Dosing System

(specification)

JIANGSU YUANYANG SHUICHULI CO.,lTD

Dosing system specification Dosing system operating instructions

 Dosing system specification

1. Usage Dosing device is a kind of integration of equipment that a including dosing, mixing liquid, conveying liquid, automatic control. It is widely used in the powder plant raw water, boiler water, oil ground gathering dehydration processing systems, various petrochemical dosing system and wastewater treatment systems. Doing including coagulant, pH solution, phosphate, liquid ammonia, lime, oxidants, reducing agents, water stabilizer (inhibitor), inhibitor, liquid insecticides. : 2. the structure: the composition of dosing device including the shaft, blender, work bridges, tanks and motor, etc. : 1 2 3. Note a. The user must specify the specifications, technical parameters and materials and civil engineering diagram when ordering the equipment. b. If your water quality is constantly changing, you need notify us in advance, and we can make the equipment adjustable. :

1,, 2, 4. Preparation before installation. a. check all parts are in set (including valves, fittings, etc.), if there are some parts damaged during the transportation? You need to adjust and repair. b. check the civil dimensions and embedded parts meet the requirements, and the install location is correct. : 1, 2,, 3, 4, 5 24 , 6 5. Installation and commissioning of the equipment a. Lift the equipment according to the drawings, adjusted to a proper position and then fixed. b. Install the inlet and outlet pipe according to the drawings one by one, and make sure the pipe connection are sealing well and not leak, the valve can be operated easily. c. Install the metering device (metering pump) in the right place, Install the inlet and outlet pipe according to the drawings and make sure they are in the right connection. d. Inject water to the dissolving tank and check that if there is any leak in the pipe connection place, and solved in time. e. Start power motor of the the mixer for test running 2 to 4 hours, check if is any abnormal, and then put into use. f. check the motor and gear reducer are overheating or other anomalies . : 1

,, , ,,, 2, 3, 4 , ,, 5 , , 6. Usage and maintenance a. the liquid configuration: 1.) Put appropriate amount of dosage pharmacy to the dissolving tank, open valve and inject a certain amount of water, and Maintain the liquid level in the normal range. 2.) Open the mixer, and make sure the dosage pharmacy and water are fully dissolved the mixed, then turn off the mixer. Open the outlet valve of dissolving tank and let the mixed liquid inject to the storage tank. b. Adjust the flow speed of the metering pump according to the needs. Then open the metering pump, you can get the quantitative dosing liquid as requirements. c. Check if there is any deposit sediment in the dissolving tank and storage tank, and take it out in time for preventing block the pipeline. d. Read the instructions before using the metering pumps. You should make sure that the pressure gauge has been installed on the outlet pipe of the metering pump, and make sure the output pressure of the metering pump at its rated pressure, this will make the measurement was accurate and reliable. e. Check the bolts and nuts, piping and valves often, to make sure there is no loose and leak, and solve them in time.

 Dosing system operating instructions

1 1.1 1.2 2 2.1 2.2 2.3 1/3 2.4 2.5 Operate Manual of dosing system 1. System Starting 1.1 Check the electrical control cabinet and the pump power is turned on, and all the devices are in good condition. 1.2 When solution tank running in the low level, the metering pump should be stopped. 2 Metering pump start and stop. 2.1 There should be clear and no other goods around the pump. 2.2 Make sure that the connection screws of the flywheel and anchor bolts are well fixed, operating the flywheel by hand, it should be move smoothly. 2.3 The lubricant need to be clear and the height should be 1/3 of the bearing diameter. 2.4 Make sure the drug are enough in the solution tank. 2.5 Open the inlet and outlet valve of the pump. (Note: Usually, the valve of the bottom of the solution tank are open, except pipe system maintenance) 3 3.1 1 2 3 3.2 3 Metering pump start 3.1 Check the motor power is turned on, and then start the motor. (WARNING: 1 the motor reverse run will damage the pump and motor, which does not belong to the scope of warranty. Do not forget to landing the pump

and equipment. 2 Make sure that the power parameters are in accordance with the pump motor nameplate parameters, connect the electric wire according to the electrical wiring diagram and operation manual 3 before running the pump, Check the motor rotation before running the pump, make sure it is the same direction with the arrow of motor mounting flange.) 3.2 After the pump is operating normally, you can adjust the pump output to achieve the required flow. 4 4.1 4.2 5 5.1 5.2 5.3 4 Metering pump stop 4.1 Stop the motor. 4.2 When the pump is under repair, close the inlet and outlet of valves of the pump, and Isolate power supply, hang dangerous nameplate. 5 The standby pump start and stop. 5.1 Open the inlet valve of standby pump, switch to contact of the dosing unit. 5.2 Check the motor power, and start the motor. 5.3 After the standby pump is operating normally, stop the main pump and you can adjust the pump output to achieve the required flow. 6 6.1 1/2 6.2 6 Drug preparation 6.1 Open the water inlet valve of the solution tank, and turn of the valve when water level achieve to 1/2 of the solution tank. 6.2 Open the drug inlet valve of the solution tank, inject drugs to the solution tank and start the mixer. And stop running when the drug is completely dissolved.

1 2 3 4 5 6 System operation and maintenance. 1 Check the system running regularly, and should increase inspection times if equipment failure happens 2 Closely monitor the dose of the drug, make sure automatic dosing equipment are in normal operation. 3 Add the drugs timely when the solution tank liquid are in low level. 4 Before start the dosing pumps, you need to open the inlet and outlet valve first. Before closing the inlet and outlet valves, you need to stop the dosing pumps first, this can avoid to damage dosing pump. 5 Shutdown the pump immediately if it our of order, and start the standby pump. 6the operator should wear the necessary labor protection supplies in operation, to prevent splashing into eyes.

Dosing system failure notices and how to solve it.

No. 1 Failure Pump start failure Reason How to solve it

Wire connect error low voltage

check all the connection of electric wire check the reason and make the voltage to the normal level

START/STOP , didnt press START/STOP 2 Cant absorb the liquid air in the pipe Valve was installed wrong The pump stroke distance is too short

START/STOP , press START/STOP

, connect the pipe correctly

, Re install the valve

100% make the pump run under 100% stroke distance

/ the outlet valve was blocked 3 Outlet flow not stable / the outlet valve was blocked , Bubbles in the pump t Gasket Damage 4 Liquid leak Valve an d the connector is not tight Pump connecti on is not tight Gasket Damage

apart, inspection and cleaning

apart, inspection and cleaning

exhaus

replace the Gasket tight

tight the pump head

replace the Gasket