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Boomer 281/282 DC15

Introduction Safety Component location Valves location Daily checks Operators platform Traction 24V Positioning Electrical system Air & Water system Drilling

1-4 5-22 23-34 35-50 51-72 73-82 83-96 97-106 107-134 135-152 153-162 163-194 195-198 199-204 205-223

Options

Telescopic feed Cut hole Swellex

Training

Introduction

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Introduction
Teacher name: ____________________
Training hours 08,00 16,00 Tea / coffee brakes to be discussed 10,00 / 14,00 Lunch time to be discussed 12,00 Smoke brakes to be negotiated No smoking in Lecture room No Phone calls during lecture No computers during lecture Written check questions after each section Written exam after training Practical
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Safety

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Safety
Knowledge target for this section You will after this section know safety features: Signs and symbols (warnings), Risk area of the rig, warning signals, emergency stops, fire fighting equipment

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Safety
References in documentation Safety Manual

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Safety
Content (Boomer 280-Series) Always read the safety instructions Location of Ansul and Fire extinguishers Emergency stop Beacon Risk areas

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Safety
Fire fighting - ANSUL System A Activator B Nozzles C Fire Extinguisher D Propellant cartridge

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Safety
Fire fighting - ANSUL Activators

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Safety
ANSUL Activators

Check fire (option)

Ansul

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Safety
Fire extinguisher

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Safety
Emergency Stop

Emergency stop button

Indicator light

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Safety
Audio and visual alarms
Strobe
Horn button

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Safety
Risk Areas during tramming and drilling

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Safety
Warning The manuals contain warnings. The warnings are in boxes and contain a safety message preceded by a warning symbol and a signal Different degrees of warnings
Danger Warning Caution

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Safety
Signs

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Safety
Signs

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Safety
Rig Stability

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Safety
Knowledge target for this section Be aware of:
The different signs and symbols (warnings) Risk area of the rig when tramming What kinds of warning signals the rig is equipped with Functionality of the emergency stops Different fire fighting equipment

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Component location B281/B282-DC15

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Component Location
Knowledge target for this section Get a general knowledge of where the major component on the rig is located

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Component Location
References in documentation Operators Instructions
Component Locations

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Component Location
Main Components
Protection roof Feed Rock Drill Electrical Cabinet Cable reel

Boom Rear Jacks Front Jacks

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Component Location
Right Rear
Diesel engine air filter Ansul cartridge and powder container

Water reel

El.motor and pumps for boom 2 Rear Jacks


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Component Location
Right Rear
Hydraulic oil Electric filling pump

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Component Location
Left
Electrical cabinet Cable reel

ECL Lubrication tank El. motor and pumps for boom 1


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Component Location
Behind Water Reel
Water pump

Water inlet strainer

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Component Location
Inside Water Reel
ISO switch Battery

Main fuse

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Component Location
Knowledge target for this section Be aware of:
The major components on the rig eg. Boom, cable reel, Pumps

If the rig is available:


Have walked around the rig and seen the components

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Valves Location B282-DC15

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Valves Location
Knowledge target for this section Be aware of the different adjustment valves on the drill rig

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Valves Locations
References in documentation Maintenance Instructions
Component Locations

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Valves Location
VB 1 block

CT4

CT5 CT2 CT1


CT3/ Y156

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Valves Location
Valve V10 and V11 Percussion Pressure

V11 Percussion Pressure full drilling V10 Percussion Pressure Collaring

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Valves Location
V3a Rotation Speed
V3a

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Valves Location
V3a Rotation Speed (Reaming)

V3a

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Valves Location
Vdp Damper Pressure

Vdp

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Valves Location
Vfm Maximum Feed Pressure

Vfm

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Valves Location
Vfl-Collaring / Vfh-full drilling pressure
Vfh Vfl

10

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Valves Location
RPCF Regular/Reaming
V1a (Regular) V1b(Reaming)

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Valves Location
Vaj Anti jamming, feed return movement

Vaj

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Valves Location
V8/V17 Telescopic feed pressure difference and max feed return
V17 V8

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Valves Location
V6 Feed pressure full drilling (Reaming)

V6

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Valves Location
Knowledge target for this section Be aware of:
Where the adjustment valves are located and their function

If the rig is available:


Have walked around the rig and seen the components

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Daily checks

Inspections points

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Daily Checks
Knowledge target for this section Be aware of the daily checks, understand the importance of cleaning between shifts

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Daily Checks
References in documentation Maintenance schedules rig
Every 10 Percussion hour Every 10 Diesel hour

Maintenance instructions rock drill Operation manual diesel engine


Maintenance Schedule

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Daily Checks
Purpose of daily checks Detect faults at an early stage Prevent costly secondary damage Prevent breakdowns Prevent personal injury

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Daily Checks
Cleaning Between shifts To be able to see wear To be able to see damages

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Daily Checks
What to check for
Check safety devices Check hoses and cables Check oil levels Check the lubrication points Keep your eyes open for possible leakage and wear Pay attention to any faults in the function of the controls

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Inspections Points
Emergency stop devices Control objects
Emergency stop devices

Action
Check the function of all the emergency stops on the rig

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Inspections Points
Fire extinguishers Control objects
Fire extinguishers

OK

Action
Make sure the indicator is in the green zone Check that none of the seals are broken and that service has been carried out within the prescribed time Check that the fire extinguisher and its holder are not damaged
1250 0098 88

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OK

Inspection Points
Check/Service points on feed

CHECK POINTS

SERVICE POINTS

Hoses, tension and wear Hose drum Damages & oil leaks Tension of ropes Cradle and Feed retainers Wear strips & Slides Drill Steel Bushings Centre drill steel support Limit switch function Rock drill attachment

Tightening of bolts Grease all lub. Points Torque the tension bushing on feed cylinder Wear strips & Slides Ropes Drill steel bushings Bearings, pulley wheel & hose drum

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Inspection Points
Feed Control objects
Guide rails and slide pieces

Action
Check for wear on slide pieces and slide rails. Adjust if necessary

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Inspection Points
During Drilling
Hyd. oil temp Water pressure Hydraulic pressures Feed Rotation Percussion Lubrication pressure Return filters Hour meter Leakages Broken or damaged hoses

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Inspection Points
Check/Service points on the boom
CHECK POINTS SERVICE POINTS

Hoses, tension and wear Damages & oil leaks Drill Steel Bushings

Tightening of bolts Grease all lub. Points

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Inspection Points
Rock Drill
Lubrication Air Lubrication oil Front Bushing Flushing seals Drill Collaring Accumulators Pressure and flow Pressure and frequency Check clearance No leaks Always on the shank

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Inspections points
Rock Drill Control objects
Rock drill accumulator charge pressure

Action
Press in the pin on the test valve. If the accumulator is charged, the pin will stick out by 4.5 mm and give a firm resistance when pressed in

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Inspections points
Rock drill cradle Control objects
Machine cradle

Action
If necessary, adjust the cradle to the correct height and centre directly on the beam

Clearance 5-7 mm

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Inspections points
Hydraulic system Control objects
Hydraulic oil level

Action
Top up if necessary

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Inspections points
Compressor Control objects
Oil reservoir

Action
Check the oil level in the oil reservoir
(See instruction on how to check)

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Inspections points
Water system Control objects
Water inlet strainer

Action
Clean by opening blue valve

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Inspections points
Fire fighting system ANSUL Control objects
Nozzles/Hoses Powder container

Action
Check that nozzles are clean and the protective caps are fitted and tight Check that there is no damage to the powder container

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Inspections points
Diesel Engine oil level Control objects
Engine oil level

Action
Top up if necessary

Oil stick

Oil fill

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Daily checks
Knowledge target for this section Be aware of:
The daily checks, what to check

Know:
The importance of performing daily checks The importance of cleaning the rig between shifts

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Operators platform B280-DC15

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Operators platform
Knowledge target for this section Know the functionality of the controls for driving, brake test, driving

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Daily inspections
References in documentation Operators Manual
Controls

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Operators platform
Drivers seat
Instrument panel Levers for roof Levers for jacks Levers for diesel positioning

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Operators platform
Drilling and Positioning panel

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Operators platform
Instrument panel

T2 Ignition key T4 Parking brake T5 Drilling lights T6 Tramming lights T8 Lamp test T10 Gear lever T12 Horn T16 Park brake test button P1 Hour meter for engine P2 Fuel gauge
6

H11 Parking brake H12 Brake pressure H13 Engine temp H14 Hydraulic oil level H15 Transmission H16 Engine lubrication oil pressure H17 Suction filter H18 Battery charging H20 Preheat indicator

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Operators platform
Brake test Parking brake 1. Make sure that the parking brake is applied 2. Start the diesel engine and engage 2nd gear 3. Gradually increase engine rpm to maximum 4. Check the rig for movement. If the rig moves the brakes must be adjusted without delay
Note Do not continue this check for longer than 4 seconds at most

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Operators platform
Brake test Service brakes 1. Start the diesel engine 2. Depress the brake pedal and hold it down 3. Release the parking brake 4. Engage 2nd gear 5. Gradually increase engine rpm to maximum 6. Check the rig for movement. If the rig moves the brakes must be adjusted without delay
Note Do not continue this check for longer than 4 seconds at most

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Operators platform
Knowledge target for this section
Know the functionality of the controls for driving
Instrument panel Drill panel Boom panel Levers for jacks/roof

Know how to:


Perform parking brake test Perform service brake test Start the rig

Know the basics of driving the rig


Driving forward/backward Turning Gear selecting

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Traction B282 DC15

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Traction
Knowledge target for this section Understand the hydraulics for brake and steering

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Daily inspections
References in documentation Diagrams and Drawings
Hydraulics

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Components

5 6

2 3

1
4

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Starting the system

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Applying the brakes

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Releasing the brakes

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Park brake

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Releasing Park brake

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Activating Park brake

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Steering

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Traction
Knowledge target for this section Be aware of:
The components in the brake and steering circuit How the circuit is started hydraulically How the brake and steering circuit works

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Boomer

24V

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Boomer 24V
Knowledge target for this section Know how the 24 V system is built up

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Daily inspections
References in documentation Diagrams and Drawings
Electrics

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Boomer 24V
Main Switch
Main switch

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Power on

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Ignition sequence

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Interlock brake valve circuit

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Cable reel 3 laps left

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Boomer 24V
Knowledge target for this section Be aware of:
What happens in the 24V circuit when the main switch is turned on What happens in the circuit when the ignition key is turned How the interlock brake valve circuit works What happens when there are only three laps left on the cable reel

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Positioning

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Positioning
Knowledge target for this section Controls for positioning, hydraulics for positioning

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Positioning
References in documentation Diagrams and Drawings
Hydraulics

Operators Instructions
Controls

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Positioning
Positioning panel
Feed look out Feed rotation Boom extension Feed extension Boom positioning

Anti parallel button

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Positioning
Overview of boom cylinders
K Feed rotation Z - Lock out FE Feed ext B Boom ext A1 Boom cyl. rear left A2 Boom cyl. rear right E1 Boom cyl. front left E2 Boom cyl. front right

E1 FE Z K A1 B

E2

A2

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Positioning
Levers for jacks and roof
Left roof cyl Right roof cyl Right front jack Right slide Rear jacks Left slide Left front jack

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Positioning
Levers for reels and diesel positioning 1/2
Diesel positioning Cable reel Hose reel

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Positioning
Levers for reels and diesel positioning 2/2
Cable reel override button Warning light for 3 laps left

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Positioning
Rear Controls for Reels
Water reel Cable reel

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Positioning
Components

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Positioning
Diagram legend Red pressure Blue tank/return Green pilot pressure (40bar) Yellow other pilotpressure

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Positioning
Raising the Boom 1/2

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Positioning
Raising the Boom 2/2

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Positioning
Lowering the boom 1/2

1250 0060 05

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Positioning
Lowering the boom 2/2

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Positioning
Moving the boom to the right 1/2

1250 0060 05

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Positioning
Moving the boom to the right 2/2

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Positioning
Moving the boom to the left 1/2

1250 0060 05

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Positioning
Moving the boom to the left 2/2

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Positioning
Using the anti-parallel system feed swing 1/2

1250 0065 20

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Positioning
Using the anti-parallel system feed swing 2/2

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Positioning
Using the anti-parallel system feed lift 1/2

1250 0065 20

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Positioning
Using the anti-parallel system feed lift 2/2

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Positioning
Movement of the feed

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Positioning
Jacks

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Positioning
Roof

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Positioning
Knowledge target for this section Be aware of:
The controls for positioning, which lever does what and where are they located

Be able to describe the following


How the positioning works hydraulically Which are the main components Boom positioning valves / functions

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Electrical system

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Electrical System
Knowledge target for this section Be aware of the components in the electrical system

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Positioning
References in documentation Diagrams and Drawings
Electrics

Operators Instructions
Electrics system

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Electrical System
Warning lights on A-cabinet
Phase sequence fault High hyd. Oil temp Return oil filter indicator Low hyd. Oil level Motor overload Power on

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Electrical System
Switches on A-cabinet
Diode test Lamp test Motor switch, motor nr 1 Emergency stop Motor switch, motor nr 2

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Electrical System
Main Switch

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Electrical System
The right side of the A-Cabinet
V33
Diode bridge for check lights

T50 Internal Transformer

K29

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Electrical System
The right side of the A-Cabinet
K164
Emergency stop power supply relay

K64
Start relay pump1

K74
Start relay pump1

K163
24V Power Supply changer

K28
Low hydraulic oil level relay

K31
24V Power supply changer

K128
Emergency stop relay

K30
Compressor timer relay

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Electrical System
The right side of the A-Cabinet
K132 Water Pump relay K127 Compressor relay

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Electrical System
The right side of the A-Cabinet
F131
Water Pump Fuse

F18
Fuse 3 phase outlet

F20
Back-Up Fuse

F19 F126
Compressor Fuse Control Transformer Fuse

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Electrical System
The right side of the A-Cabinet
F66
Fuse Control 110V AC Pump1 Fuse descriptions

F22 F17
Battery Charger

F77

F91

F48 F76
Fuse Control 110V AC Pump1 Headlight 24V AC

F67
Control 24V DC

F49
Working light 220V AC

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Electrical System
The right side of the A-Cabinet
S13
Select Measuring

P12
Voltmeter/ Ampmeter

K10
Earth-fault relay

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Electrical System
The right side of the A-Cabinet
P66
Hour meter Rock Drill 1

P76 Hour meter Rock Drill 1

ECL Rock Drill Lubrication

K26 Phase rotation F6 Fuse relay

K133
Water pump time relay

K32

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Electrical System
ECL System

Diod to indicate lubrication time T2 Lubrication Dosage T1 Lubrication pulse time

Indicates that power is on

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Electrical System
The Left side of the A-Cabinet
U158
Battery charger

U180
Rectifier

X1
3 Phase outlet

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Electrical System
Knowledge target for this section Be aware of:
The different components in the electrical system Where the components are located

If the rig is available:


Have walked around the rig and seen the components

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Air & Water system B281/282-DC15

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Air & Water


Knowledge target for this section Understand the air and water system

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Positioning
References in documentation Diagrams and Drawings
Air

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Air & water schedule


Valves for rock drill lubrication (Y106, Y107) Compressor

Watermist Water pump and flow guard B141

Watermist

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Air & water schedule


Y106 Y107

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Air & water schedule

B141

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Air blowing

Air
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Water (Flushing)

Water
8

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Air & Water


Knowledge target for this section Be aware of:
How the air and water circuits work

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Drilling B281/282-DC15

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Drilling
Knowledge target for this section Controls and gauges for drilling, drilling circuits, components

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Drilling
Drilling Panel 1/2
Rotation pressure Pump on Percussion pressure Feed pressure ECL Collaring Full drilling

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Drilling
Drilling Panel 2/2

Pump off Water Percussion Feed movement Hole size (option)

Rotation

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Drilling
Manometers
Return oil filter

Water

Air

Damper rock drill 1

Damper rock drill 2

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Drilling
Check points during drilling
Hyd. oil temp Water pressure Hydraulic pressures Feed Rotation Percussion Lubrication pressure Return filters Hour meter Leakages Broken or damaged hoses

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Drilling
Power packs
DCS 12 1-boom DCS 12 2-boom, DCS 15/18 all rigs

P1

P1 P2

P2

P3

P1 Main pump (positioning and percussion). (damper only on 1 boom) P2 Rotation pump P3 Damper pump (only 2-boom), water pump (only 1-boom)
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Drilling
Hydraulic diagram legend Red pressure Blue tank/return Green pilot pressure (50bar) Yellow other pilot pressure

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Drilling
Main Components 1/2
Rotation Unit Rock Drill Feed

RPCF Valve Low/High Feed Pressure Regulator Feed Pressure Control Valve Button for loosening of drill bit

Antijamming valve

Rotation Lever

Percussion Lever

Feed Movement Lever

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Drilling
Main Components 2/2
Limit switch

VB1

Main pump

ECL Pump

Flow regulation for damper

Rotation pump Damper pump

Flow regulation for rotation

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Drilling
Main pump start The first 8 seconds
To tank

Step 1

Percussion/Rotation

Power the water pump

Rotation
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Drilling
Main pump start After 8 seconds Step 2

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Drilling
Rotation 1/2

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Drilling
Rotation 2/2

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Drilling
Feed forward 1/2

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Drilling
Feed forward 2/2

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Drilling
Feed Reverse

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Drilling
Drill Sequence Collaring 1/2

40-50 bar

230 bar

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Drilling
Drill Sequence Collaring 2/2

V11

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Drilling
Drill Sequence Full Drilling 1/2
image description

65-100 bar

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Drilling
Drill Sequence Full Drilling 1/2

V12

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Drilling
Limit Switch (Black Jack) 1/2

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Drilling
Limit Switch (Black Jack) 2/2

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Drilling
Drilling Protection Systems RPCF (Rotation Pressure Control Feed) FPCI (Feed Pressure Control Impact) Anti Jamming (Feed reverse with full system pressure)

24

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Drilling
Drilling Protection System 1 RPCF 1/2
50-60 bar

50 bar

Pressure limit set to appr. 20 bar above normal rotation Pressure

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Drilling
Drilling Protection System 1 RPCF 2/2

Pressure increases

Pressure increases

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Drilling
Drilling Protection System 2 FPCI (Anti jamming) 1/2

Pressure increases

Pressure increases

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Drilling
Drilling Protection System 2 FPCI (Anti jamming) 2/2

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Drilling
Loosening the drill bit 1/2

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Drilling
Loosening the drill bit 2/2

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Drilling
Knowledge target for this section Be aware of:
The different controls for drilling The checkpoints during drilling Powerpack setup Hydraulic circuits for drilling Drilling protection RPCF, Anti-Jamming and FPCI

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Telescopic feed

1250 0064 09

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Telescopic Feed
31 33

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Cut hole

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Cut hole
Knowledge target for this section Understand the function of the cut hole option

Content
Safety Component Location Daily Checks Driving Positioning Drilling Options

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Components

Control valve for small hole/cut hole feed pressure

V1b

V3A

V6

Cut hole lever

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Cut hole
~60 bar

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Cut hole
Knowledge target for this section Be aware of:
How the Cut hole option does and how it works

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Swellex

Boomer

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Swellex
Content Manufacturing General description Installation procedure Technical features Range of products Accesories

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Swellex
Manufacturing

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Swellex
Expansion principles
Face Plate
SWELLEX before expansion

Inlet Hole
SWELLEX Installed In the hole

B A >> B

High water Pressure


Expanded SWELLEX in the hole

SWELLEX after expansion

300 bar
After expansion air pressure force water out of the inlet hole

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Swellex
Immediate full column support

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Swellex
Installation methods Manual bolting Semi-mechanized bolting Boomer + Service platform Fully Mechanized BOLTEC

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Swellex
Installation sequence

Drilling

Insertion

Expansion

Pumps automatically stops

Atlas Copco

Atlas Copco

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Swellex
Features in the hole

Allows major shear movements Swellex bridges gaps in the rock Swellex follows all the irregularituis in the hole In hard rock, 50 cm inflated profile develop 100KN friction
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Swellex Net washer for screening

0,5 m

Swellex
Range

Mn12 Swellex

Mn24 Swellex
TOP BOLT

Mn16 Swellex
BOTTOM BOLT

Coated Swellex

3m

Connectable Swellex

INTERMEDIATE BOLTS
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Swellex
Dimensions Standard&Super
Mn24 Swellex 36 mm 3 mm 25,5 mm 2 mm Mn12 Swellex

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Swellex
Recommended hole diameters

Initial Profile

Min Hole diameter

Max hole diameter

Mn12 Swellex Mn24 Swellex Mn16 Swellex

26 mm 36 mm 36 mm

32 mm 43 mm 43 mm

39 mm 52 mm 52 mm

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Swellex
Equipement

PSP 240 / 300


HYDRAULIC pump with manometer

Pull test equipment

Special adapter for Swellex lower bushing

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Swellex
Face plate Adjustable faceplate for optimal load distribution, even in case of angled hole direction

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Swellex
Net washer

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Swellex
Swellex pump H1

Strainer
(100 = 0,1mm = 0.003936996 Inch)

Valve Pump unit


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Pressure regulator

Swellex
Swellex pump H1
Water Connection Manometer water pressure

Swellex arm water Oil pressure in Oil pressure return


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Drain

Swellex
Swellex pump H1 - Specification

Water pressure, water consumption and water temperature - Water pressure in 2-20 bar - Max. water pressure 350 bar - Max. water consumption 17 L/min - Max water temperature 70C Hydraulic pressure and flow rates - Min. hydraulic pressure 120 bar - Max. hydraulic pressure 210 bar - Flow 40 L/min

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Swellex
Swellex pump H1 Setting pressure 300 Bar Bolt
Setting 300 bar to 305 bar

240 Bar Bolt


Setting 240 bar to 245 bar

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