Cathodic protection was first described by Sir Humphry Davy in a series of papers presented to the Royal Society[2] in London

in 1824. After a series of tests, the first application was to the HMS Samarang[3] in 1824. Sacrificial anodes made from iron were attached to the copper sheath of the hull below the waterline and dramatically reduced the corrosion rate of the copper. However, a side effect of the CP was to increase marine growth. Copper, when corroding, releases copper ions which have an anti-fouling effect. Since excess marine growth affected the performance of the ship, theRoyal Navy decided that it was better to allow the copper to corrode and have the benefit of reduced marine growth, so CP was not used further. Davy was assisted in his experiments by his pupil Michael Faraday, who continued his research after Davy's death. In 1834, he discovered the quantitative connection between corrosion weight loss and electric current and thus laid the foundation for the future application of cathodic protection.[4] Thomas Edison experimented with impressed current cathodic protection on ships in 1890, but was unsuccessful due to the lack of a suitable current source and anode materials. It would be 100 years after Davy's experiment before cathodic protection was used widely on oil pipelines in the United States [5] [edit]Types [edit]Galvanic

CP

Galvanic anodes are designed and selected to have a more "active" voltage (more negative electrochemical potential) than the metal of the structure (typically steel). For effective CP, the potential of the steel surface is polarized (pushed) more negative until the surface has a uniform potential. At that stage, the driving force for the corrosion reaction is removed. The galvanic anode continues to corrode, consuming the anode material until eventually it must be replaced. The polarization is caused by the electron flow from the anode to the cathode. The driving force for the CP current is the difference in electrochemical potential between the anode and the cathode.[6] Galvanic or sacrificial anodes are made in various shapes and sizes using alloys of zinc, magnesium and aluminum. ASTM International publishes standards on the composition and manufacturing of galvanic anodes. [7][8] In order for galvanic cathodic protection to work, the anode must possess a lower (that is, more negative) potential than that of the cathode (the structure to be protected). The table below shows a simplified galvanic series to show which metals can thus be combined.[9]

Potential with respect to a Cu:CuSO4 Metal reference electrode in neutral pH environment (volts) Carbon, Graphite, Coke Platinum Mill scale on Steel High Silicon Cast Iron Copper, brass, bronze Mild steel in concrete Lead Cast iron (not graphitized) Mild steel (rusted) +0.3 0 to -0.1 -0.2 -0.2 -0.2 -0.2 -0.5 -0.5 -0.2 to -0.5

Mild steel (clean) Commercially pure aluminum Aluminum alloy (5% zinc) Zinc

-0.5 to -0.8 -0.8 -1.05 -1.1

Magnesium Alloy (6% Al, 3% Zn, 0.15% Mn) -1.6 Commercially Pure Magnesium [edit]Impressed -1.75

current CP

For larger structures, galvanic anodes cannot deliver economically enough current to provide complete protection. Impressed current cathodic protection (ICCP) systems use anodes connected to a DCpower source. Usually this will be a cathodic protection rectifier, which converts an AC power supply to a DC output. In the absence of an AC supply, alternative power sources may be used, such as solar panels, wind power or gas powered thermoelectric generators[10][11] Anodes for ICCP systems are available in a variety of shapes and sizes. Common anodes are tubular and solid rod shapes or continuous ribbons of various materials. These include high silicon cast iron, graphite, mixed metal oxide, platinum and niobium coated wire and others. [edit]Applications [edit]Pipelines

An air cooled cathodic protection rectifier connected to a pipeline.

Pipelines are routinely protected by a coating supplemented with cathodic protection. An ICCP system for a pipeline would consist of a DC power source, which is often an AC powered rectifier and an anode, or array of anodes buried in the ground (the anode groundbed). The DC power source would typically have a DC output of between 10 and 50 amperes and 50 volts, but this depends on several factors, such as the size of the pipeline. The positive DC output terminal would be connected via cables to the anode array, while another cable would connect the negative terminal of the rectifier to the pipeline, preferably through junction boxes to allow measurements to be taken.[12] Anodes can be installed in a vertical hole and backfilled with conductive coke (a material that improves the performance and life of the anodes) or laid in a prepared trench, surrounded by conductive coke and backfilled. The choice of grounded type and size depends on the application, location and soil resistivity. [13] The output of the DC source would then be adjusted to the optimum level after conducting various tests including measurements of electrochemical potential.

It is sometimes more economically viable to protect a pipeline using galvanic anodes. This is often the case on smaller diameter pipelines of limited length.[14] [edit]Ships Cathodic protection on ships is often implemented by galvanic anodes attached to the hull, rather than using ICCP. Since ships are regularly removed from the water for inspections and maintenance, it is a simple task to replace the galvanic anodes. [15] Galvanic anodes are generally shaped to reduced drag in the water and fitted flush to the hull to also try to minimize drag. [16] Smaller vessels, with non-metallic hulls, such as yachts, will also use galvanic anodes to protect areas such as the rudder, but depend on an electrical connection between the anode and the item to be protected. For ICCP on ships, a DC power supply is provided within the ship and the anodes mounted on the outside of the hull. The anode cables are introduced into the ship via a compression seal fitting and routed to the DC power source. The negative cable from the power supply is simply attached to the hull to complete the circuit. Ship ICCP anodes are flush-mounted, minimizing the effects of drag on the ship, and located a minimum 5 ft below the light load line[17] in an area to avoid mechanical damage. The current density required for protection is a function of velocity and considered when selecting the current capacity and location of anode placement on the hull. Some ships may require specialist treatment, for example aluminum hulls with steel fixtures will create an electrochemical cell where the aluminum hull can act as a galvanic anode and corrosion is enhanced. In cases like this, aluminum or zinc galvanic anodes can be used to offset the potential difference between the aluminum hull and the steel fixture. [18] If the steel fixtures are large, several galvanic anodes may be required, or even a small ICCP system. [edit]Marine Marine CP covers many areas, jetties, harbors, offshore structures. The variety of different types of structure leads to a variety of systems to provide protection. Typically, galvanic anodes are favored, [19] but ICCP can also often be used. [edit]Steel

in Concrete

The application to concrete reinforcement is slightly different in that the anodes and reference electrodes are usually embedded in the concrete at the time of construction when the concrete is being poured. The usual technique for concrete buildings, bridges and similar structures is to use ICCP,[20] but there are systems available that use the principle of galvanic CP as well,[21][22][23] although in the UK at least, the use of galvanic anodes for atmospherically exposed reinforced concrete structures is considered experimental.[24] For ICCP, the principle is the same as any other ICCP system. However, in a typical atmospherically exposed concrete structure such as a bridge, there will be many more anodes distributed through the structure as opposed to an array of anodes as used on a pipeline. This makes for a more complicated system and usually an automatically controlled DC power source is used, possibly with an option for remote monitoring and operation.[25] For buried or submerged structures, the treatment is similar to that of any other buried or submerged structure. Galvanic systems offer the advantage of being easier to fit retrospectively, since the anodes are fitted on the concrete surface and do not need any control systems as ICCP does.

For pipelines constructed from pre-stressed concrete cylinder pipe (PCCP), the techniques used for CP are generally as for steel pipelines except that there is a need to take steps to avoid an excessive level of potential that can produce cause possible damage to the prestressing wire [26] The steel wire in a PCCP pipeline is stressed to the point that any corrosion of the wire can result in failure. An additional problem is that any excessive hydrogen ions as a result of an excessively negative potential can cause hydrogen embrittlement of the wire, also resulting in failure. The failure of too many wires will result in catastrophic failure of the PCCP. [27] To implement ICCP therefore requires very careful control to ensure satisfactory protection. A simpler option is to use galvanic anodes, which are self limiting and need no control.[28] [edit]Internal

CP

Vessels, pipelines and tanks which are used to store or transport liquids can also be protected from corrosion on their internal surfaces by the use of cathodic protection.[29] ICCP and galvanic systems can be used.[30] [edit]Galvanized

steel

Galvanizing generally refers to hot-dip galvanizing which is a way of coating steel with a layer of metallic zinc. Galvanized coatings are quite durable in most environments because they combine the barrier properties of a coating with some of the benefits of cathodic protection. If the zinc coating is scratched or otherwise locally damaged and steel is exposed, the surrounding areas of zinc coating form a galvanic cell with the exposed steel and protect it from corrosion. This is a form of localized cathodic protection - the zinc acts as a sacrificial anode. It should be noted that galvanizing, while using the principle of cathodic protection, is not actually cathodic protection. CP requires the anode to be separate from the metal surface to be protected, with an ionic connection through the electrolyte and an electron connection through a connecting cable, bolt or similar. This means that any area of the protected structure within the electrolyte can be protected, whereas in the case of galvanizing, only areas very close to the zinc are protected. Hence, a larger area of bare steel would only be protected around the edges. [edit]Testing

Electrochemical corrosion potential is measured with reference electrodes. Copper-copper(II) sulfate electrodes are used for structures in contact with soil or fresh water. Silver chloride electrodes orSaturated calomel electrodes (SCE) are used for seawater applications. The methods are described in
[31]

along with the sources of error[32] in the voltage that appears on the

display of the meter. Interpretation of electrochemical corrosion potential measurements to determine the potential at the interface between the anode of the corrosion cell and the electrolyte requires training [33] and cannot be expected to match the accuracy of measurements done in laboratory work. It is widely recognized that errors can be introduced in all measurements where there is a lack of training. [edit]Problems [edit]Production

of hydrogen ions

A side effect of improperly applied cathodic protection is the production of hydrogen ions, leading to its absorption in the protected metal and subsequent hydrogen embrittlement of welds and materials with high hardness. Under normal conditions, the ionic hydrogen will combine at the metal surface to create hydrogen gas, which cannot penetrate the metal. Hydrogen ions, however, are small enough to pass through the crystalline steel structure, and lead in some cases to hydrogen embrittlement.

[edit]Cathodic

Disbonding

This is a process of disbondment of protective coatings from the protected structure (cathode) due to the formation of hydrogen ions over the surface of the protected material (cathode). [34] Disbonding can be exacerbated by an increase in alkali ions and an increase in cathodic polarization.[35] The degree of disbonding is also reliant on the type of coating, with some coatings affected more than others.[36] Cathodic protection systems should be operated so that the structure does not become excessively polarized,[37] since this also promotes disbonding due to excessively negative potentials. Cathodic disbonding occurs rapidly in pipelines that contain hot fluids because the process is accelerated by heat flow[citation needed]. [edit]Cathodic

Shielding

Effectiveness of cathodic protection systems on steel pipelines can be impaired by the use of solid film backed dielectric coatings such as polyethylene tapes, shrinkable pipeline sleeves, and factory applied single or multiple solid film coatings. This phenomenon occurs because of the high electrical resistivity of these film backings. [38] Protective electric current from the cathodic protection system is blocked or shielded from reaching the underlying metal by the highly resistive film backing. Cathodic shielding was first defined in the 1980s as being a problem, and technical papers on the subject have been regularly published since then. A 1999 report[39] concerning a 20,600 bbl (3,280 m3). spill from a Saskatchewan crude oil line contains an excellent definition of the cathodic shielding problem: "The triple situation of disbondment of the (corrosion) coating, the dielectric nature of the coating and the unique electrochemical environment established under the exterior coating, which acts as a shield to the electrical CP current, is referred to as CP shielding. The combination of tenting and disbondment permits a corrosive environment around the outside of the pipe to enter into the void between the exterior coating and the pipe surface. With the development of this CP shielding phenomenon, impressed current from the CP system cannot access exposed metal under the exterior coating to protect the pipe surface from the consequences of an aggressive corrosive environment. The CP shielding phenomenon induces changes in the potential gradient of the CP system across the exterior coating, which are further pronounced in areas of insufficient or sub-standard CP current emanating from the pipeline's CP system. This produces an area on the pipeline of insufficient CP defense against metal loss aggravated by an exterior corrosive environment." Cathodic shielding is referenced in a number of the standards listed below. Newly issued USDOT regulation Title 49 CFR 192.112, in the section for Additional design requirements for steel pipe using alternative maximum allowable operating pressure requires that "The pipe must be protected against external corrosion by a non-shielding coating" (see coatings section on standard). Also, the NACE SP0169:2007 standard defines shielding in section 2, cautions against the use of materials that create electrical shielding in section 4.2.3, cautions against use of external coatings that create electrical shielding in section 5.1.2.3, and instructs readers to take 'appropriate action' when the effects of electrical shielding of CP current are detected on an operating pipeline in section 10.9.

Known a s a leader in the industry, the Kingdom has witnessed major developments in the pipeline industry. To meet the demands of the harsh environment and for protection of cross-country and sub-sea oil, water and gas pipelines against corrosion the Al-Qahtani Pipe Coating Terminal was established in 1954. Since those early days when coat and wrap were used, the Company has rapidly moved to new technological advantages available today and has three coating plants in the Kingdom equipped with the latest coating techniques.

Nature of Business Corrosion Control Coatings and other Shop Services

Internal & External Fusion Bonded Epoxy Coating External 3 layer polyethylene and polypropylene coating External Heat Activated tape wrap Internal Cement Lining Internal & External Liquid Coating Internal & External Coating of Girth Welds Custom Coatings Applied Coatings for Heat Exchangers, Vessels and Boilers Weight coating by impingement and compression methods Double Joint Welding of Pipes Fabrication (cutting, rebevelling and welding)

Field Coatings & Related Services

Internal & External FBE coating of Girth Welds External Heat Shrink Sleeve Installation on Girth Welds In-Situ Rehabilitation of Pipes External Liquid Coatings

Thru-kote sleeves for shop & field installation.

Fusion Bonded Epoxy (FBE) Coatings

Fbe coatings, both internal & external, are essentially single layer (thin) coatings. These are designed for corrosion

protection on steel substrates (especially pipes & fittings).

Al-Qahtani Pipe Coating is the licensee applicator for specialized coating systems in Saudi Arabia and the Middle East. The high performance coating systems are basically intended for downhole tubular's, OCTG's, pipelines and inplant piping systems. The comprehensive range of epoxies, phenolic's & urethanes serve a wide range of uses in stringent environments. Thru-Kote UB connections are also marketed & installed by AQPCT under a license agreement. These are the only weldable connections for surface pipings that help maintain continuous coating integrity after welding.

Cement mortar lining

This type of lining / coating is used for pipelines for potable water.

Double jointing
This process is designed to join two double random length pipes into an 80 LF long double joint. This effectively reduces field welding / x-ray / girth weld coating into half.

Fabrication
Shop welding has advantages over field welding. Spools can be welded and coated in the same location in ideal conditions.

Three Layer (Polyethylene / Polypropylene) Coatings

3 LPE & 3LPP coatings are thick coatings, which not only provide the anti corrosion properties of FBE which is the first layer (primer), but also provides mechanical protection due to the thick layer of either PE or PP. 3LPE is rated for low temperature services, whereas 3LPP is rated for services upto 120? C. Al-Qahtani Pipe Coating was the first in Saudi Arabia and the Middle East to apply 3 layer polyethylene coating on 80" diameter pipes for a SWCC (Saline Water Conversion Corporation) water pipeline project. It was a technological achievement to be able to perform such a difficult coating on a very large diameter pipe in accordance to stringent specifications. By this success, client's such as SWCC are not relieved of past design constraints and can now design their future projects based on this higher diameter coating capability of AQPCT.

Negative buoyancy Concrete weight coatings

These are essentially applied to add weight to sub sea or subkha pipelines. Weight coatings arenormally applied over any type of anti corrosion coatings such as FBE epoxy or coal tar. Can be applied by two different methods, compression coat or impingement.

Applied coatings for heat exchangers, vessels and boilers

Applied on internal and / or external surface of tube bundles, vessels, tanks, etc. This coating prevents fouling & incrustation in the heat exchangers and enhances life of the same. Maintenance / cleaning costs are greatly reduced

due to less maintenance requirement.

Custom Coating
Al-Qahtani has the most modern and technically advanced facility for applying External/Internal FBE, high temperature phenolic and other coatings on pipe fittings, pipe spools, valves, vessels, heat exchangers, tanks etc. These are professionally applied by highly skilled personnel to very stringent standards. Girth weld coatings of precoated, prefabricated pipes and fittings are applied in theshop as well as at client jobsites by specially trained people.

Internal Fusion Bonded Epoxy Coating Of Field Girth Welds

Al-Qahtani Pipe Coating Terminal developed the capability to coat the internal girth weld area of the coated pipes from sizes 12.750 inch up to 60 inch diameter. Capabilities can be developed for larger diameters if so required by clients. This service contributes to providing an end-to-end corrosion protection system with fusion bonded epoxy. The most modern internal line travel equipment performs functions of cleaning, vacuuming, coating and video inspection of the girth weld area.

External Fusion Bonded Epoxy Coating Of Field Girthwelds

Al-Qahtani Pipe Coating Terminal also developed the capability to coat the external girth weld area of the coated pipes from sizes 2 inch up to 60 inch diameter. Capabilities can be developed for larger diameters if so required by clients. This service contributes to providing an end-to-end corrosion protection system with fusion bonded epoxy.

Pipeline Rehabilitation
Al-Qahtani Pipe Coating Terminal developed its own spread of line travel equipment for hydroblast cleaning, sand preblasting, grit blasting, spray coating of the external surface of pipe. Pipelines where tape coatings or similar coatings have failed are field rehabilitated while in service or out of service using in-situ techniques to remove failed coatings like tape wraps or other external coatings and reapplied with liquid coatings like coal tar / polyurethane.

Joint Wrap Tapes for Steel Pipe Weld Bead

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ShareFaceBookTwitterFriendfeedGoogle Product Description Name: Joint wrap tapes for steel pipe weld bead Type: SXT365, 380, 3100, 3130 Brand: QIANGKE Features: The tape consists of two layers, which are adhesive (inner layer of butyl rubber) And film (outer layer of polyethylene) Tapes specifications: 1) SXT-365 with 0.65mm / 25mil thickness and 50 - 800mm width 2) SXT-380 with 0.76mm / 30mil thickness and 50 - 800mm width 3) SXT-3100 with 1.02mm / 40mil thickness and 50 - 800mm width 4) SXT-3130 with 1.27mm / 50mil thickness and 50 - 800mm width 5) Thickness: 0.35mm - 1.50mm

6) Width can be 50mm, 75mm, 100mm, 150mm, 230mm, 300mm 7) Length: 30 - 200m Packing: Carton HS Code: 391910999 Trademark: Qiangke Model NO.: SXT Productivity: 8000 sqm per day Unit Price: US $ 2.8 Shipment Terms: Container Minimum Order: 1 mt Origin: China Packing: carton Type: Seal Tape Export Markets: South America, Southeast Asia, Africa, Mid East, Eastern Asia Company: Shandong Xunda Science Technology Development Co., Ltd.

Three Layer Polypropylene Tape System (3LPP)

PRODUCT DESCRIPTION 3LPP is similar with 3LPE coating system, the difference is instead of using Polyethylene as an outer layer, 3LPP uses Polypropylene tape. 3LPP is provide for improved impact and abrasion resistance compared to 3LPE and is suitable with operation temperatures of more then 110 C. 3LPP consisting of a inner layer of Fusion Bonded Epoxy, copolymer adhesive layer and outer layer of Polyethylene. Inner layer provide corrosion protection and flexibility while outer layer of Polyethylene provide impact and abrasion protection. Between the inner and outer layer are tape. The total thickness and combination of various layers used will be in accordance to users spec

Internal Liquid Epoxy Coating

PRODUCT DESCRIPTION This application uses a two-part liquid epoxy paint system which is applied in a single coat as anticorrosion protection for steel pipes. The first process the pipes go through are cleaning & blasting. Then liquid epoxy is applied to the pipes inner surface by spray guns in a bogey, forming a uniform single layer epoxy which cure after application.

Three Layer Polyethylene System (3LPE)

PRODUCT DESCRIPTION 3LPE is a coating system consisting of an inner layer of Fusion Bonded Epoxy, copolymer adhesive layer and outer layer of Polyethylene. Inner layer provide corrosion protection and flexibility while outer layer of Polyethylene provide impact and abrasion protection. Between the inner and outer layer are tape. The total thickness and combination of various layers used will be in accordance with users specificatio

FBE Coating

PRODUCT DESCRIPTION This application uses Fusion Bonded Epoxy (FBE) powder as anticorrosion protection for steel pipes. FBE is a uniform single layer film coating offering good flexibility and excellence resistance to cathodic disbondment. The first process the pipes endure are that they be cleaned & heated. Then the FBE powder is applied to the pipe surface by electrostatic guns, forming a uniform single layer film which cure shortly after application. For more severe abrasive & temperature conditions, Dual Layer FBE should be applied. Dual layer FBE is a dual powder abrasion resistant coating which is designed to provide excellent abrasion resistance to the pipes.

Spiral Welded Pipe

PRODUCT DESCRIPTION

Top-quality products win you market share, but to hold on to it you need top-quality service. That is why KHI Pipe provides a package of services extending far beyond production.

TYPICAL PRODUCT PROPERTIES

Total Design Capacity

: + 200,000 tons/year

Oil / Gas Line pipe Capacity : + 120000 tons/year Structural / Pilling Capacity : 160,000 tons/year Water Pipe Capacity Diameter Wall Thickness Material : 160,000 tons/year : 4.5 118 : 3.2 mm 25 mm : Up to SMYS 70.000 Psi

ERW Pipe

TYPICAL PRODUCT PROPERTIES

Total Design Capacity : + 70.000 Ton/year Maximum speed Specification Diameter Wall Thickness Material : 40 metre/minute : API 5 L : 4.5 12.75 : 4.75 mm 12.7 mm : Grade material max API X-65

Cement Mortar Lining

PRODUCT DESCRIPTION Coating mortar lined pipes are centrifugally lined at the factory to assure that the best possible quality control is maintained and that a uniform thickness of mortar is distributed throughout the entire length of pipe. Cement linings prevent tuberculation by creating a high pH at the pipe wall, and ultimately by providing a physical barrier to the water. Cement linings are also smooth, which results in a high flow coefficient.

Pipe Corrosion protection inner wrapping tape

Composition: It is tape-shaped anticorrosion material made of Polyethylene film heat laminated with adhesive layer of butyl glue. Usage: It is extensively used in the pipework of oil and natural gas transportation, petrochemical industry, electric power, metallurgy, urban natural gas network of pipes, the outside anticorrosion project of the metal pipes involved as well as the outside anticorrosion project of the underground and overhead metallic conduit of the works of petrochemical industry, natural gas and coal transportation Thickness: 0.30 - 1.30mm Width: 50, 75, 100, 150, 230, 300mm Length: 30 - 200m Features:

Excellent adhesion to pipe and self Resistant to UV Can be applied over a wide temperature range Good conformability and consistent uniform thickness Easily applied with no special equipment Compatible with common pipe coatings Excellent resistance to cathodic disbonding Meets ASTM D1000 Standard Cold applied Application: Prepare surfaces by removing all loose scale, rust or other foreign matter by grit blasting or wire brush. Surface must be clean, dry and free of grease. Apply thin film of Butyl Primer to all surfaces to be wrapped and allow to dry. Peel back interleaving and apply adhesive side of the tape to the surface and press down. Apply the tape spirally with enough tension to make it conform. Remove interleaving as wrapping proceeds. Overlap each turn by at least 1" or 55% to achieve double thickness.

Quick Details

Material: PE Feature: anticorrosion Place of Origin: Shandong China (Mainland) Color: White,Black Tensile strength: 25 N/cm

Type: Other Hardness: Soft Brand Name: XUNDA Material: PE and butyl rubber Application: Corrosion protection material

Usage: Packaging Film Transparency: Opaque Model Number: T 150 250 Thickness: 20 mils Manager system: ISO 9001,ISO 14001,OHSMS

18001 Test report: SGS

Packaging & Delivery

Packaging Detail:

360*360*320 mm

Delivery Detail: 7 days

Specifications
Inner layer: butyl rubber Outer layer: polyethylene Thickness: 0.80 mm to 2.0 mm Width: 50-900mm Length: 30 -400 m Cold applied coating adhesive tape :Polyethene is used as the base material which is coated by the liquid butyl rubber film, both of which are pressed and compounded. It is mainly used on underground, underwater and overhead pipelines. Inner Wrap : provides a permanent bond to the primed steel pipes surface and provides protection against chemical electrolytic corrosion for under ground and off shore pipeline. The main Materials used are stabilized Polyethylene backing and Butyl Rubber base synthetic adhesive

Outer wrap provides a permanent bond to the primed steel pipes surface and provides protection against chemical electrolytic corrosion for under ground and off shore pipeline. The main Materials used are stabilized Polyethylene backing and Butyl Rubber base synthetic adhesive

Quick Details

Material: PE Adhesive: Rubber Place of Origin: Shandong China (Mainland) Film: Polythylene

Use: Masking Adhesive Type: Hot Melt, Pressure Sensitive Brand Name: XUNDA Adhesive: Butyl rubber

Adhesive Side: Single Sided Design Printing: No Printing Color: Black,White,Gray Manager system: ISO 9001,ISO 14001,OHSMS

18001 Application: steel Coating pipe surface corrosion system: Primer,innerwrap,outerwrap resis...
Packaging & Delivery

Packaging Detail:

310*310*320, 3 rolls per carton

Delivery Detail: 7 days

Specifications
Inner tape (Anticorrosion Tape), Outer tape (Protective Tape), PE Tape in Jumbo Roll, Polyethylene Tape in Master Roll 1.Product Catalog: XUNDA TAPE is mainly engaged in five series of products, which are Inner Tape, Outer Tape, Joint Tape, Tape Primer, and Putty Tape with 10 categories in nearly 100 specifications. They can be used for the purposes of steel pipe surface corrosion resistance for various pipelines in facility projects of petroleum, petrochemical industry, city gas, oil and gas storage and transportation, power, water supply, metallurgy, civil aviation, etc. 1.1 Inner tape: XUNDA-T 100 series (Anticorrosion tape, Anti corrosion tape, Anticorrosive tape) is for anticorrosion of underground, underwater, & overhead pipelines. Features: 1) The specification of the tape consists of two layers, adhesive and film 2) Inner layer: butyl rubber 3) Outer layer: polyethylene 4) Thickness: 0.38 - 1.27mm 5) Width: 50mm, 75mm, 100mm, 150mm, 230mm, 300mm,500 mm,800mm,900mm 6) Length: 30 - 300m

1.2 Outer tape: XUNDA T 200 series (Protection Tape, Protective Tape) is for protection of pipe and the surface of Inner Tape from damages. Features: 1) The specification of the tape consists of two layers, adhesive and film 2) Inner layer: butyl rubber 3) Outer layer: polyethylene 4) Thickness: 0.40 - 1.30mm 5) Width: 50mm, 75mm, 100mm, 150mm, 230mm, 300mm,500 mm,800mm,900mm 6) Length: 30 - 300m

1.3 Joint tape: XUNDa T 300 series (Polyethylene Tape, Polyethylene Tapes, PE Tape, Rubber Tape, Butyl Tape, Butyl Rubber Tape) is for anticorrosion of field joints, fittings, & specifically piping. Features: Component: backing: Polyethylene PE & adhesive: butyl rubber Thickness: 0.38mm to 1.27mm, Width: 50mm to 300mm Length: 30 to 300m

1.4. Tape Primer: (Synthetic Primer) complementary product covers of the rusting steel pipe and enable to enhance the adhesive to the pipe since it is working with the adhesive of the polyethylene tape. P19: Solid content 19%; P27: Solid content 27%.

1.5. P-00 Primer, Paint Primer, Primer Paints Series Coating Systems AWWA C-214 Standard

Type of the Primer Base

P-19 Rubber and Synthetic

P-27 Rubber and Synthetic

Solid Content Colour Weight / Liter Flash Point Viscosity ( Time for flow 4mm nozzle over)

Resins 19% Black 0.79 KG +10 oF to +50 oF, -12 oC to + 10 oC 10 to 20 Second

Resins 27% Black 0.81 Kg +10 oF to +50 oF, -12 oC to + 10 oC 15 to 30 Second

Place of Origin: Shandong China (Mainland) Type: Insulation Sheet Rated Voltage: 120 Adhsive: Butyl rubber Standard: DIN 30672 Usage: Pipeline corrosion protection
Packaging & Delivery

Brand Name: Xunda Material: PE Tensile Strength: 50N colour: Black or white Peel strength: 55N/Kg Pipeline: Oil,,Gas water

Model Number: XUNDA T200 Application: High Temperature Backing: Polyethylene Thickness: 0.5mm-1.5mm Elongation at break: 400% Matched with: Inner aticoorosion tape

Packaging Detail:

310*330*320 12Roll

Delivery Detail: 5 days

Specifications
polyethylene tape 1. Cold applied tape 2. Coating system for corrosion protection of all types of underground or overhead pip 20mil outer polyethylene tape Description 20mil outer polyethylene tape is a synthetic rubber-based material extruded into a soft permanently elastic strip, available in a roll form. The tape possesses high levels of surface tack and performs at a wide range of temperatures. Application 20mil outer polyethylene tape Provides a permanent bond to the primed steel pipes surface and provides protection against chemical electrolytic corrosion for underground pipelines. long term corrosion protection High chemical resistance under service temperature. Complies with EN-DIN 12068 and AWWAC-214 international standards and also IGS and IPS Iranian standards. Outstanding electric property and permanent adhesion. Note : Various wide , length and thickness are available for unique project requirement .

Item Name

Polyethylene tapes, PE coating tapes, pipe wrap polyethylene tapes,

Aluminum tape, polyethylene adhesive tape, butyl rubber adhesive tape Size of Products Material Structure Product Color Packing Package MOQ Samples Lead time Payment Term Trading Term Delivery Date Country Of Original: 1roll/set ,200ft*150mm,100ft*100mm Butyl rubber Bituminous Compound and Adhesion Promoting Resins 2 layers without primer,PE + adhesive white, Black, yellow, grey shrink wrap+2pcs color labels(color labels can print customer logo) 4,6,12,24 sets/ carton 500 roll within 7 days 30% deposit, the balance against copy of shipping documents FOBGUANGZHOU/FOBSHENZHEN/FOBSHANGHAI/CIT Within 10days after confirm your PO. Shandong China

It can be use on gas ,oil, water pipeline polyethylene,underground overhead Excellent adhesion to inner-layer tape and self Resistant to UV Provides long-term corrosion protection to steel pipelines. Repair of damaged factory applied corrosion protection. Usage: Outlining weld beads and cut backs prior to wrapping barewelded joints. Outlining seams on spiral and seam welded pipe. Primerless mastic tape readily conformable to odd-shaped pipe fittings, valves, flanges and other buried structures. Application Temperature: from +5C to +50C Recommended Continuous Temperature: from 30C to +60C Temperatures Peak Temperature: up to +70C

PE coating extrusion system of big bore steel pipe is one of JINHU mainly equipments, we have sold lines abroad over 40 sets since the line developed in 2001 year. They were export to countries such as Pakistan, Nigeria, South Africa, Kenya, Sudan, and Iran etc. stable Product property, dependable quality, reasonable prices and customer satisfaction. We have been appointed as excellent supplier by China petroleum Pipe Company of engineering, Yadong Company, Ruichen Company. Our line output is twice higher than other domestic like product, lower energy consumption, to realize the cost control and reached to international advanced level. Droppable upper wrapping type PE coating system

As a special manufacturer, we supply customers PE extrusion 500-3000kg/h with different type and specification extrusion equipment and down lines, such as drying system, auto-feeding system, extrusion adaptor, screen changer and tilter system.

Two types include coating type and wrapping type, wrapping type divided into upper wrapping type and side wrapping type. As per customers requirement, equipment can be fixed put, drop put or several extruders combine together for use.

Coating type steel pipe get through the die tooling and then coating, mainly fit for 600mm below steel pipe coating, have the merits of convenient use, coating welldistributed, surface smooth and bright and low cost. Straight line transportation and wrap coating, different size steel pipe coating with different type of die tooling. High efficiency PE special extruder

Side wrapping type with die tooling beneath steel pipe, PE and adhesive rollers nether, adhesive and PE extruder are set up vertically (also can set

Combine side wrapping type PE coating system up parallelly to save place), extruders moveable as per distance between die tooling and steel pipe specification, also die tooling adjustable up & down as per angle between sheet between steel pipe to assure sheet can be wrapping on steel pipe smoothly. Easy adjustment and low coast, also can work without guide roller. Also have some disadvantages such as output low, energy cost, operation affected due to PE and adhesive rollers below the steel pipe, must equip with auxiliary roller when processing small steel pipe(below 762mm ),or the steel pipe easy jump and produce bubble in coating layer to effect product quality.

Drop put type on the base of upper set type to set extruders on the side of line (on the drop hydraulic stable as per requirement), two sets die tooling also can be adjustable as per requirement, neednt to adjust the runner angle and easy operation; not easy to born out and leaking caused by depart the die tooling runner, make the PE extruder adaptor more short so as to decrease pressure missing and save energy and to increase the output. Those types can be adjusting the whole line conveniently, also save cost to achieve good effectiveness. But the drop stable increased the cost.

ZHEJIANG JINHU PLASTIC MACHINERY CO., LTD. Add: No.299 Hong Sheng Road, B Zhoushan Economic Development Zone, Zhoushan, Zhejiang, P.R.China Tel: 0580-2680268 2680008 2681888 2681818 2680188 2680808 Fax: 0580-2681666 P.C: 316001

Website: http://www.jinhu-china.com E-mail: wuguangjun@jinhu-china.cn