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Introduction Safety Component location Valves location Daily checks Operators platform Traction 24V Positioning Electrical system Air & Water system Drilling
1-4 5-22 23-34 35-50 51-72 73-82 83-96 97-106 107-134 135-152 153-162 163-194 195-198 199-204 205-223
Options
Training
Introduction
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Introduction
Teacher name: ____________________
Training hours 08,00 16,00 Tea / coffee brakes to be discussed 10,00 / 14,00 Lunch time to be discussed 12,00 Smoke brakes to be negotiated No smoking in Lecture room No Phone calls during lecture No computers during lecture Written check questions after each section Written exam after training Practical
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Safety
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Safety
Knowledge target for this section You will after this section know safety features: Signs and symbols (warnings), Risk area of the rig, warning signals, emergency stops, fire fighting equipment
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Safety
References in documentation Safety Manual
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Safety
Content (Boomer 280-Series) Always read the safety instructions Location of Ansul and Fire extinguishers Emergency stop Beacon Risk areas
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Safety
Fire fighting - ANSUL System A Activator B Nozzles C Fire Extinguisher D Propellant cartridge
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Safety
Fire fighting - ANSUL Activators
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Safety
ANSUL Activators
Ansul
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Safety
Fire extinguisher
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Safety
Emergency Stop
Indicator light
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Safety
Audio and visual alarms
Strobe
Horn button
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Safety
Risk Areas during tramming and drilling
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Safety
Warning The manuals contain warnings. The warnings are in boxes and contain a safety message preceded by a warning symbol and a signal Different degrees of warnings
Danger Warning Caution
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Safety
Signs
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Safety
Signs
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Safety
Rig Stability
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Safety
Knowledge target for this section Be aware of:
The different signs and symbols (warnings) Risk area of the rig when tramming What kinds of warning signals the rig is equipped with Functionality of the emergency stops Different fire fighting equipment
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Component Location
Knowledge target for this section Get a general knowledge of where the major component on the rig is located
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Component Location
References in documentation Operators Instructions
Component Locations
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Component Location
Main Components
Protection roof Feed Rock Drill Electrical Cabinet Cable reel
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Component Location
Right Rear
Diesel engine air filter Ansul cartridge and powder container
Water reel
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Component Location
Right Rear
Hydraulic oil Electric filling pump
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Component Location
Left
Electrical cabinet Cable reel
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Component Location
Behind Water Reel
Water pump
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Component Location
Inside Water Reel
ISO switch Battery
Main fuse
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Component Location
Knowledge target for this section Be aware of:
The major components on the rig eg. Boom, cable reel, Pumps
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Valves Location
Knowledge target for this section Be aware of the different adjustment valves on the drill rig
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Valves Locations
References in documentation Maintenance Instructions
Component Locations
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Valves Location
VB 1 block
CT4
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Valves Location
Valve V10 and V11 Percussion Pressure
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Valves Location
V3a Rotation Speed
V3a
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Valves Location
V3a Rotation Speed (Reaming)
V3a
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Valves Location
Vdp Damper Pressure
Vdp
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Valves Location
Vfm Maximum Feed Pressure
Vfm
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Valves Location
Vfl-Collaring / Vfh-full drilling pressure
Vfh Vfl
10
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Valves Location
RPCF Regular/Reaming
V1a (Regular) V1b(Reaming)
11
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Valves Location
Vaj Anti jamming, feed return movement
Vaj
12
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Valves Location
V8/V17 Telescopic feed pressure difference and max feed return
V17 V8
13
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Valves Location
V6 Feed pressure full drilling (Reaming)
V6
14
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Valves Location
Knowledge target for this section Be aware of:
Where the adjustment valves are located and their function
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Daily checks
Inspections points
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Daily Checks
Knowledge target for this section Be aware of the daily checks, understand the importance of cleaning between shifts
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Daily Checks
References in documentation Maintenance schedules rig
Every 10 Percussion hour Every 10 Diesel hour
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Daily Checks
Purpose of daily checks Detect faults at an early stage Prevent costly secondary damage Prevent breakdowns Prevent personal injury
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Daily Checks
Cleaning Between shifts To be able to see wear To be able to see damages
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Daily Checks
What to check for
Check safety devices Check hoses and cables Check oil levels Check the lubrication points Keep your eyes open for possible leakage and wear Pay attention to any faults in the function of the controls
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Inspections Points
Emergency stop devices Control objects
Emergency stop devices
Action
Check the function of all the emergency stops on the rig
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Inspections Points
Fire extinguishers Control objects
Fire extinguishers
OK
Action
Make sure the indicator is in the green zone Check that none of the seals are broken and that service has been carried out within the prescribed time Check that the fire extinguisher and its holder are not damaged
1250 0098 88
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OK
Inspection Points
Check/Service points on feed
CHECK POINTS
SERVICE POINTS
Hoses, tension and wear Hose drum Damages & oil leaks Tension of ropes Cradle and Feed retainers Wear strips & Slides Drill Steel Bushings Centre drill steel support Limit switch function Rock drill attachment
Tightening of bolts Grease all lub. Points Torque the tension bushing on feed cylinder Wear strips & Slides Ropes Drill steel bushings Bearings, pulley wheel & hose drum
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Inspection Points
Feed Control objects
Guide rails and slide pieces
Action
Check for wear on slide pieces and slide rails. Adjust if necessary
10
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Inspection Points
During Drilling
Hyd. oil temp Water pressure Hydraulic pressures Feed Rotation Percussion Lubrication pressure Return filters Hour meter Leakages Broken or damaged hoses
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Inspection Points
Check/Service points on the boom
CHECK POINTS SERVICE POINTS
Hoses, tension and wear Damages & oil leaks Drill Steel Bushings
12
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Inspection Points
Rock Drill
Lubrication Air Lubrication oil Front Bushing Flushing seals Drill Collaring Accumulators Pressure and flow Pressure and frequency Check clearance No leaks Always on the shank
13
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Inspections points
Rock Drill Control objects
Rock drill accumulator charge pressure
Action
Press in the pin on the test valve. If the accumulator is charged, the pin will stick out by 4.5 mm and give a firm resistance when pressed in
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Inspections points
Rock drill cradle Control objects
Machine cradle
Action
If necessary, adjust the cradle to the correct height and centre directly on the beam
Clearance 5-7 mm
15
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Inspections points
Hydraulic system Control objects
Hydraulic oil level
Action
Top up if necessary
16
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Inspections points
Compressor Control objects
Oil reservoir
Action
Check the oil level in the oil reservoir
(See instruction on how to check)
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Inspections points
Water system Control objects
Water inlet strainer
Action
Clean by opening blue valve
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Inspections points
Fire fighting system ANSUL Control objects
Nozzles/Hoses Powder container
Action
Check that nozzles are clean and the protective caps are fitted and tight Check that there is no damage to the powder container
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Inspections points
Diesel Engine oil level Control objects
Engine oil level
Action
Top up if necessary
Oil stick
Oil fill
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Daily checks
Knowledge target for this section Be aware of:
The daily checks, what to check
Know:
The importance of performing daily checks The importance of cleaning the rig between shifts
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Operators platform
Knowledge target for this section Know the functionality of the controls for driving, brake test, driving
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Daily inspections
References in documentation Operators Manual
Controls
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Operators platform
Drivers seat
Instrument panel Levers for roof Levers for jacks Levers for diesel positioning
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Operators platform
Drilling and Positioning panel
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Operators platform
Instrument panel
T2 Ignition key T4 Parking brake T5 Drilling lights T6 Tramming lights T8 Lamp test T10 Gear lever T12 Horn T16 Park brake test button P1 Hour meter for engine P2 Fuel gauge
6
H11 Parking brake H12 Brake pressure H13 Engine temp H14 Hydraulic oil level H15 Transmission H16 Engine lubrication oil pressure H17 Suction filter H18 Battery charging H20 Preheat indicator
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Operators platform
Brake test Parking brake 1. Make sure that the parking brake is applied 2. Start the diesel engine and engage 2nd gear 3. Gradually increase engine rpm to maximum 4. Check the rig for movement. If the rig moves the brakes must be adjusted without delay
Note Do not continue this check for longer than 4 seconds at most
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Operators platform
Brake test Service brakes 1. Start the diesel engine 2. Depress the brake pedal and hold it down 3. Release the parking brake 4. Engage 2nd gear 5. Gradually increase engine rpm to maximum 6. Check the rig for movement. If the rig moves the brakes must be adjusted without delay
Note Do not continue this check for longer than 4 seconds at most
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Operators platform
Knowledge target for this section
Know the functionality of the controls for driving
Instrument panel Drill panel Boom panel Levers for jacks/roof
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Traction
Knowledge target for this section Understand the hydraulics for brake and steering
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Daily inspections
References in documentation Diagrams and Drawings
Hydraulics
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Components
5 6
2 3
1
4
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Park brake
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10
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Steering
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Traction
Knowledge target for this section Be aware of:
The components in the brake and steering circuit How the circuit is started hydraulically How the brake and steering circuit works
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Boomer
24V
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Boomer 24V
Knowledge target for this section Know how the 24 V system is built up
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Daily inspections
References in documentation Diagrams and Drawings
Electrics
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Boomer 24V
Main Switch
Main switch
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Power on
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Ignition sequence
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Boomer 24V
Knowledge target for this section Be aware of:
What happens in the 24V circuit when the main switch is turned on What happens in the circuit when the ignition key is turned How the interlock brake valve circuit works What happens when there are only three laps left on the cable reel
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Positioning
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Positioning
Knowledge target for this section Controls for positioning, hydraulics for positioning
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Positioning
References in documentation Diagrams and Drawings
Hydraulics
Operators Instructions
Controls
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Positioning
Positioning panel
Feed look out Feed rotation Boom extension Feed extension Boom positioning
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Positioning
Overview of boom cylinders
K Feed rotation Z - Lock out FE Feed ext B Boom ext A1 Boom cyl. rear left A2 Boom cyl. rear right E1 Boom cyl. front left E2 Boom cyl. front right
E1 FE Z K A1 B
E2
A2
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Positioning
Levers for jacks and roof
Left roof cyl Right roof cyl Right front jack Right slide Rear jacks Left slide Left front jack
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Positioning
Levers for reels and diesel positioning 1/2
Diesel positioning Cable reel Hose reel
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Positioning
Levers for reels and diesel positioning 2/2
Cable reel override button Warning light for 3 laps left
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Positioning
Rear Controls for Reels
Water reel Cable reel
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Positioning
Components
10
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Positioning
Diagram legend Red pressure Blue tank/return Green pilot pressure (40bar) Yellow other pilotpressure
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Positioning
Raising the Boom 1/2
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Positioning
Raising the Boom 2/2
13
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Positioning
Lowering the boom 1/2
1250 0060 05
14
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Positioning
Lowering the boom 2/2
15
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Positioning
Moving the boom to the right 1/2
1250 0060 05
16
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Positioning
Moving the boom to the right 2/2
17
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Positioning
Moving the boom to the left 1/2
1250 0060 05
18
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Positioning
Moving the boom to the left 2/2
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Positioning
Using the anti-parallel system feed swing 1/2
1250 0065 20
20
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Positioning
Using the anti-parallel system feed swing 2/2
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Positioning
Using the anti-parallel system feed lift 1/2
1250 0065 20
22
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Positioning
Using the anti-parallel system feed lift 2/2
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Positioning
Movement of the feed
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Positioning
Jacks
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Positioning
Roof
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Positioning
Knowledge target for this section Be aware of:
The controls for positioning, which lever does what and where are they located
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Electrical system
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Electrical System
Knowledge target for this section Be aware of the components in the electrical system
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Positioning
References in documentation Diagrams and Drawings
Electrics
Operators Instructions
Electrics system
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Electrical System
Warning lights on A-cabinet
Phase sequence fault High hyd. Oil temp Return oil filter indicator Low hyd. Oil level Motor overload Power on
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Electrical System
Switches on A-cabinet
Diode test Lamp test Motor switch, motor nr 1 Emergency stop Motor switch, motor nr 2
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Electrical System
Main Switch
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Electrical System
The right side of the A-Cabinet
V33
Diode bridge for check lights
K29
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Electrical System
The right side of the A-Cabinet
K164
Emergency stop power supply relay
K64
Start relay pump1
K74
Start relay pump1
K163
24V Power Supply changer
K28
Low hydraulic oil level relay
K31
24V Power supply changer
K128
Emergency stop relay
K30
Compressor timer relay
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Electrical System
The right side of the A-Cabinet
K132 Water Pump relay K127 Compressor relay
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Electrical System
The right side of the A-Cabinet
F131
Water Pump Fuse
F18
Fuse 3 phase outlet
F20
Back-Up Fuse
F19 F126
Compressor Fuse Control Transformer Fuse
10
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Electrical System
The right side of the A-Cabinet
F66
Fuse Control 110V AC Pump1 Fuse descriptions
F22 F17
Battery Charger
F77
F91
F48 F76
Fuse Control 110V AC Pump1 Headlight 24V AC
F67
Control 24V DC
F49
Working light 220V AC
11
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Electrical System
The right side of the A-Cabinet
S13
Select Measuring
P12
Voltmeter/ Ampmeter
K10
Earth-fault relay
12
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Electrical System
The right side of the A-Cabinet
P66
Hour meter Rock Drill 1
K133
Water pump time relay
K32
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Electrical System
ECL System
14
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Electrical System
The Left side of the A-Cabinet
U158
Battery charger
U180
Rectifier
X1
3 Phase outlet
15
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Electrical System
Knowledge target for this section Be aware of:
The different components in the electrical system Where the components are located
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Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Positioning
References in documentation Diagrams and Drawings
Air
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Watermist
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B141
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Air blowing
Air
7
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Water (Flushing)
Water
8
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Drilling B281/282-DC15
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Drilling
Knowledge target for this section Controls and gauges for drilling, drilling circuits, components
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Drilling
Drilling Panel 1/2
Rotation pressure Pump on Percussion pressure Feed pressure ECL Collaring Full drilling
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Drilling
Drilling Panel 2/2
Rotation
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Drilling
Manometers
Return oil filter
Water
Air
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Drilling
Check points during drilling
Hyd. oil temp Water pressure Hydraulic pressures Feed Rotation Percussion Lubrication pressure Return filters Hour meter Leakages Broken or damaged hoses
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Drilling
Power packs
DCS 12 1-boom DCS 12 2-boom, DCS 15/18 all rigs
P1
P1 P2
P2
P3
P1 Main pump (positioning and percussion). (damper only on 1 boom) P2 Rotation pump P3 Damper pump (only 2-boom), water pump (only 1-boom)
7
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Drilling
Hydraulic diagram legend Red pressure Blue tank/return Green pilot pressure (50bar) Yellow other pilot pressure
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Drilling
Main Components 1/2
Rotation Unit Rock Drill Feed
RPCF Valve Low/High Feed Pressure Regulator Feed Pressure Control Valve Button for loosening of drill bit
Antijamming valve
Rotation Lever
Percussion Lever
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Drilling
Main Components 2/2
Limit switch
VB1
Main pump
ECL Pump
10
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Drilling
Main pump start The first 8 seconds
To tank
Step 1
Percussion/Rotation
Rotation
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Drilling
Main pump start After 8 seconds Step 2
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Drilling
Rotation 1/2
13
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Drilling
Rotation 2/2
14
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Drilling
Feed forward 1/2
15
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Drilling
Feed forward 2/2
16
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Drilling
Feed Reverse
17
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Drilling
Drill Sequence Collaring 1/2
40-50 bar
230 bar
18
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Drilling
Drill Sequence Collaring 2/2
V11
19
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Drilling
Drill Sequence Full Drilling 1/2
image description
65-100 bar
20
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Drilling
Drill Sequence Full Drilling 1/2
V12
21
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Drilling
Limit Switch (Black Jack) 1/2
22
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Drilling
Limit Switch (Black Jack) 2/2
23
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Drilling
Drilling Protection Systems RPCF (Rotation Pressure Control Feed) FPCI (Feed Pressure Control Impact) Anti Jamming (Feed reverse with full system pressure)
24
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Drilling
Drilling Protection System 1 RPCF 1/2
50-60 bar
50 bar
25
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Drilling
Drilling Protection System 1 RPCF 2/2
Pressure increases
Pressure increases
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Drilling
Drilling Protection System 2 FPCI (Anti jamming) 1/2
Pressure increases
Pressure increases
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Drilling
Drilling Protection System 2 FPCI (Anti jamming) 2/2
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Drilling
Loosening the drill bit 1/2
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Drilling
Loosening the drill bit 2/2
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Drilling
Knowledge target for this section Be aware of:
The different controls for drilling The checkpoints during drilling Powerpack setup Hydraulic circuits for drilling Drilling protection RPCF, Anti-Jamming and FPCI
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Telescopic feed
1250 0064 09
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Telescopic Feed
31 33
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Cut hole
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Cut hole
Knowledge target for this section Understand the function of the cut hole option
Content
Safety Component Location Daily Checks Driving Positioning Drilling Options
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Components
V1b
V3A
V6
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Cut hole
~60 bar
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Cut hole
Knowledge target for this section Be aware of:
How the Cut hole option does and how it works
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Swellex
Boomer
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Swellex
Content Manufacturing General description Installation procedure Technical features Range of products Accesories
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Swellex
Manufacturing
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Swellex
Expansion principles
Face Plate
SWELLEX before expansion
Inlet Hole
SWELLEX Installed In the hole
B A >> B
300 bar
After expansion air pressure force water out of the inlet hole
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Swellex
Immediate full column support
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Swellex
Installation methods Manual bolting Semi-mechanized bolting Boomer + Service platform Fully Mechanized BOLTEC
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Swellex
Installation sequence
Drilling
Insertion
Expansion
Atlas Copco
Atlas Copco
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Swellex
Features in the hole
Allows major shear movements Swellex bridges gaps in the rock Swellex follows all the irregularituis in the hole In hard rock, 50 cm inflated profile develop 100KN friction
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0,5 m
Swellex
Range
Mn12 Swellex
Mn24 Swellex
TOP BOLT
Mn16 Swellex
BOTTOM BOLT
Coated Swellex
3m
Connectable Swellex
INTERMEDIATE BOLTS
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Swellex
Dimensions Standard&Super
Mn24 Swellex 36 mm 3 mm 25,5 mm 2 mm Mn12 Swellex
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Swellex
Recommended hole diameters
Initial Profile
26 mm 36 mm 36 mm
32 mm 43 mm 43 mm
39 mm 52 mm 52 mm
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Swellex
Equipement
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Swellex
Face plate Adjustable faceplate for optimal load distribution, even in case of angled hole direction
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Swellex
Net washer
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Swellex
Swellex pump H1
Strainer
(100 = 0,1mm = 0.003936996 Inch)
Pressure regulator
Swellex
Swellex pump H1
Water Connection Manometer water pressure
Drain
Swellex
Swellex pump H1 - Specification
Water pressure, water consumption and water temperature - Water pressure in 2-20 bar - Max. water pressure 350 bar - Max. water consumption 17 L/min - Max water temperature 70C Hydraulic pressure and flow rates - Min. hydraulic pressure 120 bar - Max. hydraulic pressure 210 bar - Flow 40 L/min
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Swellex
Swellex pump H1 Setting pressure 300 Bar Bolt
Setting 300 bar to 305 bar
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