe use Inspection of ropes Storage and maintenance [Case Study]

FUNDAMENTAL PRINCIPLES OF SAFE LIFTING PRACTICE


Common causes of accidents Employers responsibilities Operators responsibilities Suppliers responsibilities Suppliers Risk Assessment of product The Lift - General Procedure A 20 point guide in planning and conducting the lift Elements of a Total Safe Lifting Program (TSLP) Lifting Equipment Definitions. Pm 20 [Case Study]

STEEL WIRE ROPE SLINGS


BASIC RIGGING PRACTICE


Fundamentals

LEGAL REQUIREMENTS
Applicable Legislation Industry: OHS Act, DMR 18 Mines: Minerals Act Practical implementation of these regulations All regulations in the Acts, and how these regulations need to be implemented in practice [Case Study]

TEXTILE SLINGS
Types of textile fabric used Types of slings i.e. endless roundslings and flat woven webbing slings Identification and marking Typical Applications Specifications, identification and markings Stitching Colour coding Safe and correct use Inspection and maintenance [Case Study]

PRE-REQUISITES
A basic working knowledge of mechanical lifting problems. Please bring your calculator along to do simple calculations for some of the practical exercises.

THE LOAD
Load estimation Centre of gravity Balance Angles Load ratings. Trigonometric and Uniform methods. [Calculation Exercise]

WORKSHOP OBJECTIVES
At the end of this workshop you will be able to: Maintain Safe Lifting Practice in your factory and plant Describe the do's and donts of Lifting Demonstrate substantial cost savings in less damage and risk in lifting equipment Demonstrate practical compliance with the local Legal requirements Demonstrate compliance responsibilities of the LAW with the your

SLING COMPONENTS
Hooks Shackles Terminal fittings Eye bolts Plate clamps Lifting points Correct and safe use, identification, markings and quality [Case Study]

CRANE SIGNALS LIFTING TACKLE (I.E CHAIN, STEEL WIRE ROPE AND TEXTILE WEBBING)
Comparisons of types Features and benefits of types Typical applications Sling configurations [Calculation Exercise] Types Methods of operation i.e. gear train Overload indicators Limit switches Assessing the operation and safe use of Lifting Machines [Case Study]

LIFTING MACHINES

LIFTING MACHINES
Types and use i.e. hand and electric chain hoists, lever hoists, cable winches, pendant controlled overhead cranes Correct and safe use Inspection procedures for various types Records and maintenance [Case Study]

List the elements of a Total Safe Lifting Program and how to implement this plan Demonstrate the load - estimation, balance, centre of gravity, angles, load ratings, mass of various bodies, safe attachment Ensure proper safe maintenance of Lifting Equipment Design and create your own Code of Practice for Lifting Equipment Ensure that your lifting equipment is always in a safe working condition Identify and fix Safety Hazards with Lifting Equipment Understand the limitations of your Lifting Equipment

THEORY OF INSPECTION OF LIFTING EQUIPMENT MAINTENANCE AND STORAGE

SUMMARY AND CONCLUSION

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