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Wire Description

Machine
Location

Alarm - Travel

B-9

Alternator

E-12

Batteries - 12VDC

I-11

Component

Connector Location
Connector Number

Schematic
Location

Machine
Location

A-12

16

CONN 1
CONN 2

B-11

26

CONN 3

C-11

26

CONN 4

C-11

26

Schematic
Location

Machine
Location

Sensor - Intake Manifold Air Temperature

B-12

17

Sensor - Oil Pressure

B-12

18

Sensor - Pump Discharge Press

A-9

19

E-11

22

I-8

14

Component

Breaker - Alternator

G-7

Solenoid - A/C Clutch

Breaker - Main

G-8

Solenoid - Aux Pilot Man AC1

I-8
E-1

RD

Dome Lamp

615

YL

Cab Lamp

105

RD

Key Switch

616

BU

ATCH Boom Lamp

RD

Alt Output (+) Term.

633

BU

Converter Light Out (DC 12V)

14

RD

Timer Relay

638

WH

ATCH Rotating Beacon Lamp

111

RD

Timer Relay Output 1

A601

YL

Buzzer Sw To Auto - Lube Relay 3

112

PU

Main Power Rly Output

113

OR

Opr Mon Panel B (+) Switched

763

BU

Travel Speed Sol

114

RD

Warning Horn (Forward)

779

WH

Low Pressure Sol (A1)

H-5

35

Buzzer - Q.C.

35

Solenoid - Aux Pedal On/Off

Control - Engine

H-5
A-12

Solenoid - Eng/Pump Control

A-8

Control - Engine/Pump

F-2

Solenoid - Fan Speed Control

A-11

35

Controller - Aux/Hyd (ATCH)

I-9

Solenoid - Flow Control

I-8

14

Controller - Wiper/Washer

C-1

Solenoid - Hammer 2 (On/Off)

I-6

14

CONN 7

E-10

Converter - Voltage

C-6

Solenoid - High Pressure (A2)

B-1

32

115

PK

Cab Lamp

780

PU

High Pressure Sol (A3)

Diode - Main Relay

G-7, H-7

Solenoid - High Pressure (A3)

B-1

32

116

BR

A/C Relay Output

786

GN

Boom Lamp Relay

I-4

Solenoid - Hydraulic Lock

E-11

118

GY

Washer/Wiper

788

YL

Engine Speed Pickup (+)

120

YL

12V 5A Socket

791

PK

Chassis Lamp Relay

124

GN

A/C / Heater

A701

GY

Injector Sol 1

129

BU

Cigar Lighter

A702

PU

Injector Sol 2

F-10

CONN 9

F-10

CONN 10

G-10

Fuses
Ground - Cab

B-5

Solenoid - Level Finish

A-8

Ground - Chassis

B-3

Solenoid - Line Cut Off

C-9

14

CONN 11

G-10

Ground - Chassis

A-9

34

Solenoid - Low Pressure (A1)

B-2

32

CONN 12

G-10

Ground - Platform

E-1

Solenoid - Medium Press R1 / R2

I-7

14

CONN 13

F-9

Ground - Platform

H-1

Solenoid - Select Mod. Valve

C-9

14

135

BU

12V Converter Switched Output

A703

BR

Injector Sol 3

CONN 14

F-9

Ground - Relay Panel

F-8

Solenoid - Start Aid (ATCH)

G-12

23

138

GN

Auto - Lube Relay Output

A704

GN

Injector Sol 4

Ground Strap - Chassis to Platform

I-6

10

Solenoid - Swing Brake

B-9

14

139

OR

Converter 12V Mem Output

A705

BU

Injector Sol 5

A-9

140

BU

Lubricator

A706

GY

Injector Sol 6

147

PU

Fine Swing

A746

PK

Boost Pressure Sensor

PU

Boom Lamp

A747

GY

ATM Pressure Sensor

A751

YL

Fuel Temp Sensor

CONN 15

E-9

Horn

A-1

Solenoid - Travel Speed

CONN 16

D-9

Indicator (ATCH)

C-5

Solenoid - Trenching

A-8

CONN 17

C-9

Lamp - Boom (ATCH)

B-1

33

Solenoids - Injectors 1-6

A-11

24

G-7

CONN 19

A-6

15

CONN 20

C-6

Lamp - Cab

C-6

12

Switch - Air Cleaner Flow

Lamp - Chassis

A-2

12

Switch - Aux Backup

Lighter

C-2

Switch - Aux Pressure

Meter - Service

C-2

Switch - Auxiliary (ATCH)

G-12

25

149

D-2

150

RD

Hyd Lock Sol/Switch

I-7

151

GN

Neut Start Limit Sw to Hyd Lock Sol Rly

A755

PK

Throttle Pos Switch 1

D-3

152

BU

ATCH Aux Switches

A756

BU

Throttle Pos Switch 2

CONN 21

C-5

Monitor

C-3

Switch - Backup EPR Valve

D-6

CONN 22

C-5

Motor - Washer

I-12

Switch - Backup Throttle Switch

D-6

CONN 23

C-5

Motor - Lower Wiper

D-1

11

Switch - Boom Raise Pressure

B-8

CONN 24

C-4

Motor - Starter

D-12

Switch - Coolant Level

G-12

23

160

PU

Chassis Lamp

A762

PU

Engine Speed Pickup (-)

Motor - Upper Wiper

B-6

12

Switch - Disconnect

G-9

168

RD

Refueling Pump

A768

BU

E/P Cont Sol

Pump - BIO (ATCH)

H-12

14

Switch - Engine Oil Level

E-11

26

176

YL

Aux Ckt

A769

GY

E/P Cont Sol

Pump - Refueling (ATCH)

A-2

Switch - Hyd Tank Press

B-5

27

177

RD

Breaker 1

A770

PK

Backup Resistor

Radio - 12VDC

I-2

Switch - Hydraulic Control (ATCH)

D-4

Relay - Aux/Backup (ATCH)

Switch - Hydraulic Oil Filter

A-5

15

Implement Switch

H-9

CONN 25

C-4

CONN 26

F-5

CONN 27

F-5

CONN 28

F-5

154

RD

Neut Start Limit Sw to Neut Start Rly

A757

GY

Throttle Pos Switch 3

159

RD

A/C Relay

A758

BR

Throttle Pos Switch 4

179

BU

Overload Warning Device (O.W.D.)

A771

PU

GN

ATCH BIO Pump

D789

WH

Injector Com 1 & 2

CONN 29

F-5

Relay - Boom Lamp

E-7

Switch - Hydraulic Oil Level

A-5

15

180

CONN 30

F-5

Relay - Cab Lamp

E-7

Switch - Implement Pressure

B-8

14

185

YL

Backup EPR Valve Switch

D790

OR

Injector Com 3 & 4

CONN 31

F-5

Relay - Chassis Lamp

F-7

Switch - Joystick (LH)

H-5

189

RD

Timer Relay Output 2

D791

YL

Injector Com 5 & 6

Relay - Disable

G-9

Switch - Joystick (RH)

F-2

191

WH

Aux Backup Switch

E793

BU

ATCH Data Link (-)

Relay - Down

G-8

Switch - Key

E-2

196

BU

Insp Lamp

E794

YL

ATCH Data Link (+)

Relay - Horn

E-7

Switch - Neutral Start Limit

H-5

198

PK

Joystick (RH/LH)

E799

BR

Fan Sol Com

F700

BU

Fan Cont Sol

F-4

F-4

F-4

Relay - Hydraulic Lock Solenoid

F-7

Switch - O.W.D (ATCH)

D-5

Ground Circuits

CONN 35

H-6

Relay - Main

D-8

Switch - Pressure

I-7

14

CONN 36

H-6

Relay - Neutral Start

D-7

Switch - Prox

I-7

14

200

BK

Chassis Ground

F701

BR

Spare

CONN 37

H-6

Relay - Refueling Power (ATCH)

A-2

Switch - Refrigerant Low Press

E-11

23

201

BK

Monitor Ground

F702

GN

Spare

CONN 38

H-6

Relay - Refueling Start (ATCH)

A-3

Switch - Refueling Level (ATCH)

A-4

28

210

BK

Converter Ground

F704

OR

Spare

Relay - Refueling Stop (ATCH)

A-3

Switch - Refueling Pump N.C. (ATCH)

A-4

A-3

235

BK

E/P Cont Ground

F713

OR

Spare

F714

PK

Spare

CONN 39

H-6

14

CONN 40

H-6

14

CONN 41

H-6

14

Relay - Up/Down 1

G-8

Switch - Rotating Beacon (ATCH)

D-3

CONN 42

H-5

Relay - Up/Down 2

G-8

Switch - Seat Heater (ATCH)

D-4

CONN 43

H-5

Resistor - Main Relay

D-8

Switch - Smart Boom

CONN 44

H-4

Seat With Seat Heater (ATCH)

F-4

Switch - Start Aid (ATCH)

CONN 45

H-4

Sender - Hydraulic Oil Temp

A-5

15

Switch - Start Aid Coolant Temp

E-11

18
15

310

A-7

H-4

C-3

Switch - Suction Line Shutoff Limit

CONN 46

Sensor - A/C Photo


Sensor - ATM Pressure

B-12

16

Switch - Throttle Position

E-2

311

CONN 47

H-4

Sensor - Boost Pressure

B-12

17

Switch - Travel Pressure

B-7

14

315

GN

Start Aid Switch

M748

OR

Line Cut Off Sol

CONN 48

H-3

Sensor - Coolant Temperature

B-12

18

Switch - Windshield

C-2

320

RD

Horn Sw to Horn Relay

M749

WH

Select Mod. Valve

CONN 49

H-2

Sensor - Engine Speed/Tmg

D-11

18

Switch - Windshield Warming (ATCH)

D-3

321

BR

Travel Alarm

801

PK

Hi Press Detection Sw To Auto - Lube Relay

Sensor - Fuel Level

A-4

20

Switch Panel

F-2

Sensor - O.W.D.

B-2

Unit - A/C

H-3

29

B-12

21

CONN 50 FACTORY ADJ CONN

D-2

CONN 51

B-3

33

CONN 52

B-3

33

CONN 53

A-2

CONN 54

A-3

CONN 55

A-11

35

CONN 56

A-4

CONN 57

A-4

CONN 58

A-3

Relay - Start

C-8

Switch - Refueling Pump N.O. (ATCH)

Relay - Timer

D-7

Switch - Rotary

Sensor - Fuel Temperature

H-3

304

WH

Starter Relay Output

F717

YL

Accel

306

GN

Starter Relay Coil

F718

BU

Decel

D-4

307

OR

Key Switch to Start Aid Switch

M743

GN

Disable Sw To Relay

D-5

308

YL

Main Power Rly Coil

M744

PK

Smart Boom Sw To Up/Down Relay 1

PU

Start Aid Sol

M746

YL

Up/Down Relay 1 & 2

WH

Start Aid Coolant Temp Switch

M747

PU

Down Relay

Machine location are repeated for components located close together.

Function

Actuate

Travel Pressure
Implement Pressure
Pressure

1520 98 kPa
(220.5 14.2 psi)

Boom Raise Pressure


Hyd Tank Pressure
Refrigerant Low Pressure

Air Cleaner

1127 kPa MIN


(163.5 psi MIN)

2646 196 kPa


(383.8 28.4 psi)

2156 196 kPa


(312.7 28.4 psi)

48 14 kPa
(7 2 psi)

24 kPa MIN
(3.5 psi MIN)

275 kPa
(39.9 psi)

170 kPa
(24.7 psi)

3500 kPa MAX


(507.6 psi MAX)

Aux Pressure

Deactuate

Start Aid Coolant Temp

38 3C
(100.4 37.4F)

111-9916

121-1490

Resistor Solenoid -

Backup
Main Relay
Eng/Pump Control
Flow Control

Level Finish
Solenoid - Line Cut Off
Trenching

Refueling Level Sw To Refueling Pump Sw (N.C.)

893

GN

Cat Data Link (+)

YL

Refueling Stop Rly To Refueling Power Rly

A847

YL

Medium Pressure Sol R2

YL

Jumper From Neutral Start Rly To Start Rly

A848

PK

Medium Pressure Sol R1

YL

Refueling Pump Sw (NC) To Refueling Relays

A849

OR

Flow Control Sol

370

BU

Auto - Lube Relay 3 To Buzzer

A850

WH

Flow Control Sol

386

PK

Neutral Start Relay Output

F846

PU

Prox Switch

G848

GN

Rocker Switch CSL

12

Normally Open

Normally Open
Normally Closed

30

18

24

28

16

13

27

17

25

26 9

31

29

21

22 19

403

GN

Alternator R Term

950

BR

Aux Pilot Man AC1 Sol

412

BU

Coolant Level Switch

951

PK

Hammer 2 Sol (ON/OFF)

430

BU

Air Cleaner Switch

952

OR

Pressure Switch

439

YL

Hyd Tank Indicator

954

GN

Hammer Pressure Switch

491

PK

Hyd Oil Temp Sender

955

BU

Prox Switch

495

GN

Fuel Level Sensor

961

BR

ATCH Aux Hyd Cont Switch

496

WH

Hyd Oil Level Switch

993

BR

Sensor Common

499

GY

Hyd Oil Filter Switch Power

994

GY

Oil Pressure Sensor

A424

WH

O.W.D. Signal In

995

BU

Coolant Temp Sensor

A425

YL

O.W.D. Signal Out

996

GN

V+ Eng SP/TMG

A499

BU

Hyd Tank Pressure Switch

997

OR

Engine Control +5V

C468

BU

Engine Oil Level Switch

998

BR

Engine SP/TMG Common

E455

BR

Hyd Oil Filter Signal

999

WH

Engine SP/TMG Sensor

F400

GY

Engine Oil Pressure Switch

C912

GN

Throttle

G438

PK

Add Lube Switch To Lube Pump

C967

BU

Intake Manf Air Temp

G457

PK

Auto-Lube Relay To Buzzer

E985

BR

Auto-Lube Pump To Level Indicator

Accessory Circuits

K904

GN

Front Pump Pressure Sensor

23

D
35

15

34
3

10

20

11

6
32

33

Normally Open

Normally Closed

Resistance (Ohms)

31

13

34

25

29

52.0 2.6

12

11
G

10

23

11.7 1.2

18

35

Resistor - ATCH Main Relay

48.0 2.4

3E-6332

Solenoid - Start Aid ATCH

32

15

Abnormal frequency, pulse width, or period.

WH

Speaker LH -

K911

PK

RS485 + (Monitor)

Abnormal update.

511

BR

Speaker RH +

K912

GN

RS485 - (Monitor)

10

Abnormal rate of change.

512

GN

Speaker RH -

K915

GN

Fine Swing Switch

11

Failure mode not identifiable.

513

OR

A/C Clutch Sol

K973

BR

Throttle Pos Sw 1 From E/P Cont To Aux Hyd Cont

12

Bad device or component.

521

YL

Refrigerant Low Pressure Sw To A/C Unit

K974

PU

Throttle Pos Sw 2 From E/P Cont To Aux Hyd Cont

13

Out of calibration.

524

BU

Wiper Cont Output To Lower Wiper Motor

K975

WH

Throttle Pos Sw 3 From E/P Cont To Aux Hyd Cont

14

Parameter failures.

546

BU

Joystick (LH) - Left Switch

K976

OR

Throttle Pos Sw 4 From E/P Cont To Aux Hyd Cont

15

Parameter failures.

547

OR

Joystick (LH) - Right Switch

K997

BU

Monitor +B Out

16

Parameter not available.

548

GY

Joystick (RH) - Left Switch

L908

OR

RS232C (TX)

17

Module not responding.

549

PK

Joystick (RH) - Right Switch

L909

BU

RS232C (RX)

18

Sensor supply fault.

EPR Valve (-)

19

Condition not met.

20

Parameter failures.

EPR Valve (+)

GY

Option Pressure Switch

585

YL

Aux Pilot Man AC2 Sol

L971

GN

Travel Switch

586

BR

O.W.D. Console Switch To Cont

L972

BU

Low Idle Switch

590

GY

Wiper Int.

L973

GN

Not Used

A537

PK

ATCH Seat Heater Switch

L974

GN

Boom Raise Pressure Switch

A586

OR

Wash Switch

L976

GN

Refueling Pump Sw (NO) To Refueling Relays

A587

YL

Rotary Switch To Hyd Lock Sol Relay

L977

YL

Level Finish Sol

A588

GN

Hyd Lock Relay To Sol

L978

GY

Trenching Sol

GN

Auto - Lube Hi Pressure Detection

N919

GN

Throttle Sw 1 From Backup Rly To Aux Hyd Cont

C537

GN

A/C Photo Sensor (Y/W)

N920

BU

Throttle Sw 2 From Backup Rly To Aux Hyd Cont

Code

C538

OR

A/C Photo Sensor (Y/G)

N921

YL

Throttle Sw 3 From Backup Rly To Aux Hyd Cont

b101

Cylinder 1 open circuit.

N922

OR

Throttle Sw 4 From Backup Rly To Aux Hyd Cont

b102

Cylinder 1 short.

Aux Pedal On/Off Sol

b103

Cylinder 2 open circuit.

b104

Cylinder 2 short.

b105

Cylinder 3 open circuit.

b106

Cylinder 3 short.

CID

0002
0003
0004
0005
0006
0091
0094
0100

GY
WH
BU

Aux Backup Switch


ATCH Rotating Beacon Switch

Engine/Pump Control:

126-2973

SENR3860
SENR1935

Cylinder 2
Cylinder 3
Cylinder 4
Cylinder 5
Cylinder 6
Throttle Signal Abnormal
Fuel Delivery Pressure Sensor
Oil Pressure Signal

Engine Control Real Time Error Codes


Description of Problems

b107

Cylinder 4 open circuit.

b108

Cylinder 4 short.

b109

Cylinder 5 open circuit.

b10A

Cylinder 5 short.

b10B

Cylinder 6 open circuit.

b10C

Cylinder 6 short.

b10D

Throttle switch inputs are incorrect.

b10E

Oil pressure open/short to + battery.

b10F

Oil pressure short to ground.

b110

Oil pressure calibration required.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Engine/Pump Control Real Time Error Codes


Code

Description of Problems

Coolant temperature open/short to + battery.

1301

b112

Coolant temperature short to ground.

1302

Engine coolant temperature is too high.

b113

Battery voltage above normal.

1303

Hydraulic oil temperature is too high.

b114

Battery voltage below normal.

1304

Air Filter is clogged.

b115

Loss of engine RPM signal.

1305

Battery voltage is not normal.

b116

Analog sensor supply short to + battery.

2302

Governor feedback is not normal.

b117

Analog sensor supply short to ground.

2304

Calibration data error.

b118

Digital sensor supply short to + battery.

3201

Monitor RAM is not normal.

Digital sensor supply short to ground.

4101

Electric power supply to the controller is too much (43 volts).

b11A

Shutdown inputs are incorrect.

4102

Over-current in proportional reducing valve.

b11B

Turbo out pressure open/short to + battery.

4103

Proportional reducing valve circuit is open.

b111

b119

Engine oil pressure is too low.

Turbo out pressure short to ground.

4104

Monitor power supply (digital output) over current.

0168

Electrical System Voltage

b11D

Turbo out pressure calibration required.

4105

Over-current in digital output (trenching solenoid).

b11E

Atmospheric pressure open/short to + battery.

4106

Over-current in digital output (fine control solenoid).

b11F

Atmospheric pressure short to ground.

4107

Over-current in digital output (travel speed change solenoid).


Over-current in digital output (travel alarm).

0174

Fuel Temperature Signal

b120

Atmospheric pressure calibration.

4108

0190

Engine RPM Signal

b121

Check programmable parameters.

410A

Over-current in digital output (swing break solenoid).

b122

Timing calibration required.

410B

Spare Solenoid 2 (Digital Output) Over Current

b123

Hydraulic oil temperature open/short to + battery.

Personality Mode

4201

Engine Speed is not normal.

0261

Timing Calibration

b124

Hydraulic oil temperature signal short to ground.

4202

Engine coolant temperature sensor is shorted to body ground.

0262

Analog Sensor Supply

b125

Fuel pressure sensor open/short to + battery.

4203

Hydraulic oil temperature sensor is shorted to body ground.

Fuel pressure sensor short to ground.

4204

PWM sensor of pump delivery pressure is shorted to body ground.


Spare PWM sensor 1 is shorted to body ground.
Spare PWM sensor 2 is shorted to body ground.

b126

0263

Digital Sensor Power Supply (8V or 12V)

b127

Personality module mismatch.

4205

0267

Shutdown Input Signal

b127

Fuel pressure sensor calibration required.

4206

0268

Programmable Parameters

b130

Battery voltage intermittent.

4207

PWM sensor of pump delivery pressure is open in circuit.


Fuel sensor is shorted to body ground

Inlet air temperature signal open/short to + battery.

420A

b132

Inlet air temperature signal open/short to + battery.

420B

Fuel sensor is open or shorted to battery voltage.

Atmospheric Pressure Signal

b133

Fuel temperature sensor open/short to + battery.

420C

Electric power supply is too low (below 23 volts).

Oil Lamp

b134

Fuel temperature sensor short to ground.

420D

Electric power supply is too high (above 32 volts).

Engine RPM signal open/short to + battery.

420E

Engine speed dial is not in one of the 10 specified positions.


Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).

Engine Control:

RENR1235

0273

Boost Pressure Signal

Starting and Charging:

SENR1936

0274
0286
0600

Hydraulic Oil Temperature

0799

Service Tool

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

The CID is a diagnostic code that indicates which circuit is faulty.

b11C

Inlet Air Temperature Signal

1
2

Component

Coolant Temperature Signal

0253

6V-0890

Component
Cylinder 1

200-BK-14

Cylinder 1
Cylinder 2
Cylinder 3
Cylinder 4
Cylinder 5
Cylinder 6
Throttle Signal Abnormal
Fuel Delivery Pressure Sensor
Fuel Level Sensor
Oil Pressure Signal
Coolant Temperature Signal
Alternator Charging Sensor
Electrical System Voltage
Inlet Air Temperature Signal
Fuel Temperature Signal
Engine RPM Signal
Personality Mode
Timing Calibration
Analog Sensor Supply
Digital Sensor Power Supply (8V or 12V)
Shutdown Input Signal
Programmable Parameters
Boost Pressure Signal
Atmospheric Pressure Signal
Oil Lamp
Swing Brake Solenoid
Travel Alarm
Proportional Reducing Valve
Air Filter/Engine Oil Pressure
Boom Raise Solenoid
Invalid Engine Speed
Calibration Data Error/Governor Actuator Signal
Monitor Communications
PWM Sensor
Travel Speed Solenoid
Hydraulic Oil Temperature Signal
VHP Solenoid
Controller Communications
Service Tool

0110

0172

Electric Starting Motor:

The FMI is a diagnostic code that indicates what type of failure has occurred.

C532

0001

RENR1252

Current below normal or open circuit.

509

6.0

3E-7577

Voltage below normal or shorted low.

Mechanical system not responding properly.

Alternator:

Voltage above normal or shorted high.

Component Identifiers (CID)


Module Identifier (MID)
Engine Control
(MID No. 036)

Form Number

Backup EPR Valve Sw To Backup Resistor

28

Title

Data erratic, intermittent, or incorrect.

BU

Related Electrical Service Manuals

Data valid but below normal operational range.

K909

WH

CID
0001
0002
0003
0004
0005
0006
0091
0094
0096
0100
0110
0167
0168
0172
0174
0190
0253
0261
0262
0263
0267
0268
0273
0274
0286
0374
0376
0581
0582
0583
0586
0587
0588
0597
0598
0600
0688
0763
0799

Data valid but above normal operational range.

Speaker LH +

8630

Machine Harness Connector And Component Locations

PU

L970

Plug

Printed in U.S.A.

Failure Description

508

L969

Receptacle

Wire Gauge

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

Failure Mode Identifiers (FMI)


FMI No.

Current above normal or grounded circuit.

ATCH Warming Windshield Switch

Component Identifiers (CID)


Module Identifier (MID)
Engine/Pump Control
(MID No. 105)

ATCH Aux Switch

105-9344

2005 Caterpillar
All Rights Reserved

Backup EPR Valve Switch To E/P cont

N924

6130 to 7500

1
2

BU

PK

Fuse

AA

Pin or Socket
Number

K907

BU

Circuit Number
Identification

Ground
Connection

Washer Motor

30

At room temperature unless otherwise noted.

Single Wire
Connector

PU

578

Wire Color

325-PK-14

506

576

Socket

Component
Part Number

Wire, Cable, or Harness


Assembly Identification
A

20
33

Pin

Swing Brake Sol

OR

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Harness And Wire Symbols

GN

L968

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

K906

ATCH Aux Switch

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

CCC1-UP
DET1-UP
FEE1-UP

Wiper Lo

19

345B Series II Excavator


Electrical System

GN

9
26

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

501

16

27

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.

E/P Cont Power

N923
14

17

This indicates that the component has a wire connected to it that is connected to ground.

RD

1
24

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

K905

YL

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Windshield Switch To Wiper Cont

22
21

Pressure
Symbol

BR

32.0 3.2

500

575

163-6616

Sender - Hyd Oil Temp

PK

329

365

Contact Position

32.0 3.2

4I-5394

325

Monitoring Circuits

A/C 1 (ON/OFF)
A/C 2 (ON/OFF)
Hyd Lock
Solenoid - Low Pressure (A1)
Swing Brake
Select Mod. Valve
Travel Speed

121-1491

Cat Data Link (-)

G = Located under platform.

D = Located around relay panel.

Resistor, Sender and Solenoid Specifications


102-8017

Auto-Lube Pump To Add Lube Indicator

BR

C = Located in operator's right console area.

Contact position at the contacts of the harness connector.

Component Description

YL

892

330

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi),
with decreasing condition can be maintained down to 170 kPa (25 psi).

Part No.

802

Refueling Power Relay To Refueling Pump

E = Located in monitor area.

Normally Open

27C MIN
(80.6F MIN)

Horn Relay to Horns

WH

F = Located around pilot manifold.

635 58 mm H2O

GY

323

B = Located in operator's left console area.

Normally Open

3000 150 kPa


(435.1 21.8 psi)

322

A = Located inside of cab.

Off Machine Switch Specification


Part No.

Basic Machine Circuits

31

Electrical Schematic Symbols And Definitions

Control Circuits

26

3E-6425

103

110

Buzzer - OWD

RENR3606-03
June 2005

Lighting Circuits
Chassis Lamp

109

Solenoid - Aux Pilot Man AC2

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

162-6208

PK

Power Circuits
Bat (+)

26

CONN 34

131-9203

607

Description

C-11

CONN 33

114-5333

Wire
Color

C-11

CONN 32

107-0615

RD

Wire
Number

CONN 6

CONN 18 ET & ECAP CONN

106-0180

101

Description

CONN 5

CONN 8

106-0179

Wire
Color

b131

b135

Engine RPM signal abnormal.

4301

b138

Turbocharger compressor outlet pressure signal above normal.

4302

b139

EMS oil lamp open/short to + battery.

4303

Engine stalls.

b140

EMS oil lamp open/short to ground.

A201

Monitor communication is not normal.

b141

FLEX-NEED Update.

A202

Monitor takes too much time to respond to controller's signal.

b200

ADEM unknown error.

A203

Communication is abnormal in controller.

A20D

ADEM Communication Disconnect

b136

30 Page

Schematic
Location

Wire
Number

RENR3606-03

Component Location

12

11

10

OPERATOR STATION
L15

ENG CONT

AF

C
B
A

WH
BK
OR

COOLANT TEMP
SENSOR COMMON
+5V

SENSOR
COOLANT TEMP

C967-BU
993-BR
997-OR

C
B
A

WH
BK
OR

INTAKE MANF AIR TEMP


SENSOR COMMON
+5V

SENSOR
INTAKE MANF
AIR TEMP

A751-YL
993-BR
997-OR

C
B
A

WH
BK
OR

FUEL TEMP
SENSOR COMMON
+5V

INJ
SOL4

INJ
SOL5

SENSOR
FUEL TEMP

D791-YL
A706-GY

D791-YL
A705-BU

-BU
-BR
-OR

INJ
SOL6

K997-BU-18
K904-GN-18
200-BK-18

1
2

YL-18
BR-18
BK-18

+B
SIGNAL
GROUND

B
A769-GY-18
A768-BU-18

2
1

6
5
2
1
8
7
3
4

PUMP DISCHARGE
PRESS SENSOR
106-0178

ENG/PUMP CONT
SOL
111-9916

2
1

CHASSIS

MOTOR

780-PU-18

235-BK-18
A588-GN-18
AR

780-PU-18
779-WH-18

L977-YL-18
200-BK-18

TRENCHING SOL
121-1490
ATCH
SUCTION LINE
SHUTOFF LIMIT SW
3E-5181

1
2

FAN SPEED
CONT SOL

10

615-YL-18
135-BU
210-BK
139-OR-18
633-BU-18
120-YL
103-RD-18
200-BK

C
B
A

1 WA
W Y

ATCH SPEAKER(L)
7Y-5505

PS

DOME LAMP
096-0721

103-RD-18
200-BK-18

12V SOCKET
9R-7941

L26

118-GY
524-BU
200-BK

780-PU-18
780-PU-18
779-WH-18
200-BK-18
200-BK-18
200-BK-18
A424-WH-18
A425-YL-18
200-BK
200-BK-18
607-PK
322-GY
616-BU
495-GN-18
168-RD-10
A499-BU-18
496-WH-18
499-GY-18
103-RD
200-BK-18
491-PK-18
306-GN
200-BK-18
386-PK
E562-PU-18
E565-BU-18
E565-BU-18
E562-PU-18

L14
H

A
B
C

H
LL

SMART BOOM
186-4639

AUX BACKUP SW

ATCH ROTATING
BEACON SW

ATCH AUX SW

ATCH WA
W RMING
WINDSHIELD SW
138-5130 (NOTE E)

CONN 50
A
A
B
C

103-RD-18
200-BK-18

1
2
LUNCH BOX LIGHT

118-GY
506-PU
524-BU
129-BU
403-GN-18
615-YL-18
103-RD-18
200-BK-14
501-GN-18
590-GY-18
A586-OR-18
K912-GN-18
K911-PK-18
K997-BU-18
C538-OR-18
C537-GN-18

L6

L1
L1

FACTORY
ADJ CONN

L20

L20

CONN 19

2
3
6
5
12
7
8
11
9
1
4
10

A499-BU-18
496-WH-18
499-GY-18
103-RD
200-BK-18
491-PK-18
306-GN
200-BK-18
386-PK

AE

AE
A499-BU-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

HYD TANK
PRESS SW
107-0615

1
2

AE

200-BK-18
496-WH-18

HYD OIL
LEVEL SW
111-4760

2
1

1
2

TRAVEL SPEED
SOL
121-1491
ATCH
SUCTION LINE
SHUTOFF LIMIT SW
3E-5181

LEVEL FINISH
SOL
121-1490

WH-18
WH-18
3
WH-18
2
WH-18

18
18
3
WH-18
2
WH-18

1
4
3
2

1
4
3
2

330-YL-18

306-GN-18

SS

1
4
3
2

1
4
3
2

386-PK

499-GY-18
103-RD
E455-BR-18
200-BK-18

3
1
4
2

SIGNAL
+B
SIGNAL
GROUND

HYD OIL
FILTER SW
143-8037

AE
AE

330-YL-18

330-YL-18

AE

306-GN

E455-BR-18
103-RD
200-BK-18
200-BK-18

3
1
4
2

SIGNAL
+B
SIGNAL
GROUND

200-BK-18
491-PK-18
AE

T AE

HYD OIL
FILTER SW
143-8037

YL
BK

1
2

Y/W

Y/G
A/C PHOTO
SENSOR
128-2162
L19

L19

L25

L25

L2

L2

L6

L6

L5

MONITOR
106-0172

L5

200-BK-18
200-BK
200-BK-18
200-BK-18
200-BK
200-BK-10
200-BK
200-BK
780-PU-18
200-BK-18
780-PU-18
200-BK-18
779-WH-18
200-BK-18
A424-WH-18
A425-YL-18
616-BU
200-BK
322-GY
200-BK
200-BK-10
168-RD-10

CONN 52

CONN 56

HH

HH
325-PK-18

HYD OIL
TEMP SENDER
4I-5394

B
1
2

SERVICE METER
6T-7337
E

+ -

CIGAR LIGHTER
9W-0335

WINDSHIELD SW
9G-2795 (NOTE D)
E

CAB

CONN 57

ATCH
REFUELING
PUMP SW(NC)
9X-4184

AUX PEDAL
ON/OFF SOL

2
1

A
200-BK
524-BU
118-GY

A
B
C

S
MOTOR
+

LOWER WIPER
MOTOR
131-0398

D
ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

DESCRIPTION

CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

ATCH WIRE, CABLE,


COMPONENT

CHASSIS

IDENT

780-PU-1
200-BK-1

HIGH PRESSURE
SOL (A3)
156-9513

1
2

780-PU-1
200-BK-1

HIGH PRESSURE
SOL (A2)
156-9513

LOW PRESSURE
SOL (A1)
121-1491

779-WH-18
200-BK-18

616
200

A
A424-WH-18
A425-YL-18

1
2
3
4

1
2

A424-WH-18
A425-YL-18

616-BU
200-BK

200-BK-10
168-RD-10

SIGNAL IN
SIGNAL OUT

1
2

SENSOR O.W.D.

616-BU
200-BK

616-BU
200-BK
K

200-BK
607-PK
200-BK-18
325-PK-18

322-GY
200-BK

1
2

322-GY
200-BK

B
X

CONN 54

200-BK
607-PK

322-GY
322-GY
200-BK
200-BK

CHASSIS
LAMP
153-2523

DIODE
121-1

CONN 58

ATCH
REFUELING
PUMP SW(NO)
6T-9442

REFUELING
STOP RELAY
149-5050

G
POWER RELAY
165-4026

ATCH
BOOM LAMP
153-2521

ATCH
BOOM LAMP
153-2521

LOC

HORN
7T-0969
HORN
7T-0970
G

A
B
C
D
E
F
G
H
J
K
M
P
S
T
U
V
X
LL
SS
JJ
NN
PP
AE
AF
AG
AZ
AL
AR

242-0488
242-0489
242-0028
245-4635
130-6568
154-8149
125-4868
230-1613
218-4697
125-4848
117-7028
170-6848
136-4731
116-0096
116-0098
144-1180
150-6961
145-7213
144-1179
144-2177
144-5561
160-0974
199-1250
145-0176
170-6985
200-0931
155-4572
206-7599
WIRE AS.

HH
jj
TT
XX
AB
AD

132-1827
167-3478
116-0237
149-5060
149-5059
167-3479

C-2
F-10
C-11
E-9
C-5
C-6
A-2
F-4
H-4
B-1
C-6
A-3
H-3
A-3
A-4
A-6
A-3
D-2
A-6
H-6
H-6
I-7
A-6
A-11
A-10
F-9
H-5
C-8

A-4
E-9
D-4 (NOTE F)
E-9
D-9
G-7

CABLE AS.

322-GY
200-BK

AA
A
BB
CC
EE
FF
GG
MM
VV
YY
AC
AK

128-8884
116-0080
125-4727
128-8898
116-0080
116-0242
111-4846
150-6967
150-6966
231-1736
231-1737

G-11
G-11
G-11
G-11 (NOTE B)
G-11 (NOTE B)
G-11 (NOTE B)
I-3
D-9
D-9
F-8
I-8

THIS SCHEMATIC IS FOR THE 345B-2 EXCAVATOR.


167-3625 V03
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
P

+ A
REFUELING
START RELAY
149-5050

PART NO.

HARNESS AS.

A
780-PU-18
200-BK-18

CIRCUIT GROUPING
DESIGNATION

L#

1
2

323-WH-10
U

A
200-BK-18
N923-GY-18

BLADE, SPADE, RING,


OR SCREW TERMINAL

A
PLATFORM

A
780-PU-18
200-BK-18

325-PK-18

ATCH
REFUELING
LEVEL SW
5C-6108

200-BK-18
200-BK-18
200-BK
200-BK-18

WIPER CONT
127-9838

CONN 53

FUEL LEVEL
SENSOR
105-9911

HYD
LOCK SOL
121-1491

1
2

OPERATOR STATION

CONN 51 B

ATCH AUX CKT

A
A588-GN-18
200-BK-18

SYMBOL

200-BK
607-PK
200-BK-18
325-PK-18

495-GN-18
200-BK-18

3
1
4
2

CONNECTOR

CAB

168-RD-10
607-PK
322-GY
616-BU
200-BK-18
200-BK
A424-WH-18
A425-YL-18
780-PU-18
200-BK-18
780-PU-18
200-BK-18
779-WH-18
200-BK-18
200-BK-18
325-PK-18
325-PK-18
200-BK-18
495-GN-18

HYD OIL FILTER INDICATOR


KEY SW START
AIR INDICATOR
HAMMER PRESS. SW
FINE SWING SW
+B
+B
GND
GND
RS485 + (MONITOR)
RS485 - (MONITOR)
THROTTLE DIAL S1
THROTTLE DIAL S2
THROTTLE DIAL S3
THROTTLE DIAL S4
KEY SW ON
LOW IDLE SW
CAT DATA LINK (+)
CAT DATA LINK (-)
HYD TANK INDICATOR
HYD TANK PRESS. SW
ELEC GOV THROTTLE DIAL
RS485 + (LH JOYSTICK)
RS485 - (LH JOYSTICK)
RS485 + (RH JOYSTICK)
RS485 - (RH JOYSTICK)
RS485 + (PEDAL)
RS485 - (PEDAL)
RS485 + (RADIO CONT)
RS485 - (RADIO CONT)
RS485 + (VALVE CONT)
RS485 - (VALVE CONT)
RS485 + (SEMI AUTO)
RS485 - (SEMI AUTO)
RS232C (TX)
RS232C (RX)
RS232C (GND)
RS485(+)
RS232C (RX)
DIGITAL OUT (-)

L2

118-GY
120-YL
135-BU
210-BK
524-BU
615-YL
638-WH
103-RD-18
139-OR-18
200-BK-14
508-PU-18
509-WH-18
511-BR-18
512-GN-18
633-BU-18
952-OR-18
955-GN-18
961-BR-18
F846-PU-18
G848-GN-18
N923-GY-18

L908-OR-18
L909-BU-18
235-BK-18

39
4
21
37
22
11
1
2
12
15
16
13
14
23
24
3
34
19
20
35
36
30
7
8
5
6
9
10
17
18
25
26
27
28
31
32
33
29
38
40

L3

952-OR-18
955-GN-18
F846-PU-18
G848-GN-18
N923-GY-18
C538-OR-18
C537-GN-18
633-BU-18
139-OR-18
120-YL
135-BU
210-BK
129-BU
512-GN-18
511-BR-18
509-WH-18
508-PU-18
103-RD-18
103-RD-18
103-RD
103-RD
103-RD
118-GY
118-GY
118-GY
118-GY
103-RD
638-WH
200-BK-14
200-BK-14
506-PU
524-BU
524-BU
403-GN-18
615-YL
615-YL
615-YL
615-YL-18
615-YL-18
615-YL-18
961-BR-18
A586-OR-18
501-GN-18
590-GY-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
K911-PK-18
K912-GN-18
K997-BU-18

L4
L3
L25
L19
L20

576-PK-18
575-YL-18
152-BU-18
524-BU
118-GY
N923-GY-18
A588-GN-18
A588-GN-18
A588-GN-18
A588-GN-18

576-PK-18
152-BU-18
575-YL-18
200-BK-18

WIND SW
GND IN
+ 24 IN
MOT WA
W SH
OUTPUTS
WIPER SW
INTER SW
W SH SW
WA

ATCH INDICATOR
143-3421

L18

E
2
4
9
3
8
1
5
6
7

RABBIT

L3

500-BR-18
200-BK
118-GY
506-PU
524-BU
501-GN-18
590-GY-18
A586-OR-18

ATCH SPEAKER(R)
7Y-5505

L19

L14

L16
615-YL-18
8630-BU-18
152-BU-18
200-BK-18
200-BK-18

191-WH-14
N923-GY-14
N924-WH-18

L8

615-YL-18
615-YL-18
578-BU-18
152-BU
152-BU-18
200-BK-18
200-BK-18

615-YL-18
615-YL-18
575-YL-18
576-PK-18
152-BU-18
152-BU-18
200-BK-18
200-BK-18

L9

L54
M744-PK-18
200-BK-18

2 5
BU
BK

615-YL-18
615-YL-18
M747-PU-18
M746-YL-18
YL
RD
WH

L18

L15

200-BK
200-BK
200-BK
200-BK
200-BK-18
200-BK
200-BK-18
200-BK-18

JOY STICK +B OUT


OPTION SENSOR (PWM)
MONITOR +B OUT
IMPLEMENT SW
TRENCHING SOL
BOOM RAISE PRESS SW
LEVEL FINISH SOL
ENG POWER CHANGE SOL
ENG SPEED SENSOR (+)
ENG SPEED SENSOR (-)
TRAVEL SPEED SOL
COOLANT LEVEL SW
ENG OIL LEVEL SW
TRAVEL ALARM
ENG OIL PRESS SW
COOLANT SENSOR
HYD OIL TEMP SENSOR
FUEL LEVEL SENSOR
AIR CLEANER SENSOR
HYD OIL LEVEL SW
FRONT PUMP PRESS SENSOR
GOV ACTR FDBK
OPTION PRESS SW
OPTION SW
TRAVEL SW
ALTERNATOR (R TERM)
EPR VALVE (+)
EPR VALVE (-)
SWING BRAKE SOL
GOV ACTR (B)
ECM THRT

200-BK-18
500-BR-18

F
4
7
6
8
5
2
3
1

L27

L21

135-BU
139-OR-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
210-BK
633-BU-18
1
2
5
6
7
8
4
3
L14

200-BK
200-BK-18
200-BK
200-BK
200-BK-18

179-BU
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
152-BU-18
152-BU
152-BU
152-BU
152-BU
E562-PU-18
E562-PU-18
E565-BU-18
120-YL
C538-OR-18
C537-GN-18
135-BU
210-BK
521-YL-18
633-BU-18
139-OR-18
509-WH-18
508-PU-18
511-BR-18
512-GN-18
200-BK
200-BK
200-BK-18
200-BK-18
200-BK-18
200-BK-18

177-RD-14
177-RD-14
177-RD-14
177-RD-14
177-RD-10
140-BU
149-PU
115-PK
168-RD-10
110-RD-14
114-RD
114-RD
150-RD-18
151-GN-18
116-BR-14
154-RD-18
320-RD-18
189-RD-14
147-PU-18
196-BU

1
2
A537-PK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK

615-YL-18
615-YL-18
961-BR-18
200-BK-18
200-BK-18
200-BK-18

4 3 1

200-BK-18
129-BU-18

L19

114-RD

E562-PU-18
E565-BU-18

2
4
3
1

124-GN
521-YL-18
C537-GN-18
200-BK
C538-OR-18
1
4
5
2
6
3

115-PK

110-RD-14
160-PU
114-RD
200-BK-18
149-PU
185-YL-18
150-RD-18
147-PU-18
120-YL
113-OR-18
179-BU

1
6
9
8
3
2
4
10
11
12
5

112-PU-14
112-PU-14
112-PU-14
154-RD-18
112-PU-14
112-PU-14
3
2
6
4
1
5

315-GN-18
159-RD-14
129-BU
191-WH-14
113-OR-18
196-BU
124-GN
118-GY
1
2
3
4
5
6
576-PK-18
K909-BU-18
310-PU-18
200-BK
A424-WH-18

L10
E

AG

11

5
3
6
8
2
1
4
7

L18

1
3
4
5
6
7
8
9
10
11
2
12
308-YL-18
307-OR-18
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F717-YL-18
F718-BU-18
998-BR-18
575-YL-18
L43

615-YL-18
615-YL-18
L973-GN-18
K915-GN-18
200-BK-18
200-BK-18
200-BK-18

615-YL-18
615-YL-18
A537-PK-18
124-GN-18
200-BK-18
200-BK-18

ATCH AUX HYD


CONT SW
111-4787

L20

DEGITAL OUT (-)


DEGITAL OUT (-)

AE
1
2

200-BK-18
F

L3

L6

615-YL

763-BU-18
200-BK-18

M743-GN-18
M746-YL-18
M744-PK-18
M747-PU-18

L13

L12

L11

L16

L31

CONVERTER
131-0327

E565-BU-18
E562-PU-18

L978-GY-18
200-BK-18

954-GN-18
K915-GN-18
K905-RD-18
K905-RD-18
235-BK-18
235-BK-18
K911-PK-18
K912-GN-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
308-YL-18
L972-BU-18
893-GN-18
892-BR-18
439-YL-18
A499-BU-18
C912-GN-18

200-BK-18
201-BK-18
200-BK-14
200-BK
200-BK-18
200-BK-18

UPPER WIPER MOTOR


131-0399

ATCH
TRAVEL ALARM
3E-7738

CONN 24 CONN 25

L6

GND

200-BK-14
A588-GN-18
A
C
B

L8

403-GN-18
200-BK-18

CONN 23

2 WA
W Y

L28

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-14

615-YL
200-BK

24V SW. IN

1
2
3
4
5
6

12
2
3
4
6
7
8
9
1
5
10
11
961-BR-18
105-RD
113-OR-18
124-GN-18
315-GN-18
185-YL-18
152-BU
179-BU
307-OR-18
8630-BU-18
786-GN-18
791-PK-18

590-GY-18
501-GN-18
A586-OR-18
615-YL-18

L8

CONN 22

24V BAT IN MEM

SWING
BRAKE SOL
121-1491

1
2

K906-GN-18
200-BK-18

L971-GN-18
403-GN-18
L969-WH-18
L968-OR-18
K907-BU-18

L16

OPTION SENSOR (PWM)


OPTION SW

323-WH-10
200-BK-10

SENSOR
OIL PRESSURE

L1

1
17
16
19
11
39
32
33
5
28
14
38
7
12
8
21
23
24
25
22
15
36
31
26
13
30
29
35
40
2
9
6
37
18
34
3
4
27
20
10

1
2

OIL PRESSURE
SENSOR COMMON
+5V

L8
L9

L970-GY-18

168-RD-18
168-RD-18
168-RD-10

GN
YL
OR

491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18

THROTTLE
POS SW
106-0107

168-RD-1

C
B
A

L8
L9

S1
S2
S3
S4
COM

329-YL-1
168-RD-1

994-GY
-BR
-OR

E562-PU-18
E565-BU-18
L971-GN-18
A771-PU-18
L974-GN-18
321-BR-18
K906-GN-18
A499-BU-18
200-BK
607-PK
103-RD
322-GY
616-BU
495-GN-18
168-RD-10
496-WH-18
499-GY-18
491-PK-18
306-GN
386-PK
A424-WH-18
A425-YL-18
K997-BU-18
K904-GN-18
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
200-BK-14
200-BK-14
200-BK-18
200-BK-18
200-BK-18

L43
L13
L12
L11
L16

2
3
4
5
1
6

329-YL-1

SENSOR
ATM PRESSURE

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
200-BK-18

329-YL-18

ATM PRESSURE
SENSOR COMMON
+5V

C OFF
S ON
B ST

1
2

GN
YL
OR

788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
F400-GY-18

KEY SW
9G-7641

L4

615-YL

LIGHT OUT (DC 12V)

BOOM RAISE
PRESS SW
106-0180

BK/PK
BK

K997-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18

14
18
18
18
18

C
B
A

1
2

BN
GN
BU
BK
L18
L18

L21

439-YL-18
L972-BU-18
308-YL-18
A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18
K915-GN-18
K907-BU-18
L968-OR-18
L969-WH-18
K905-RD-14
K905-RD-14
K905-RD-18
K905-RD-18
954-GN-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
C912-GN-18
788-YL-18
A762-PU-18
763-BU-18
412-BU-18
C468-BU-18
321-BR-18
F400-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
499-GY-18
235-BK-18
235-BK-18
235-BK-14
235-BK-14
A499-BU-18
893-GN-18
L971-GN-18
892-BR-18
L970-GY-18
K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K997-BU-18
K912-GN-18
K911-PK-18
403-GN-18

109-RD-8

615-YL
200-BK

12V MEM OUT

180-GN-14
124-GN
124-GN
124-GN
124-GN
113-OR-18
185-YL-18
105-RD
315-GN-18
200-BK-18
160-PU
370-BU
116-BR-14
129-BU
118-GY
191-WH-14
K905-RD-14
103-RD
307-OR
111-RD-14
177-RD-4
177-RD-4

L22
L25
L21
L25
L21
L25
L21

1
2
3
4
5
6

1
2
3
4
198-PK-18
548-GY-18
198-PK-18
549-PK-18
L9

L54

L30

L10
L36

CONN 21

CONN 20
M

304-WH-8

321-BR-18
200-BK-18

SWITCH PANEL
128-8909

HYD TK IND
L. BOOM
L. CHASSIS
+B
GND

308-YL-18
308-YL-18
307-OR-18
307-OR-18
105-RD

18
18
18
18

A747-GY
993-BR
997-OR

200-BK-18
200-BK-18
200-BK-18
200-BK-18
E562-PU-18
E565-BU-18
A499-BU-18
607-PK
103-RD
322-GY
616-BU
495-GN-18
168-RD-10
496-WH-18
499-GY-18
491-PK-18
306-GN
386-PK
A424-WH-18
A425-YL-18
200-BK
200-BK-18
200-BK-18
K997-BU-18
K904-GN-18
200-BK-18
A769-GY-18
A768-BU-18
L978-GY-18
200-BK-18
763-BU-18
200-BK-18
L977-YL-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

L43
L13
L12
L11
L16

168-RD-18

SENSOR
BOOST PRESSURE

L54

2
1

BOOST PRESSURE
SENSOR COMMON
+5V

A425-YL-18

L23
2
3
4
5
6
1
7
8
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
191-WH-14
N923-GY-14
N924-WH-18
L31

L32

L36

L33
ATCH ROTATING BEACON LAMP

7
1
5
3
2
4
6
8
GN
YL
OR

439-YL-18
786-GN-18
791-PK-18
113-OR-18
200-BK-18

L4
L3
L25
L19
L20

306-GN
200-BK-18

E565-BU-18
780-PU-18

C
B
A

L13

L4
L3
L25
L19
L20

OUT 1
+B

E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
E565-BU-18
779-WH-18
780-PU-18

A746-PK
993-BR
997-OR

189-RD-14
320-RD-18
151-GN-18
177-RD-14
177-RD-14
177-RD-14
111-RD-14
307-OR
116-BR-14
177-RD-14

198-PK-18
546-BU-18
198-PK-18
547-OR-18
1
2
3
4

546-BU-18
547-OR-18
198-PK-18
198-PK-18
198-PK-18
198-PK-18
198-PK-18
198-PK-18
159-RD-14

N924-WH-18
L970-GY-18
G848-GN-18
F846-PU-18
A587-YL-18
955-BU-18
954-GN-18
952-OR-18
200-BK-14
549-PK-18
548-GY-18
547-OR-18
546-BU-18
198-PK-18
N923-GY-14
N923-GY-18
N923-GY-18
N923-GY-14
N924-WH-18
L970-GY-18
G848-GN-18
F846-PU-18
955-BU-18
954-GN-18
952-OR-18
200-BK-14
549-PK-18
548-GY-18
A587-YL-18
547-OR-18
546-BU-18
L35
L35
L35

1
2
439-YL-18

308-YL-18
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

L968-OR-18
200-BK-18
L969-WH-18
A770-PK-18
K907-BU-18
K909-BU-18
185-YL-18
K906-GN-18
A768-BU-18
A769-GY-18
F717-YL-18
F718-BU-18
998-BR-18
615-YL-18
310-PU-18
315-GN-18
179-BU
A424-WH-18
K915-GN-18
L973-GN-18
200-BK-18
124-GN-18
A537-PK-18
961-BR-18
200-BK-18
M746-YL-18
M744-PK-18
M747-PU-18
200-BK-18
578-BU-18
152-BU
575-YL-18
576-PK-18
8630-BU-18
200-BK-18
191-WH-14
N923-GY-14
N924-WH-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
200-BK-18
308-YL-18
308-YL-18
105-RD
307-OR-18
307-OR-18
113-OR-18
791-PK-18
786-GN-18
A586-OR-18
501-GN-18
590-GY-18
439-YL-18
200-BK-18
L972-BU-18
198-PK-18
548-GY-18
198-PK-18
549-PK-18
M743-GN-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

TIMER RELAY
111-4870

IMPLEMENT
PRESS SW
106-0179

1
2

2
9
10
4
11
1
3
12
5
6
8
7

K905-RD
180-GN-14
140-BU
103-RD
152-BU
105-RD

1
2

6
3
4
5
2
1

200-BK-18
E562-PU-18

200-BK-18
A425-YL-18

B
A
C

RD
BK
GN
YL
GY
BU

G848-GN-18
952-OR-18
F846-PU-18
955-BU-18
954-GN-18
A587-YL-18
198-PK-18

177-RD-10
168-RD-10

151-GN-18
154-RD-18
150-RD-18

198-PK-18
546-BU-18
320-OR-18
200-BK-18
198-PK-18
547-OR-18
1
2
6
5
3
4

G848-GN-18
952-OR-18
F846-PU-18
955-BU-18
954-GN-18
A587-YL-18
198-PK-18

ATCH SEAT
HEATER SW
111-4783

PLATFORM

E/P CONT
126-2973

MULTISWITCH JOYSTICK (RH)


NOTE E
206-2408

W. INT
W. LOW
W SH
WA

RS485+
MAIN
+B
RS485LIGHT
GND

111-RD-14
110-RD-14

IN 1
GND
IN 2
OUT 2

ATCH O.W.D.
132-1828

ATCH START
AID SW
111-4784

L14

L20
L19
L25
L3
L4

2
4
1
3

L33

A425-YL-18
A587-YL-18
200-BK-18
200-BK-18
E562-PU-18
E565-BU-18
N923-GY-18
152-BU-18
200-BK
K905-RD-14
L970-GY-18
954-GN-18
235-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14
638-WH
615-YL
103-RD
403-GN-18
506-PU
118-GY
524-BU
235-BK-14
954-GN-18
L970-GY-18
K905-RD-14
412-BU-18
A771-PU-18
L978-GY-18
L974-GN-18
L977-YL-18
788-YL-18
A762-PU-18
763-BU-18
C468-BU-18
321-BR-18
F400-GY-18
491-PK-18
495-GN-18
430-BU-18
496-WH-18
K904-GN-18
499-GY-18
L971-GN-18
C912-GN-18
893-GN-18
892-BR-18
K997-BU-18
A499-BU-18
200-BK
8630-BU-18
786-GN-18
308-YL
307-OR
578-BU-18
L973-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
A770-PK-18
F717-YL-18
F718-BU-18
998-BR-18
K909-BU-18
310-PU-18
M743-GN-18
M746-YL-18
M744-PK-18
M747-PU-18
575-YL-18
576-PK-18

L19

RIGHT SW

998-BR-18
F717-YL-18
F718-BU-18
H

308-YL
200-BK-18
K909-BU-18
189-RD-14

L21

A424-WH-18

DISABLE SW

L20
L19
L25
L3
L4

308-YL-18
308-YL
308-YL
308-YL
112-PU-18
112-PU-4

BACKUP
THRT SW
110-7884

116-BR-14

A769-GY-18
H

159-RD-14

GND

L974-GN-18
200-BK-18

BR
WH

L12

L10

TT
(NOTE F)

A768-BU-18

L968-OR-18

200-BK-18
308-YL-18

B
2
1

2
1

LEFT SW

499-GY-18

K906-GN-18

L969-WH-18
200-BK-18

12V SW. OUT

200-BK-18
A771-PU-18

YL
GN
RD
BK
BU
GY

590-GY-18
501-GN-18
A586-OR-18

L4
185-YL-18

LIGHT IN (DC 24V)

1
2

147-PU-18
160-PU
140-BU
120-YL
112-PU-14
112-PU-14
112-PU-14

546-BU-18
198-PK-18
547-OR-18
200-BK-18
320-RD-18
151-GN-18
154-RD-18
150-RD-18
168-RD-10
110-RD-14
103-RD
159-RD-14
114-RD
105-RD
179-BU
113-OR-18
113-OR-18
124-GN-14
116-BR-14
177-RD-14
177-RD-14
177-RD-14
177-RD-14
177-RD-10
150-RD-18
150-RD-18
180-GN-14
191-WH-14
315-GN-18
152-BU
118-GY
149-PU
K905-RD
189-RD-14
111-RD-14
307-OR
112-PU-14
112-PU-14
129-BU
115-PK
185-YL-18
196-BU

2
1

2
1

1
4
2
3
6
5

8
6
7
1
3
5
4
2

L23

185-YL-18
185-YL-18

K907-BU-18
A770-PK-18

E564-PK-18
E562-PU-18
779-WH-18

TRAVEL
PRESS SW
106-0179

1
2

B+ 12V
MEMORY + 12V
SPEAKER LH +
SPEAKER LH SPEAKER RH +
SPEAKER RH GROUND
+ 12V LIGHT

G848-GN-18
952-OR-18
F846-PU-18
955-BU-18
954-GN-18

150-RD-18
154-RD-18
151-GN-18
320-RD-18
200-BK-18
547-OR-18
198-PK-18
546-BU-18
198-PK-18

L34

L970-GY-18
546-BU-18
547-OR-18
548-GY-18
549-PK-18

K909-BU-18

SELECT. MOD. VALVE


121-1491

L971-GN-18
200-BK-14
200-BK-14
200-BK-18
200-BK-18
A771-PU-18
L974-GN-18
200-BK-18
321-BR-18
200-BK-18
K906-GN-18
200-BK-18

CONN 2

SENSOR
SPEED/TIMING

CONN 54

N923-GY-14
N924-WH-18
200-BK-14
L970-GY-18
546-BU-18
547-OR-18
548-GY-18
549-PK-18

200-BK-18

386-PK

A588-GN-18
235-BK-18

M479-WH-18
200-BK-18

+V ENG SP/TMG
ENG SP/TMG COMMON
ENG SP/TMG

F700-BU
E799-BR

1
7
6
8
5
4
3
2

BACKUP
EPR VALVE SW
114-0421

307-OR

E564-PK-18
E564-PK-18

L51

OR
BK
WH

1
2
3
4
5
6
7
8

N923-GY-14
N924-WH-18

L46

200-BK-18
154-RD-18

235-BK-18
E562-PU-18
A588-GN-18
E564-PK-18

AZ

A
B
C

INJ
SOL3

N923-GYN924-WH200-BK-1
L970-GY546-BU-1
547-OR-1
548-GY-1
549-PK-18

NEUTRAL
START RELAY
149-5050

E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18

L55

AG

AF

12

CONN 3

L971-GN-18
200-BK-18

5
6
1
2
4
3

322-GY

ATCH-QC SAFETY LEVER "ON"


ATCH-QC SAFETY
RELAY COIL
LOCK RELAY 2 SW
ATCH-QC SAFETY LEVER
ATCH-QC SAFETY
PRIORITY RELAY
LOCK RELAY 1 SW
R3
R4
R1
R2
RELAY
RELAY
RELAY_1
RELAY_2

1
2

M748-OR-18
200-BK-18

L11

L30

L31

L32

M
LINE CUT OFF SOL
121-1490
AZ

996-GN
998-BR
999-WH

INJ
SOL2

F700-BU
E799-BR
F713-OR
F702-GN
F704-OR
F714-PK
T920-YL
F701-BR

CONN 4

200-BK-18
M743-GN-18

HORN RELAY
149-5050
320-RD-18
114-RD-18
114-RD-18
114-RD

CAB LAMP
5I-8250

1
2

INJ
SOL1

1
2

CONN 1

7
1
6
5
3
10
11
4
12
2
9
8

D790-OR
A704-GN

6
5
4
3
2
1
8
10
12
11
9
7

4
8
5
1
2
3
6
7

CONN 6
CONN 5

D790-OR
A703-BR

996-GN
998-BR
999-WH
A746-PK
A747-GY
994-GY
995-BU
C967-BU
A751-YL
993-BR
997-OR
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
D791-YL
D790-OR
D789-WH

L43

168-RD-18
L976-GN-18

FAN CONT SOL


SOLENOID COMMON
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE

308-YL
F717-YL-18
F718-BU-18
C912-GN-18
893-GN-18
892-BR-18
998-BR-18
F716-WH-18
F400-GY-18
E793-BU-18
E794-YL-18

1
2

1
29
37
23
20
8
15
9
3
30
36
34
28
22
18
12
6
27
17
5
4
10
11
14
16
21
25
33
35
38
39
40
13
7
32
31
24
2
26
19

200-BK-14
200-BK-18
788-YL-18
521-YL-18
311-WH-18
C468-BU-18
A762-PU-18
403-GN-18

1
2

+V ENG SP/TMG
ENG SP/TMG COMMON
ENG SP/TMG
BOOST PRESSURE
ATM PRESSURE
OIL PRESSURE
COOLANT TEMP
INTAKE MANF AIR TEMP
FUEL TEMP
SENSOR COMMON
+5V
INJECTOR 6
INJECTOR 5
INJECTOR 4
INJECTOR 3
INJECTOR 2
INJECTOR 1
INJECTOR COM 5&6
INJECTOR COM 3&4
INJECTOR COM 1&2

304-WH-8

H
200-BK-18
L972-BU-18
198-PK-18
548-GY-18
198-PK-18
549-PK-18

K911-PK-18
K997-BU-18
103-RD-18
K912-GN-18
615-YL-18
201-BK-18

AB

L20

C538-OR-18
C537-GN-18

780-PU-18
779-WH-18
E565-BU-18
E562-PU-18

CONN 49

L20
L21
L19
L3
L18

325-PK-18
365-YL-18

4
2
3
1

XX

1
2

780-PU-18
779-WH-18
E565-BU-18
E562-PU-18

START RELAY
125-1302

AR

1
2

CONN 48

C537-GN-18
C538-OR-18

AK

616-BU

177-RD-4
200-BK

CONN 17

D789-WH
A702-PU

109-RD-4

1
2

ATA
ATA

101-RD-4

D789-WH
A701-GY

USER

L52

1
2

CAT
CAT

GND
+B
ACCEL
DECEL
THROTTLE
DATA LINK (+)
DATA LINK (-)
SENSOR COM
DEFN SHUTDOWN
ENG OIL PRESS
DATA LINK (-)
DATA LINK (+)

10
11
12
13
14
16
17
18
19
20
22
23
25
26
27
5
6
15
24
37
9
3
29
8
21
1
7
2
4
28
30
31
32
33
34
35
36
38
39
40

K976-OR-18
K975-WH-18
K974-PU-18
K973-BR-18

308-YL-18

786-RD-18
149-PU-18
149-PU-18
149-PU

NOTE G

1
2

A
C
B

C
A
B

1
2

1
2

1
2

D
E
B
G
H
J
C
A
F

103-RD-18
129-BU-18
403-GN-18
615-YL-18

MAIN RELAY
213-0772
200-BK-14

L52

L51

BOOM LAMP RELAY


149-5050

200-BK-18
308-YL-18

AC

200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14

615-YL
200-BK-18

DIODE
121-4871

NOTE A

L26

L49

CAB
LAMP RELAY
149-5050

115-PK

NOTE A

308-YL
892-BR-18
893-GN-18
E794-YL-18
E793-BU-18
200-BK-18

CONN 47

A/C
RELAY
149-5050

306-GN
607-PK
322-GY
616-BU
386-PK

CONN 34

1
2
3
4
5
6
7
8

1
2
3
4
10
6
12
9
11
7
8
5

K997-BU-18
K911-PK-18
K912-GN-18

109-RD-4
109-RD-8

607-PK

590-GY-18
501-GN-18
A586-OR-18
200-BK-14

CONN 16

101-RD-4

791-RD-18
160-PU-18
160-PU

CONN 46

CONN 33

1
2
3
4
5
6
7
8

VV
AB

CONN 45

CONN 32

118-GY
506-PU
524-BU

YY

L47

615-YL-18
615-YL-18
179-BU
A424-WH-18
200-BK-18
200-BK-18

304-WH-8

CHASSIS
LAMP RELAY
149-5050

CONN 30 CONN 31

1
5
3
2
4
6

112-PU-4

XX

6
7
8
4
5
3
2
1

177-RD-4

CONN 29

200-BK-18
N923-GY-18
F846-PU-18
G848-GN-18
961-BR-18
955-BU-18
952-OR-18

F716-WH-18
200-BK-18
101-RD-4
109-RD-4
403-GN-18
304-WH-8
E793-BU-18
E794-YL-18
788-YL-18
A762-PU-18
521-YL-18
311-WH-18
F400-GY-18
308-YL
C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18

AK

CONN 28

310-PU-18
200-BK-18

L49

jj

A588-GN-18

CONN 27

615-YL-18
615-YL-18
315-GN-18

893-GN-18
892-BR-18
308-YL
E793-BU-18
E794-YL-18
304-WH-8
306-GN
386-PK
607-PK
322-GY
616-BU
200-BK-18
101-RD-4
109-RD-4

L49

L52

A
B
C

ATCH BEACON
RELAY

L52

CHASSIS

152-BU
8630-BU-18
638-WH

CONN 26

200-BK-18

177-RD-4
109-RD-4
101-RD-4
177-RD-4
200-BK
200-BK-18
159-RD-14
116-BR-14
160-PU
196-BU
893-GN-18
892-BR-18
E793-BU-18
E794-YL-18
A770-PK-18
K909-BU-18
200-BK-18
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
791-RD-18
115-PK
615-YL
114-RD
786-RD-18
149-PU
616-BU
320-RD-18
607-PK
322-GY
200-BK-18
154-RD-18
307-OR
386-PK
200-BK-18
200-BK-18
A588-GN-18
308-YL-18
K909-BU-18
K909-BU-18
200-BK-18
189-RD-14
111-RD-14
110-RD-14
308-YL
308-YL
308-YL-18
308-YL
112-PU-4
177-RD-4
200-BK
306-GN
200-BK-18
304-WH-8
109-RD-8
308-YL

ATCH
SEAT WITH
SEAT HEATER
111-6458

L27

151-GN-18
196-BU
160-PU
149-PU
154-RD-18
115-PK
114-RD
150-RD-18
110-RD-14
K909-BU-18
307-OR
308-YL

CONN 44

HYD LOCK SOL RELAY


149-5050
200-BK-18
151-GN-18

5
6
4
3
2
1

ENG SPEED
PICKUP
6V-2455

WH-18
BK-18

L38

L38

304-WH-8
101-RD-4
200-BK-4
403-GN-18
109-RD-4
521-YL-18
200-BK-18
311-WH-18
200-BK-18
C468-BU-18
200-BK-18
788-YL-18
A762-PU-18

GROUND STRAP
128-8886

2
1

4
3
12
5
2
1
11
10
8
9
6
7

RELAY
PANEL

CONN 43

ONE TOUCH
LOW IDLE SW

103-RD-18
200-BK-14
508-PU-18
509-WH-18
511-BR-18
512-GN-18

C
788-YL-18
A762-PU-18

MOTOR

CONN 15

159-RD-14
116-BR-14
200-BK
A588-GN-18
A770-PK-18
189-RD-14
786-RD-18
320-RD-18
111-RD-14
A587-YL-18
615-YL
791-RD-18

200-BK
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK
K
200-BK
159-RD-14
116-BR-14
320-RD-18
A770-PK-18
189-RD-14
160-PU
307-OR
149-PU
115-PK
154-RD-18
615-YL
791-RD-18
786-RD-18
111-RD-14
308-YL
110-RD-14
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
196-BU
K909-BU-18
177-RD-4
112-PU-4
114-RD
177-RD-4
177-RD-4
200-BK-18
306-GN
304-WH-8
109-RD-8
109-RD-4
101-RD-4
892-BR-18
607-PK
322-GY
616-BU
386-PK
308-YL
893-GN-18
E794-YL-18
E793-BU-18
A588-GN-18

CONN 42

L20
L21
L19
L3
L18

103-RD-18
103-RD-18
103-RD-18

BAT MTR

AZ

N923-GY-14
152-BU
105-RD
185-YL-18
113-OR-18
124-GN
548-GY-18
549-PK-18
N924-WH-18
179-BU
191-WH-14
198-PK-18
198-PK-18
315-GN-18
307-OR
C537-GN-18
C538-OR-18
N923-GY-18
G848-GN-18
F846-PU-18
952-OR-18
955-GN-18
103-RD
120-YL
135-BU
118-GY
210-BK
508-PU-18
509-WH-18
511-BR-18
512-GN-18
633-BU-18
139-OR-18
129-BU

RIGHT SW

200-BK
200-BK
200-BK
200-BK-18
200-BK-18
200-BK-14
200-BK-18

9
12
1
2
3
4
5
6
7
8
10
11

L59

200-BK-18
893-GN-18
892-BR-18
308-YL
E793-BU-18
E794-YL-18
304-WH-8
306-GN
386-PK
607-PK
322-GY
616-BU
101-RD-4
109-RD-4

ENG OIL
LEVEL SW
111-4759

1
2

CONN 14

BACKUP
RESISTOR
102-8017

A588-GN-18
A588-GN-18
A587-YL-18

M743-GN-18
A588-GN-18
M744-PK-18
M747-PU-18
M746-YL-18
200-BK-18

K909-BU-18
K909-BU-18

L55

101-RD-4
RD-00
RD-00

1
3
2
4
5
6

NOTE A

150-RD-18

892-BR-18
C468-BU-18
200-BK-14
200-BK-14
L974-GN-18
321-BR-18
K906-GN-18
A499-BU-18
607-PK
322-GY
616-BU
495-GN-18
168-RD-10
496-WH-18
499-GY-18
491-PK-18
306-GN
386-PK
A424-WH-18
A425-YL-18
K997-BU-18
K904-GN-18
A769-GY-18
A768-BU-18
L978-GY-18
763-BU-18
L977-YL-18
L971-GN-18
A771-PU-18
E562-PU-18
E565-BU-18
103-RD
200-BK
200-BK-14
200-BK-18
200-BK-18
200-BK-18

EE(NOTE
E B)
AA

BK
BK

893-GN-18
892-BR-18

304-WH-8

1
2

C
C468-BU-18
200-BK-18

STARTER
MOTOR
6V-0890

ECM GND STRAP

30 Page

RENR3606-03

311-WH-18
200-BK-18

ATCH
START AID
COOLANT TEMP SW
3E-6425

1
2
3
4
5
6
7
8
9
10
11
12

CONN 13

L59

L23
L20
L25
L19
L3
L35

1
2

CONN 38

NOTE A

A770-PK-18

112-PU-4
196-BU
152-BU
180-GN-14
189-RD-14
320-RD-18
154-RD-18
151-GN-18
150-RD-18
114-RD
110-RD-14
370-BU
116-BR-14
168-RD-10
115-PK
149-PU
140-BU
160-PU
159-RD-14
177-RD-4
111-RD-14
521-YL-18
147-PU-18

200-BK
200-BK-18
200-BK-14
200-BK-14
235-BK-14
200-BK-18
200-BK-18
200-BK-14
200-BK

MULTISWITCH JOYSTICK (LH)


199-2443

638-WH
200-BK

A/C CLUTCH
SOL
113-3499

1
2

F716-WH-18
103-RD

M748-OR-18
200-BK-18
M479-WH-18
200-BK-18

L55

LEFT SW

210-BK
139-OR-18
633-BU-18
120-YL
118-GY
524-BU
638-WH

513-OR-18
200-BK-18

CONN 7

VV

200-BK
196-BU
200-BK-18
893-GN-18
892-BR-18
E793-BU-18
E794-YL-18

CONN 10

1
2
3
4
5
6
7
8
9
10
11
12

F400-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
412-BU-18
495-GN-18
496-WH-18
491-PK-18
A769-GY-18
K997-BU-18
763-BU-18
L977-YL-18
L978-GY-18
L974-GN-18
A771-PU-18
K906-GN-18
430-BU-18
K904-GN-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 37

135-BU

403-GN-18
109-RD-4

200-BK-4

1
2
3
4
6
5

80A
YY

101-RD-4
109-RD-4

CC

CONN 11

AD

BUS-BAR

AL

NEUTRAL START
LIMIT SW
111-4799

9
11
8
3
7
4
2
5
1
6
12
10

521-YL-18

CONN 8

AD

ALT BREAKER
171-2210

L22

AL

HORN SW
128-2134

615-YL
615-YL
615-YL-18
135-BU
135-BU
210-BK
210-BK

ALTERNATOR
3E-7577

L40

REFREGERANT
LOW PRESS SW.
114-5333

2
1

CONN 36

615-YL

HEATER AND AIR CONDITIONER CIRCUIT.


TURN SIGNAL/WIPER/WASHER CIRCUIT.

CONN 35

308-YL-18
L969-WH-18
L968-OR-18
K915-GN-18
K907-BU-18
439-YL-18
L972-BU-18

AUX/HYD CONTROLLER

80A

GG
(NOTE B)

C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18
892-BR-18
140-BU
A499-BU-18
L971-GN-18
180-GN-14

jj

FOR INSP LAMP


9R-7941

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

ENGINE PUMP CONTROL CIRCUIT.

521-YL-18
513-OR-18

L45

L60
L60

200-BK-14
310-PU-18
430-BU-18
180-GN-14
412-BU-18
200-BK-14
311-WH-18
311-WH-18
200-BK-14
F716-WH-18
K997-BU-18
763-BU-18
L977-YL-18
491-PK-18
499-GY-18
496-WH-18
168-RD-10
A769-GY-18
A768-BU-18
L978-GY-18
495-GN-18
K904-GN-18
K906-GN-18
L974-GN-18
A771-PU-18
L971-GN-18
321-BR-18
A499-BU-18
521-YL-18
F400-GY-18
C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18
892-BR-18
A762-PU-18
788-YL-18
C468-BU-18
403-GN-18
A424-WH-18
A425-YL-18
200-BK-18
200-BK-18
200-BK-18
E562-PU-18
E565-BU-18
103-RD

BREAKER 1
171-2210

AC

DISCONNECT SW.
7N-0718
7N-0719(NOTE B)

CONN 9

UP/DOWN RELAY 2
149-5050

QC SAFETY
ROTARY SW
155-2715

QC BUZZER
113-4683

112-PU-4

A425-YL-18
189-RD-14
320-RD-18
154-RD-18
151-GN-18
150-RD-18
114-RD
168-RD-10
110-RD-14
116-BR-14
370-BU
115-PK
149-PU
140-BU
159-RD-14
177-RD-4
111-RD-14
521-YL-18
147-PU-18
152-BU-18
K905-RD-14
A587-YL-18
L970-GY-18
954-GN-18
N923-GY-18
E562-PU-18
E565-BU-18
235-BK-14
200-BK-14
200-BK-14
200-BK-18
200-BK-18
200-BK

MM

L20
L19
L25
L3
L4

310-PU-18
499-GY-18
A768-BU-18
321-BR-18
200-BK-14

L60

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
ENGINE CONTROL CIRCUIT.

C
B+
R
ALT
E

JJ

L45
168-RD-10

UP/DOWN RELAY 1
149-5050

E793-BU-18
E794-YL-18

200-BK-18
200-BK-18
200-BK-18
E562-PU-18
E565-BU-18
A424-WH-18
A425-YL-18

DOWN RELAY
149-5050

L56 L56

2
1

RELAY PANEL
DISABLE RELAY
149-5050

412-BU-18
200-BK-18

JJ

JJ

CONN 18

893-GN-18
892-BR-18
200-BK-18

COOLANT
LEVEL SW
096-0744

JJ

ET CONN AND ECAP CONN

L60

200-BK
196-BU

310-PU-18
311-WH-18
B

JJ

L34

A755-PK-18

CONN 12

ATCH
AM/FM RADIO

10A
10A
5A
10A
10A
5A
10A
10A

O.W.D. BUZZER

A756-PU-18
1
2

15A

AUX CKT
176-YL
CAB LAMP
115-PK
BACKUP
185-YL-18
CIGAR LIGHTER
129-BU
INSP LAMP
196-BU
FINE SWING
147-PU-18
CHASSIS LAMP
160-PU
LUBRICATOR
140-BU
12V 5A SOCKET
120-YL

15A
10A
15A
10A
10A
5A
10A
10A

A/C UNIT
126-3375

JJ

NN

N924-WH-18

10A
15A
10A
5A

180-GN-14
149-PU
191-WH-14
152-BU
118-GY
315-GN-18
K905-RD
150-RD-18
150-RD-18

NN

607-PK-18

1
2

180-GN-14
200-BK-14
430-BU-18
310-PU-18
311-WH-18
412-BU-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14

A757-WH-18

L47

ATCH
START AID
SOL
3E-6332

147-PU-18
L973-GN-18

954-GN-18
N924-WH-18
A758-BR-18
A757-WH-18
A756-PU-18
A755-PK-18

L47

A758-BR-18

8
1
2
7
3
4
5
6

177-RD-4
177-RD-4
101-RD-4
109-RD-4

AIR CLEANER SW
162-6208

200-BK-18
430-BU-18

N924-WH-18

BIO PUMP
BOOM LAMP
AUX CKT
AUX CKT
WASHER/WIPER
START AID
E/P CONT
HYD LOCK SW
HYD LOCK SOL

30A
15A
10A

CONN 41

NN

A758-BRA757-GYA756-BUA755-PK-

952-OR-18
954-GN-18

CONN 40

L46

180-GN-14
200-BK-14

1
2

PUMP

L38

1
2
3
4
5
6
7
8

F846-PU-18
G848-GN-18
546-BU-18
547-OR-18
548-GY-18
549-PK-18
K973-BR-18
K974-PU-18
K975-WH-18
K976-OR-18

NN

M746-YL-18
M748-OR-18
M749-WH-18
200-BK-18

ATCH BIO PUMP


146-9282

L970-GY-18
955-BU-18
200-BK-14
N923-GY-14
952-OR-18

ATCH-AUX/BACKUP
RELAY
145-6907

N919-GN-18
N920-BU-18
N921-YL-18
N922-OR-18
K973-BR-18
K974-PU-18
K975-WH-18
K976-OR-18
200-BK-18

ATCH-FOOT
SWITCH
PEDAL-RH

168-RD-10
110-RD-14
103-RD
114-RD
105-RD
159-RD-14
179-BU
113-OR-18
113-OR-18
124-GN-14

L20
L19
L25
L3
L45
L46
L35

ATCH-AUX/HYD
CONTROLLER
122-9897

REFUELING PUMP
TIMER RELAY
DOME LAMP
HORN/QUICK COUPLER
KEY SW
A/C RELAY
O.W
W.D
D.
SWITCH PANEL
RADIO
A/C /HEATER

L20
L19
L25
L3
L45
L46
L35

ATCH
BATTERY
3T-5760
(NOTE C)

CONN 39
A758-BR-18
A757-WH-18
A756-PU-18
A755-PK-18
K976-OR-18
K975-WH-18
K974-PU-18
K973-BR-18

GG (NOTE B)

ATCH-FOOT
SWITCH
PEDAL-LH

ANTENNA
106-0036

NN

NN

M746-YL-18
M744-PK-18
M748-OR-18
200-BK-18

EE (NOTE
RD-

NN

1
2
3
4
5
6
7
8

M743-GN-18
A588-GN-18
M744-PK-18
M747-PU-18
M746-YL-18
200-BK-18
110-RD-14
116-BR-14
200-BK
159-RD-14
177-RD-4
A770-PK-18
189-RD-14
114-RD
320-RD-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
160-PU
115-PK
308-YL
307-OR
111-RD-14
150-RD-18
A588-GN-18
A587-YL-18
K909-BU-18
196-BU
151-GN-18
152-BU
8630-BU-18
638-WH
112-PU-4

NN

A758-BR-18
A757-WH-18
A756-PU-18
A755-PK-18

POS NEG
-00

POS NEG

CC

NN

FUSE BASE
111-4812

20A 9W-1446
30A 8T-9636

GROUND STRAP
7G-1060

4
3
2
1

BK-00

BB
RD-00

NN

L15
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
196-BU
152-BU
180-GN-14

MM

M747-PU-18
M744-PK-18
M748-OR-18
200-BK-18

A
AA
RD-00

NN

M748-OR-18
M748-OR-18
M748-OR-18
M748-OR-18
M748-OR-18
M749-WH-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
M746-YL-18
M746-YL-18
YL-18
YL-18
PK-18
PK-18
PK-18
PK-18
M744-PK-18
M744-PK-18
M744-PK-18
A588-GN-18
A588-GN-18
A588-GN-18
A588-GN-18
M743-GN-18
M747-PU-18

BATTERY
3T-5760

A588-GN-18
A588-GN-18
M744-PK-18
M743-GN-18

1
2

NN

A758-BR-18
A757-GY-18
A756-BU-18
A755-PK-18

1
2

L42

CHASSIS

AF ATCH AUX CKT

A
578-BU-18
200-BK-18

WASHER
W
7T-8890

ANTENNA CABLE
111-4846

PLATFORM

PP

L38

MOTOR

CHASSIS

HAMMER 2
SOL (ON/OFF)
116-3413

PP

L38

200-BK
506-PU

AUX PRESS
SW
131-9203

950-BR-18
200-BK-18
200-BK-18
200 BK 18
18
18
18
18
18
200-BK
200-BK
200-BK
A849-OR-18
A850-WH-18
200-BK
K
200-BK-18
200-BK-18
200-BK
955-BU-18
N923-GY
N923-GY
N923-GY-18
N923-GY-14
952-OR-18
952-OR-18
952-OR-18
952-OR-18
952-OR-18
952-OR-18
952-OR-18
N923-GY-14
200-BK
K
200-BK-18
200-BK-14
200-BK-14
A847-YL-18
A848-PK-18
951-PK-18
L970-GY-18

200-BK
200-BK-14
200-BK-18
200-BK
200-BK-18
200-BK
200-BK
200-BK-18
200-BK-14

152-BU
412-BU-18
L971-GN-18
123-WH-14
C912-GN-18
F717-YL-18
F718-BU-18
998-BR-18
893-GN-18
892-BR-18
K997-BU-18
A499-BU-18
310-PU-18
499-GY-18
A768-BU-18
321-BR-18
521-YL-18
F400-GY-18
C468-BU-18
A762-PU-18
788-YL-18
403-GN-18
495-GN-18
496-WH-18
491-PK-18
A769-GY-18
200-BK-18
200-BK-18
200-BK-18
E562-PU-18
E565-BU-18
200-BK-14
200-BK

200-BK-18
578-BU-18
506-PU
200-BK
8630-BU-18
A425-YL-18
A424-WH-18
159-RD-14
177-RD-4
A770-PK-18
189-RD-14
114-RD
320-RD-18
149-PU
786-GN-18
154-RD-18
615-YL
791-PK-18
160-PU
115-PK
307-OR
308-YL
111-RD-14
151-GN-18
150-RD-18
A588-GN-18
A587-YL-18
638-WH
K909-BU-18
196-BU
180-GN-14
147-PU-18
L973-GN-18
112-PU-4
763-BU-18
L977-YL-18
L978-GY-18
L974-GN-18
A771-PU-18
K906-GN-18
430-BU-18
K904-GN-18
140-BU
168-RD-10
110-RD-14
116-BR-14
103-RD
M743-GN-18
A588-GN-18
M744-PK-18
M747-PU-18
M746-YL-18
200-BK-18
A601-YL-18
G457-GR-18
370-BU

13
19
24
1
7
18
2
14
20
8
6
12
5
11
17
23
22
16
10
4
21
15
9
3

950-BR-18
585-YL-18
200-BK
A849-OR-18
A850-WH-18
N923-GY
952-OR-18
A847-YL-18
A848-PK-18
951-PK-18
F846-PU-18
G848-GN-18
546-BU-18
547-OR-18
548-GY-18
549-PK-18
K976-OR-18
K975-WH-18
K974-PU-18
K973-BR-18
N922-OR-18
N921-YL-18
N920-BU-18
N919-GN-18

AUX PILOT MAN AC1


AUX PILOT MAN AC2
GROUND
FLOW CONTROL SOL
FLOW CONTROL SOL
AUX CKT POWER SUPPLY
PRESSURE SW
MEDIUM PRESS SOL R2
MEDIUM PRESS SOL R1
HAMMER 2 SPEED SOL
PROX SW
ROCKER SW CSL
LH - JOYSTICK
LH - JOYSTICK
RH - JOYSTICK
RH - JOYSTICK
E/P CONTR
E/P CONTR
E/P CONTR
E/P CONTR
THROTTLE POS SW
THROTTLE POS SW
THROTTLE POS SW
THROTTLE POS SW

SOL
R1/R2
125-8075

NN

GND STRAP
132-1805

PRESSURE SW
106-0179

PROX SW
3T-3132

AC1
AC2
F/C SOL
(ON/OFF) (ON/OFF) (PROP.)
121-1491 121-1491 111-9916

FUSE
5A 139-5345
10A 9W-1442
15A 9W-1441

L15

L15

L15

L3

L15

118-GY
524-BU
575-YL-18
N923-GY-18
A588-GN-18
152-BU-18
576-PK-18

L15

L15

L15

ATCH
REFUELING PUMP
165-1436

UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE.


NOTE A: THE FOLLOWING WIRE PAIRS MUST BE TWISTED
AT LEAST 1 TURN PER 25MM.
(892-BR, 893-GN) (E793-BU, E794-YL)
NOTE B: USE WITH COLD WEATHER.
NOTE D: NOT NECESSITY FOR ELECTRIC OPENABLE WINDSHIELD.
NOTE E: ALL 345 B2 MACHINES ARE EQUIPPED
WITH THIS VALVE GP JOYSTICK (RH) ATCH.
NOTE F: NOT USE WITH FINE SWING CONT. SW.

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